1289618 九、發明說明： 【發明所屬之技術領域】 本創作係屬於一種仿皮布，尤指一種仿皮布製造方法 及其結構，該仿皮布係利用極細的人造纖維編織而成。 ， 【先前技術】 ·_ 皮革的精緻感廣受大眾所喜愛，舉凡鞋類、服飾以及 • 手提袋’皆有以皮革製作者，然而，真皮製品的價格昂貴， 使得一般消費者對真皮製品望之卻步，故有人發展出廉價 # 的仿皮布料，並以該布料製作仿皮製品來打入低價位皮革 製品市場。1289618 IX. Description of the invention: [Technical field to which the invention pertains] The present invention belongs to a kind of leather-like cloth, and more particularly to a method and a structure for fabricating a leather-like cloth which is woven by using extremely fine rayon fibers. [Previous technology] · _ The exquisiteness of leather is widely loved by the public. For all kinds of shoes, clothing and handbags, there are leather makers. However, the price of leather products is expensive, which makes the average consumer look at leather products. However, some people developed the cheap leather fabrics of the ##, and used the fabrics to make imitation leather products to enter the low-priced leather products market.
晴參照第四圖，舊有的仿皮布料係在一不織布層（7 0)的内/外兩面分別黏合一 Plj層（80)，藉由PU - 層（8 0 )的細腻感來達到真皮觸感，然而，P U層（8 - 0 )的表面係昂貴且不易著色，即使成功著色，其上的染 料層亦容易脫落，此外，P U層（8 0 )乃有毒物質，膚 直敏感者可能因皮膚與PU層（80)接觸而感到不適， 籲 甚至引發皮膚病，再者，該仿皮布以層疊方式形成，故外 部P U層（8 〇 )磨損後即會露出質感及色澤迥異的不織 布層（7 0 )，造成仿皮製品的美觀度大打折扣，又，由 ' 於多層結構僅以黏著劑相黏合，當布料使用時間一久，或 是經不當拉扯，各層間的黏著力即告失效而令各層彼此相 脫離，導致布料損壞。 另有人藉由將熱炼p U材料充入不織布層的方式來製 作一仿皮布，然而，該仿皮布因P U材料的毒性而不適用 4 1289618 於膚質敏感者。 【發明内容】 故本發明人根據舊有仿皮布内含有毒p 點，改良其不足盥缺 针的缺 製造方法。缺失，進而發明出-種仿皮布結構及其 本♦明係主要提供一種仿皮布製造方法，藉由以 方式來編織一人诰_雜尤^ 、十為 感，且不且右ΡΤΓ 料’該布料係表面具有皮革觸 " χ、有ρ υ材料的成分，故不合有引鈕緬，，兮士 $，且由於該布料僅細纖維編織製造， 材質㈣設的結構，故磨 料曝露而導致美觀度降低的問題。 曰有内層材 為達上述目的，本發明 a益十 有編織、染色、定…： 製造方法包含 ^ ^, 1毛等步驟，其中該編織步驟係以 "式來將一人造纖維編織成一布料，該毕色步驟 編織完成的右粗汍么 /木巴芡驟係將 布料容易μ ί ’該定型步驟係先加熱該布料以使該 來將布：：’接者整理布料成為-適當外型，最後冷卻 柝"疋型’該磨毛步驟係以-磨毛機在布料表面上磨 擦’以使該表面上形成複數細毛，以完成一仿皮布。 :由上述技術手段’以人造纖維編織製造的仿皮布在 下降的體成型’其不存在多層結構磨損後導致美觀度 題，、點’亦無各層結構間彼此脫離造成布料損毀的問 古且仿皮布不包含昂貴且具毒性的ρυ材料，故其適用 1土向。 【實施方式】 5 1289618 °月“，、第—圖’本發明仿皮布製造方法的第-實施例 係包含有編織（11)、染色（12)、定型（13)及 磨毛（14)等步驟。 請參照第二圖，該編織步驟（1 1 )係以針織方式來 將一極纖細的人造纖维（3 0 )編織為一布料，由於皮革 極為細緻’為使布料表面能呈現出細緻感，該人造纖維（3 0 )的直徑以在10-6到1〇-9公尺（m)之間最為恰當，由 於人截’准的直徑極小，故完成後的布料表面已俱備真皮 製品的細緻感。 該染色步驟（i 2 )係將編織完成的布料染為適當色 澤，如一般皮革常見的深咖啡色。 該定型步驟（1 3 )係先加熱該布料到達約攝氏2工 0度左右以使該布料熱熔變形，接著整理布料成為一適當 外型，最後置放在常溫下自然冷卻來將布料定型。 該磨毛步驟（1 4 )係以一磨毛機在布料表面上磨擦， 以使該表面上形成複數細毛，以完成一仿皮布。 請參照第三圖，本發明製造方法第二實施例係包含編 織（2 1 )、前處理（2 2 )、定型（2 3 )、磨毛（2 4)、染色（25)及再定型（26)等五步驟。 該編織步驟（21)係如同第一實施例之編織步驟（丄 1)〇 該前處理步驟（2 2 )係為一減量工程，即為除去人 造孅維中細碎顆粒等雜質以減輕人造纖維的重量並且提言 人造纖維的精緻度。 1289618 該定型步驟（23)孫 (13) 。 係如同第-實施例中的定型步驟 4磨毛步驟（2 4 )俾士 (14) 。 …係如同第-實施例中的磨毛步驟 該染色步驟（2 Ρ； 3i (12) 。 5)係如同第-實施例中的染色步驟 該再定型步驟（2 fi彳在Λ 娜W b )係如同前的定型步 由於第二實施例中， 3 )。 布枓在染色前後分別經歷一次& 熱熗疋型作業，故最後仿古 人的 又取俊仍皮布的成品將比第一實 的仿皮布成品來的精緻細腻。 凡成 +較佳地，在磨毛步驟（24)後可進行一定型 猎此增加布料的緊密度’使布料表面更為光亮細 感更好。 及手 由於本發明的仿皮布係以人造纖維來編織製造，該仿 皮布係具有優秀的強度，請參照附件一及二，其中附^一 係為本發明仿皮布之強度及耐磨度測試，而附件二係為具 籲有ρ u層的傳統仿皮布，比對兩附件上載明的測試數據， 可發現本發明仿皮布的抗拉強度、撕裂強度、破裂強度及 耐磨度，皆高於傳統仿皮布之所有強度及耐磨度。 藉由上述技術手段，以人造纖維（3 0 )編織製造的 仿皮布在巨觀上乃一體成型而沒有多層結構磨損後導致美 觀度下降的缺點，亦無各層結構間彼此脫離造成布料損毀 的問題，且該仿皮布亦不包含昂貴且具毒性的P U材料， 故其適用性高，另外，經過測試證明，仿皮布的強度及耐 7 1289618 磨度皆優異於傳統具備p u 舞命長。 層的仿皮布， 故其耐用且使用 【圖式簡單說明】 第一圖係為本發明制；皮+ x a衣运方法第一實施例之流程圖。 圖係為本發明布料之編織結構圖。 圖係為本發明製造方法第二實施例之流程圖。 第四圖係為傳統仿皮布之剖示圖。According to the fourth figure, the old imitation leather fabric is bonded to a Plj layer (80) on the inner/outer sides of a non-woven layer (70), which is achieved by the delicate feeling of the PU-layer (800). The leather touch, however, the surface of the PU layer (8 - 0) is expensive and difficult to color. Even if it is successfully colored, the dye layer on it is easily peeled off. In addition, the PU layer (80) is a toxic substance, and the skin is sensitive. It may be uncomfortable due to contact between the skin and the PU layer (80), and may even cause skin diseases. Further, the artificial leather cloth is formed in a laminated manner, so that the outer PU layer (8 〇) is worn out, and the texture and color are different. The non-woven layer (70) causes the aesthetics of the leather-like products to be greatly reduced. In addition, the adhesive layer is adhered only to the multi-layer structure. When the fabric is used for a long time or improperly pulled, the adhesion between the layers is reported. Failure causes the layers to detach from each other, causing damage to the fabric. Another person makes a faux leather cloth by filling the thermosetting p U material into the non-woven layer. However, the faux leather cloth is not suitable for the skin sensitive person due to the toxicity of the P U material. SUMMARY OF THE INVENTION Therefore, the present inventors have improved the manufacturing method of the lack of needles based on the fact that the original artificial leather cloth contains poisonous p dots. Missing, and then invented - a kind of imitation leather fabric structure and its main system provides a method of manufacturing a fake leather cloth, by means of a method of weaving a person 诰 _ 杂 杂 杂 杂 杂 杂 杂 杂 杂 杂 杂The fabric has a leather touch and has a composition of ρ υ material, so it does not have a button, and a gentleman $, and because the fabric is only made of fine fiber woven, the material (4) is configured, so the abrasive is exposed. A problem that causes a decrease in aesthetics. In order to achieve the above object, the present invention has the following steps: the manufacturing method comprises the steps of ^^, 1 hair, etc., wherein the weaving step is to weave a man-made fiber into a cloth by the formula The right-handed woven/completed woven/completed woven fabric is easy to make the fabric. The shaping step is to heat the fabric first so that the fabric is: - the fabric is made into a suitable shape. Finally, the cooling 柝 & 疋 疋 type 'the grinding step is rubbed on the surface of the cloth with a sander to form a plurality of fine hairs on the surface to complete a leather fabric. : The above-mentioned technical means 'faux leather fabric woven by rayon fabric is formed in a descending body shape', which does not exist in the multi-layer structure, resulting in an aesthetic problem, and the point 'there is no problem that the layers are separated from each other and the fabric is damaged. The imitation leather cloth does not contain expensive and toxic υ materials, so it is suitable for 1 earth direction. [Embodiment] 5 1289618 ° month ",, - Figure" The first embodiment of the method for producing a leather-like cloth of the present invention comprises knitting (11), dyeing (12), shaping (13) and sanding (14) Referring to the second figure, the weaving step (1 1 ) is to knit a very fine rayon (30) into a cloth, because the leather is extremely fine 'to make the surface of the cloth The sense of fineness, the diameter of the rayon (30) is most suitable between 10-6 and 1〇-9 meters (m). Since the diameter of the human cut is very small, the surface of the finished fabric is ready. The fineness of the leather product. The dyeing step (i 2 ) dyes the finished fabric into a suitable color, such as the deep brown color common in general leather. The shaping step (13) first heats the fabric to about 2 degrees Celsius. The cloth is hot-melted to the left and right, and then the cloth is finished into a suitable shape, and finally placed at a normal temperature to be naturally cooled to shape the cloth. The sanding step (1 4) is performed on a cloth surface by a sanding machine. Rubbing to form a plurality of fine hairs on the surface to complete Referring to the third figure, the second embodiment of the manufacturing method of the present invention comprises weaving (2 1 ), pre-treatment (2 2 ), setting (2 3 ), sanding (24), dyeing (25). And five steps of reshaping (26), etc. The weaving step (21) is the weaving step (丄1) of the first embodiment, and the pre-processing step (2 2) is a reduction engineering, that is, removing the artificial 孅 dimension Impurities such as medium-fine granules to reduce the weight of rayon and the refinement of rayon. 1289618 The sizing step (23) Sun (13). The sizing step (2 4 ) as in the first embodiment. (14) ... is the same as the sanding step in the first embodiment. The dyeing step (2 Ρ; 3i (12). 5) is the same as the dyeing step in the first embodiment (2 fi彳Λ娜 W b ) is like the previous setting step because of the second embodiment, 3). The cloth is subjected to a & simmering operation before and after dyeing, so the final antique man's finished product is still finished. It will be more delicate than the first real imitation leather fabric. Van Cheng + preferably, in the sanding step (24 After that, a certain type of hunting can be performed to increase the tightness of the fabric to make the surface of the fabric more shiny and finer. The hand is made of artificial fiber by the artificial leather cloth of the present invention, and the leather-like cloth has excellent performance. For the strength, please refer to the attachments 1 and 2, where the attachment is the strength and wear resistance test of the imitation leather cloth of the invention, and the attachment 2 is the traditional artificial leather cloth with the ρ u layer, which is compared with the two attachments. Based on the test data, it can be found that the tensile strength, tear strength, burst strength and wear resistance of the leather-like cloth of the present invention are higher than all the strength and wear resistance of the conventional leather-like cloth. The synthetic leather cloth woven by rayon (30) is integrally formed on the giant image without the wear of the multilayer structure, resulting in a decrease in the appearance, and there is no problem that the fabrics are detached from each other to cause the fabric to be damaged, and the artificial leather is The cloth does not contain expensive and toxic PU materials, so its applicability is high. In addition, it has been proved that the strength of the leather-like cloth and the resistance of the 7 1289618 are superior to those of the traditional pu dance. The layered imitation leather cloth, so it is durable and used [Simplified description of the drawings] The first figure is the system of the invention; the first embodiment of the skin + x a clothing method. The figure is a woven structure diagram of the cloth of the present invention. The drawings are a flow chart of a second embodiment of the manufacturing method of the present invention. The fourth figure is a cross-sectional view of a conventional faux leather cloth.
【主要元件符號說明】 (1 2 )染色 (1 4 )磨毛 (2 1 )編織 (2 3 )定型 (2 5 )染色 (1 1 )編織 (13)定型 (3 〇 )人造纖維 (2 2 )前處理 (2 4 )磨毛 (2 6 )再定型[Explanation of main component symbols] (1 2 ) Dyeing (1 4 ) Sanding (2 1 ) Weaving (2 3 ) Styling (2 5 ) Dyeing (1 1 ) Weaving (13) Styling (3 〇) rayon (2 2 Pre-treatment (2 4 ) sanding (2 6 ) re-formation