TWI237611B - Method for manufacturing pedal element of bicycle - Google Patents

Method for manufacturing pedal element of bicycle Download PDF

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Publication number
TWI237611B
TWI237611B TW93120742A TW93120742A TWI237611B TW I237611 B TWI237611 B TW I237611B TW 93120742 A TW93120742 A TW 93120742A TW 93120742 A TW93120742 A TW 93120742A TW I237611 B TWI237611 B TW I237611B
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Taiwan
Prior art keywords
joint surface
manufacturing
component
joint
joint surfaces
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TW93120742A
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Chinese (zh)
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TW200602229A (en
Inventor
Lo-Pin Wang
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Lo-Pin Wang
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Priority to TW93120742A priority Critical patent/TWI237611B/en
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Publication of TWI237611B publication Critical patent/TWI237611B/en
Publication of TW200602229A publication Critical patent/TW200602229A/en

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Abstract

A method for manufacturing pedal elements of bicycle comprises the following steps: (a) providing in advance two end members each having a cylindrical body and an outside-diameter enlarged end, the end forming an engaging face; (b) providing in advance two arm members, each having two ends each forming an engaging face; (c) arranging the two end members on an axis and abutting the engaging faces on the ends of the arm members against the engaging faces of the two end members, and followed by welding to fix them together.

Description

1237611 九、發明說明: 【發明所屬之技術領域】 本發明是和腳踏車踏板有關,特別是關於一種腳踏車 特殊專用踏板元件的製法。 5【先前技術】 如第一圖所示,是一種腳踏車特殊專用踏板(10),包含有 二夾持元件(11)(12),樞設在一軸桿(13)上,並以一扭力彈 簣(14)使二夾持元件(11)(12)保持在設定角度的靜止狀態。 該踏板(10)可供一腳踏車專用鞋踩踏,在該專用鞋的鞋底設 10 有一金屬片(未圖示),當踩踏在踏板(10)上時踏板(10)的 二夹持元件(Π)(12)可快速的爽持住該金屬片’使得騎乘者 可較穩定的踩踏踏板,較不會失足踏空。 如第二圖所示,圖中標號(11)的元件是以精密鱗造方式 成型,其製程包括射出成製臘模、沾沙聚、黏掛洗道、灌 15漿澆鑄、成品取出、修邊研磨等等步驟’其製程繁瑣費時’ 導致製造成本及工時的增加。 如第三圖所示,是針對精密脫腹鎊造生產方式的缺失 所改良的踏板(20),如第四圖所示是對應第二圖中標號11 的相同元件,以標號(21)表示,兀件(21)不採脫臘鑄造方式 20生產,改以沖模經過多道沖壓手續如第五、六圖所不生產 出第四圖中的部件(22),並以車床製出第四圖中標號 (23)(24)的部件,再以焊接的方式將部件(22)(23)(24)接合在 一起。此種生產方式工時較短,可以配合訂單快速生產, 其缺點在於:如第三圖中標號(25)(26)所示’部件(23)(24) -4- ί部件(22)接合部位會有縫隙⑼⑽’此:縫隙(25)(26) ::Ϊ踏板(2〇)内封存的潤滑油膏,在踏板(20)被高速踏轉 力溫,使潤滑油膏炫融呈液狀時,由該等缝隙⑼⑽ %失,造成潤滑不良而影響產品品質。 【發明内容】 本發明之目的在於提供一種腳踏車踏板元件之製法, 其可以簡易快速的生產,且元件不會導致踏板漏油,可有 坆改進產品品質者。 為達成上揭目的,依據本發明所揭示的一種腳踏車踏 凡件之製法,包含有下列步驟:a預製二端部件,該二 端部件各具有—圓管形身部及-外徑較大的端部,在端^ 一側各設有一接合面;b·預製二臂部件,該二臂部件的二 端各具有一接合面;C·將二端部件安置在同一軸心線上, 亚將二臂部件分別以其二端的接合面與二端部件的接人 貼接,再將其焊接固定成一體。 口面 【實施方式】 如第七至九圖所示,本發明實施例包含有下列步驟· 步驟A :預製二端部件(31)(32),以金屬車製而成,各 具有一圓管形身部(311)(321)及一外徑較大的端部 (312) (322),在端部二側相隔18〇度各設有—接人 (313) (323)。 口 面 步驟Β ··預製二臂部件(33)(34),以金屬沖模成型,略 -5- 1237611 呈门字型,該二臂部件(33)(34)的二端各具有一接合面 (331)(341) 〇 步驟C :將二端部件(31)(32),安置在同一轴心線上, 並將二臂部件(33)(34)分別以其二端的接合面(331 )(341)與 5 二端部件的接合面(313)(323)貼接,再將其焊接固定成一 體。 本實施例在操作上使用一組專用治具(4〇),包含有:一 第一治具(41)’呈長條狀,斷面呈υ型,在相對二壁面(411) 對應設有若干略呈L型的缺口槽(412),供該等端部件 10 (31)(32)安置;一第二治具(42),呈長條形,設有若干凹槽 (421) ’供二臂部件(33)(34)嵌設,使其二接合面相對;將第 一治具(42)置於第一治具(41)二壁面(411)之間,使二臂部件 (33)(34)之接合面(331)(341)與二端部(31)(32)的接合面 (313)(323)自動導正貼接(因端部件(31)(32)可原地轉動, 15而臂部件是嵌設定位,因此可藉由二臂部件的接合面自動 導正二端部件),然後再以一定位件(43)(本實施例為一壓 條)配合若干鎖固件(螺栓)將其鎖固定位,接著在二端 部件(31 )(32)與二臂部件(33)(34)之鄰接接合面的上方放置 焊接嘗料(本實施例採用銅焊),再將其置入加熱爐中加 20熱’使焊接霄料受熱熔融而自動濡滲入接合面之間,然後 自加熱爐中取出,待其冷卻,即固接成一體,其結構如第 九圖標號30所示的元件。 本發明的製程簡便快速,且產品品質佳,組裝到腳踏 車踏板後無漏油的問題,確實解決了先前製程的諸多缺點。 一 6-1237611 IX. Description of the invention: [Technical field to which the invention belongs] The present invention relates to a bicycle pedal, and more particularly to a method for manufacturing a special pedal element for a bicycle. 5 [Prior art] As shown in the first figure, it is a special pedal (10) for a bicycle, including two clamping elements (11) (12), pivoted on a shaft (13), and a torsion spring篑 (14) keeps the two clamping elements (11) (12) in a stationary state at a set angle. The pedal (10) can be used for stepping on a bicycle-specific shoe. A sole of the shoe is provided with a metal piece (not shown). When the pedal is stepped on the pedal (10), the two clamping elements (Π) of the pedal (10) ) (12) The metal piece can be held quickly and easily, so that the rider can step on the pedal more stably, and less likely to miss it. As shown in the second figure, the component numbered (11) in the figure is formed by precision scale manufacturing, and its manufacturing process includes injection into a wax mold, dipping with sand, sticking and washing, pouring 15 slurry, casting, removing the finished product, repairing Steps such as grinding, which are cumbersome and time-consuming, lead to increased manufacturing costs and man-hours. As shown in the third figure, the pedal (20) is improved for the lack of precise abdomen production method. As shown in the fourth figure, the same components corresponding to the number 11 in the second figure are indicated by the number (21). , The woodwork (21) does not adopt the dewaxing casting method 20 production, and instead uses a die to go through multiple stamping procedures. As shown in the fifth and sixth figures, the component (22) in the fourth figure is produced, and the fourth is made by a lathe. The parts labeled (23) (24) in the figure are then joined together by welding (22) (23) (24). This production method has a short working time and can be produced quickly in accordance with the order. The disadvantage is that, as shown in the third figure (25) (26), the component (23) (24) -4- the component (22) is joined. There will be a gap in the part 此 'This: The gap (25) (26) ::: The lubricating grease sealed in the pedal (20), the pedal (20) is pressed at high speed and the temperature is warm, so that the lubricating grease is dazzling. When this happens, the gap ⑼⑽% is lost, which causes poor lubrication and affects product quality. SUMMARY OF THE INVENTION The object of the present invention is to provide a method for manufacturing a pedal component of a bicycle, which can be easily and quickly produced, and the component will not cause the pedal to leak oil, and can improve the quality of the product. In order to achieve the purpose of disclosure, according to a method for manufacturing bicycle pedals disclosed in the present invention, the method includes the following steps: a prefabricated two-end part, each of which has a round tube-shaped body and a larger outer diameter End, each side is provided with a joint surface; b. Prefabricated two-arm component, each end of the two-arm component has a joint surface; C. the two-end component is placed on the same axis line, sub-two The arm members are respectively attached to the two-end members by the joint surfaces of the two ends, and then welded and fixed into one body. Mouth surface [Embodiment] As shown in Figures 7-9, the embodiment of the present invention includes the following steps. Step A: Prefabricated two-end parts (31) (32) are made of metal vehicles, each of which has a circular tube shape. The body portion (311) (321) and an end portion (312) (322) having a larger outer diameter are provided on both sides of the end portion at an interval of 180 degrees-access (313) (323). Oral surface step B. Prefabricated two-arm part (33) (34) is formed by metal die, slightly -5- 1237611 has a gate shape, and the two ends of the two-arm part (33) (34) each have a joint surface (331) (341) ○ Step C: Place the two end members (31) and (32) on the same axis line, and respectively set the two arm members (33) and (34) with the joint surfaces (331) of the two ends thereof. 341) is in contact with the joint surfaces (313) and (323) of the 5 two-end component, and then it is welded and fixed into one body. This embodiment uses a set of special jigs (40) for operation, including: a first jig (41) 'is a long strip, and its cross-section is υ-shaped; A number of L-shaped notches (412) for the end components 10 (31) (32) to be placed; a second jig (42), in the shape of a long bar, with a number of grooves (421) The two-arm component (33) (34) is embedded so that the two joint surfaces thereof are opposed; the first jig (42) is placed between the two wall surfaces (411) of the first jig (41), so that the two-arm component (33) ) (34) of the joint surface (331) (341) and the two ends (31) (32) of the joint surface (313) (323) automatically guide the contact (because the end parts (31) (32) can be in situ Turn, 15 and the arm parts are embedded setting position, so the two end parts can be automatically guided by the joint surface of the two arm parts), and then a positioning member (43) (a bead in this embodiment) is used to cooperate with a plurality of locking members ( Bolts) to lock it in place, and then place a soldering material above the abutting joint surface of the two end parts (31) (32) and the two arm parts (33) (34) (in this embodiment, brazing is used), and then It is placed in a heating furnace and heated for 20 minutes, so that the welding material is heated and melted. Automatically moisten penetrating between the joint surface, then removed from the oven, let it cool down, i.e. fixed integrally element which as shown in the ninth icon number 30 structure. The manufacturing process of the invention is simple and fast, and the product quality is good, and there is no problem of oil leakage after assembling to the pedal of the bicycle, which indeed solves many shortcomings of the previous manufacturing process. A 6-

Claims (1)

1237611 十、申請專利範圍: 1. 一種腳踏車踏板元件之製法9包含有下列步驟: a. 預製二端部件,該二端部件各具有一圓管形身部 及一外徑較大的端部,在端部二側各設有一接合面; b. 預製二臂部件,該二臂部件的二端各具有一接合 5 面; c. 將二端部件安置在同一軸心線上,並將二臂部件 分別以其二端的接合面與二端部件的接合面貼接,再將其 焊接固定成一體。 2. 依申請專利範圍第1項所述之腳踏車踏板元件之製 10 法,其中步驟c是以銅焊或硬焊焊接。 3. 依申請專利範圍第2項所述之腳踏車踏板元件之製 法,其中步驟c使用一組治具,包含有:一第一治具,供 二端部件兩兩對齊排列間隔放置,使二端部件位在同一轴 心線上,二接合面分別對齊排列;一第二治具,供二臂部 15 件相對放置,使其二接合面相對;將第二治具置於第一治 具之間,使二臂部件之接合面與二端部件的接合面自動導 正貼接,再在二鄰接接合面的上方放置焊接膏料,將其置 入加熱爐中加熱,使焊接膏料受熱炼融而自動儒滲入接合 面之間,將其焊接固定。 -8-1237611 X. Scope of patent application: 1. A method for manufacturing a bicycle pedal element 9 includes the following steps: a. Prefabricated two-end parts, each of which has a circular tube-shaped body and an end with a larger outer diameter. A joint surface is provided on each of the two sides of the end portion; b. A prefabricated two-arm component has two joint surfaces on each end of the two-arm component; c. Place the two-end component on the same axis line, and separate the two-arm component The two ends of the joint surface are in contact with the joint surface of the two-end member, and then welded and fixed into one body. 2. According to the method for manufacturing a bicycle pedal element described in item 1 of the scope of patent application, wherein step c is brazing or brazing. 3. According to the method for manufacturing bicycle pedal elements according to item 2 of the scope of the patent application, wherein step c uses a set of jigs, including: a first jig for two-end parts aligned and spaced in pairs, so that the two ends The parts are located on the same axis line, the two joint surfaces are aligned respectively; a second jig for 15 arms of the two arms to be placed relative to each other so that their two joint surfaces are opposite; the second jig is placed between the first jigs , So that the joint surface of the two-arm component and the joint surface of the two-end component are automatically aligned and abutted, and then a solder paste is placed above the two adjacent joint surfaces, and it is heated in a heating furnace, so that the solder paste is heated and melted. The automatic scull penetrates between the joint surfaces and fixes it by welding. -8-
TW93120742A 2004-07-09 2004-07-09 Method for manufacturing pedal element of bicycle TWI237611B (en)

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TW200602229A TW200602229A (en) 2006-01-16

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI492874B (en) * 2010-11-29 2015-07-21 Shimano Kk Bicycle pedal

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI492874B (en) * 2010-11-29 2015-07-21 Shimano Kk Bicycle pedal

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TW200602229A (en) 2006-01-16

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