Open access peer-reviewed chapter

Pleural Thickening: Etiology, Radiologic Assessment, and Surgical Management

Written By

Ömer Faruk Sağlam

Submitted: 14 June 2025 Reviewed: 26 June 2025 Published: 24 October 2025

DOI: 10.5772/intechopen.1011773

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Abstract

Pleural thickening, defined as an increase in the thickness of the parietal or visceral pleura, encompasses a broad spectrum of benign and malignant etiologies with significant diagnostic and therapeutic implications. Globally, chronic infections such as tuberculosis, empyema, and asbestos-related fibrosis are leading benign causes, while malignant pleural mesothelioma and metastatic involvement constitute the most concerning malignancies. Accurate differentiation is vital due to implications for prognosis and management. This chapter offers a comprehensive overview of pleural thickening, beginning with a detailed exploration of its causes, including infectious, inflammatory, occupational, neoplastic, and drug-related factors. Emphasis is placed on imaging modalities: chest radiography for initial assessment, high-resolution computed tomography (CT) as the diagnostic cornerstone, and the adjunctive roles of MRI, thoracic ultrasound, and PET-CT in characterizing extent and metabolic activity. Imaging features such as nodular thickening, mediastinal involvement, and associated effusions aid in distinguishing malignant processes. Definitive diagnosis often requires histopathologic confirmation via image-guided biopsy or video-assisted thoracoscopic surgery (VATS), supported by immunohistochemistry and molecular diagnostics (e.g., BAP1, p16 FISH). Surgical management varies by etiology: decortication is indicated in benign fibrothorax, while pleurectomy/decortication (P/D) or extrapleural pneumonectomy (EPP) may be utilized in selected mesothelioma cases. Future directions include AI-based radiologic interpretation, radiomics, novel PET tracers, liquid biopsy, and molecular profiling to refine diagnosis and personalize treatment. A multidisciplinary approach involving pulmonologists, radiologists, thoracic surgeons, oncologists, and pathologists is critical to optimize outcomes. This chapter bridges evidence-based strategies and technological innovations for effective management of pleural thickening.

Keywords

  • pleural diseases
  • pleural thickening
  • thoracic surgery
  • diagnostic imaging
  • radiomics
  • pleurectomy

1. Introduction

The pleura, a serous membrane enveloping the lungs and lining the thoracic cavity, plays a crucial role in respiratory mechanics by facilitating smooth lung movement during respiration. Pleural diseases encompass a wide spectrum of conditions, ranging from inflammatory processes and infections to malignant transformations. Among these, pleural thickening represents a critical radiologic and pathologic finding with diverse etiologies, often posing significant diagnostic and therapeutic challenges [1].

Globally, pleural diseases are an important health concern due to the continued prevalence of risk factors such as asbestos exposure and tuberculosis in many regions [2, 3]. For instance, an estimated ~30,000 new mesothelioma cases and ~26,000 deaths occur worldwide annually, reflecting the long-term legacy of occupational asbestos use [3]. At the same time, tuberculous pleurisy remains a common cause of pleural thickening in developing countries, occurring in up to 3–30% of tuberculosis patients and often leaving residual fibrous scars in the pleura [4].

This chapter reviews pleural thickening in depth, outlining its benign and malignant causes, diagnostic imaging techniques (computed tomography [CT], magnetic resonance imaging [MRI], ultrasound), histopathologic evaluation, and current surgical treatments such as decortication and pleurectomy. It emphasizes the importance of accurate differentiation between benign and malignant forms, highlights advances such as artificial intelligence (AI) and molecular diagnostics, and provides evidence-based guidance for clinical decision-making. The content addresses a common diagnostic and therapeutic challenge in pulmonology and thoracic surgery, underscoring the value of a multidisciplinary approach.

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2. Etiology of pleural thickening

Pleural thickening, defined as an increase in the thickness of either the parietal or visceral pleura, can arise from a multitude of causes and is broadly categorized into benign and malignant conditions. Understanding the underlying etiology is paramount for accurate diagnosis, prognosis, and appropriate management. The diverse origins of pleural thickening underscore the importance of thorough clinical evaluation, often complemented by advanced imaging and, at times, tissue biopsy [5].

2.1. Benign causes

Benign pleural thickening is far more common than its malignant counterpart and often represents the sequelae of prior inflammation, infection, or trauma. Although generally not life-threatening, it can lead to significant morbidity, including decreased lung expansion, impaired respiratory function, and restrictive lung disease [6]. In many patients, a detailed occupational, environmental, and medical history provides important clues (e.g., prior asbestos exposure, tuberculosis infection, trauma, or surgery), but definitive diagnosis often requires imaging and biopsy correlation.

2.1.1. Inflammatory/infectious

Infections are a leading cause of benign pleural thickening. The inflammatory response to various pathogens can lead to fibrin deposition and subsequent fibrosis of the pleural layers. Empyema, a collection of pus in the pleural space, is a particularly potent cause of significant pleural thickening [1]. Organizing empyema, if inadequately drained, leads to fibroblast-driven collagen deposition and the formation of a dense fibrous pleural peel (fibrothorax) that encases the lung, causing a “trapped lung” and severe restrictive dysfunction [4, 7, 8].

The most common cause of chronic diffuse pleural thickening (DPT) is parapneumonic empyema or complicated pleural infection, where inadequate drainage leads to fibrous peel formation (fibrothorax) that restricts lung expansion [4, 9]. Tuberculous pleurisy remains a significant global cause of pleural disease, often presenting as exudative effusion that can resolve with residual thickening and calcification. Studies have reported that 10–72% of patients develop such sequelae despite standard anti-TB therapy [10]. Other infections, including fungal empyema and chronic hemothorax with organizing clots, can similarly produce a dense fibrous pleural rind as a healing response. In post-infectious cases, pleural thickening is typically diffuse, often associated with calcifications and hemithorax volume loss (trapped lung), features that radiologically favor a benign etiology [4, 9].

2.1.2. Trauma and surgery

Trauma and post-pleural injury syndromes, such as hemothorax or post-surgical pleuritis, are common causes of pleural thickening. Blood in the pleural space triggers inflammation and fibrin deposition; if not fully evacuated, it can organize into a dense fibrous peel, often causing localized thickening that may require surgical decortication to restore lung function [11, 12].

2.1.3. Asbestos-related benign pleural disease

Asbestos exposure is a well-established cause of various pleural abnormalities, including benign pleural thickening. This can manifest in several ways.

Pleural plaques: Pleural plaques are the most common benign manifestation of asbestos exposure, appearing as discrete, circumscribed areas of hyalinized collagen on the parietal pleura, typically along the ribs or diaphragm [2, 13]. They often calcify over time and are usually asymptomatic, serving as a biomarker of prior asbestos inhalation without malignant potential. On imaging, they present as focal pleural thickening and therefore enter the differential diagnosis for pleural thickening; their prevalence has been reported to be 1.5% in CT-based cohort studies and up to 50–60% among heavily exposed individuals [2, 4, 13].

Diffuse pleural thickening (DPT): In contrast to plaques, DPT is a more extensive, often non-calcified fibrotic reaction that primarily affects the visceral pleura and can extend to the parietal pleura, resulting in the fusion of pleural layers [2, 14]. DPT commonly develops following a benign asbestos-related pleural effusion, with epidemiologic data indicating that approximately 5–14% of exposed individuals develop sufficient thickening to obliterate the costophrenic angles on chest radiography [2]. Unlike plaques, DPT can cause significant restrictive lung disease and dyspnea, particularly when widespread and circumferential, owing to chronic inflammation and progressive fibrosis in response to inhaled asbestos fibers.

Benign asbestos pleural effusion (BAPE): BAPE can resolve with residual pleural thickening. It is often the earliest manifestation of asbestos-related pleural disease and can occur several years after exposure.

Benign asbestos-related pleural diseases, including plaques, diffuse thickening, and round atelectasis, warrant evaluation for coexisting asbestosis and mesothelioma. They typically present as bilateral smooth thickening or calcified plaques without invasive features but can mimic tumors on imaging.

2.1.4. Drug-induced pleural thickening

Certain medications can induce pleural reactions, including effusions and subsequent pleural thickening. Historically, methysergide has been associated with retroperitoneal and pleural fibrosis. More recently, drugs such as amiodarone, methotrexate, and some beta-blockers have been implicated in drug-induced pleurisy, which can lead to pleural thickening [15]. The mechanism often involves a hypersensitivity reaction or direct toxicity to the pleura.

2.1.5. Drug-induced pleural thickening

Connective tissue diseases, such as rheumatoid arthritis (RA) and systemic lupus erythematosus (SLE), can cause pleuritis that leads to chronic pleural thickening. Rheumatoid pleurisy, more common in middle-aged men with longstanding seropositive RA, may produce exudative effusions that organize into fibrous scars, sometimes showing granulomas and a characteristic “gritty” pleura on thoracoscopy [16, 17]. Recurrent effusions can cause diffuse thickening and occasional calcification, whereas SLE-related pleuritis may result in similar chronic pleural changes, albeit less frequently.

2.1.6. Other rare causes

Uremic pleuritis: Seen in patients with renal failure, it often resolves with dialysis but can leave residual thickening.

Post-radiation pleuritis: Thoracic radiation therapy is a known iatrogenic cause of localized pleural thickening. Patients treated with radiation for breast cancer, lung cancer, or lymphoma often develop unilateral pleural fibrosis within the irradiated field years later [4].

Spontaneous pneumothorax: Recurrent spontaneous pneumothorax can lead to localized pleural adhesions and thickening due to the inflammatory response to air in the pleural space.

Familial mediterranean fever (FMF): This genetic disorder can cause recurrent episodes of serositis, including pleuritis, which may result in chronic pleural thickening [18].

Benign tumors and tumor-like conditions: Certain benign neoplasms or tumor-like processes can appear as pleural thickening on imaging. The most notable is the solitary fibrous tumor of the pleura (SFTP), a mesenchymal neoplasm previously termed benign pleural fibroma or localized fibrous mesothelioma. Approximately 80% of SFTPs are benign and typically present as well-defined, focal pleural-based masses that may produce an obtuse angle with the chest wall on imaging but do not encase the lung. They are often incidental findings, although larger lesions can cause symptoms such as cough, chest pain, or paraneoplastic syndromes, such as hypertrophic osteoarthropathy or hypoglycemia (Doege–Potter syndrome) [4].

In benign conditions, pleural thickening is usually diffuse and smooth rather than nodular, can be unilateral or bilateral, and often shows signs of volume loss, such as an elevated hemidiaphragm or rib crowding if chronic [4]. Calcifications strongly suggest a benign process, particularly post-tuberculous or old empyema [4, 19]. A history of prior infection or asbestos exposure supports this diagnosis. Recognizing benign thickening helps avoid unnecessary invasive procedures, although a biopsy may still be needed to rule out early malignancy.

2.2. Malignant causes

Malignant pleural thickening is a grave finding that is often indicative of advanced disease. It is crucial to differentiate it from benign causes because of the significant differences in prognosis and management. Pleural thickening is a feature of pleural malignancy [20].

2.2.1. Malignant pleural mesothelioma (MPM)

MPM is the most concerning cause of DPT. It is an aggressive neoplasm strongly linked to asbestos exposure, with approximately 80% of cases having significant exposure and a latency of 30–50 years [1, 3, 4, 21]. Although rare, its incidence remains notable worldwide due to past industrial asbestos use, causing approximately 30,000 new cases annually [3]. MPM typically presents in older adults with diffuse, nodular, circumferential pleural thickening that encases the lung, mediastinum, and diaphragm, often accompanied by a large effusion, chest pain, dyspnea, and weight loss [22]. Pathologically, it spreads diffusely along the pleura, forming a rind, with three subtypes: epithelioid (most common), sarcomatoid, and biphasic. Imaging, especially CT and positron emission tomography (PET-CT), is key for suspicion; features include circumferential nodular thickening >1 cm, mediastinal and diaphragmatic involvement, and possible invasion of adjacent structures. However, early disease can mimic benign fibrosis; therefore, a definitive diagnosis requires biopsy. Other risk factors include prior chest irradiation, chronic tuberculous pleuritis, and rare genetic mutations (e.g., BAP1). The prognosis remains poor, with a median survival of approximately 12–18 months [1, 3, 4].

2.2.2. Metastatic pleural disease

Metastatic pleural involvement is far more common than mesothelioma and is the leading cause of malignant pleural effusions, often presenting with pleural thickening. Common primary cancers include lung, breast, ovarian, and gastrointestinal cancers [23, 24]. Metastatic pleural thickening can be focal or diffuse, nodular, and is typically accompanied by effusion and sometimes lymphadenopathy. Imaging often shows multiple discrete nodules or irregular thickening, unlike the symmetric circumferential rind of mesothelioma. For example, lung adenocarcinoma metastases tend to form discrete pleural implants, whereas breast cancer may cause diffuse thickening with effusion but less uniform visceral pleural involvement. Elevated carcinoembryonic antigen (CEA) levels in pleural fluid or blood favor metastatic adenocarcinoma over mesothelioma, which usually does not raise CEA [24]. Accurate distinction is crucial, as management aligns with the primary cancer and often requires immunohistochemistry (IHC) on biopsy.

2.2.3. Lymphoma

Beyond mesothelioma, the pleura can rarely harbor other primary malignancies. Primary pleural lymphoma, often linked to chronic empyema or pyothorax (pyothorax-associated lymphoma), may present as mass-like thickening, typically in immunocompromised patients. Both Hodgkin and non-Hodgkin lymphomas can involve the pleura, causing effusions and nodular or diffuse thickening, usually requiring biopsy for diagnosis.

Other rare primaries include pleural sarcomas (e.g., angiosarcoma, synovial sarcoma), diffuse pleural spread of thymoma or germ cell tumors (sometimes called “drop metastases”), and pleural epithelioid hemangioendothelioma – a vascular tumor of intermediate malignancy. These entities are uncommon and are diagnosed only after excluding more frequent causes with histopathologic confirmation.

In summary, malignant pleural thickening is most often due to diffuse malignant mesothelioma or metastatic carcinomatosis. Radiologically, features favoring a malignant cause include nodular pleural thickening exceeding 1 cm in thickness, circumferential involvement of the hemithorax, involvement of the mediastinal pleural surface, and extension into the fissures or chest wall [4, 21]. The presence of a concomitant pleural effusion is common in malignancy (although benign effusions can coexist with inflammation as well). Because clinical and radiographic findings can overlap between benign and malignant causes, tissue biopsy is usually required for definitive diagnosis when malignant disease is suspected. The following sections will delve into the imaging characteristics that help differentiate these etiologies and the diagnostic procedures used to obtain tissue for histopathologic evaluation.

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3. Radiologic assessment of pleural thickening

Radiologic assessment is fundamental for detecting, characterizing, and differentiating pleural thickening. Imaging helps define the extent, morphology (diffuse vs. focal, smooth vs. nodular, calcified vs. non-calcified), and features suggesting benign or malignant causes. It also guides biopsy by pinpointing accessible abnormal pleura and is essential for staging in malignancy. Multiple modalities provide complementary information, and the choice depends on clinical suspicion and disease extent. The following sections outline the key imaging techniques and their roles in distinguishing benign from malignant pleural thickening [20].

3.1. Imaging modalities

3.1.1. Chest radiography (X-ray)

Chest radiography is often the first imaging modality for detecting pleural disease but has limited sensitivity for assessing pleural thickening [1, 9, 20]. Diffuse thickening may appear on a posteroanterior (PA) radiograph as a smooth, continuous pleural density extending over at least 25% of the chest wall, with possible blunting or obliteration of the costophrenic angle that does not shift with patient position, indicating fibrosis rather than fluid [4, 25]. Focal calcified plaques can be seen as curvilinear opacities along the ribs, diaphragm, or lateral chest wall, while an apical cap is common with aging; however, thickening over ~2 cm should raise suspicion for prior tuberculosis or malignancy.

A classic radiographic clue is the “extrapleural sign,” where a pleural-based lesion creates an opacity with smooth, tapered margins forming obtuse angles with the chest wall, suggesting a pleural or extrapleural origin rather than a parenchymal mass. Both benign and malignant processes can produce this sign; for example, a chronic calcified empyema or a pleural tumor [4]. However, chest radiography often underestimates the true extent of thickening and cannot reliably distinguish benign from malignant causes. Small nodules (<5 mm) may be entirely missed, and diffuse thickening from mesothelioma may mimic fibrotic changes from old TB empyema. Therefore, significant pleural abnormalities on radiography should prompt further cross-sectional imaging for definitive characterization [20, 21].

3.1.2. Computed tomography (CT)

Chest CT is the gold-standard imaging modality for the detailed assessment of pleural thickening [22]. It provides high-resolution cross-sectional images that allow precise evaluation of pleural thickness, extent, morphology, and relationship with adjacent structures [22]. Key features assessed on CT include the following [4, 19, 21, 22, 2628]:

Location and extent: CT differentiates between localized and diffuse thickening and identifies involvement of the parietal, visceral, diaphragmatic, and mediastinal pleura. The normal pleura is only approximately 1–2 mm thick, and any visible thickening suggests pathology.

Morphology: CT distinguishes smooth, uniform thickening (more typical of benign fibrosis) from nodular or irregular thickening, which is concerning for malignancy. Nodules >1 cm, circumferential encasement of the lung, and mediastinal pleural involvement strongly suggest malignancy, particularly mesothelioma.

Calcification: The pattern of calcification helps identify benign causes, such as asbestos plaques or old empyema. Chronic benign thickening often shows associated pleural calcification.

Associated findings: CT can identify associated pleural effusions, parenchymal lung abnormalities, lymphadenopathy, and chest wall invasion, all of which are crucial for differential diagnosis.

Benign versus malignant patterns: Malignant pleural disease (e.g., mesothelioma) typically shows nodular or irregular thickening >1 cm, circumferential pleural rind encasing the lung, mediastinal pleural surface involvement, fissure and chest wall invasion, and enhancement after IV contrast. Benign thickening usually appears smooth and uniform, less than ~10 mm thick except in localized areas, spares the mediastinal pleura or shows mild involvement, displays volume loss, rib crowding, diaphragmatic elevation, and may exhibit the “extrapleural fat sign”—hypertrophy of extrapleural fat adjacent to chronic fibrosis. Quantitative criteria such as continuous thickening >5 cm in length, >8 cm vertically, and >3 mm thick can support a benign diagnosis but are not absolute.

Role in biopsy and staging: CT is essential for planning image-guided pleural biopsies, targeting areas of maximum nodularity or thickness. Non-contrast CT can detect subtle pleural changes in high-risk patients (e.g., asbestos exposure), whereas contrast-enhanced CT better characterizes suspicious lesions and enhancement patterns. For mesothelioma, CT helps to stage local tumor spread (T stage) and assess nodal involvement.

Limitations: CT may underestimate chest wall or diaphragmatic invasion due to limited soft tissue contrast and may miss small metastases. There is also inter-observer variability in interpreting subtle pleural changes, reinforcing the need for correlation between clinical history and other modalities.

3.1.3. Magnetic resonance imaging (MRI)

MRI offers excellent soft tissue contrast and is increasingly utilized in the evaluation of pleural thickening, particularly when differentiating between benign and malignant etiologies, assessing chest wall invasion, or evaluating diaphragmatic involvement [28]. MRI can provide functional information through diffusion-weighted imaging (DWI) and dynamic contrast-enhanced (DCE) sequences, which can help distinguish between active tumors and fibrous tissue. Although not routinely used as a first-line imaging modality for pleural thickening, MRI is valuable in specific scenarios, such as in patients with contraindications to iodinated contrast or when a detailed assessment of soft tissue invasion is required.

3.1.4. Ultrasound

Thoracic ultrasound is a readily available, non-invasive, and radiation-free imaging modality that is highly valuable for the assessment of pleural diseases [20]. It is particularly useful for the following reasons:

Detection of pleural effusions: Ultrasound can detect small pleural effusions, even those not visible on chest X-ray, and characterize their nature (e.g., anechoic, septated, complex).

Guidance for procedures: It is indispensable for guiding thoracentesis and pleural biopsy, minimizing the risks of complications.

Assessment of pleural thickening: Ultrasound can visualize pleural thickening and assess its vascularity using Doppler. Although less precise than CT for detailed morphologic characterization, it can identify nodularities or masses on the pleural surface and differentiate between fluid and solid components [29].

3.1.5. Positron emission tomography (PET-CT)

PET-CT, typically performed with 18F–fluorodeoxyglucose (FDG), provides functional metabolic information that complements anatomical imaging in the evaluation of pleural thickening [4, 21, 30].

Differentiating benign versus malignant: Malignant pleural lesions show increased glucose metabolism and, therefore, high FDG uptake (The maximum standardized uptake value [SUVmax]), whereas benign fibrous thickening generally has low or absent uptake. Qualitative and quantitative PET analysis can help distinguish tumors from scar tissue; for example, SUVmax values above 2.0–2.5 may suggest malignancy. However, false positives can occur because of inflammation (e.g., post-talc pleurodesis), and some early-stage mesotheliomas may have low uptake, risking false negatives.

Staging: PET-CT is highly valuable in staging MPM and metastatic pleural disease by detecting nodal and distant metastases, which is essential for treatment planning and surgical decision-making. Pre-operative workups are routinely recommended to avoid futile surgeries in patients with unresectable disease.

Guiding biopsy: Areas of high metabolic activity can guide targeted biopsies, improving diagnostic yield by sampling the most suspicious sites.

Monitoring treatment response: Changes in FDG uptake can reflect the metabolic response earlier than visible size changes on CT, aiding in therapy monitoring.

Limitations: While PET/CT enhances diagnostic confidence, it cannot alone confirm or exclude malignancy due to overlapping uptake in inflammation and cancer. Findings must always be interpreted in the context of other imaging, clinical history, and histopathology [21, 31].

3.2. Differentiating benign versus malignant pleural thickening

The ability to distinguish between benign and malignant pleural thickening is critical because of the vastly different prognoses and management strategies. Although no single imaging feature is pathognomonic, a combination of findings across different modalities can help narrow the differential diagnosis. Radiologists use qualitative visual assessment to distinguish between benign and malignant disease once pleural thickening is identified [21].

3.2.1. Imaging features suggestive of malignancy

Nodularity: The presence of discrete nodules or irregular, lumpy thickening within the pleura is a strong indicator of malignancy, particularly in the context of mesothelioma or metastatic disease [1].

Circumferential thickening: Involvement of the entire circumference of the pleura encasing the lung is highly suggestive of MPM [22]. DPT is defined as thickening of the pleura (>5 mm) with a combined area of involvement [4].

Mediastinal pleural involvement: Thickening of the mediastinal pleura, especially if nodular, is a concerning sign of malignancy.

Parietal and visceral pleural involvement: Malignant processes often involve both layers of the pleura, leading to a rind-like appearance.

Associated pleural effusion: While benign conditions can cause effusions, a large, rapidly reaccumulating, or hemorrhagic effusion in conjunction with pleural thickening raises suspicion for malignancy.

Chest wall or diaphragmatic invasion: Direct extension of pleural thickening into the chest wall, diaphragm, or mediastinal structures is a definitive sign of malignancy.

Contralateral pleural involvement: While less common, bilateral malignant pleural thickening can occur with metastatic disease.

High FDG uptake on PET-CT: As discussed, increased metabolic activity on PET-CT is a strong indicator of malignancy.

3.2.2. Imaging features suggestive of benignity

Smooth, non-nodular thickening: Benign thickening often appears smooth and uniform, without discrete nodules.

Localized thickening: Benign processes tend to cause localized thickening, such as apical caps or focal areas related to prior inflammation.

Calcification: The presence of calcification, particularly in the form of discrete pleural plaques or diffuse calcification from old empyema or TB, is characteristic of a benign etiology [13]. However, calcification rarely occurs in mesothelioma.

Stable appearance over time: Benign pleural thickening typically remains stable or shows slow progression over long periods, whereas malignant thickening often demonstrates rapid progression.

Absence of associated mass or lymphadenopathy: The lack of a discrete pleural mass or regional lymph node involvement favors a benign process.

Radiologic findings can strongly suggest the cause of pleural thickening but are not definitive. Histopathologic evaluation of pleural tissue remains the gold standard for differentiating benign from malignant processes and for diagnosing specific conditions such as tuberculosis or distinct tumor types. Therefore, pleural biopsy, which provides tissue for histologic and sometimes microbiologic analysis, is essential when imaging and clinical features raise the suspicion of malignancy or when the etiology is unclear. This section outlines biopsy techniques, characteristic histopathologic features of major causes, and the role of ancillary tests such as IHC and molecular markers in diagnosis.

3.3. Role of imaging in biopsy guidance

Given the overlap in imaging features between benign and malignant pleural thickening, tissue diagnosis is often required for a definitive diagnosis. Imaging plays a crucial role in guiding biopsy procedures to ensure adequate tissue acquisition and minimize complications. Ultrasound and CT are commonly used to guide percutaneous pleural biopsies, allowing real-time visualization of the needle trajectory and targeting of suspicious areas, particularly nodular or metabolically active regions identified on PET/CT. Thoracoscopy video-assisted thoracoscopic surgery (VATS) also relies on imaging for pre-procedural planning and intraoperative guidance to select appropriate biopsy sites.

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4. Histopathologic features and diagnosis

Once pleural tissue is obtained, pathologic evaluation focuses on distinguishing among three main possibilities: benign pleuritis or fibrosis, diffuse malignant mesothelioma, and metastatic malignancy (or other rare primary tumors). Accurate diagnosis relies on histologic features and the use of special stains and ancillary tests.

4.1. Benign pleural thickening (fibrosis)

Benign pleural thickening from prior inflammation shows dense collagenous fibrosis, typically pauci-cellular with scattered lymphocytes or plasma cells, and possible calcifications.

Tuberculous pleuritis: Features granulomatous inflammation with epithelioid histiocytes, Langhans giant cells, and central caseation necrosis; acid-fast bacilli may be rare, so cultures or polymerase chain reaction (PCR) assist in diagnosis.

Rheumatoid pleuritis: Shows fibrin deposits and rheumatoid granulomas with central necrosis and palisading histiocytes.

Key clue: Benign fibrosis does not invade the adjacent fat or muscle. Reactive mesothelial cells may form surface layers but lack invasive growth and significant atypia. Limited samples may still yield an “atypical mesothelial proliferation” diagnosis, prompting further biopsy or close follow-up.

4.2. Malignant mesothelioma

Definitive diagnosis requires evidence of invasive, neoplastic mesothelial cells.

Subtypes:

Epithelioid: Uniform cuboidal to polygonal cells forming tubules, papillae, or sheets; resembles adenocarcinoma but lacks mucin production.

Sarcomatoid: Spindle cell sheets resembling fibrous tissue; more aggressive and harder to differentiate morphologically.

Biphasic: Contains both epithelioid and sarcomatoid areas.

Immunohistochemistry (IHC): Mesothelioma typically expresses calretinin, Wilms’s Tumor 1 (WT1), cytokeratin 5/6 (CK5/6), and Podoplanin (D2-40), and is negative for lung carcinoma markers such as carcinoembryonic antigen (CEA), thyroid transcription factor 1 (TTF-1), and monoclonal antibody clone 31 (MOC-31) [32]. The standard practice is to use ≥2 positive mesothelial markers and ≥2 negative carcinoma markers for confirmation.

Ancillary markers: Loss of BRCA1 Associated Protein 1 (BAP1) nuclear staining supports mesothelioma (observed in approximately 50–67% of cases); cyclin-dependent kinase inhibitor 2A (CDKN2A [p16]) deletion by fluorescence in situ hybridization (FISH) further supports the diagnosis in challenging cases [33].

Consensus: Accurate diagnosis integrates morphology, immunohistochemistry (IHC), and molecular tests, with referral to specialized centers if needed.

4.3. Metastatic pleural malignancies

Carcinomas in pleural biopsies often represent metastases or direct extension from another primary tumor.

Lung adenocarcinoma: TTF-1+, Napsin A+, CEA+; shows glandular structures and mucin production.

Breast carcinoma: GATA3+, Estrogen Receptors/Progesterone Receptors (ER/PR)+, and Gross Cystic Disease Fluid Protein-15 (GCDFP-15)+.

Squamous carcinoma: p40+, CK5/6+; distinguished from mesothelioma by keratinization and the lack of WT1.

Extrapulmonary cancers: for example, ovarian carcinoma, may be WT1+ (like mesothelioma) but also paired box gene 8 (PAX8)+, which mesothelioma lacks. Each case requires a tailored IHC panel to confirm the primary source.

Lymphoma: Sheets of atypical lymphocytes suggest lymphoma, confirmed by immunophenotyping or flow cytometry. Pyothorax-associated lymphomas (e.g., Epstein-Barr virus [EBV]-related diffuse large B-cell lymphoma) are rare but have been recognized.

In summary, histopathology, IHC, and ancillary molecular tests are critical for distinguishing benign pleuritis, mesothelioma, and metastatic disease, ensuring accurate diagnosis and appropriate treatment planning.

A multidisciplinary approach that combines imaging, history, and pathology is essential for accurate diagnosis and management. For example, asbestos-related fibrosis with an inconclusive biopsy may require close follow-up for mesothelioma risk, while confirmed benign pleurisy after empyema can help avoid overtreatment. Histopathology also clarifies the exact tumor type, guiding decisions between surgery and systemic therapy.

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5. Surgical management of pleural thickening

Surgical management of pleural thickening ranges from observation for asymptomatic benign conditions to complex multimodal surgery for malignancies such as mesothelioma. Indications and techniques vary significantly depending on the etiology, extent of disease, patient comorbidities, and treatment goals. Surgery can be diagnostic, therapeutic, or both, and must be integrated with medical therapies and careful patient selection to optimize outcomes [34].

5.1. Indications for surgical intervention

5.1.1. Diagnostic purposes

When imaging and less invasive procedures (e.g., thoracentesis and closed pleural biopsy) fail to yield a definitive diagnosis, surgical biopsy becomes necessary. VATS is the gold standard for obtaining adequate pleural tissue for histopathologic examination, particularly in cases of suspected malignancy (e.g., mesothelioma, metastatic disease) or chronic inflammatory conditions where a specific diagnosis is elusive [35]. VATS allows for direct visualization of the pleura and targeted biopsies of suspicious areas and often provides a larger tissue sample than percutaneous methods.

5.1.2. Therapeutic purposes

Therapeutic indications for the surgical management of pleural thickening primarily aim to alleviate symptoms, restore lung function, or remove diseased tissue.

Symptomatic relief: Significant pleural thickening, especially DPT, fibrothorax, or organized empyema, can cause severe dyspnea due to restrictive lung physiology. Surgical decortication can free the trapped lung, allowing it to re-expand and improve respiratory mechanics (e.g., vital capacity <50–70% predicted) [68]. Decortication removes the inelastic fibrous peel, allowing full lung re-expansion and symptomatic relief.

Lung re-expansion: In cases of trapped lung secondary to organized hemothorax or empyema, the fibrous peel prevents the lung from re-expanding. Decortication is performed to remove the peel and facilitate full lung expansion [8].

Tumor debulking/resection: In MPM, surgery aims for macroscopic complete resection (MCR) of visible tumors as part of a multimodality treatment plan that includes chemotherapy and/or radiotherapy [36]. Surgery alone is not curative because of microscopic spread; however, cytoreduction can improve local control, symptom relief, and possibly survival in selected patients. Pleurectomy/decortication (P/D) and extrapleural pneumonectomy (EPP) are the principal surgical options, with P/D now preferred in many centers due to lung preservation and lower morbidity [19, 20].

Management of recurrent pleural effusions: While not directly treating thickening, pleurodesis or placement of indwelling pleural catheters (IPCs) controls recurrent effusions often associated with pleural malignancy or chronic exudates. Pleurodesis induces pleural adhesion to obliterate the pleural space and prevent fluid reaccumulation [37]. IPCs allow outpatient drainage, improving the quality of life in patients unfit for surgery [33].

5.2. Surgical techniques

Several surgical techniques are employed in the management of pleural thickening, ranging from minimally invasive approaches to extensive resection.

5.2.1. Thoracentesis and pleural drainage (brief mention for context)

While not strictly surgical management of thickening, thoracentesis (diagnostic or therapeutic) and chest tube drainage are often the initial steps in managing pleural effusions that may lead to or be associated with pleural thickening. They are crucial for fluid analysis and temporary symptom relief but do not address the underlying thickening directly [15].

5.2.2. Video-assisted thoracoscopic surgery (VATS)

VATS has revolutionized thoracic surgery, offering a minimally invasive approach for both diagnostic and therapeutic interventions for pleural diseases. For pleural thickening, VATS is widely used for:

Diagnostic biopsy: As mentioned, VATS provides excellent visualization and allows for multiple targeted biopsies, significantly increasing diagnostic yield compared to blind or image-guided percutaneous biopsies [38].

Pleurodesis: Chemical or mechanical pleurodesis can be performed via VATS to prevent the recurrence of pleural effusions, particularly in malignant cases. This involves inducing inflammation and adhesion between the parietal and visceral pleura [39].

Decortication/debridement: In early or localized cases of organized empyema or hemothorax, VATS can be used for debridement and removal of fibrinous material, facilitating lung re-expansion [12].

Advantages of VATS include smaller incisions, reduced pain, shorter hospital stays, and faster recovery compared to open thoracotomy.

5.2.3. Decortication

Decortication involves the surgical removal of the dense fibrous pleural peel that restricts lung expansion and is indicated for symptomatic trapped lung in chronic empyema, organized hemothorax, or fibrothorax. It can be performed via VATS for early-stage disease or open thoracotomy for dense, mature peels [7, 40, 41]. Outcomes are excellent: lung function typically improves by approximately 10–15% in forced expiratory volume in the first second/forced vital capacity (FEV1/FVC, Tiffeneau-Pinelli index), with >90% achieving full re-expansion in well-selected patients. Mortality is low (<2% in modern series) [7, 8, 41].

5.2.4. Pleurectomy

Pleurectomy involves the surgical removal of the pleura. It can be partial or complete, involving either the parietal pleura (lining the chest wall) or the visceral pleura (covering the lung), or both. This is often performed in the context of the following:

Recurrent pleural effusions: Parietal pleurectomy can be performed to achieve permanent pleurodesis and prevent fluid reaccumulation, particularly in benign recurrent effusions or when chemical pleurodesis has failed.

Malignant pleural mesothelioma (MPM): Pleurectomy is a key component of the surgical management of MPM [36]. Parietal pleurectomy involves the removal of the parietal pleura, while visceral pleurectomy involves stripping the visceral pleura from the lung surface. In many cases of MPM, extended P/D is performed, which involves the removal of both parietal and visceral pleura, along with any gross tumor, from the lung, diaphragm, and pericardium, while preserving the lung [42]. This procedure aims to achieve complete macroscopic resection of the tumor.

5.2.5. Extrapleural pneumonectomy (EPP) and pleurectomy/decortication (P/D) in malignant pleural mesothelioma (MPM)

For patients with MPM, two main surgical approaches are considered for curative intent [36]:

Extrapleural Pneumonectomy (EPP): This is a radical procedure involving en bloc removal of the ipsilateral lung, parietal and visceral pleura, ipsilateral diaphragm, and pericardium. EPP aims for complete microscopic resection and is associated with significant morbidity and mortality. It is typically reserved for highly selected patients with early-stage disease, good performance status, and no evidence of nodal or distant metastases [43].

Pleurectomy/decortication (P/D): As described above, P/D is a lung-sparing procedure that involves the extensive removal of all macroscopic tumors from the pleura, diaphragm, and pericardium, while preserving the lung. P/D is generally associated with lower morbidity and mortality than EPP and is increasingly favored, especially for patients who may not tolerate EPP or have more advanced disease where lung preservation is desirable. The goal of P/D is MCR, which has been shown to improve survival in selected patients [40]. In one study, P/D had a median 30-day mortality of 2.2% and a median overall survival of 21 months [44].

Both EPP and P/D are typically part of a multimodal treatment strategy that includes chemotherapy and/or radiation therapy.

5.2.6. Other surgical considerations

Pleurodesis: This procedure induces adhesion between the parietal and visceral pleura to obliterate the pleural space and prevent fluid reaccumulation. It can be achieved chemically (e.g., talc slurry, doxycycline) or mechanically (e.g., pleural abrasion during VATS). It is commonly used for recurrent malignant pleural effusions [39].

Indwelling pleural catheters (IPCs): For patients with recurrent symptomatic pleural effusions who are not candidates for pleurodesis or more invasive surgery, IPCs offer a palliative option for outpatient drainage and symptom control. While not a surgical treatment for thickening, they manage the associated effusion [34].

5.3. Post-operative management and complications

Post-operative management following pleural surgery is critical for optimal outcomes. It typically involves pain control, chest tube management, respiratory physiotherapy, and close monitoring of complications. Potential complications include prolonged air leak, infection (empyema), hemorrhage, atelectasis, pneumonia, and, in the case of EPP, acute respiratory distress syndrome (ARDS) or right heart failure. Empyemas are associated with parietal pleural thickening in 86% of cases and pleural enhancement in 96% of patients [45]. Careful patient selection, meticulous surgical techniques, and comprehensive post-operative care are essential to minimize these risks and optimize recovery.

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6. Emerging concepts and future directions

The landscape of pleural disease diagnosis and management is evolving rapidly. Several emerging concepts show promise in improving how clinicians differentiate and manage the diverse causes of pleural thickening. Key innovations include the use of AI and radiomics in advanced imaging analysis, alongside molecular diagnostics and biomarkers that enable earlier or more precise detection of malignant pleural processes.

6.1. Artificial intelligence and radiomics in pleural imaging

Radiomics involves extracting large sets of quantitative features from imaging (CT, MRI, and PET) that can reveal subtle disease characteristics beyond what the eye can detect. Studies demonstrate that radiomic models can match expert radiologists in distinguishing benign from malignant pleural thickening and can support diagnostic decisions for less experienced readers [21]. For instance, radiomics applied to PET/CT scans in mesothelioma has shown prognostic value in predicting progression-free survival [21].

Machine learning (ML) and deep learning (DL) build on radiomics by automating pattern recognition directly from raw images. In mesothelioma, DL models have been developed to segment tumors and measure volumes, thereby improving the accuracy and reproducibility of disease burden assessments [46, 47]. AI models can also aid in early classification; a multicenter study by Li et al. (2022) achieved 95% accuracy in differentiating mesothelioma from metastatic pleural disease using CT-based ML features [24].

Despite these advances, AI models face challenges with generalizability owing to variability in scanners and protocols. Additionally, their “black box” nature can limit clinician trust. Nevertheless, AI holds clear potential to complement traditional imaging, for example, flagging subtle thickening on a routine scan or providing a malignancy risk score that prompts timely biopsy.

Emerging PET tracers represent another area of innovation. While FDG remains the standard, research into novel tracers (e.g., mesothelin- or integrin-targeted agents) may further refine the differentiation of scar tissue from active tumors when combined with AI-assisted interpretation.

6.2. Molecular diagnostics and biomarkers

Molecular tools aim to enable earlier detection and better confirmation of malignancy, especially for mesothelioma.

Circulating biomarkers:

Soluble mesothelin-related peptide (SMRP) is the only FDA-approved biomarker for mesothelioma diagnosis and monitoring, with good specificity but moderate sensitivity [48]. Other candidates—fibulin-3, osteopontin, High mobility group box 1 protein (HMGB1) – and microRNAs (e.g., MicroRNA [miR]-126) show promise, although they require further validation [48, 49].

Liquid biopsy:

The detection of circulating tumor DNA (ctDNA) with mesothelioma-specific mutations (such as BAP1 and Neurofibromatosis type II [NF2]) is under investigation. Although ctDNA levels are often low, advances in sequencing may eventually allow for monitoring and earlier relapse detection.

Molecular pathology:

Markers such as BAP1 loss and p16 (CDKN2A) deletion by FISH are now standard ancillary tests to distinguish mesothelioma from benign reactive processes [50]. Gene expression profiling and PCR-based panels could enhance accuracy in ambiguous biopsies.

Genomics and personalized therapy:

Deep sequencing has mapped common mesothelioma mutations, opening the door to trials of targeted or synthetic lethal therapies, especially in BAP1-deficient tumors [51]. Immunotherapy (e.g., nivolumab + ipilimumab) is now a standard systemic option [52]. Predictive molecular signatures for treatment response are being developed, moving toward personalized care.

AI in pathology:

Early studies show that ML algorithms can aid pathologists by differentiating mesothelioma from adenocarcinoma on digitized slides, potentially enhancing diagnostic accuracy in centers with limited expertise.

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7. Conclusion

Pleural thickening is a frequent but diagnostically challenging finding in thoracic practice, encompassing a spectrum from benign post-inflammatory fibrosis to aggressive malignancies such as mesothelioma. This chapter outlines the diverse etiologies, radiologic strategies for assessment, the critical role of histopathology, and tailored management approaches, including surgery.

Imaging, especially high-resolution CT, remains the cornerstone for detecting and characterizing pleural thickening, with MRI, ultrasound, and PET/CT offering valuable complementary insights. The integration of AI-driven analysis and functional imaging holds promise to reduce diagnostic uncertainty and reliance on invasive procedures.

Surgical management must be individualized.

Decortication remains definitive for benign trapped lung (e.g., post-empyema fibrothorax).

For MPM, extended P/D has largely supplanted EPP owing to lower morbidity and similar survival in carefully selected patients.

Multimodal therapy, combining surgery, systemic treatments, and, in some cases, radiation, is essential, and recent trials emphasize careful patient selection.

Future directions include refining radiologic and molecular tools to detect malignancy earlier, improving staging, and tailoring therapies based on individual tumor profiles. Immunotherapy and targeted therapies continue to expand the options for patients historically faced with poor prognoses.

Finally, the importance of a multidisciplinary approach cannot be overstated. Collaborative care involving pulmonologists, radiologists, thoracic surgeons, oncologists, and pathologists ensures accurate diagnosis and optimal management, whether that means simple surveillance of stable benign plaques or aggressive multimodal therapy for early mesothelioma.

By applying evidence-based principles and embracing technologic advancements, clinicians can improve the outcomes of patients with pleural thickening worldwide.

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Acknowledgments

The author acknowledges the use of ChatGPT-4 (OpenAI) and Paperpal (Editage) for language editing and polishing of the manuscript. These tools were used solely to improve the clarity, coherence, and academic tone of the text. The author retains full responsibility for the content and interpretation of the manuscript.

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Written By

Ömer Faruk Sağlam

Submitted: 14 June 2025 Reviewed: 26 June 2025 Published: 24 October 2025