TWI880732B - Ghz pulse burst laser source system and method for dicing composite material - Google Patents
Ghz pulse burst laser source system and method for dicing composite material Download PDFInfo
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本發明涉及一種雷射光源系統,特別是涉及一種用於切割複合材料的GHz脈衝串雷射光源系統與方法。 The present invention relates to a laser light source system, and more particularly to a GHz pulse train laser light source system and method for cutting composite materials.
玻璃一直是工業中不可或缺的材料,其潛在的應用領域包括光學組件、微電子、微流體和顯示技術等。近年來,許多產品都微型化至微米和奈米級別,這意味著對玻璃加工的精度要求將比過去更加嚴格。 Glass has always been an indispensable material in industry, and its potential application areas include optical components, microelectronics, microfluidics, and display technology. In recent years, many products have been miniaturized to the micron and nanometer levels, which means that the precision requirements for glass processing will be more stringent than in the past.
飛秒雷射為近年來非常重要的技術突破,飛秒雷射是指雷射脈衝寬度在飛秒(femtosecond(fs),10-15秒)數量級,雷射光束透過聚焦可產生極高功率密度,且飛秒雷射在進行材料加工時,熱影響區域(Heat Affect Zone,HAZ)極小,並能夠加工透明材料內部。切割為雷射應用中最流行的技術之一,而當以飛秒雷射進行切割時,具有非常多的優勢,例如無須先行遇熱加工、具有較精密的空間解析度、不易發生顯著的熱變形現象、只在焦點附近處進行切割。此外,相較於傳統切割,飛秒雷射的玻璃切割可有效維持切割處的結構完整性,這對於玻璃切割來說絕對是一個巨大的飛躍。 Femtosecond laser is a very important technological breakthrough in recent years. Femtosecond laser refers to a laser pulse width in the order of femtosecond (fs), 10 -15 seconds. The laser beam can generate extremely high power density through focusing. When processing materials, the heat affect zone (HAZ) of femtosecond laser is extremely small, and it can process the inside of transparent materials. Cutting is one of the most popular technologies in laser applications, and when cutting with femtosecond laser, it has many advantages, such as no need for prior heat treatment, more precise spatial resolution, less prone to significant thermal deformation, and only cutting near the focus. In addition, compared with traditional cutting, femtosecond laser glass cutting can effectively maintain the structural integrity of the cutting point, which is definitely a huge leap for glass cutting.
因此,如何利用飛秒雷射提升玻璃切割的加工效益,以成為業界努力的方向。 Therefore, how to use femtosecond laser to improve the processing efficiency of glass cutting has become the direction of the industry's efforts.
本發明實施例在於提供一種用於切割複合材料的GHz脈衝串雷射光源系統與方法,以避免於加工後的複合材料的切割處發生分層現象(delamination),並維持小熱影響區域(Heat Affect Zone,HAZ),故而在加工後的複合材料的切割處可避免產生任何碎片與裂縫。 The present invention provides a GHz pulse train laser light source system and method for cutting composite materials to avoid delamination at the cutting portion of the processed composite materials and maintain a small heat affect zone (HAZ), thereby avoiding any fragments and cracks at the cutting portion of the processed composite materials.
本發明實施例公開一種用於切割複合材料的GHz脈衝串雷射光源系統,其包括承載模組、雷射光產生模組、準直模組、雷射光調整模組及聚光鏡。承載模組用以承載複合材料。雷射光產生模組用以提供雷射光束。準直模組用以準直雷射光束為準直雷射光束。雷射光調整模組用以反射準直雷射光束。聚光鏡用以將反射的準直雷射光束聚焦至具有一預定切割寬度的聚焦後雷射光束,以將聚焦後雷射光束投射至複合材料的切割處。其中聚焦後雷射光束的投射路徑透過雷射光調整模組的調整以使投射至複合材料的切割處之聚焦後雷射光束被平行偏移,或者複合材料透過承載模組的移動以使複合材料的切割處被平行偏移。雷射光束的脈衝寬度位於50~500fs之間,雷射光束的重複頻率位於0.5~10GHz之間,雷射光束的脈衝能量位於100~1000μJ之間,雷射光產生模組、準直模組、雷射光調整模組、聚光鏡以及承載模組設置在同一光學路徑。 The embodiment of the present invention discloses a GHz pulse train laser light source system for cutting composite materials, which includes a carrier module, a laser light generating module, a collimating module, a laser light adjusting module and a focusing lens. The carrier module is used to carry the composite material. The laser light generating module is used to provide a laser beam. The collimating module is used to collimate the laser beam into a collimated laser beam. The laser light adjusting module is used to reflect the collimated laser beam. The focusing lens is used to focus the reflected collimated laser beam into a focused laser beam with a predetermined cutting width, so as to project the focused laser beam onto the cutting portion of the composite material. The projection path of the focused laser beam is adjusted by the laser light adjusting module so that the focused laser beam projected onto the cutting portion of the composite material is parallel offset, or the composite material is moved by the carrier module so that the cutting portion of the composite material is parallel offset. The pulse width of the laser beam is between 50~500fs, the repetition frequency of the laser beam is between 0.5~10GHz, and the pulse energy of the laser beam is between 100~1000μJ. The laser light generation module, collimation module, laser light adjustment module, condenser and carrier module are set in the same optical path.
本發明實施例也公開一種用於切割複合材料的方法,其包括:S1:透過GHz脈衝串雷射光源系統的雷射光產生模組,提供雷射光束;S2:透過GHz脈衝串雷射光源系統的準直模組、雷射光調整模組和聚光鏡,依據雷射光束產生聚焦後雷射光束;S3:將聚焦後雷射光束投射至承載模組上的複合材料的切割處;S4:當聚焦後雷射光束接觸到切割處的表面時,透過聚焦後雷射光束熔融(ablation)表面;S5:當聚焦後雷射光束熔融完表 面時,聚焦後雷射光束入射至複合材料的切割處的內壁並使其平滑;S6:依據聚焦後雷射光束的多個雷射參數,以有效移除一部分的複合材料;S7:於切割期間的多個時段執行步驟S1~S6,以於切割處產生多個切割孔洞,其中該些切割孔洞沿著切割處排列且互相重疊。雷射光束的脈衝寬度位於50~500fs之間,雷射光束的重複頻率位於0.5~10GHz之間,雷射光束的該脈衝能量位於100~1000μJ之間,雷射光產生模組、準直模組、雷射光調整模組、聚光鏡以及承載模組設置在同一光學路徑。 The present invention also discloses a method for cutting composite materials, which includes: S1: providing a laser beam through a laser light generating module of a GHz pulse train laser light source system; S2: generating a focused laser beam according to the laser beam through a collimating module, a laser light adjusting module and a condenser lens of the GHz pulse train laser light source system; S3: projecting the focused laser beam to a cutting position of the composite material on a carrier module; S4: when the focused laser beam contacts the surface of the cutting position, The surface is melted (ablation) by the focused laser beam; S5: when the focused laser beam melts the surface, the focused laser beam is incident on the inner wall of the cut portion of the composite material and smoothes it; S6: according to multiple laser parameters of the focused laser beam, a portion of the composite material is effectively removed; S7: steps S1 to S6 are executed at multiple time periods during the cutting period to generate multiple cutting holes at the cutting portion, wherein the cutting holes are arranged along the cutting portion and overlap each other. The pulse width of the laser beam is between 50~500fs, the repetition frequency of the laser beam is between 0.5~10GHz, and the pulse energy of the laser beam is between 100~1000μJ. The laser light generation module, collimation module, laser light adjustment module, condenser and carrier module are set in the same optical path.
綜上所述,本發明實施例所公開的GHz脈衝串雷射光源系統與方法,其透過採用具有脈衝寬度位於50~500fs之間的GHz脈衝串(burst)雷射光束,對複合材料的切割處進行切割,以避免於加工後的複合材料的切割處發生分層現象,並維持小HAZ。此外,由於加工後的複合材料之HAZ小,因此在加工後的複合材料的切割處可避免產生任何碎片與裂縫。 In summary, the GHz pulse train laser light source system and method disclosed in the embodiment of the present invention uses a GHz pulse train (burst) laser beam with a pulse width between 50 and 500 fs to cut the cutting part of the composite material to avoid the delamination phenomenon at the cutting part of the processed composite material and maintain a small HAZ. In addition, since the HAZ of the processed composite material is small, any fragments and cracks can be avoided at the cutting part of the processed composite material.
為能更進一步瞭解本發明的特徵及技術內容,請參閱以下有關本發明的詳細說明與附圖,但是此等說明與附圖僅用來說明本發明,而非對本發明的保護範圍作任何的限制。 To further understand the features and technical contents of the present invention, please refer to the following detailed description and drawings of the present invention. However, such description and drawings are only used to illustrate the present invention and do not limit the scope of protection of the present invention.
102:雷射光產生模組 102: Laser light generation module
104:準直模組 104: Collimation module
106:雷射光調整模組 106: Laser light adjustment module
108:聚光鏡 108: Focusing lens
110:承載模組 110: Carrier module
112:複合材料 112: Composite materials
114:切割處 114: Cutting point
116:表面 116: Surface
118:內壁 118: Inner wall
120:切割孔洞 120: Cutting holes
1022:脈衝雷射光產生模組 1022: Pulse laser light generation module
1024:聲光調製器 1024: Sound and light modulator
1026:雷射光放大器 1026: Laser Amplifier
D1:GHz脈衝串雷射光源系統 D1: GHz pulse train laser light source system
L1:雷射光束 L1: Laser beam
L2:準直雷射光束 L2: Collimated laser beam
L3:聚焦後雷射光束 L3: Focused laser beam
V:平移速度 V: translation speed
P1-Pn:脈衝訊號 P1-Pn: pulse signal
Ls:雷射光源 Ls: Laser light source
Lb:脈衝串雷射光 Lb: pulsed laser light
B1-Bn:脈衝訊號 B1-Bn: Pulse signal
HAZ:熱影響區域 HAZ: Heat affected area
S1-S7:步驟 S1-S7: Steps
圖1繪示本發明的一實施例之用於切割複合材料的GHz脈衝串雷射光源系統結構的示意圖。 FIG1 is a schematic diagram showing the structure of a GHz pulse train laser light source system for cutting composite materials according to an embodiment of the present invention.
圖2A繪示雷射光產生模組的結構示意圖。 Figure 2A shows a schematic diagram of the structure of the laser light generating module.
圖2B繪示雷射光束的多個脈衝串結構的示意圖。 FIG2B is a schematic diagram showing a structure of multiple pulse trains of a laser beam.
圖3繪示聚焦後雷射光束的切割方式示意圖。 Figure 3 shows a schematic diagram of the cutting method of the focused laser beam.
圖4繪示用於圖1、3的切割方式之方法流程圖。 FIG. 4 shows a flow chart of the method for the cutting method of FIG. 1 and FIG. 3 .
圖5繪示利用圖3的切割方式之加工結果示意圖。 Figure 5 shows a schematic diagram of the processing results using the cutting method of Figure 3.
圖6繪示利用圖3的切割方式之複合材料的加工結果示意圖。 FIG6 is a schematic diagram showing the processing results of the composite material using the cutting method of FIG3.
圖7繪示圖1的GHz脈衝串雷射光源系統之加工形式示意圖。 FIG7 is a schematic diagram showing the processing form of the GHz pulse train laser light source system of FIG1.
圖8繪示重疊的多個切割孔洞的示意圖。 Figure 8 shows a schematic diagram of multiple overlapping cutting holes.
以下是通過特定的具體實施例來說明本發明所公開有關“用於切割複合材料的GHz脈衝串雷射光源系統與方法”的實施方式,本領域技術人員可由本說明書所公開的內容瞭解本發明的優點與效果。本發明可通過其他不同的具體實施例加以施行或應用,本說明書中的各項細節也可基於不同觀點與應用,在不悖離本發明的構思下進行各種修改與變更。另外,本發明的附圖僅為簡單示意說明,並非依實際尺寸的描繪,事先聲明。以下的實施方式將進一步詳細說明本發明的相關技術內容,但所公開的內容並非用以限制本發明的保護範圍。 The following is a specific embodiment to illustrate the implementation of the "GHz pulse train laser light source system and method for cutting composite materials" disclosed in the present invention. Technical personnel in this field can understand the advantages and effects of the present invention from the content disclosed in this specification. The present invention can be implemented or applied through other different specific embodiments, and the details in this specification can also be modified and changed based on different viewpoints and applications without deviating from the concept of the present invention. In addition, the attached figures of the present invention are only for simple schematic illustrations and are not depicted according to actual sizes. Please note in advance. The following implementation will further explain the relevant technical content of the present invention in detail, but the disclosed content is not used to limit the scope of protection of the present invention.
應當可以理解的是,雖然本文中可能會使用到“第一”、“第二”、“第三”等術語來描述各種元件或者信號,但這些元件或者信號不應受這些術語的限制。這些術語主要是用以區分一元件與另一元件,或者一信號與另一信號。另外,本文中所使用的術語“或”,應視實際情況可能包括相關聯的列出項目中的任一個或者多個的組合。 It should be understood that although the terms "first", "second", "third" and so on may be used in this article to describe various components or signals, these components or signals should not be limited by these terms. These terms are mainly used to distinguish one component from another component, or one signal from another signal. In addition, the term "or" used in this article may include any one or more combinations of the related listed items depending on the actual situation.
請參閱圖1,其繪示本發明的一實施例之用於切割複合材料的GHz脈衝串(burst)雷射光源系統D1結構示意圖,GHz脈衝串雷射光源系統D1包括雷射光產生模組102、準直模組104、雷射光調整模組106、聚光鏡108以及承載模組110。其中雷射光產生模組102、準直模組104、雷射光調整模組106、聚光鏡108和承載模組110設置在同一光學路徑,但本發明不受限於此。值得一提的是,舉例來說,在另外一可行實施例中,GHz脈衝
串雷射光源系統D1可以包括雷射光產生模組102、雷射光擴束器、X軸雷射光振鏡掃描模組(圖未示)、X軸雷射光振鏡控制器(圖未示)、Y軸雷射光振鏡掃描模組(圖未示)、Y軸雷射光振鏡控制器(圖未示)、聚光鏡108及承載模組110,其中雷射光產生模組102、雷射光擴束器、X軸雷射光振鏡掃描模組、Y軸雷射光振鏡掃描模組、聚光鏡108及承載模組110設置在同一光學路徑,但本發明不受限於此。
Please refer to FIG. 1, which shows a schematic diagram of the structure of a GHz burst laser light source system D1 for cutting composite materials according to an embodiment of the present invention. The GHz burst laser light source system D1 includes a laser
請參閱圖2A,其繪示雷射光產生模組102的結構示意圖。雷射光產生模組102包括脈衝雷射光產生模組1022、聲光調製器(AOM)1024及雷射光放大器1026。脈衝雷射光產生模組1022用以產生具有多個脈衝訊號P1-Pn的雷射光源Ls。聲光調製器1024鄰近於脈衝雷射光產生模組1022,並用以提高雷射光源Ls的重複頻率,以依據提高後的雷射光源Ls產生具有多個脈衝串(burst)的一脈衝串雷射光Lb。雷射光放大器1026鄰近於聲光調製器1024,並用以提高脈衝串雷射光Lb的脈衝能量以產生雷射光束L1。其中脈衝串雷射光Lb的重複頻率位於0.5~10GHz之間(例如,0.5~10GHz之間的任意正整數),雷射光束L1的脈衝能量位於100~1000μJ之間(例如,10~30mJ之間的任意正整數),但本發明不受限於此。
Please refer to FIG. 2A , which shows a schematic diagram of the structure of the laser
請參閱圖2B,其繪示雷射光束L1的多個脈衝串B1-Bn結構示意圖。由圖2B可知,該些脈衝串B1-Bn包括多個脈衝訊號P1-Pn,亦即,多個脈衝訊號P1形成脈衝串B1、多個脈衝訊號P2形成脈衝串B2、...、多個脈衝訊號Pn形成脈衝串Bn,使該些脈衝串B1-Bn分別形成多個脈衝訊號P1-Pn。其中該些脈衝訊號P1-Pn的脈衝寬度位於50~500fs之間(例如,50~500fs之間的任意正整數),該些脈衝訊號P1-Pn的數量位於50~1000個之間(例如,50~1000個之間的任意正整數),該些脈衝訊號P1-Pn的頻率位於1~2000KHz之間(例如,1~2000KHz之間的任意正整數),但本發明不 受限於此。 Please refer to FIG2B, which shows a schematic diagram of the structure of multiple pulse trains B1-Bn of the laser beam L1. As can be seen from FIG2B, the pulse trains B1-Bn include multiple pulse signals P1-Pn, that is, multiple pulse signals P1 form a pulse train B1, multiple pulse signals P2 form a pulse train B2, ..., multiple pulse signals Pn form a pulse train Bn, so that the pulse trains B1-Bn respectively form multiple pulse signals P1-Pn. The pulse width of the pulse signals P1-Pn is between 50 and 500 fs (for example, any positive integer between 50 and 500 fs), the number of the pulse signals P1-Pn is between 50 and 1000 (for example, any positive integer between 50 and 1000), and the frequency of the pulse signals P1-Pn is between 1 and 2000 KHz (for example, any positive integer between 1 and 2000 KHz), but the present invention is not limited thereto.
請參閱圖1、2A、2B,雷射光產生模組102用以提供雷射光束L1。準直模組104鄰近於雷射光產生模組102,並用以準直該雷射光束L1為準直雷射光束L2。其中雷射光束L1可透過雷射光產生模組102進行調整,雷射光束L1的脈衝寬度(即該些脈衝訊號P1-Pn的脈衝寬度)位於50~500fs之間(例如,50~500fs之間的任意正整數),雷射光束L1的重複頻率(即脈衝串雷射光Lb的重複頻率)位於0.5~10GHz之間(例如,0.5~10GHz之間的任意正整數),雷射光束L1的平均功率係依據雷射光束L1的脈衝能量和該重複頻率來決定,且準直模組104可以是菲涅爾透鏡(Fresnel lens,F-Lens),但本發明不受限於此。
1, 2A, and 2B, the laser
值得注意的是,雷射光束L1的脈衝寬度、雷射光束L1的脈衝能量、該些脈衝訊號P1-Pn的頻率、雷射光束L1的重複頻率以及該些脈衝訊號P1-Pn的數量可依據個人需求進行適當調整。舉例來說,若切割複合材料時採用的雷射光束L1的脈衝能量較高,則雷射光束L1的重複頻率可調整為較低頻率。然而,上述所舉的例子只是其中一可行的實施例而並非用以限定本發明。 It is worth noting that the pulse width of the laser beam L1, the pulse energy of the laser beam L1, the frequency of the pulse signals P1-Pn, the repetition frequency of the laser beam L1 and the number of the pulse signals P1-Pn can be appropriately adjusted according to personal needs. For example, if the pulse energy of the laser beam L1 used when cutting composite materials is higher, the repetition frequency of the laser beam L1 can be adjusted to a lower frequency. However, the above example is only one of the feasible embodiments and is not intended to limit the present invention.
此外,更值得注意的是,若切割複合材料時採用的雷射光束L1的脈衝寬度、雷射光束L1的脈衝能量、該些脈衝訊號P1-Pn的頻率、雷射光束L1的重複頻率以及該些脈衝訊號P1-Pn的數量低於上述預定範圍,則雷射光束難以切入複合材料;若切割複合材料時採用的雷射光束L1的脈衝寬度、雷射光束L1的脈衝能量、該些脈衝訊號P1-Pn的頻率、雷射光束L1的重複頻率以及該些脈衝訊號P1-Pn的數量超過上述預定範圍,則複合材料的切割處容易產生裂縫(crack)。舉例來說,若切割複合材料時採用的雷射光束L1的脈衝寬度為600fs,則複合材料的切割處容易產生裂縫。然 而,上述所舉的例子只是其中一可行的實施例而並非用以限定本發明。 In addition, it is worth noting that if the pulse width of the laser beam L1, the pulse energy of the laser beam L1, the frequency of the pulse signals P1-Pn, the repetition frequency of the laser beam L1, and the number of the pulse signals P1-Pn used when cutting the composite material are lower than the above-mentioned predetermined range, the laser beam will have difficulty in cutting into the composite material; if the pulse width of the laser beam L1, the pulse energy of the laser beam L1, the frequency of the pulse signals P1-Pn, the repetition frequency of the laser beam L1, and the number of the pulse signals P1-Pn used when cutting the composite material exceed the above-mentioned predetermined range, cracks will easily occur at the cutting part of the composite material. For example, if the pulse width of the laser beam L1 used when cutting a composite material is 600 fs, cracks are likely to occur at the cut portion of the composite material. However, the above example is only one feasible embodiment and is not intended to limit the present invention.
雷射光調整模組106鄰近於準直模組104,並用以反射準直雷射光束L2,其中雷射光調整模組可以是“具有掃描式振鏡的雷射光振鏡掃描模組”或“具有固定式聚焦加工頭的雷射光聚焦模組”。在一實施例中,若採用雷射光振鏡掃描模組進行複合材料的切割,則雷射光振鏡掃描模組依據多個旋轉角度(例如,0°、30°、60°、...)(未示出)來反射準直雷射光束L2,亦即,雷射光振鏡掃描模組106進行旋轉運動而產生多個旋轉角度,使得雷射光振鏡掃描模組106以不同角度的鏡面反射準直雷射光束L2。在一實施例中,若採用雷射光聚焦模組進行複合材料的切割,則雷射光聚焦模組以一反射角度來反射準直雷射光束L2,亦即,雷射光聚焦模組以一固定反射角度的鏡面來反射準直雷射光束L2。
The laser
舉例來說,使用者可依切割需求輸入控制指令至一控制器(未示出),該控制器依據該控制指令發送相應的驅動指令至雷射光振鏡掃描模組,使雷射光振鏡掃描模組依據該驅動指令進行相應驅動旋轉而產生多個旋轉角度,以使雷射光振鏡掃描模組可依據切割需求以不同角度的鏡面反射準直雷射光束L2。然而,上述所舉的例子只是其中一可行的實施例而並非用以限定本發明。 For example, the user can input a control command to a controller (not shown) according to the cutting requirements, and the controller sends a corresponding driving command to the laser oscillator scanning module according to the control command, so that the laser oscillator scanning module performs corresponding driving rotation according to the driving command to generate multiple rotation angles, so that the laser oscillator scanning module can reflect the collimated laser beam L2 with mirrors at different angles according to the cutting requirements. However, the above example is only one feasible embodiment and is not used to limit the present invention.
承載模組110用以承載複合材料112。聚光鏡108鄰近於雷射光調整模組106,並用以將反射的準直雷射光束L2聚合為聚焦後雷射光束L3,以將聚焦後雷射光束L3投射至複合材料112的切割處114。其中複合材料112的厚度為50~1000μm,並包括預備進行切割的至少兩個基板,各該基板是一玻璃、一金屬、一陶瓷或一半導體晶圓,但本發明不受限於此。
The carrying
具體而言,若採用雷射光振鏡掃描模組(雷射光調整模組106)進行複合材料的切割,則聚焦後雷射光束L3的投射路徑可透過雷射光振鏡
掃描模組的調整,使投射至複合材料112的切割處114之聚焦後雷射光束L3以一平移速度V被平行偏移,亦即,固定承載模組110上的複合材料112並調整雷射光振鏡掃描模組(雷射光調整模組106),使聚焦後雷射光束L3以平移速度V投射至複合材料112的切割處114。在一實施例中,若採用雷射光聚焦模組(雷射光調整模組106)進行複合材料的切割,則複合材料112可透過承載模組110的移動(例如承載模組110可以在一水平面上沿著X軸或者Y軸方向移動),使複合材料112的切割處114以一平移速度V被平行偏移,亦即,固定雷射光聚焦模組(雷射光調整模組106)並移動承載模組110,使承載模組110以平移速度V平行偏移,進而帶動複合材料112的切割處114以平移速度V平行偏移。在一實施例中,可透過雷射光振鏡掃描模組(雷射光調整模組106)的調整和承載模組110的移動,使聚焦後雷射光束L3和複合材料112的切割處各自以平移速度V進行相反方向的平行偏移。
Specifically, if a laser oscillator scanning module (laser light adjustment module 106) is used to cut the composite material, the projection path of the focused laser beam L3 can be adjusted by the laser oscillator scanning module so that the focused laser beam L3 projected onto the cutting
因此,透過雷射光調整模組106的調整和/或承載模組110的移動,聚焦後雷射光束L3投射至複合材料112的切割處114進行切割。關於聚焦後雷射光束L3針對複合材料112的切割方式,請參閱下文圖3之詳述。
Therefore, through the adjustment of the laser
請參閱圖3,其繪示聚焦後雷射光束L3的切割方式示意圖。首先,聚焦後雷射光束L3投射至承載模組110上的複合材料112的切割處114,當聚焦後雷射光束L3接觸到切割處114的表面116時,透過聚焦後雷射光束L3熔融(ablation)表面116;之後,當聚焦後雷射光束L3熔融完表面116時,聚焦後雷射光束L3入射至複合材料112的切割處114的內壁118並使其平滑;之後,依據聚焦後雷射光束L3的多個雷射參數,以有效移除一部分的複合材料,其中聚焦後雷射光束L3從表面116熔融至內壁118的方式稱為預熱現象,多個雷射參數包括雷射光束L1的脈衝寬度、雷射光束L1的脈衝能量、雷射光束L1的多個脈衝串B1-Bn的多個脈衝訊號P1-Pn的數量、
雷射光束L1的重複頻率和多個脈衝訊號P1-Pn的頻率。此外,在聚焦後雷射光束L3熔融內壁118的過程中,聚焦後雷射光束L3在內壁118進行掠入射(grazing incidence)下的反射以及多次散射(scatter),而聚焦後雷射光束L3在每次反射時都會損失部分能量,致使鑽孔的能量隨著鑽孔深度的增加而減少,最終鑽孔深度達到飽和。
Please refer to FIG. 3, which shows a schematic diagram of the cutting method of the focused laser beam L3. First, the focused laser beam L3 is projected onto the cutting
具體而言,當聚焦後雷射光束L3的底部能量密度(bottom influence)低於一熔融閾值(ablation threshold),停止熔融內壁118。其中底部能量密度可以是雷射光束熔融複合材料所具有的能量密度,能量密度係指雷射光束在每平方單位的焦耳量(J/cm 2),熔融閾值可依據雷射光束L1的脈衝寬度、雷射光束L1的脈衝能量、雷射光束L1的多個脈衝串B1-Bn的多個脈衝訊號P1-Pn的數量、雷射光束L1的重複頻率和多個脈衝訊號P1-Pn的頻率進行調整,但本發明不受限於此。 Specifically, when the bottom influence of the focused laser beam L3 is lower than a melting threshold, the inner wall 118 is stopped from melting. The bottom influence may be the energy density of the laser beam melting the composite material, and the energy density refers to the joule amount ( J/cm2 ) of the laser beam per square unit. The melting threshold may be adjusted according to the pulse width of the laser beam L1, the pulse energy of the laser beam L1, the number of the multiple pulse signals P1-Pn of the multiple pulse trains B1-Bn of the laser beam L1, the repetition frequency of the laser beam L1, and the frequency of the multiple pulse signals P1-Pn, but the present invention is not limited thereto.
最後,於一切割期間的多個時段執行上述圖3的切割方式,以於切割處114產生多個切割孔洞120,其中該些切割孔洞120沿著切割處114排列且互相重疊。值得注意的是,於切割期間,聚焦後雷射光束L3依據上述切割方式,以平移速度V反覆來回投射於切割處114,使切割處114進行切割,進行確保切割處114的完整切割。
Finally, the cutting method of FIG. 3 is performed at multiple time periods during a cutting process to generate multiple cutting
舉例來說,當切割期間為1ms至19s,聚焦後雷射光束L3的重複頻率為1KHz,每1Gz重複頻率的每個脈衝串包含50個脈衝訊號時,於切割期間的多個時段(例如,1ms、2ms...、19s)執行上述圖3的切割方式,使複合材料112的切割處114產生重疊的多個切割孔洞120,且聚焦後雷射光束L3以平移速度V反覆來回投射於切割處114,使切割處114能被完整切割。然而,上述所舉的例子只是其中一可行的實施例而並非用以限定本發明。
For example, when the cutting period is 1ms to 19s, the repetition frequency of the laser beam L3 after focusing is 1KHz, and each pulse train of each 1Gz repetition frequency contains 50 pulse signals, the cutting method of FIG. 3 is performed at multiple time periods (e.g., 1ms, 2ms..., 19s) during the cutting period, so that multiple overlapping cutting
請參閱圖4,其繪示用於圖1、3的切割方式之方法流程圖,該方法包括:步驟S1:透過GHz脈衝串雷射光源系統D1的雷射光產生模組102,提供雷射光束L1;步驟S2:透過GHz脈衝串雷射光源系統D1的準直模組104、雷射光調整模組106和聚光鏡108,依據雷射光束L1產生聚焦後雷射光束L3;步驟S3:將聚焦後雷射光束L3投射至承載模組110上的複合材料112的切割處114;步驟S4:當聚焦後雷射光束L3接觸到切割處114的表面116時,透過聚焦後雷射光束L3熔融(ablation)該表面116;步驟S5:當聚焦後雷射光束L3熔融完該表面116時,聚焦後雷射光束L3入射至複合材料112的切割處114的內壁118並使其平滑;步驟S6:依據聚焦後雷射光束L3的多個雷射參數,以有效移除一部分的複合材料;步驟S7:於切割期間的多個時段執行步驟S1~S6,以於切割處114產生多個切割孔洞120。 Please refer to FIG. 4, which shows a flow chart of a method for the cutting method of FIG. 1 and FIG. 3, the method comprising: step S1: providing a laser beam L1 through a laser light generating module 102 of a GHz pulse train laser light source system D1; step S2: generating a focused laser beam L3 according to the laser beam L1 through a collimating module 104, a laser light adjusting module 106 and a focusing lens 108 of the GHz pulse train laser light source system D1; step S3: projecting the focused laser beam L3 to a cutting position 114 of a composite material 112 on a carrier module 110; step S4: when the focused laser beam L3 is When the laser beam L3 contacts the surface 116 of the cutting location 114, the surface 116 is melted (ablation) by the focused laser beam L3; Step S5: When the focused laser beam L3 melts the surface 116, the focused laser beam L3 is incident on the inner wall 118 of the cutting location 114 of the composite material 112 and smoothes it; Step S6: According to multiple laser parameters of the focused laser beam L3, a portion of the composite material is effectively removed; Step S7: Execute steps S1 to S6 at multiple time periods during the cutting period to generate multiple cutting holes 120 at the cutting location 114.
請參閱圖5,其繪示利用圖3的切割方式之加工結果示意圖。由圖5可知,切割處114的該些切割孔洞120係為一圓柱形孔洞,該些切割孔洞120具有固定的一孔洞直徑,該些切割孔洞120的內壁係為一光滑牆面,該些切割孔洞120的深度依據脈衝串數量和能量密度來決定,且該些切割孔洞120的深度大小呈線性變化。其中該些切割孔洞120的孔洞直徑位於20~40μm之間,該些切割孔洞120的深度位於70~295μm之間,該些切割孔洞120的內壁平滑度(Rz)位於100~5000nm之間(十點平均粗糙度Rz),但本發明不受限於此。
Please refer to FIG. 5, which shows a schematic diagram of the processing result using the cutting method of FIG. 3. As can be seen from FIG. 5, the cutting
請參閱圖6,其繪示利用圖3的切割方式之複合材料112的加工結果示意圖。由圖6可知,透過圖3的切割方式,加工後的複合材料112的切割處114並不會發生分層現象(delamination),並維持小的熱影響區域HAZ(Heat Affect Zone),故加工後的複合材料112與其表面116並無損傷,且電性表現實測正常。此外,由於加工後的複合材料112之HAZ小,因此
在加工後的複合材料112的切割處114可避免產生任何碎片(debris)與裂縫。
Please refer to FIG. 6, which shows a schematic diagram of the processing result of the
請參閱圖7,其繪示圖1的GHz脈衝串雷射光源系統D1之加工形式示意圖。由圖1、7可知,GHz脈衝串雷射光源系統D1的加工形式包括複合材料112的全切(dicing)或半切(scribing),複合材料112的全切係依據雷射光束L1的多個脈衝串B1-Bn的多個脈衝訊號P1-Pn的數量來控制,聚焦後雷射光束L3的雷射光斑大小(spot size)相似於切割處114的寬度。
Please refer to FIG. 7, which shows a schematic diagram of the processing form of the GHz pulse train laser light source system D1 of FIG. 1. As can be seen from FIG. 1 and FIG. 7, the processing form of the GHz pulse train laser light source system D1 includes full cutting (dicing) or half cutting (scribing) of the
此外,聚焦後雷射光束L3的雷射光斑重疊率係依據聚焦後雷射光束L3的雷射光斑大小和切割處114的該些切割孔洞120的一重疊率來決定,聚焦後雷射光束L3的平移速度V係依據聚焦後雷射光束L3的雷射光斑重疊率和雷射光束L1的重複頻率來決定,該承載模組110的該平移速度V係依據該重疊率來決定,其中該些切割孔洞120的重疊率位於70%~99%之間,但本發明不受限於此。
In addition, the laser spot overlap rate of the focused laser beam L3 is determined according to the laser spot size of the focused laser beam L3 and the overlap rate of the cutting holes 120 at the cutting
圖8繪示重疊的多個切割孔洞120示意圖。由圖8可知,該些切割孔洞120之間以一孔洞比例互相重疊(如圖8的斜線所示),該孔洞比例係為該些切割孔洞120的重疊率。
FIG8 is a schematic diagram of a plurality of overlapping cutting holes 120. As can be seen from FIG8, the cutting
藉此,本發明的GHz脈衝串雷射光源系統D1透過採用具有脈衝寬度位於50~500fs之間的GHz脈衝串(burst)之雷射光束L1,對複合材料112的切割處114進行切割,以避免於加工後的複合材料112的切割處114發生分層現象,並維持小HAZ。此外,由於加工後的複合材料112之HAZ小,因此在加工後的複合材料112的切割處114可避免產生任何碎片與裂縫。
Thus, the GHz pulse train laser light source system D1 of the present invention uses a GHz pulse train (burst) laser beam L1 with a pulse width between 50 and 500 fs to cut the cutting
值得一提的是,經由上述具體實施例的說明可明白瞭解本發明之用於切割複合材料的GHz脈衝串雷射光源系統D1的實施方式,以及本 發明的優點與效果,然而,本發明不以上述所舉的例子為限。 It is worth mentioning that the above specific embodiments can clearly understand the implementation of the GHz pulse train laser light source system D1 for cutting composite materials, as well as the advantages and effects of the present invention. However, the present invention is not limited to the above examples.
[本發明實施例的有益效果] [Beneficial effects of the embodiments of the present invention]
綜上所述,本發明實施例所公開的GHz脈衝串雷射光源系統與方法,其透過採用具有脈衝寬度位於50~500fs之間的GHz脈衝串(burst)雷射光束,對複合材料的切割處進行切割,以避免於加工後的複合材料的切割處發生分層現象,並維持小HAZ。此外,由於加工後的複合材料之HAZ小,因此在加工後的複合材料的切割處不會產生任何碎片與裂縫,也不會發生任何融化或蒸發現象。 In summary, the GHz pulse train laser light source system and method disclosed in the embodiment of the present invention uses a GHz pulse train (burst) laser beam with a pulse width between 50 and 500 fs to cut the cutting part of the composite material to avoid the delamination phenomenon at the cutting part of the processed composite material and maintain a small HAZ. In addition, since the HAZ of the processed composite material is small, no fragments and cracks will be generated at the cutting part of the processed composite material, and no melting or evaporation will occur.
此外,本發明提供的GHz脈衝串雷射光源系統與方法可針對玻璃對玻璃、玻璃對金屬、玻璃對陶瓷以及玻璃對矽晶圓(硅片)等複合材料進行切割,並可應用於使用氮化鎵(GaN)、碳化矽(SiC)等第三代半導體材料的5G功率元件。 In addition, the GHz pulse train laser light source system and method provided by the present invention can be used to cut composite materials such as glass to glass, glass to metal, glass to ceramic, and glass to silicon wafers (silicon chips), and can be applied to 5G power components using third-generation semiconductor materials such as gallium nitride (GaN) and silicon carbide (SiC).
再者,本發明採用的複合材料(例如,玻璃)具有電磁信號屏蔽低、硬度高、成本低、質量輕等優勢,致使近幾年來逐漸成為3C面板和攝像頭模組的材料,故本發明使用飛秒雷射來進行玻璃切割的價值相應提高、加工效率提高、經濟成本降低,因而有著廣闊的前景。 Furthermore, the composite material (e.g., glass) used in the present invention has the advantages of low electromagnetic signal shielding, high hardness, low cost, and light weight, which has gradually become the material of 3C panels and camera modules in recent years. Therefore, the value of using femtosecond laser to cut glass in the present invention is correspondingly improved, the processing efficiency is improved, and the economic cost is reduced, so it has a broad prospect.
以上所公開的內容僅為本發明的優選可行實施例,並非因此侷限本發明的專利範圍,所以凡是運用本發明說明書及圖式內容所做的等效技術變化,均包含於本發明的專利範圍內。 The above disclosed contents are only the preferred feasible embodiments of the present invention, and do not limit the patent scope of the present invention. Therefore, all equivalent technical changes made by using the contents of the specification and drawings of the present invention are included in the patent scope of the present invention.
102:雷射光產生模組 102: Laser light generation module
104:準直模組 104: Collimation module
106:雷射光調整模組 106: Laser light adjustment module
108:聚光鏡 108: Focusing lens
110:承載模組 110: Carrier module
112:複合材料 112: Composite materials
114:切割處 114: Cutting point
D1:GHz脈衝串雷射光源系統 D1: GHz pulse train laser light source system
L1:雷射光束 L1: Laser beam
L2:準直雷射光束 L2: Collimated laser beam
V:平移速度 V: translation speed
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