TWI574748B - A picking device for picking up, a picking device including the moving body, and a method of using the moving body for picking - Google Patents
A picking device for picking up, a picking device including the moving body, and a method of using the moving body for picking Download PDFInfo
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- TWI574748B TWI574748B TW102126968A TW102126968A TWI574748B TW I574748 B TWI574748 B TW I574748B TW 102126968 A TW102126968 A TW 102126968A TW 102126968 A TW102126968 A TW 102126968A TW I574748 B TWI574748 B TW I574748B
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- compartment
- movable body
- transporting
- article
- loaded
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- 238000000034 method Methods 0.000 title claims description 16
- 230000032258 transport Effects 0.000 claims 6
- 238000004891 communication Methods 0.000 description 14
- 238000007726 management method Methods 0.000 description 11
- 238000001514 detection method Methods 0.000 description 4
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 3
- 238000005192 partition Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000001579 optical reflectometry Methods 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
- B65G1/1375—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses the orders being assembled on a commissioning stacker-crane or truck
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62B—HAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
- B62B3/00—Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor
- B62B3/002—Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor characterised by a rectangular shape, involving sidewalls or racks
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Warehouses Or Storage Devices (AREA)
Description
本發明涉及揀選用移動體、具備該揀選用移動體的揀選設備以及揀選用移動體的使用方法。 The invention relates to a method for selecting a mobile body, a picking device having the picking mobile body, and a picking mobile body.
近年來,伴隨著資訊技術的發展,物流設施中的各設備也在提升。例如,近年來的揀選設備中,為了防止操作者的認為失誤,採用使用數字顯示器的數位揀選系統。 In recent years, along with the development of information technology, various devices in logistics facilities have also been upgraded. For example, in recent sorting apparatuses, in order to prevent an operator from thinking that a mistake has occurred, a digital picking system using a digital display is employed.
數位揀選系統中,使用具備數字顯示器和掃描器的揀選車。這樣的揀選車中,為了提高視覺上的辨識性以防止操作者的誤動作,提出了如下方案:將拉繩連接到操作完成按鈕並垂下到開口面,通過伸入隔間面的手觸摸並搖動拉繩(例如,參照專利文獻1:日本特許專利第4127001號公報)。 In the digital picking system, a picking cart with a digital display and a scanner is used. In such a sorting car, in order to improve the visual recognition to prevent the operator from malfunctioning, a proposal is made to connect the drawstring to the operation completion button and hang down to the open face, and touch and shake by the hand that protrudes into the compartment surface. The drawstring (for example, refer to Patent Document 1: Japanese Patent No. 4,217,001).
然而,對於上述專利文獻1中記載的揀選車,需要首先裝載裝貨箱,從進行揀選開始,將該裝貨箱搬運到梱包操作區域,在梱包操 作區域,從揀選車上將裝貨箱卸下。因此,上述揀選車(揀選用移動體)需要操作者進行較多的操作,增加負擔。 However, in the picking cart described in the above Patent Document 1, it is necessary to first load a loading box, and from the time of picking, the loading box is transported to the bag operating area, and the bag is operated. In the area, remove the loading box from the picking car. Therefore, the above-mentioned picking vehicle (selecting the moving body) requires the operator to perform more operations and increase the burden.
因此,本發明的目的在於提供能夠充分減輕操作者的負擔的揀選用移動體和具備該揀選用移動體的揀選設備以及揀選用移動體的使用方法。 Accordingly, it is an object of the present invention to provide a picking and selecting moving body capable of sufficiently reducing the burden on the operator, a picking device including the picking moving body, and a method of using the picking moving body.
為了達成上述的目的,本發明的方案1所記載的發明中,揀選用移動體包括:搬運被裝載的物品的搬運用移動體;和搭載操作支援用設備並與上述搬運用移動體自如地結合分離的操作支援用移動體,上述搬運用移動體具有裝載物品的多個隔間;上述操作支援用移動體與上述搬運用移動體結合,通過上述操作支援用設備對將物品裝載到該搬運用移動體的隔間的操作進行支援。 In the invention according to the first aspect of the invention, the moving body for picking up includes a moving body for transporting the loaded article, and the device for mounting the operation support, and is freely coupled to the moving body for transporting In the separated operation support moving body, the transporting movable body includes a plurality of compartments on which the articles are loaded, and the operation support movable body is coupled to the transporting movable body, and the article is loaded by the operation support device. The operation of the compartment of the moving body is supported.
根據上述構成,對於搬運用移動體,取代載置若干料筒等方式,而是具有多個隔間,因此不需要對若干料筒進行裝載和卸下的操作。又,在隔間裝載物品的操作通過搭載於操作支援用移動體的操作支援用設備來進行支援。 According to the above configuration, since the transporting movable body has a plurality of compartments instead of placing a plurality of cartridges, it is not necessary to perform an operation of loading and unloading a plurality of cartridges. In addition, the operation of loading the article in the compartment is supported by the operation support device mounted on the operation support movable body.
方案2所記載的發明中,揀選設備,具備方案1所述的揀選用移動體、和操作支援用框體,上述操作支援用框體與從上述揀選用移動體的操作支援用移動體分離並搬送物品的搬運用移動體進行組裝,對從該搬運用移動體的隔間卸下物品的操作進行支援。 In the invention according to the second aspect of the invention, the picking device includes the picking moving body and the operation supporting frame, and the operation supporting frame is separated from the operation supporting moving body from the picking and moving body. The transporting transporting article of the transporting article is assembled, and the operation of detaching the article from the compartment of the transporting mobile body is supported.
根據上述構成,通過操作支援用框體對從隔間卸下物品的操作進行支援。 According to the above configuration, the operation support frame is used to support the operation of detaching the article from the compartment.
進一步地,方案3所記載的發明中,在方案2所記載的操作支援用設備中具有:示出應該裝載物品的隔間的隔間顯示器、和對裝載了物品的隔間進行檢測的檢測單元,應該裝載物品的隔間與裝載了物品的隔間不一致的話,發出警告。 Further, in the invention according to the third aspect of the invention, the operation support device according to the second aspect of the invention includes the compartment display indicating the compartment in which the article is to be loaded, and the detection unit for detecting the compartment in which the article is loaded If the compartment where the item should be loaded does not match the compartment in which the item is loaded, a warning is issued.
根據上述構成,作為對裝載物品的操作的支援,如果將物品裝載到與應該裝載物品的隔間不同的隔間的話,揀選設備進行警告。 According to the above configuration, as the support for the operation of loading the article, if the article is loaded into a compartment different from the compartment in which the article should be loaded, the picking device performs a warning.
方案4所記載的發明中,在方案2或3所記載的揀選設備中,搬運用移動體具有多個形成了多個隔間的面,裝載物品的操作的資訊被分配給上述搬運用移動體,各個上述面的所述裝載物品的操作的資訊不同。 In the picking device according to the second aspect of the invention, the transporting movable body has a plurality of surfaces on which the plurality of compartments are formed, and information on the operation of loading the articles is distributed to the transporting movable body. The information on the operation of the loaded items on the respective faces is different.
根據上述構成,可以高效地使用搬運用移動體,提高揀選設備的效率。 According to the above configuration, the transporting movable body can be used efficiently, and the efficiency of the sorting apparatus can be improved.
方案5所記載的發明中,所述揀選用移動體的使用方法中,該揀選用移動體包括:具有多個隔間的搬運用移動體;和搭載操作支援用設備並與上述搬運用移動體自如地結合分離的操作支援用移動體,使上述搬運用移動體與上述操作支援用移動體結合,由該操作支援用移動體支援以進行將物品裝載到上述搬運用移動體的隔間的操作,上述操作為將規定重量以上的物品裝載到下層的隔間,將若干同種物品裝載到容易卸下的層。 According to the invention of the fifth aspect of the invention, in the method of using the picking and selecting moving body, the picking and selecting moving body includes: a transporting movable body having a plurality of compartments; and the mounting operation supporting device and the transporting movable body The operation-supporting movable body is coupled to the separated operation-supporting movable body, and the operation-supporting movable body is supported by the operation-supporting movable body to perform the operation of loading the article into the compartment of the transporting movable body. The above operation is to load an article of a predetermined weight or more into a compartment of the lower layer, and load a plurality of articles of the same kind into a layer that is easy to remove.
根據上述構成,取代將若干料筒等載置於搬運用移動體方式,而是將物品裝載到搬運用移動體的多個隔間,因此不需要對若干料筒進行裝載和卸下的操作。又,在隔間裝載物品的操作通過搭載於操作 支援用移動體的操作支援用設備來進行支援。進一步地,將規定重量以上的物品裝載到下層的隔間,將若干同種物品裝載到容易卸下的層,因此提高裝載和卸下的操作性。 According to the above configuration, instead of loading a plurality of cylinders or the like on the transporting movable body, the articles are loaded into the plurality of compartments of the transporting movable body, and therefore it is not necessary to perform loading and unloading of the plurality of cylinders. Moreover, the operation of loading the articles in the compartment is carried out by operation. Support for the operation support device of the mobile device is supported. Further, an article having a predetermined weight or more is loaded into the compartment of the lower layer, and a plurality of the same kind of articles are loaded to the layer which is easy to be detached, thereby improving the operability of loading and unloading.
根據上述揀選用移動體,不需要對若干料筒進行裝載和卸下的操作,而且對物品的裝載操作進行支援,因此,能夠充分降低操作者的負擔。 According to the above-described sorting and selecting moving body, it is not necessary to perform loading and unloading operations on a plurality of cylinders, and the loading operation of the articles is supported. Therefore, the burden on the operator can be sufficiently reduced.
另外,根據上述揀選用移動體的使用方法,不需要對若干料筒進行裝載和卸下的操作,進一步對物品的裝載操作進行支援,而且提高裝載和卸下的操作性,因此,能夠充分降低操作者的負擔。 Further, according to the above-described method of using the sorting and moving body, it is not necessary to perform loading and unloading operations on a plurality of cartridges, further support for loading operations of articles, and improvement in operability of loading and unloading, and therefore, it is possible to sufficiently reduce The burden on the operator.
W‧‧‧商品 W‧‧‧ Goods
1‧‧‧揀選車 1‧‧‧Selection car
2‧‧‧貨架用台車 2‧‧‧Shelf trolley
3‧‧‧操作支援用台車 3‧‧‧Operation support trolley
5‧‧‧帶顯示器框架 5‧‧‧With display frame
6‧‧‧控制裝置 6‧‧‧Control device
7‧‧‧集貨架 7‧‧‧Set shelves
7s‧‧‧擱板 7s‧‧‧Shelf
8‧‧‧輸送機 8‧‧‧Conveyor
9‧‧‧裝貨箱 9‧‧‧Loading box
10‧‧‧揀選設備 10‧‧‧Selection equipment
21‧‧‧貨架用框體 21‧‧‧Shelf frame
22‧‧‧把手 22‧‧‧Hands
23‧‧‧輪腳 23‧‧‧ Wheels
25‧‧‧貨架 25‧‧‧ Shelf
25b‧‧‧條碼 25b‧‧‧ barcode
25p‧‧‧隔板 25p‧‧‧Baffle
25s‧‧‧擱板 25s‧‧‧Shelf
26‧‧‧隔間 26‧‧‧ Compartment
27‧‧‧卡片 27‧‧‧ cards
31‧‧‧操作支援用框體 31‧‧‧Operation support frame
32‧‧‧開合杆 32‧‧‧Opening rod
33‧‧‧輪腳 33‧‧‧ Wheels
34‧‧‧台座 34‧‧‧ pedestal
42‧‧‧掃描器 42‧‧‧Scanner
43‧‧‧終端 43‧‧‧ Terminal
44‧‧‧電池 44‧‧‧Battery
45‧‧‧第一顯示器橫杆 45‧‧‧First display crossbar
46‧‧‧第一隔間顯示器 46‧‧‧First compartment display
47‧‧‧區域感測器 47‧‧‧Area sensor
48‧‧‧接線盒 48‧‧‧ junction box
51‧‧‧立設面 51‧‧‧Set up
52‧‧‧支柱部 52‧‧‧ Pillars
53‧‧‧水平部 53‧‧‧ horizontal department
54‧‧‧引導腳部 54‧‧‧Guide the foot
55‧‧‧第二顯示器橫杆 55‧‧‧Second display crossbar
56‧‧‧第二隔間顯示器 56‧‧‧Second compartment display
62‧‧‧框架選定部 62‧‧‧Frame Selection Department
63‧‧‧無線通訊部 63‧‧‧Wireless Communications Department
66‧‧‧顯示器控制部 66‧‧‧Display Control Department
67‧‧‧誤操作檢測部 67‧‧‧Operational Detection Department
68‧‧‧操作管理部 68‧‧‧Operation Management Department
69‧‧‧上位系統通信部 69‧‧‧Upper System Communication Department
圖1是使用本發明的實施例1的揀選車的揀選設備的概略俯視圖。 Fig. 1 is a schematic plan view of a sorting apparatus using a picking cart according to a first embodiment of the present invention.
圖2是該揀選車的分解立體圖。 Fig. 2 is an exploded perspective view of the sorting car.
圖3是示出構成該揀選車的貨架用台車的圖,(a)是俯視圖、(b)是主視圖。 3 is a view showing a shelf trolley constituting the picking cart, wherein (a) is a plan view and (b) is a front view.
圖4是示出構成該揀選車的操作支援用台車的圖,(a)是俯視圖、(b)是主視圖。 4 is a view showing the operation support cart constituting the picking cart, wherein (a) is a plan view and (b) is a front view.
圖5是該揀選車及對其進行控制的控制裝置的框圖。 Fig. 5 is a block diagram of the sorting vehicle and a control device for controlling the same.
圖6是對將該貨架用台車收容於操作支援用台車構成揀選車的操作進行說明立體圖。 FIG. 6 is a perspective view for explaining an operation of accommodating the rack cart in the operation support cart to form a picking cart.
圖7是對將商品裝載到該揀選車的操作進行說明的立體圖。 Fig. 7 is a perspective view for explaining an operation of loading a product into the picking cart.
圖8是對使該貨架用台車從操作支援用台車分離移動的操作進行說明的立體圖。 FIG. 8 is a perspective view for explaining an operation of separating the shelf trolley from the operation support trolley.
圖9是對從組裝到該揀選設備的帶顯示器框架的貨架用台車上卸下商品的操作進行說明的立體圖。 Fig. 9 is a perspective view for explaining an operation of removing a product from a rack trolley with a display frame assembled to the picking device.
圖10是對使貨架用台車的前後面反轉的操作進行說明的立體圖。 FIG. 10 is a perspective view for explaining an operation of reversing the front and rear surfaces of the rackcar.
圖11是對本發明的實施例2的揀選車的使用方法進行說明的概略俯視圖,是從前面的隔間卸下物品放入裝貨箱的圖。 Fig. 11 is a schematic plan view for explaining a method of using the picking cart according to the second embodiment of the present invention, in which the article is unloaded from the front compartment and placed in the loading box.
圖12是對本發明的實施例2的揀選車的使用方法進行說明的概略俯視圖,是從後面的隔間卸下物品裝入裝貨箱的圖。 Fig. 12 is a schematic plan view for explaining a method of using the picking cart according to the second embodiment of the present invention, and is a view in which an article is unloaded from a rear compartment and loaded into a loading box.
圖13是示出該揀選車的變形例的一部分切除後的立體圖,(a)為示出前面、左側面以及俯視面的圖,(b)為示出後面、左側面以及俯視面的圖。 FIG. 13 is a partially cutaway perspective view showing a modified example of the picking cart, wherein (a) is a front view, a left side surface, and a plan view surface, and (b) is a rear view, a left side surface, and a plan view surface.
以下,基於附圖對本發明的實施例1涉及的揀選車(揀選用移動體的一例)及其使用方法進行說明。 Hereinafter, a sorting vehicle (an example of picking and selecting a moving body) according to the first embodiment of the present invention and a method of using the same will be described based on the drawings.
首先,對使用上述揀選車的揀選設備的概略進行簡單說明。 First, the outline of the sorting apparatus using the above sorting vehicle will be briefly described.
如圖1所示,該揀選設備包括:保管商品(物品的一例)W的固定式的集貨架7;對裝貨箱9進行輸送的輸送機8,該裝貨箱9被裝入保 管於該集貨架7的商品W並按發貨目的地分配;將保管於上述集貨架7的商品W搬運到輸送機8附近的手推式揀選車1;以及用於將由該揀選車1搬運的商品W準確地裝入裝貨箱9的帶顯示器框架(操作支援用框體的一例)5。上述揀選設備10中,雖然未圖示,但上述揀選車1有多個,上述帶顯示器框架5沿著上述輸送機8也有多個。如圖7所示,上述集貨架7在各層具有載置若干商品W的擱板7s。 As shown in Fig. 1, the picking apparatus includes a fixed stack 7 for storing goods (an example of articles) W, and a conveyor 8 for transporting the loading boxes 9, which are loaded with insurance. The product W of the collection shelf 7 is distributed according to the delivery destination; the product W that is stored in the collection shelf 7 is transported to the hand-push picking vehicle 1 near the conveyor 8; and is used for transporting the pick-up vehicle 1 The product W is accurately loaded into the display frame (an example of the operation support frame) 5 of the loading box 9. In the above-described picking device 10, although not shown, a plurality of the picking carts 1 are provided, and the above-described belt display frame 5 is also provided along the conveyor 8 . As shown in Fig. 7, the stack 7 has a shelf 7s on which a plurality of articles W are placed in each layer.
另外,上述揀選設備10包括:對商品W的發貨、入貨以及在庫進行管理的上位系統;和與該上位系統連接並對所有上述揀選車1進行控制的控制裝置。如圖5所示,該控制裝置6不是直接屬於上述揀選車1,而是通過無線與各個揀選車1進行通信。 Further, the above-described picking apparatus 10 includes: a host system that manages the shipment, the stock, and the stock of the goods; and a control device that is connected to the host system and controls all of the picking cars 1. As shown in FIG. 5, the control device 6 does not directly belong to the above-described picking cart 1, but communicates with each of the picking carts 1 by wireless.
接著,對作為本發明的要點即揀選車1進行說明。 Next, the picking cart 1 which is the gist of the present invention will be described.
『揀選車1』 『Selection car 1』
如圖2所示,該揀選車1包括:載置有裝載商品W的貨架25的貨架用台車(搬運用移動體的一例)2;和自如地收容(結合)、分離該貨架用台車2的操作支援用台車(操作支援用移動體的一例)3。以下,上述揀選車1中,將被載置的貨架25的隔間26側稱為前後側、將該貨架25的側板側稱為左右側。 As shown in FIG. 2, the picking cart 1 includes a rack trolley (an example of a transporting movable body) 2 on which a rack 25 on which a product W is placed, and a rackcar 2 that is freely housed (joined) and separated from the racking cart 2 The operation support trolley (an example of the operation support moving body) 3 is used. Hereinafter, in the above-described picking cart 1, the side of the compartment 26 on which the rack 25 to be placed is referred to as the front and rear side, and the side of the side panel of the rack 25 is referred to as the left and right side.
[貨架用台車2] [shelf trolley 2]
如圖3的(a)和(b)所示,上述貨架用台車2具有貨架用框體21、和載置於該貨架用框體21的兩個貨架25。 As shown in (a) and (b) of FIG. 3, the above-described rack trolley 2 has a shelf body 21 and two shelves 25 placed on the shelf frame 21.
上述貨架用框體21中,作為強度構件的棒材被水平和垂直地組裝,構成為使前後面開放的長方體。另外,上述貨架用框體21在左右 側面的後部(也可以是前部)分別設有把手22,並在底面的四角設有能夠致動的輪腳23。進一步地,雖然沒有圖示,上述貨架用框體21設有固定被載置的兩個貨架25的固定件。另一方面,上述兩個貨架25的大小為能夠以背面相互貼合的狀態收容於上述貨架用框體21中。另外,上述兩個貨架25在背面相互貼合的狀態下,在左側面粘貼有條碼(圖6所示)25b,載置於上述貨架用框體21。進一步地,上述貨架25通過具有水平的擱板(圖3中為3塊)25s、和與水平的擱板25s正交的垂直的隔板(圖3中為2塊)25p,形成多個(圖3中為4行3列共12個)隔間26。因此,載置於上述貨架用框體21的上述兩個貨架25在前面和後面具有形成了多個隔間26的面。這些前面的隔間26和後面的隔間26將在後文詳述,在裝載商品W的操作中,被分配不同的操作資訊。另外,圖示的擱板25s和隔板25p的塊數是一個實例,根據搬運的商品W的大小和數量可以任意地變更。 In the above-described shelf frame 21, the bar member as the strength member is assembled horizontally and vertically, and is configured as a rectangular parallelepiped having a front and rear surfaces. In addition, the above-mentioned shelf frame 21 is around The rear portion of the side (which may also be the front portion) is provided with a handle 22, respectively, and the four corners of the bottom surface are provided with actuatable legs 23. Further, although not shown, the above-described shelf frame 21 is provided with a fixing member that fixes the two shelves 25 placed thereon. On the other hand, the two shelves 25 are sized to be accommodated in the shelf frame 21 in a state in which the back faces are bonded to each other. Further, in a state in which the two shelves 25 are bonded to each other, a bar code (shown in FIG. 6) 25b is attached to the left side surface, and is placed on the shelf frame 21. Further, the above-described shelf 25 is formed by a horizontal shelf (three blocks in FIG. 3) 25s and a vertical partition (two blocks in FIG. 3) 25p orthogonal to the horizontal shelf 25s. In Figure 3, there are 12 rows and 3 columns in total. Therefore, the two shelves 25 placed on the shelf frame 21 have a surface on which the plurality of compartments 26 are formed in front and rear. These front compartments 26 and rear compartments 26 will be described later in detail, and different operational information is assigned during the operation of loading the merchandise W. Further, the number of blocks of the shelf 25s and the partition 25p shown in the drawing is an example, and can be arbitrarily changed depending on the size and number of the articles W to be transported.
[操作支援用台車3] [Operation Support Trolley 3]
如圖4的(a)和(b)所示,上述操作支援用台車3具有:用於收容貨架用台車2的操作支援用框體31、對將商品W裝載到收容於該操作支援用框體31的貨架用台車2的操作進行支援的操作支援用設備42~48。 As shown in (a) and (b) of FIG. 4, the operation support cart 3 includes an operation support frame 31 for accommodating the rack car 2, and the product W is loaded in the operation support frame. The operation support devices 42 to 48 that support the operation of the rack 2 of the body 31 are supported.
上述操作支援用框體31為可以收容上述貨架用台車2的大小,作為強度構件的棒材被水平和垂直地組裝,構成為前後面開放的長方體。另外,上述操作支援用框體31構成為:在正確收容貨架用台車2的情況下,操作支援用框體31不與貨架用台車2的把手22干涉,使貨架用台車2前後反轉地將其收容的情況下,操作支援用框體31與貨架用台 車2的把手22干涉。換言之,上述操作支援用框體31構成為:僅在正確收容貨架用台車2的情況下,貨架用台車2的把手22向上述操作支援用框體31的左右外側突出,並可以關閉開合杆32。進一步地,上述操作支援用框體31在左側面設有用於搭載操作支援用設備42~48的一部分42~44的台座34,在右側面設有用於保持被收容的貨架用台車2的開合杆32,在底面的四角設有能夠致動的輪腳33。這裡,構成上述貨架用框體21和操作支援用框體31的棒材都是由輕金屬材料(例如鋁合金)構成。 The operation support frame 31 is sized to accommodate the shelf 2, and the bar as a strength member is assembled horizontally and vertically, and is configured as a rectangular parallelepiped that is open at the front and rear. In addition, the operation support frame 31 is configured such that the operation support frame 31 does not interfere with the handle 22 of the shelf carriage 2, and the shelf carriage 2 is reversed forward and backward. In the case of housing, the operation support frame 31 and the shelf table The handle 22 of the car 2 interferes. In other words, the operation support frame 31 is configured such that the handle 22 of the rack car 2 protrudes to the left and right outside of the operation support frame 31, and the opening and closing lever can be closed. 32. Further, the operation support frame 31 is provided with a pedestal 34 for mounting a part 42 to 44 of the operation support devices 42 to 48 on the left side surface, and a cover for holding the stored shelf car 2 on the right side surface. The rod 32 is provided with actuatable casters 33 at the four corners of the bottom surface. Here, the bar constituting the shelf frame 21 and the operation support frame 31 is made of a light metal material (for example, an aluminum alloy).
上述操作支援用設備42~48包括:搭載於上述台座34的掃描器42、終端43以及電池44;在上述操作支援用框體31的前後面、以貨架用台車2的各擱板25s的高度被水平配置的第一顯示器橫杆45;配置於這些第一顯示器橫杆45、與上述貨架用台車2的各隔間26對應的第一隔間顯示器46;設於上述操作支援用框體31的前後面的上端、以該前後面作為檢測物件的區域感測器(檢測單元的一例)47;以及搭載於上述操作支援用框體31的上端、對第一隔間顯示器46進行控制的接線盒48。 The operation support devices 42 to 48 include a scanner 42 mounted on the pedestal 34, a terminal 43 and a battery 44, and the height of each shelf 25s of the shelf trolley 2 in front of and behind the operation support frame 31. a first display rail 45 that is horizontally disposed; a first compartment display 46 that is disposed on the first display rail 45 and each of the compartments 26 of the rack vehicle 2; and the operation support frame 31. The upper end of the front and rear, the area sensor (an example of the detecting unit) 47 having the front and rear sides as the detecting object, and the wiring for controlling the first compartment display 46 mounted on the upper end of the operation supporting frame 31 Box 48.
上述掃描器42用於讀取商品W和貨架25等的條碼以獲得識別資訊。上述終端43例如是個人電腦。該終端43通過USB與掃描器42和區域感測器47連接,通過有線LAN與接線盒48連接,通過無線LAN與控制裝置6連接。因此,上述終端43能夠與搭載於操作支援用台車3的掃描器42、區域感測器47和接線盒48通信,也能夠與遠離操作支援用台車3的控制裝置6通信。另外,上述終端43通過無線從控制裝置6接收使用揀選車1的操作的指示資訊,顯示該指示資訊的內容,指示操作者對該操作進行支援。進一步地,上述終端43通過USB與掃描器42和區域 感測器47連接,因此,對這些掃描器42和區域感測器47供給電力。上述電池44由多個構成,通過對這些多個電池進行電力供給用和充電用的相互切換,能夠將電力常時供給到終端43和接線盒48。來自上述電池44的電力被轉換為交流再供給到上述終端43,並直接以直流供給到接線盒48。上述第一顯示器橫杆45上鋪設有電力線和信號線,能夠從接線盒48向第一隔間顯示器46進行電力的供給和信號的傳達。上述第一隔間顯示器46包括:通過點燈對應該裝載有商品W的隔間26進行顯示的顯示燈;和顯示應該裝載的商品W的數量的二位的數字顯示器。上述區域感測器47用於對在上述操作支援用框體31的前後面被遮光的二維位置,即,操作者的手進入的隔間26進行檢測得到檢測資訊。上述接線盒48通過上述終端43接收來自控制裝置6的顯示資訊和警告資訊,基於顯示資訊準確地顯示第一隔間顯示器46,並基於警告資訊使該接線盒48控制的所有第一隔間顯示器46的顯示燈點亮。 The scanner 42 is used to read barcodes of the merchandise W and the shelf 25 to obtain identification information. The terminal 43 described above is, for example, a personal computer. The terminal 43 is connected to the scanner 42 and the area sensor 47 via a USB, connected to the junction box 48 via a wired LAN, and connected to the control device 6 via a wireless LAN. Therefore, the terminal 43 can communicate with the scanner 42, the area sensor 47, and the junction box 48 mounted on the operation support cart 3, and can communicate with the control unit 6 that is away from the operation support cart 3. Further, the terminal 43 receives the instruction information using the operation of the picking cart 1 from the control device 6, and displays the content of the instruction information, instructing the operator to support the operation. Further, the above terminal 43 passes through the USB and the scanner 42 and the area. The sensors 47 are connected, and therefore, these scanners 42 and the area sensors 47 are supplied with electric power. The battery 44 is composed of a plurality of batteries, and by switching the power supply and the charging for the plurality of batteries, the electric power can be constantly supplied to the terminal 43 and the junction box 48. The electric power from the battery 44 described above is converted into an alternating current and supplied to the terminal 43 as described above, and is directly supplied to the junction box 48 in a direct current. A power line and a signal line are laid on the first display rail 45, and power supply and signal transmission can be performed from the junction box 48 to the first compartment display 46. The first compartment display 46 includes a display lamp that displays a compartment 26 on which the article W is loaded by lighting, and a two-digit digital display that displays the number of articles W to be loaded. The area sensor 47 is configured to detect the two-dimensional position that is blocked by the front and rear of the operation support frame 31, that is, the compartment 26 into which the operator's hand enters. The junction box 48 receives the display information and warning information from the control device 6 through the terminal 43 described above, accurately displays the first compartment display 46 based on the display information, and causes all of the first compartment displays controlled by the junction box 48 based on the warning information. The display light of 46 lights up.
接著,對帶顯示器框架5進行說明,該帶顯示器框架5對從貨架用台車2卸下商品W並裝入裝貨箱9的操作進行支援。又,該帶顯示器框架5被固定在上述輸送機8的附近,組裝於從操作支援用台車3分離的貨架用台車2來使用。 Next, the display frame 5 will be described. The display frame 5 supports the operation of detaching the product W from the shelf trolley 2 and loading it into the loading box 9. In addition, the display frame 5 is fixed to the vicinity of the conveyor 8, and is assembled and used in the rack car 2 separated from the operation support cart 3.
『帶顯示器框架5』 "With display frame 5"
如圖8所示,該帶顯示器框架5具有:由設置為與地板垂直的2根支柱部52和連接這些支柱部52的兩個上端的水平部53構成的立設面51;安裝於上述2根支柱部52用以引導上述貨架用台車2的引導腳部54;在上述立設面51中,以貨架用台車2的各擱板25s的高度被水平配置的第 二顯示器橫杆55;以及配置於這些第二顯示器橫杆55、與上述貨架用台車2的各隔間26對應的第二隔間顯示器56。另外,上述立設面51與上述輸送機8之間隔有操作者能夠進行將商品W裝入裝貨箱9的操作的間隔,並與該輸送機8平行。上述第二隔間顯示器56與上述第一隔間顯示器46一樣地包括:通過點燈對商品W應該被卸下的隔間26進行顯示的顯示燈;和顯示應該被卸下的商品W的數量的二位的數字顯示器。 As shown in Fig. 8, the display frame 5 has a standing surface 51 composed of two pillar portions 52 which are provided perpendicular to the floor and horizontal portions 53 which connect the upper ends of the pillar portions 52. The root pillar portion 52 is for guiding the guide leg portion 54 of the shelf trolley 2; and in the vertical surface 51, the height of each shelf 25s of the shelf trolley 2 is horizontally arranged a second display rail 55; and a second compartment display 56 disposed on the second display rail 55 and corresponding to each compartment 26 of the shelf trolley 2. Further, the distance between the erecting surface 51 and the conveyor 8 is such that the operator can perform the operation of loading the product W into the loading box 9, and is parallel to the conveyor 8. The second compartment display 56 includes, similarly to the first compartment display 46, a display lamp for displaying the compartment 26 in which the article W should be removed by lighting; and displaying the number of articles W to be removed. The two-digit digital display.
接著,對上述控制裝置6進行說明。 Next, the above-described control device 6 will be described.
『控制裝置6』 『Control device 6』
如圖5所示,該控制裝置6具有:通過無線與上述終端43進行通信的無線通訊部63;從該無線通訊部63接收上述終端43的資訊對全部的揀選車1的操作進行管理的操作管理部68;基於來自該操作管理部68的資訊,對該組裝到規定的貨架用台車2的帶顯示器框架5進行選定的框架選定部62;基於來自上述操作管理部68的資訊,控制第一隔間顯示器46的顯示器控制部66;對商品W實際被裝載的隔間26與應該被裝載的隔間26是否一致進行判斷的誤操作檢測部67;以及用於上述操作管理部68與上位系統進行通信的上位系統通信部69。 As shown in FIG. 5, the control device 6 includes a wireless communication unit 63 that wirelessly communicates with the terminal 43, and receives information of the terminal 43 from the wireless communication unit 63 to manage operations of all the picking cars 1. The management unit 68; based on the information from the operation management unit 68, the frame selection unit 62 that selects the display frame 5 that is assembled to the predetermined shelf trolley 2; and controls the first based on the information from the operation management unit 68. The display control unit 66 of the compartment display 46; the erroneous operation detecting unit 67 that determines whether or not the compartment 26 on which the product W is actually loaded and the compartment 26 to be loaded are aligned; and the operation management unit 68 performs the above-described operation management unit 68 with the host system The higher-level system communication unit 69 of the communication.
上述無線通訊部63是例如無線LAN的主機。該無線通訊部63從上述終端43接收的資訊是來自掃描器42的識別資訊、和來自區域感測器47的檢測資訊。另外,上述無線通訊部63向上述終端43發出的資訊是對第一隔間顯示器46的顯示資訊和警告資訊、應該組裝貨架用台車2的帶顯示器框架5的選定資訊、和使用了揀選車1的操作的指示資訊。上述操作管理部68基於來自上述掃描器42的識別資訊,對由該掃描器42 讀取的貨架25和商品W進行識別,而另一方面通過上位系統通信部69接收來自上位系統的在庫的資訊,對所有揀選車1的操作進行管理。另外,上述操作管理部68基於這些操作的管理將使用了揀選車1的操作的指示資訊發送到上述無線通訊部63。上述框架選定部62確定由操作管理部68識別的兩個貨架25所搬運的商品W,並選定帶顯示器框架5,該帶顯示器框架5應該對將這些商品W卸下裝入到裝貨箱9的操作進行支援,並將該帶顯示器框架5的選定資訊發送到無線通訊部63。上述顯示器控制部66確定由操作管理部68識別的商品W應該裝載的隔間26,將使該隔間26所對應的第一隔間顯示器46顯示的顯示資訊發送到無線通訊部63。又,作為商品W應該被裝入的隔間26分為,針對規定重量(操作者感覺到重的重量,例如3kgf)以上的商品W的下部(下層)的隔間26,針對若干同種商品W的容易被卸下的中部(中層)或上部(上層)的隔間26。上述誤操作檢測部67基於來自上述區域感測器47的檢測資訊和來自上述顯示器控制部66的顯示資訊,判斷被檢測到的隔間26(實際商品W被裝載的隔間26)與商品W應該裝載的隔間26是否一致,不一致的話,將警告資訊發送到無線通訊部63。 The wireless communication unit 63 is, for example, a host of a wireless LAN. The information received by the wireless communication unit 63 from the terminal 43 is identification information from the scanner 42 and detection information from the area sensor 47. Further, the information transmitted from the wireless communication unit 63 to the terminal 43 is display information and warning information for the first compartment display 46, selected information of the display frame 5 to which the shelf trolley 2 should be assembled, and the use of the picking car 1 Instructions for the operation of the operation. The operation management unit 68 is used by the scanner 42 based on the identification information from the scanner 42. The read rack 25 and the article W are identified, and on the other hand, the information from the library of the host system is received by the host system communication unit 69, and the operations of all the picking cars 1 are managed. Further, the operation management unit 68 transmits instruction information using the operation of the picking cart 1 to the wireless communication unit 63 based on the management of these operations. The frame selection unit 62 determines the articles W carried by the two shelves 25 identified by the operation management unit 68, and selects the display frame 5, which should be unloaded into the loading box 9 The operation is supported, and the selected information with the display frame 5 is transmitted to the wireless communication unit 63. The display control unit 66 determines the compartment 26 to be loaded by the product W recognized by the operation management unit 68, and transmits the display information displayed on the first compartment display 46 corresponding to the compartment 26 to the wireless communication unit 63. In addition, the compartment 26 in which the product W is to be loaded is divided into compartments 26 of the lower part (lower layer) of the product W having a predetermined weight (the operator feels a heavy weight, for example, 3 kgf), and the same kind of goods W The middle (middle) or upper (upper) compartment 26 that is easily removed. The erroneous operation detecting unit 67 determines the detected compartment 26 (the compartment 26 in which the actual product W is loaded) and the article W based on the detection information from the area sensor 47 and the display information from the display control unit 66. Whether the loaded compartments 26 are identical or not, the warning information is transmitted to the wireless communication unit 63.
以下,對上述揀選設備10的揀選車1的使用方法進行說明。 Hereinafter, a method of using the picking cart 1 of the sorting apparatus 10 will be described.
首先,操作者將兩個貨架25以背面相互貼合的狀態載置到貨架用框體21之後,通過固定工具固定,構成貨架用台車2。 First, the operator mounts the two shelves 25 in the state in which the back surfaces are bonded to each other, and then fixes them by the fixing tool to form the shelf trolley 2.
接著,操作者使操作支援用台車3的輪腳33致動,如圖6所示,打開開合杆32,開放操作支援用台車3的右側。然後,操作者通過手推貨架用台車2使其從操作支援用台車3的右側方向左移動,使貨架用 台車2從操作支援用台車3的右側進入。操作者將貨架用台車2收容到操作支援用台車3之後,關閉開合杆32,使貨架用台車2保持於操作支援用台車3,構成揀選車1。這裡,操作支援用台車3構成為僅在正確收容貨架用台車2的情況下,能夠關閉開合杆32,因此,可以防止貨架用台車2前後面反轉地收容在操作支援用台車3中。 Then, the operator activates the caster 33 of the operation support trolley 3, and as shown in FIG. 6, the opening/closing lever 32 is opened, and the right side of the operation support trolley 3 is opened. Then, the operator pushes the rack trolley 2 by hand to move it from the right side to the left of the operation support trolley 3, thereby making the shelf The trolley 2 enters from the right side of the operation support trolley 3. After the rack-mounted trolley 2 is housed in the operation support trolley 3, the operator closes the opening and closing lever 32, and holds the rack-mounted trolley 2 in the operation support trolley 3 to constitute the pick-up vehicle 1. Here, the operation support trolley 3 is configured to be able to close the front and rear sides of the rack vehicle 2 in the operation support cart 3 without being able to close the opening and closing lever 32 when the rack vehicle 2 is properly stored.
然後,操作者通過掃描器42讀取貼於該揀選車1的貨架25的條碼25b時,在終端43上顯示應該組裝該揀選車1的貨架用台車2的帶顯示器框架5的選定資訊的內容。操作者將對應於該選定資訊的卡片(例如層壓加工,參照圖7~圖10)27設置於貨架25的左側面(搭載有終端43的一側)。 Then, when the operator reads the barcode 25b attached to the shelf 25 of the picking cart 1 by the scanner 42, the content of the selected information with the display frame 5 of the shelf trolley 2 to which the picking cart 1 should be assembled is displayed on the terminal 43. . The operator sets a card corresponding to the selected information (for example, lamination processing, see FIGS. 7 to 10) 27 on the left side surface of the shelf 25 (the side on which the terminal 43 is mounted).
然後,操作者解除操作支援用台車3的輪腳33的致動,通過手推將揀選車1移動到集貨架7附近。然後,如圖7所示,操作者從集貨架7取出商品W,通過掃描器42讀取貼在該商品W上的條碼。由此,通過控制裝置6識別從集貨架7取出的商品W,並從控制裝置6將應該裝載該商品W的隔間26的顯示資訊發送到接線盒48。接線盒48向與上述隔間26對應的第一隔間顯示器46供給電力並傳達信號,使該第一隔間顯示器46點亮,並顯示應該裝載的商品W的數量。操作者在點亮的第一隔間顯示器46所對應的隔間26僅裝載所顯示數量的從集貨架7取出的商品W。這裡,通過操作者將商品W裝載到隔間26,可以由區域感測器47檢測到該隔間26。然後,控制裝置6判斷該被檢測到的隔間26與商品W應該裝載的隔間26是否一致,不一致的話,通過使該揀選車1的所有第一隔間顯示器46的顯示燈點亮來對操作者進行警告。通過這樣,操作者可以持 續如下操作:(1)將商品W從集貨架7取出;(2)由掃描器42讀取貼於該商品W的條碼;(3)按照第一隔間顯示器46向隔間26裝載商品W。這裡,在裝載商品W的操作中,對於前面的隔間26和後面的隔間26,被分配不同的操作資訊。具體來說,裝載到前面的隔間26的商品W的發貨目的地組與裝載到後面的隔間26的商品W的發貨目的地組不同。 Then, the operator releases the actuation of the caster 33 of the operation support trolley 3, and moves the picking cart 1 to the vicinity of the collection rack 7 by hand pushing. Then, as shown in FIG. 7, the operator takes out the article W from the stacker 7, and reads the bar code attached to the article W by the scanner 42. Thereby, the article W taken out from the stacker 7 is recognized by the control device 6, and the display information of the compartment 26 to which the article W should be loaded is transmitted from the control device 6 to the junction box 48. The junction box 48 supplies power to the first compartment display 46 corresponding to the compartment 26 and transmits a signal to illuminate the first compartment display 46 and display the number of items W to be loaded. The operator loads only the displayed number of items W taken out of the set shelf 7 in the compartment 26 corresponding to the illuminated first compartment display 46. Here, the compartment 26 can be detected by the area sensor 47 by the operator loading the product W into the compartment 26. Then, the control device 6 determines whether or not the detected compartment 26 coincides with the compartment 26 to which the product W should be loaded, and if it does not match, the indicator lights of all the first compartment displays 46 of the sorting vehicle 1 are turned on. The operator gives a warning. Through this, the operator can hold Continued as follows: (1) taking the article W out of the shelf 7; (2) reading the bar code attached to the article W by the scanner 42; (3) loading the article W to the compartment 26 in accordance with the first compartment display 46 . Here, in the operation of loading the article W, different operation information is assigned to the front compartment 26 and the rear compartment 26. Specifically, the delivery destination group of the product W loaded in the front compartment 26 is different from the delivery destination group of the product W loaded in the rear compartment 26.
終端43上顯示使揀選車1移動到帶顯示器框架5的指示時,操作者打開開合杆32,通過手推貨架用台車2使其從操作支援用台車3分離。按照這樣的狀態,如圖8所示,操作者按照設於貨架25的卡片27,通過手推被分離的貨架用台車2將其移動到帶顯示器框架5附近,被帶顯示器框架5的引導腳部54所引導。然後,操作者將貨架用台車2組裝到帶顯示器框架5,使貨架用台車2的前面與帶顯示器框架5的立設面51一致。 When the terminal 43 displays an instruction to move the picking cart 1 to the display frame 5, the operator opens the opening and closing lever 32 and separates the racking trolley 2 from the operation support cart 3. According to such a state, as shown in Fig. 8, the operator moves the separated shelf trolley 2 to the vicinity of the display frame 5 by the hand, according to the card 27 provided on the shelf 25, and is guided by the display frame 5 Guided by section 54. Then, the operator assembles the rackcar 2 to the display frame 5 so that the front surface of the rack car 2 coincides with the standing surface 51 of the display frame 5.
然後,如圖9所示,裝載了應該投入裝貨箱9的商品W的隔間26所對應的第二隔間顯示器56點亮,操作者從與點亮的第二隔間顯示器56對應的隔間26卸下商品W,將該商品W投入到裝貨箱9。貨架用台車2的前面的隔間26的全部的商品W都投入到裝貨箱9時,如圖10所示,操作者使貨架用台車2從帶顯示器框架5離開,繞鉛垂軸旋轉,使貨架用台車2旋轉180度(即,前後面反轉)。然後,將貨架用台車2再次組裝到帶顯示器框架5,使具有裝載商品W的隔間26的面(即,後面)與帶顯示器框架5的立設面51一致。 Then, as shown in FIG. 9, the second compartment display 56 corresponding to the compartment 26 on which the product W to be loaded into the loading box 9 is loaded is illuminated, and the operator corresponds to the second compartment display 56 that is lit. The compartment W is detached from the product W, and the product W is put into the loading box 9. When all the articles W of the compartment 26 on the front side of the rackcar 2 are loaded into the loading box 9, as shown in FIG. 10, the operator separates the rackcar 2 from the display frame 5 and rotates around the vertical axis. The rack is rotated 180 degrees by the trolley 2 (ie, the front and rear are reversed). Then, the rackcar 2 is assembled again to the display frame 5, and the surface (i.e., the rear surface) of the compartment 26 on which the article W is loaded is aligned with the standing surface 51 of the display frame 5.
然後,和上述一樣,裝載有應該裝入裝貨箱9的商品W的隔間26所對應的第二隔間顯示器56點亮,因此,操作者從該隔間26卸下商品W並裝入裝貨箱9。 Then, as in the above, the second compartment display 56 corresponding to the compartment 26 on which the product W to be loaded into the loading box 9 is loaded is turned on. Therefore, the operator removes the article W from the compartment 26 and loads it. Loading box 9.
這樣,根據上述實施例1涉及的揀選車1的構成,取代載置若干料筒(或者裝貨箱),載置形成有若干隔間26的貨架25,因此,對揀選車1裝載和卸下若干料筒(或者裝貨箱)的操作被省略,可以充分減輕操作者的負擔。 As described above, according to the configuration of the picking cart 1 according to the first embodiment described above, instead of placing a plurality of cartridges (or loading boxes), the rack 25 in which the plurality of compartments 26 are formed is placed, so that the picking cart 1 is loaded and unloaded. The operation of several cartridges (or loading boxes) is omitted, and the burden on the operator can be sufficiently reduced.
另外,即使將貨架用台車2從搭載有操作支援用設備42~48的操作支援用台車3分離,還是將該貨架用台車2組裝到帶顯示器框架5,由此,可以通過帶顯示器框架5支援從貨架用台車2卸下商品W並裝入裝貨箱9的操作,可以進一步減輕操作者的負擔。 In addition, even if the shelf trolley 2 is separated from the operation support trolley 3 on which the operation support devices 42 to 48 are mounted, the shelf 2 can be assembled to the display monitor frame 5, whereby the display monitor frame 5 can be supported. The operation of unloading the product W from the shelf trolley 2 and loading it into the loading box 9 can further reduce the burden on the operator.
進一步地,將商品W裝載到與應該裝載商品W的隔間26不同的隔間26時,所有的第一隔間顯示器46點亮來進行警告,因此,可以防止操作者的誤操作,提高操作效率,並進一步減輕操作者的負擔。 Further, when the article W is loaded into the compartment 26 different from the compartment 26 to which the article W should be loaded, all of the first compartment displays 46 are illuminated to warn, thereby preventing operator erroneous operation and improving operational efficiency. And further reduce the burden on the operator.
另外,操作支援用台車3構成為僅在正確收容貨架用台車2的情況下,可以關閉開合杆32,因此,貨架用台車2不會前後面反轉地收容於操作支援用台車3,可以進一步減輕操作者的負擔。 In addition, the operation support trolley 3 is configured to close the opening/closing lever 32 only when the shelf trolley 2 is properly stored. Therefore, the shelf trolley 2 can be accommodated in the operation support trolley 3 without being reversed in front and rear. Further reduce the burden on the operator.
另外,商品W的搬運不是由整個揀選車1全體來進行,而是由從操作支援用台車3分離的貨架用台車2進行,另外,該貨架用台車2由輕金屬材料的棒材構成,因此,商品W的搬運不需要很大的力氣,可以進一步減輕操作者的負擔。 In addition, the conveyance of the product W is performed not by the entire picking vehicle 1 but by the shelf trolley 2 separated from the operation support trolley 3, and the shelf trolley 2 is made of a light metal material bar. The handling of the product W does not require a lot of effort, and the burden on the operator can be further reduced.
另外,操作支援用台車3構成為僅在正確收容貨架用台車2時才能關閉開合杆32,因此,可以防止貨架用台車2前後面反向地收容到操作支援用台車3,可以進一步減輕操作者的負擔。 In addition, the operation support trolley 3 is configured to close the opening and closing lever 32 only when the shelf trolley 2 is properly stored. Therefore, the front and rear sides of the shelf trolley 2 can be prevented from being reversely accommodated in the operation support trolley 3, and the operation can be further reduced. The burden of the person.
另外,根據上述實施例1涉及的揀選車1的使用方法,將規定 重量以上(即,重量較重)的商品W裝載到下部的隔間26、將若干同種商品W裝載到容易卸下的中部或上部的隔間26,因此,可使操作性提高,充分減輕操作者的負擔。 Further, according to the method of using the picking cart 1 according to the above-described first embodiment, provision will be made The product W having the weight or more (that is, the weight is heavy) is loaded into the lower compartment 26, and a plurality of the same kind of goods W are loaded into the middle portion or the upper portion 26 which is easily removed, so that the operability can be improved and the operation can be sufficiently reduced. The burden of the person.
進一步地,為了在前後面具有隔間26而載置有兩個貨架25的貨架用台車2,在從前面的隔間26卸下全部商品W並裝入裝貨箱9之後,使前後面反轉,從後面的隔間26卸下商品W並裝入裝貨箱9,通過這樣的使用方法,可以高效地使用貨架用台車2,提高商品W的搬運效率,可以進一步減輕操作者的負擔。 Further, in order to mount the rack car 2 with the two shelves 25 on the front and rear sides of the compartment 26, after removing all the articles W from the front compartment 26 and loading them into the loading box 9, the front and back are reversed. By the use of the use method, the shelf trolley 2 can be efficiently used, and the conveyance efficiency of the product W can be improved, and the burden on the operator can be further reduced.
另外,通過將應該組裝貨架用台車2的帶顯示器框架5的選定資訊所對應的卡片27設置於貨架用台車2,使得在移動貨架用台車2時,使操作者清楚,可以進一步減輕操作者的負擔。進一步地,卡片27被設置在搭載了終端43的一側,操作者可以一邊確認終端43的顯示一邊查看卡片27,可以進一步減輕操作者的負擔。 Further, by providing the card 27 corresponding to the selected information of the display frame 5 to which the shelf trolley 2 is to be assembled to the shelf trolley 2, when the trolley 2 for the shelf is moved, the operator is made clear, and the operator can be further alleviated. burden. Further, the card 27 is provided on the side on which the terminal 43 is mounted, and the operator can check the card 27 while checking the display of the terminal 43, and the burden on the operator can be further reduced.
接著,基於附圖,對本發明的實施例2涉及的揀選車(揀選用移動體的一例)和其使用方法進行說明。又,本實施例2涉及的揀選車和揀選設備的構成與上述實施例1的1、10相同,因此採用同一的符號省略其說明。 Next, a picking cart (an example of picking and selecting a moving body) according to the second embodiment of the present invention and a method of using the same will be described based on the drawings. The configuration of the picking cart and the picking apparatus according to the second embodiment is the same as that of the first and tenth embodiments of the first embodiment, and therefore the same reference numerals will be omitted.
以下,對於上述實施例1的不同點,即,對揀選車1的使用方法進行說明。 Hereinafter, a difference from the above-described first embodiment, that is, a method of using the picking cart 1 will be described.
操作者與上述實施例1同樣地構成揀選車1。又,本實施例2中構成的揀選車1為多輛。 The operator configures the picking cart 1 in the same manner as in the first embodiment described above. Further, the number of picking carts 1 constructed in the second embodiment is plural.
於是,與上述實施例1一樣地,操作者通過掃描器42讀取貼於各揀選車1的貨架25的條碼25b時,在終端43上顯示應該組裝該揀選車1的貨架用台車2的帶顯示器框架5的各選定資訊的內容。操作者將與這些選定資訊對應的卡片27設置於貨架25的左側面(搭載了終端43的一側)。 Then, in the same manner as in the first embodiment described above, when the operator reads the barcode 25b attached to the shelf 25 of each of the picking carts 1 by the scanner 42, the terminal 43 displays the belt of the rackcar 2 on which the picking cart 1 should be assembled. The content of each selected information of the display frame 5. The operator sets the card 27 corresponding to the selected information on the left side surface of the shelf 25 (the side on which the terminal 43 is mounted).
然後,與上述實施例1一樣地,操作者通過手推揀選車1使其移動到集貨架7附近,持續如下的操作:(1)從集貨架7取出商品W;(2)通過掃描器42讀取貼於該商品W的條碼;(3)根據第一隔間顯示器46向隔間26裝載商品W。 Then, as in the first embodiment described above, the operator pushes the picking cart 1 to move it to the vicinity of the collecting rack 7, and continues the operation of (1) taking out the article W from the collecting shelf 7; (2) passing the scanner 42 The bar code attached to the article W is read; (3) the article W is loaded into the compartment 26 according to the first compartment display 46.
然後,與上述實施例1一樣地,操作者從操作支援用台車3分離貨架用台車2,按照卡片27,將貨架用台車2移動到帶顯示器框架5附近,將其組裝到帶顯示器框架5,使貨架用台車2的前面與帶顯示器框架5的立設面51一致。這裡,本實施例2中,不是1輛,而是如圖11所示,依次或者同時將多輛(例如3輛)的貨架用台車2組裝到多個(即相同數量)帶顯示器框架5。 Then, in the same manner as in the first embodiment, the operator separates the shelf trolley 2 from the operation support trolley 3, moves the shelf trolley 2 to the vicinity of the display frame 5 in accordance with the card 27, and assembles it to the display frame 5. The front surface of the rackcar 2 is aligned with the vertical surface 51 of the display frame 5. Here, in the second embodiment, instead of one vehicle, as shown in FIG. 11, a plurality of (for example, three) shelf trucks 2 are assembled to a plurality of (that is, the same number) display frame 5 in sequence or simultaneously.
然後,與上述實施例1一樣地,操作者按照第二隔間顯示器56從前面的隔間26卸下商品W並裝入裝貨箱9。貨架用台車2的前面的隔間26的全部的商品W裝入裝貨箱9時,操作者使貨架用台車2從帶顯示器框架5分離,使貨架用台車2繞鉛直軸旋轉180度。然後,將貨架用台車2再次組裝到帶顯示器框架5,使具有裝載有商品W的隔間26的面(即後面)與帶顯示器框架5的立設面51一致。這裡,本實施例2中,不是一輛,而是依次或者同時將多輛(例如3輛)的貨架用台車2從帶顯示器框架5分 離,使貨架用台車2繞鉛直軸旋轉180度,如圖12所示,再次組裝到帶顯示器框架5。 Then, in the same manner as in the first embodiment described above, the operator removes the article W from the front compartment 26 in accordance with the second compartment display 56 and loads it into the loading box 9. When all the articles W of the front compartment 26 of the rack-mounted trolley 2 are loaded into the loading box 9, the operator separates the shelf-mounted trolley 2 from the display frame 5, and rotates the shelf-mounted trolley 2 by 180 degrees about the vertical axis. Then, the rack cart 2 is again assembled to the display frame 5, and the surface (i.e., the rear surface) having the compartment 26 on which the article W is loaded is aligned with the standing surface 51 of the display frame 5. Here, in the second embodiment, instead of one, the plurality of (for example, three) shelf trolleys 2 are sequentially or simultaneously divided from the display frame by 5 When the carriage 2 is rotated 180 degrees around the vertical axis, as shown in FIG. 12, it is assembled again to the display frame 5.
然後,與上述一樣,操作者根據第二隔間顯示器56從後面的隔間26卸下商品W並裝入裝貨箱9。 Then, as described above, the operator removes the article W from the rear compartment 26 based on the second compartment display 56 and loads it into the loading box 9.
這樣,根據上述實施例2涉及的揀選車1的使用方法時,從多輛貨架用台車2的前面和後面的隔間26卸下商品W並投入裝貨箱9,因此,與使用一輛貨架用台車2的情況相比,在單位時間將更多的商品W裝入裝貨箱9,可以使揀選設備10的操作高效化。 As described above, according to the method of using the picking cart 1 according to the second embodiment, the merchandise W is unloaded from the front and rear compartments 26 of the plurality of rackcars 2 and put into the loading box 9, so that a shelf is used. In the case of the trolley 2, more items W are loaded into the loading box 9 per unit time, and the operation of the sorting apparatus 10 can be made more efficient.
然而,上述實施例1和2中,以兩個載置於貨架用台車2的貨架25為例進行說明,但並不限定為兩個,也可以為一個或者三個以上。即使是三個以上,在裝載商品W的操作中,也要對每個貨架25分配不同的操作的資訊。 However, in the above-described first and second embodiments, the two shelves 25 placed on the shelf trolley 2 are described as an example. However, the present invention is not limited to two, and may be one or three or more. Even if there are three or more, in the operation of loading the article W, information on different operations is assigned to each shelf 25.
另外,上述實施例1和2中,以具有貨架用框體21和載置於該貨架用框體21的貨架25的情況為例對上述貨架用台車2進行了說明。能夠致動的輪腳23也可以設於貨架上。具體說明的話,如圖13的(a)和(b)所示,該貨架用台車2’具有:前後面開放的貨架主體25’;分別設在該貨架主體25’的左右側面的後部(也可以是前部)的把手22;設於上述貨架主體25’的底面的四角的輪腳23。上述貨架主體25’通過具有水平的擱板(圖13中為3塊)25s和與水平的擱板25s正交的垂直的隔板(圖13中為2枚)25p,而形成多個(圖13中為4行3列12個)隔間26。這些隔間26在前後方向不貫通,在前後方向的中間位置分別設置內板25d,區分前面的隔間26和後面的隔間26。通過這樣構成貨架用台車2’,可以使貨架用 台車2’輕量化,對商品W的搬運不需要很大的力氣,可以進一步減輕操作者的負擔。 Further, in the above-described first and second embodiments, the above-described shelf trolley 2 has been described by taking a case where the shelf frame 21 and the shelf 25 placed on the shelf frame 21 are placed as an example. The wheel 23 that can be actuated can also be provided on the shelf. Specifically, as shown in (a) and (b) of FIG. 13, the rackcar 2' has a shelf main body 25' that is open at the front and the rear, and is provided at the rear of the left and right sides of the shelf main body 25' (also It may be a handle 22 of the front portion; a caster 23 provided at the four corners of the bottom surface of the shelf main body 25'. The shelf main body 25' is formed by having a horizontal shelf (three blocks in FIG. 13) 25s and a vertical partition plate (two in FIG. 13) 25p orthogonal to the horizontal shelf 25s. 13 is 4 rows, 3 columns and 12 columns) compartment 26. These compartments 26 are not penetrated in the front-rear direction, and an inner panel 25d is provided at an intermediate position in the front-rear direction to distinguish the front compartment 26 from the rear compartment 26. By forming the shelf trolley 2' in this way, it is possible to use the shelf The trolley 2' is lightweight, and it does not require much effort to transport the product W, and the burden on the operator can be further reduced.
進一步地,上述實施例1和2中,沒有對貨架25的材質和第一隔間顯示器46的朝向進行說明,貨架25可以由具有透光性和/或光反射性的材料構成,第一隔間顯示器46的朝向為點亮的光能夠到達對應的隔間26即可。由此,通過點亮的第一隔間顯示器46的光,可以照亮與之對應的隔間26,對於操作者容易識別應該裝載商品W的隔間26,可以進一步減輕操作者的負擔。 Further, in the above embodiments 1 and 2, the material of the shelf 25 and the orientation of the first compartment display 46 are not described, and the shelf 25 may be composed of a material having light transmissivity and/or light reflectivity, the first compartment The direction in which the display 46 is directed to be lit can reach the corresponding compartment 26. Thereby, the light of the first compartment display 46 that is turned on can illuminate the compartment 26 corresponding thereto, and the operator can easily recognize the compartment 26 on which the product W should be loaded, thereby further reducing the burden on the operator.
又,上述實施例1和2中,以由掃描器42、終端43、電池44、第一顯示器橫杆45、第一隔間顯示器46、區域感測器47和接線盒48構成為例對操作支援用設備42~48進行說明,但並不限定於此,包括對裝載商品的操作進行支援的設備即可。 Further, in the above-described Embodiments 1 and 2, the operation is constituted by the scanner 42, the terminal 43, the battery 44, the first display rail 45, the first compartment display 46, the area sensor 47, and the junction box 48 as an example. Although the support devices 42 to 48 are described, the present invention is not limited thereto, and includes a device that supports the operation of loading the product.
1‧‧‧揀選車 1‧‧‧Selection car
2‧‧‧貨架用台車 2‧‧‧Shelf trolley
3‧‧‧操作支援用台車 3‧‧‧Operation support trolley
25‧‧‧貨架 25‧‧‧ Shelf
26‧‧‧隔間 26‧‧‧ Compartment
42‧‧‧掃描器 42‧‧‧Scanner
43‧‧‧終端 43‧‧‧ Terminal
44‧‧‧電池 44‧‧‧Battery
45‧‧‧第一顯示器橫杆 45‧‧‧First display crossbar
46‧‧‧第一隔間顯示器 46‧‧‧First compartment display
47‧‧‧區域感測器 47‧‧‧Area sensor
48‧‧‧接線盒 48‧‧‧ junction box
Claims (9)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2012173507A JP5904334B2 (en) | 2012-08-06 | 2012-08-06 | How to use picking equipment and moving object for picking |
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| TW201406474A TW201406474A (en) | 2014-02-16 |
| TWI574748B true TWI574748B (en) | 2017-03-21 |
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| TW102126968A TWI574748B (en) | 2012-08-06 | 2013-07-26 | A picking device for picking up, a picking device including the moving body, and a method of using the moving body for picking |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JP5904334B2 (en) |
| KR (1) | KR101730215B1 (en) |
| CN (1) | CN103569573B (en) |
| TW (1) | TWI574748B (en) |
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| EP4000025B1 (en) * | 2019-07-19 | 2023-10-04 | Volvo Truck Corporation | Container, method for delivering a plurality of articles and method for picking-up at least one article implementing such container |
| JP7520904B2 (en) * | 2022-01-24 | 2024-07-23 | 双福鋼器株式会社 | Item Storage System |
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| Publication number | Publication date |
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| JP2014031262A (en) | 2014-02-20 |
| CN103569573A (en) | 2014-02-12 |
| CN103569573B (en) | 2016-07-20 |
| KR101730215B1 (en) | 2017-04-25 |
| TW201406474A (en) | 2014-02-16 |
| KR20140021962A (en) | 2014-02-21 |
| JP5904334B2 (en) | 2016-04-13 |
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