TWI659870B - Combination of power assembly of electric motorcycles - Google Patents

Combination of power assembly of electric motorcycles Download PDF

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Publication number
TWI659870B
TWI659870B TW107124207A TW107124207A TWI659870B TW I659870 B TWI659870 B TW I659870B TW 107124207 A TW107124207 A TW 107124207A TW 107124207 A TW107124207 A TW 107124207A TW I659870 B TWI659870 B TW I659870B
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Taiwan
Prior art keywords
gear
shaft
electric motor
space
base
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TW107124207A
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Chinese (zh)
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TW202005829A (en
Inventor
張金鋒
柯紘鈞
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富田電機股份有限公司
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Priority to TW107124207A priority Critical patent/TWI659870B/en
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Publication of TWI659870B publication Critical patent/TWI659870B/en
Priority to JP2019110992A priority patent/JP6724213B2/en
Priority to JP2019002472U priority patent/JP3223123U/en
Publication of TW202005829A publication Critical patent/TW202005829A/en

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  • Arrangement Of Transmissions (AREA)
  • Motor Power Transmission Devices (AREA)
  • Motor Or Generator Frames (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
  • General Details Of Gearings (AREA)

Abstract

本發明揭示一電動機車的動力組件,其包含一機體具有一基座,該基座的內部具有一分隔層,該分隔層的一側為一第一組配空間,另一側為一第二組配空間;一電動馬達係安裝在該機體內,該電動馬達具有一出力軸,該出力軸結合一傳動齒輪,該傳動齒輪位在該第一組配空間;一從動齒輪安裝在該機體內部,該從動齒輪的軸向安裝一齒輪軸,該從動齒輪位在該第一組配空間且嚙合該傳動齒輪,該齒輪軸的一端穿出該機體;以及一控制元件安裝在該第二組配空間且電性連接該電動馬達。藉此達到減少體積及更方便組裝的功效。 The invention discloses a power component of an electric locomotive, which includes a body with a base, and a partition layer inside the base. One side of the partition layer is a first matching space, and the other side is a second Assembly space; an electric motor is installed in the body, the electric motor has an output shaft, the output shaft is combined with a transmission gear, the transmission gear is located in the first assembly space; a driven gear is installed in the body Internally, a gear shaft is installed in the axial direction of the driven gear, the driven gear is located in the first matching space and meshes with the transmission gear, and one end of the gear shaft penetrates the body; and a control element is installed in the first The two sets of space are electrically connected to the electric motor. This achieves the effects of reducing volume and facilitating assembly.

Description

電動機車的動力組件 Power components of electric locomotive

本發明係關於一種電動機車的技術領域,特別是指電動機車的動力組件。 The invention relates to the technical field of an electric locomotive, in particular to a power component of an electric locomotive.

目前電動機車主要是以馬達作為動力源,透過傳動裝置傳輸至車輪以帶動車輛前進。為了提高馬達的扭力或降低轉速,馬達通常會與減速齒輪組之傳動裝置相結合。基於工作負荷、工作轉速、及維持馬達運作於最佳工作效率之需求,馬達與減速齒輪組必須適當地匹配,以獲得較佳的運轉特性。此外,該馬達還需搭配一適當控制器(裝置)。該控制器(裝置)用以偵測馬達的輸出轉速,並且即時的傳遞控制信號控制該馬達的轉速。 At present, electric locomotive mainly uses a motor as a power source, which is transmitted to the wheels through a transmission device to drive the vehicle forward. In order to increase the torque or reduce the speed of the motor, the motor is usually combined with the transmission of the reduction gear set. Based on the workload, working speed, and the need to maintain the motor's operation at optimal working efficiency, the motor and the reduction gear set must be properly matched to obtain better operating characteristics. In addition, the motor needs to be equipped with an appropriate controller (device). The controller (device) is used to detect the output speed of the motor and transmit a control signal to control the speed of the motor in real time.

傳統上,該馬達、該減速齒輪組及該控制器皆為獨立的構件或裝置,所以各構件或裝置的體積總和大,該電動機車需具備較大的安裝空間方可以讓各構件或裝置順利的安裝定位。 Traditionally, the motor, the reduction gear set and the controller are independent components or devices, so the total volume of each component or device is large. The electric locomotive needs to have a large installation space for each component or device to be smooth. Installation and positioning.

再者,各構件或裝置間需以線材(電線)連接以進行偵測及控制,然而,獨立的各構件及裝置的形式讓線材外露,進而使各線材對安裝行為造成明顯的干涉。 In addition, each component or device needs to be connected by wires (wires) for detection and control. However, the independent components and devices expose the wires, which in turn causes the wires to interfere significantly with the installation behavior.

本發明在於解決傳統電動機車的動力組件體積過大及線材明顯外露的缺點。 The invention aims to solve the shortcomings that the power components of the traditional electric locomotive are too large and the wires are obviously exposed.

本發明的目的在於提供一種電動機車的動力組件,其具有能夠整合電動馬達、從動齒及控制元件於同一機體內,藉此形成三機一體以降低體積,以及令線材能被整合於機體內,降低安裝時的干涉。 An object of the present invention is to provide a power component of an electric locomotive, which is capable of integrating an electric motor, driven teeth, and control elements in the same body, thereby forming a three-in-one unit to reduce the volume, and enabling the wire to be integrated in the body To reduce interference during installation.

為達上述目的與功效,本發明揭示的動力組件係包含一機體具有包含一基座,該基座的內部具有一分隔層,該分隔層的一側為一第一組配空間,另一側為一第二組配空間;一電動馬達,係在該機體內,該電動馬達具有一出力軸,該出力軸結合一傳動齒輪,該傳動齒輪位在該第一組配空間;一從動齒輪安裝在該機體內部,該從動齒輪的軸向安裝一齒輪軸,該從動齒輪位在該第一組配空間且嚙合該傳動齒輪,該齒輪軸的一端穿出該機體;以及一控制元件安裝在該第二組配空間且電性連接該電動馬達。 In order to achieve the above-mentioned object and effect, the power module disclosed in the present invention includes a body including a base, and the interior of the base has a partition layer. One side of the partition layer is a first set of space, and the other side A second set of space is provided; an electric motor is attached to the body, the electric motor has an output shaft, the output shaft is combined with a transmission gear, the transmission gear is located in the first set of space; a driven gear Installed in the body, a gear shaft is installed in the axial direction of the driven gear, the driven gear is located in the first group space and meshes with the transmission gear, and one end of the gear shaft penetrates the body; and a control element It is installed in the second group of distribution spaces and is electrically connected to the electric motor.

如此該電動馬達、該傳動齒輪及該控制元件安裝在該機體內形成三機一體的形態,故可以使整體的體積明顯減少。此外,該控制元件與該電動馬達電性連接,故該控制元件與該電動馬達安裝於同一該機體內,可使用以連接該控制元件與該電動馬達的線材被整合在該機體內部,降低該線材對該動力組件的組裝行產生干涉。 In this way, the electric motor, the transmission gear, and the control element are installed in the body to form a three-machine integrated form, so the overall volume can be significantly reduced. In addition, the control element is electrically connected to the electric motor, so the control element and the electric motor are installed in the same body, and the wires connecting the control element and the electric motor can be used to be integrated inside the body, reducing the The wire interferes with the assembly line of the power module.

10‧‧‧機體 10‧‧‧ body

20‧‧‧基座 20‧‧‧ base

22‧‧‧分隔層 22‧‧‧ divider

24‧‧‧第一組配空間 24‧‧‧ The first group of space

26‧‧‧第二組配空間 26‧‧‧Second group space

28‧‧‧第一齒輪室 28‧‧‧The first gear room

30‧‧‧第二齒輪室 30‧‧‧Second Gear Room

32‧‧‧第一軸孔 32‧‧‧First shaft hole

34‧‧‧第二軸孔 34‧‧‧Second shaft hole

40‧‧‧電動馬達 40‧‧‧ Electric motor

42‧‧‧出力軸 42‧‧‧output shaft

44‧‧‧傳動齒輪 44‧‧‧ transmission gear

50‧‧‧從動齒輪 50‧‧‧ driven gear

52‧‧‧齒輪軸 52‧‧‧Gear shaft

60‧‧‧連結座 60‧‧‧ Link Block

62‧‧‧貫穿孔 62‧‧‧through hole

70‧‧‧殼蓋 70‧‧‧shell cover

80‧‧‧控制元件 80‧‧‧Control element

90‧‧‧蓋板 90‧‧‧ cover

100‧‧‧軸承 100‧‧‧bearing

102‧‧‧軸承 102‧‧‧bearing

104‧‧‧軸承 104‧‧‧bearing

106‧‧‧軸承 106‧‧‧bearing

110‧‧‧皮帶輪 110‧‧‧ pulley

第1圖係本發明的組合外觀圖。 FIG. 1 is a combined external view of the present invention.

第2圖係本發明的分解圖。 Fig. 2 is an exploded view of the present invention.

第3圖係本發明基座的外觀圖。 Fig. 3 is an external view of a base of the present invention.

第4圖係本發明的基座與連結座的分解圖。 Fig. 4 is an exploded view of the base and the connecting base of the present invention.

第5圖係本發明的基座與連結座的組合外觀圖。 Fig. 5 is a combined external view of a base and a connecting base of the present invention.

第6圖係本發明機體、控制元件及蓋板的分解圖。 Fig. 6 is an exploded view of the body, the control element and the cover of the present invention.

第7圖係本發明的組合結構示意圖。 Fig. 7 is a schematic diagram of a combined structure of the present invention.

請參閱第1圖,圖中顯示本發明實施例係一機體10內部安裝有一電動馬達40、一從動齒輪50及一控制元件(未顯示),藉此形成三機一體的形態。 Please refer to FIG. 1, which shows an embodiment of the present invention. An electric motor 40, a driven gear 50, and a control element (not shown) are installed inside a body 10 to form a three-machine unit.

請參閱第2、3圖,本實施例的該機體10係包含一基座20。該基座20的內部具有一分隔層22,該分隔層22的一側為一第一組配空間24,另一側為一第二組配空間26。該第一組配空間24具有一第一齒輪室28相通一第二齒輪室30。其次,該第一齒輪室28具有貫穿的一第一軸孔32,該第二齒輪室30具有貫穿的一第二軸孔34。 Please refer to FIGS. 2 and 3. The body 10 of this embodiment includes a base 20. The base 20 has a partition layer 22 therein. One side of the partition layer 22 is a first group of matching spaces 24, and the other side is a second group of matching spaces 26. The first matching space 24 has a first gear chamber 28 communicating with a second gear chamber 30. Second, the first gear chamber 28 has a first shaft hole 32 therethrough, and the second gear chamber 30 has a second shaft hole 34 therethrough.

請參閱第2、4圖,本實施例所揭示的該電動馬達40具有一出力軸42,且該出力軸42的一端結合一傳動齒輪44。該電動馬達40安裝該機體10內,特別是,該傳動齒輪44位在該基座20的該第一組配空間24的該第一齒輪室28內。該出力軸42的一端穿過該第一軸孔32。 Referring to FIGS. 2 and 4, the electric motor 40 disclosed in this embodiment has a power output shaft 42, and one end of the power output shaft 42 is coupled with a transmission gear 44. The electric motor 40 is installed in the body 10. In particular, the transmission gear 44 is located in the first gear chamber 28 of the first grouping space 24 of the base 20. One end of the output shaft 42 passes through the first shaft hole 32.

本實施例所揭示的該從動齒輪50係軸向安裝一齒輪軸52。該從動齒輪50位在該第一組配空間24的該第二齒輪室30且嚙合該傳動齒輪44,此外該齒輪軸52的一端穿過該第二軸孔34,致使該齒輪軸52穿出該基座20的底部,即該齒輪軸52的一端穿出該機體10。 The driven gear 50 disclosed in this embodiment is axially mounted with a gear shaft 52. The driven gear 50 is located in the second gear chamber 30 of the first grouping space 24 and meshes with the transmission gear 44. In addition, one end of the gear shaft 52 passes through the second shaft hole 34, so that the gear shaft 52 passes through. The bottom of the base 20, that is, one end of the gear shaft 52 penetrates the body 10.

請參閱第2、4、5圖,本實施例所揭示的該機體10除了該基座20外還包含一連結座60。該連結座60組裝在該基座20的一側且對應該第一組配空間 24。該連結座60具有一貫穿孔62。該電動馬達40的一端穿過該連結座60的該貫穿孔62。更有一殼蓋70安裝在該連結座60且用以封閉該貫穿孔62,致使該電動馬達50的一端容置在該殼蓋70內部。此外該從動齒輪50的一端係可以樞設於該連結座60。 Please refer to FIG. 2, FIG. 4 and FIG. 5. In addition to the base 20, the body 10 disclosed in this embodiment further includes a connecting base 60. The connecting base 60 is assembled on one side of the base 20 and corresponds to the first grouping space. twenty four. The connecting base 60 has a through hole 62. One end of the electric motor 40 passes through the through hole 62 of the connecting base 60. Furthermore, a casing cover 70 is mounted on the connecting base 60 and used to close the through hole 62, so that one end of the electric motor 50 is accommodated in the casing cover 70. In addition, one end of the driven gear 50 can be pivoted on the connecting base 60.

請參閱第2、6圖,本實例還包含一控制元件80。該控制元件80為電路板及電子元件的組合或是其他類似裝置。該控制元件80係安裝在該第二組配空間26且電性連接該電動馬達40。此外一蓋板90組設在該基座20一側且用以封閉該第二組配空間26。 Please refer to FIGS. 2 and 6, this example further includes a control element 80. The control component 80 is a combination of a circuit board and an electronic component or other similar devices. The control element 80 is installed in the second assembly space 26 and is electrically connected to the electric motor 40. In addition, a cover plate 90 is disposed on one side of the base 20 and is used to close the second assembly space 26.

請參閱第7圖,由於該電動馬達40的該出力軸42一端穿過該第一軸孔32且位於該第二組配空間26,故可取一軸蓋92組設在該第二組配空間26,且令該電動馬達40的該出力軸42的一端樞設於該軸蓋92。該控制元件80可位於該軸蓋92的一側。該出力軸42的二端可以搭配安裝在該殼蓋70內的軸承100及安裝在該第一軸孔32內的軸承102,致使該傳動齒輪44能夠穩定的轉動。再者該從動齒輪50的該齒輪軸52的二端可結合安裝在第二孔34內的軸承104以及安裝在該連結座60的軸承106,致使該從動齒輪50受該傳動齒輪44驅動能夠產生穩定的轉動。又該齒輪軸52的一端穿出該機體10,故一皮帶輪110可安裝在該齒輪軸52穿出該機體10的部位,藉此傳遞該電動馬達40所產生扭矩。 Please refer to FIG. 7, since one end of the output shaft 42 of the electric motor 40 passes through the first shaft hole 32 and is located in the second group distribution space 26, a group of shaft covers 92 may be provided in the second group distribution space 26. An end of the output shaft 42 of the electric motor 40 is pivotally mounted on the shaft cover 92. The control element 80 can be located on one side of the shaft cover 92. The two ends of the output shaft 42 can be matched with the bearing 100 installed in the casing cover 70 and the bearing 102 installed in the first shaft hole 32, so that the transmission gear 44 can rotate stably. Furthermore, two ends of the gear shaft 52 of the driven gear 50 may be combined with a bearing 104 installed in the second hole 34 and a bearing 106 installed in the connecting seat 60, so that the driven gear 50 is driven by the transmission gear 44 Can produce stable rotation. Furthermore, one end of the gear shaft 52 penetrates the body 10, so a pulley 110 can be installed at a position where the gear shaft 52 penetrates the body 10, thereby transmitting the torque generated by the electric motor 40.

由於本實施例將該電動馬達40、該傳動齒輪50及該控制元件80安裝在該機體10內形成三機一體的形態,故可以使整體的體積明顯減少。此外,該控制元件80與該電動馬達40係電性連接,故該控制元件80與該電動馬達40安裝於同一該機體10內,可使用以連接該控制元件80與該電動馬達40的線材(未顯 示)被整合在該機體10內部。由於該線材不外露,所以安裝該電動組件時,可以降低該線材所產生的干涉,致使該動力組件的安裝更快速及簡便。 Since the electric motor 40, the transmission gear 50, and the control element 80 are installed in the body 10 to form a three-machine integrated form in this embodiment, the overall volume can be significantly reduced. In addition, the control element 80 is electrically connected to the electric motor 40, so the control element 80 and the electric motor 40 are installed in the same body 10, and a wire connecting the control element 80 and the electric motor 40 can be used ( Not shown (Shown) is integrated inside the body 10. Because the wire is not exposed, when the electric component is installed, the interference generated by the wire can be reduced, so that the installation of the power component is faster and simpler.

以上乃本發明之較佳實施例及設計圖式,惟較佳實施例以及設計圖式僅是舉例說明,並非用於限制本發明技藝之權利範圍,凡以均等之技藝手段、或為下述「申請專利範圍」內容所涵蓋之權利範圍而實施者,均不脫離本發明之範疇而為申請人之權利範圍。 The above are the preferred embodiments and design drawings of the present invention, but the preferred embodiments and design drawings are only examples, and are not intended to limit the scope of the right to the technology of the present invention. Anyone who implements the scope of rights covered by the "Scope of Patent Application" does not depart from the scope of the present invention and is the scope of the applicant's rights.

Claims (6)

一種電動機車的動力組件,係包含:一機體,其包含一基座,該基座的內部具有一分隔層,該分隔層的一側為一第一組配空間,另一側為一第二組配空間;其中該分隔層對應該第一組配空間係形成有一第一齒輪室相通一第二齒輪室;一電動馬達,係安裝在該機體內,該電動馬達具有一出力軸,該出力軸結合一傳動齒輪,該傳動齒輪位在該第一組配空間的該第一齒輪室;一從動齒輪,係安裝在該機體內部,該從動齒輪的軸向安裝一齒輪軸,該從動齒輪位在該第一組配空間的該第二齒輪室且嚙合該傳動齒輪,該齒輪軸的一端穿出該機體;一控制元件,係安裝在該第二組配空間且電性連接該電動馬達。A power component of an electric locomotive comprises a body including a base, and the base has a partition inside, one side of the partition is a first set of space, and the other is a second An assembly space; wherein the partition layer corresponds to the first assembly space to form a first gear chamber communicating with a second gear chamber; an electric motor is installed in the body, the electric motor has an output shaft, and the output A shaft is combined with a transmission gear, and the transmission gear is located in the first gear chamber of the first matching space; a driven gear is installed inside the body; a gear shaft is installed in the axial direction of the driven gear, and the driven gear A moving gear is located in the second gear chamber of the first group of matching spaces and engages the transmission gear, and one end of the gear shaft penetrates the body; a control element is installed in the second group of matching spaces and is electrically connected to the electric motor. 如申請專利範圍第1項所述之電動機車的動力組件,其中該第一齒輪室具有貫穿的一第一軸孔,該第二齒輪室具有貫穿的一第二軸孔,該電動馬達的該出力軸的端部穿過該第一軸孔,該從動齒輪的該齒輪軸的一端穿過該第二軸孔。The power component of the electric vehicle according to item 1 of the patent application, wherein the first gear chamber has a first shaft hole penetrating therethrough, the second gear chamber has a second shaft hole penetrating therethrough, the electric motor An end of the output shaft passes through the first shaft hole, and an end of the gear shaft of the driven gear passes through the second shaft hole. 如申請專利範圍第2項所述之電動機車的動力組件,更包含一軸蓋,該軸蓋組設在該第二組配空間,該電動馬達的該出力軸的一端樞設於該軸蓋。The power component of the electric locomotive according to item 2 of the patent application scope further includes a shaft cover, the shaft cover is arranged in the second group space, and one end of the output shaft of the electric motor is pivoted on the shaft cover. 如申請專利範圍第1項所述之電動機車的動力組件,更包含一蓋板,該蓋板組設在該基座一側且用以封閉該第二組配空間。According to the power component of the electric locomotive described in item 1 of the scope of the patent application, the electric vehicle further includes a cover plate, the cover plate group is arranged on one side of the base and is used to close the second assembly space. 如申請專利範圍第1項所述之電動機車的動力組件,其中該機體包含一連結座,該連結座係組裝在該基座的一側且對應該第一組配空間,該連結座具有一貫穿孔,該電動馬達的一端穿過該貫穿孔。According to the power component of an electric locomotive as described in the first item of the scope of patent application, wherein the body includes a connection seat, the connection seat is assembled on one side of the base and corresponds to the first grouping space. Perforated, one end of the electric motor passes through the through hole. 如申請專利範圍第5項所述之電動機車的動力組件,更包含一殼蓋,該殼蓋安裝在該連結座且用以封閉該貫穿孔,且電動馬達的一端容置在該殼蓋內部。According to the power component of the electric vehicle described in item 5 of the patent application scope, it further includes a shell cover, which is installed on the connecting seat and used to close the through hole, and one end of the electric motor is housed inside the shell cover. .
TW107124207A 2018-07-13 2018-07-13 Combination of power assembly of electric motorcycles TWI659870B (en)

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