CN207617794U - A kind of groined type combination pallet inset type vehicle frame - Google Patents
A kind of groined type combination pallet inset type vehicle frame Download PDFInfo
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- CN207617794U CN207617794U CN201721814846.4U CN201721814846U CN207617794U CN 207617794 U CN207617794 U CN 207617794U CN 201721814846 U CN201721814846 U CN 201721814846U CN 207617794 U CN207617794 U CN 207617794U
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- 210000003739 neck Anatomy 0.000 description 8
- 238000005452 bending Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 230000002787 reinforcement Effects 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 244000261422 Lysimachia clethroides Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000035929 gnawing Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000004579 marble Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
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Abstract
一种井字形组合托盘镶入式车架,包括大梁,其特征是:大梁之间设置有中横梁,大梁外侧还设置有边梁,大梁和边梁之间设置有边横梁,大梁的前后侧设置有前端梁和后端梁,两个大梁颈部内侧设置有井形托盘,井形托盘包括槽形纵梁和中横梁组合而成,槽形纵梁设置有穿孔,中横梁通过穿孔与槽形纵梁连接。所述的井形托盘的槽型纵梁顶面与大梁顶面在同一平面上。所述的大梁中部设置有若干翻边圆孔,尾部呈弧形上翘结构,大梁包括腹板,其上侧为上翼板,下侧为下翼板,大梁与边横梁之间还设置有加强斜柱。所述的中横梁和边横梁为断开式结构,且边横梁和中横梁上设有减重孔。所述的槽型纵梁后端下部与设置有加强连接斜撑,槽型纵梁的槽口相向且保留间距。
A well-shaped combined tray-inserted vehicle frame, including girders, is characterized in that: middle beams are arranged between the girders, side beams are arranged outside the girders, side beams are arranged between the girders and the side girders, and the front and rear sides of the girders are The front end beam and the rear end beam are provided, and a well-shaped tray is arranged on the inner side of the neck of the two beams. The well-shaped tray is composed of a trough-shaped longitudinal beam and a middle beam. . The top surface of the groove-shaped longitudinal beam of the well-shaped tray is on the same plane as the top surface of the girder. The middle part of the girder is provided with a number of flanging round holes, and the tail is in an arc-shaped upturned structure. The girder includes a web, the upper side of which is the upper wing plate, and the lower side is the lower wing plate. Strengthen the slanted column. The middle beam and the side beam are disconnected structures, and the side beam and the middle beam are provided with lightening holes. The lower part of the rear end of the channel-shaped stringer is provided with reinforced connecting braces, and the slots of the channel-shaped stringer face each other and keep a distance.
Description
技术领域technical field
本实用新型涉及一种井字形组合托盘镶入式车架。The utility model relates to a well-shaped combined tray inlaid vehicle frame.
背景技术Background technique
目前,市场上的运输半挂车随着运输业主经营理念的变化,车辆要求轻量、抗弯、承载能力强、结构美观易维修,但因工艺结构设计差异,常规结构设计的车辆在运输钢材、大理石、卷纸等物质时车架的前起第二与第三栏板间站柱位置出现塌腰现象、尾部塔腚现象,车辆装载后波状明显而影响美观度,因塌腰、塌腚问题导致车辆在同样装货后车辆的实际质心位置及车辆轴荷均发生差异,甚至造成车辆运行中磨胎、啃胎现象发生,甚至出现局部结构件开裂现象而使承载能力大打折扣,给车辆的安全性、使用寿命周期以及运营成本均造成不同程度的困扰。而这些又与社会倡导的安全、节约、耐用、好用、匹配的车辆需求理念相违背。At present, the transport semi-trailers on the market have changed with the change of the transport owner's business philosophy. The vehicles are required to be light in weight, resistant to bending, strong in carrying capacity, beautiful in structure and easy to maintain. When marble, roll paper and other materials are used, the position of the standing column between the second and third railings from the front of the frame appears to collapse, and the rear of the frame has a slump phenomenon. After the vehicle is loaded, the wave shape is obvious, which affects the aesthetics. As a result, the actual center of mass position of the vehicle and the axle load of the vehicle are different after the same loading of the vehicle, and even tire grinding and gnawing occur during the operation of the vehicle, and even local structural parts crack, which greatly reduces the carrying capacity and greatly reduces the load capacity of the vehicle. Safety, life cycle, and operating costs all pose varying degrees of concern. And these are contrary to the concept of safety, economy, durability, ease of use, and matching vehicle demand advocated by the society.
实用新型内容Utility model content
本实用新型的目的是为了克服以上不足,开发了本实用新型一种井字形组合托盘镶入式车架,要解决的技术问题是:通过车架鹅颈变截面段设置内置井字形焊合托盘来增强其抗弯与承载能力,解决颈部、尾部位置因装置物质后出现塌腰、塌腚问题,同时借助大梁的反变形补偿车辆中部承载抗挠问题,使车架装载货物后具备良好的直线度或上挠度,为了实现上述目的,本实用新型的技术方案为:The purpose of this utility model is to overcome the above deficiencies, and develops a well-shaped combined tray embedded vehicle frame of the utility model. The technical problem to be solved is: to install a built-in well-shaped welding tray through the variable section section of the gooseneck of the frame To enhance its bending resistance and load-bearing capacity, solve the problem of waist collapse and collapse of the neck and tail due to the installation of materials, and at the same time use the anti-deformation of the girder to compensate for the load-bearing deflection problem of the middle part of the vehicle, so that the frame has a good performance after loading goods. Straightness or upper deflection, in order to achieve the above object, the technical solution of the utility model is:
一种井字形组合托盘镶入式车架,包括大梁,其特征是:大梁之间设置有中横梁,大梁外侧还设置有边梁,大梁和边梁之间设置有边横梁,大梁的前后侧设置有前端梁和后端梁,两个大梁颈部内侧设置有井形托盘,井形托盘包括槽形纵梁和中横梁组合而成,槽形纵梁设置有穿孔,中横梁通过穿孔与槽形纵梁连接。A well-shaped combined tray-inserted vehicle frame, including girders, is characterized in that: middle beams are arranged between the girders, side beams are arranged outside the girders, side beams are arranged between the girders and the side girders, and the front and rear sides of the girders are There are front end beams and rear end beams, and well-shaped trays are installed inside the necks of the two girders. The well-shaped trays are composed of trough-shaped longitudinal beams and middle beams. .
所述的井形托盘的槽型纵梁顶面与大梁顶面在同一平面上。The top surface of the groove-shaped longitudinal beam of the well-shaped tray is on the same plane as the top surface of the girder.
所述的大梁中部设置有若干翻边圆孔,尾部呈弧形上翘结构,大梁包括腹板,其上侧为上翼板,下侧为下翼板,大梁与边横梁之间还设置有加强斜柱。The middle part of the girder is provided with a number of flanging round holes, and the tail is in an arc-shaped upturned structure. The girder includes a web, the upper side of which is the upper wing plate, and the lower side is the lower wing plate. Strengthen the slanted column.
所述的中横梁和边横梁为断开式结构,且边横梁和中横梁上设有减重孔。The middle beam and the side beam are disconnected structures, and the side beam and the middle beam are provided with lightening holes.
所述的槽型纵梁后端下部与设置有加强连接斜撑,槽型纵梁的槽口相向且保留间距。The lower part of the rear end of the channel-shaped stringer is provided with reinforced connecting braces, and the slots of the channel-shaped stringer face each other and keep a distance.
将冷弯槽型两整根纵梁与五根左右的整根横梁预拼接为多组合井字形托盘框架总成待用,将若干冲孔横梁与冲孔翻边大梁、边梁,以及前述井字形托盘框架总成借助工装胎具拼接焊合为车架,在托盘两纵梁后下部设置加强连接斜撑以便将托盘与其后冷弯中横梁焊合为一体,且托盘两槽型纵梁顶面与车架纵梁顶面在同一平面上,再在该车架上焊装牵引装置与悬架装置等附件构成半挂车的车架总成。本实用新型的有益效果是,通过车架颈部设置内置井字形抗弯、抗扭托盘使车架的颈部薄弱环节强度与抗弯挠度大大增加,提高了车架在装载特殊货物时的抗变形特性,使各轴载荷分布在设计范围内,增强了车辆装载货物后的美观度、延长了车辆的使用寿命周期、减少了用户的维护运营成本,通过大梁尾部上收结构设计使尾部受力分解斜向前移而减少了大梁尾部弯曲产生的塌腚问题,使车辆更好用。该结构设计在保障前部刚度和抗弯特性情况下,可有效的缩小大梁颈部断面高度,即在同种牵引安装结合面高度的情况使车辆的承载面高度做到最低,而增强了车辆的行驶稳定性和安全性。其结构相对颈部采用侧板补强及三道工字型纵梁加断开式横梁结构制作工艺更简单、更易流水化作业、生产效率更高、横梁规格更少、成本更低、自重更轻、强度更高。Pre-join the two whole longitudinal beams of the cold-formed trough type and about five whole beams into a multi-combined well-shaped pallet frame assembly for use, and combine several punched beams with punched and flanged girders, side beams, and the aforementioned wells The glyph pallet frame assembly is spliced and welded into a vehicle frame with the help of tooling tires. A reinforced connection brace is set at the lower part of the two longitudinal beams of the pallet to weld the pallet and the rear cold-formed middle beam together, and the top of the two grooved longitudinal beams of the pallet The surface and the top surface of the longitudinal beam of the frame are on the same plane, and then accessories such as traction devices and suspension devices are welded on the frame to form the frame assembly of the semi-trailer. The beneficial effect of the utility model is that the strength and bending deflection of the weak link of the neck of the frame are greatly increased by setting the built-in well-shaped anti-bending and torsion-resistant tray on the neck of the frame, which improves the anti-bending performance of the frame when loading special goods. The deformation characteristics make the load distribution of each axle within the design range, enhance the aesthetics of the vehicle after loading goods, prolong the service life cycle of the vehicle, and reduce the user's maintenance and operation costs. Decomposing and moving forward obliquely reduces the collapse problem caused by the bending of the rear of the beam, making the vehicle more usable. The structural design can effectively reduce the section height of the girder neck under the condition of ensuring the front rigidity and bending resistance characteristics, that is, the height of the vehicle's bearing surface can be minimized under the condition of the same traction installation joint surface height, and the vehicle is strengthened. driving stability and safety. Compared with the neck structure, it adopts side plate reinforcement and three I-shaped longitudinal beams plus disconnected beam structure. Lighter and stronger.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是本实用新型的结构示意图;Fig. 2 is a structural representation of the utility model;
图3是图1的主视结构示意图;Fig. 3 is a front view structural schematic diagram of Fig. 1;
图4是图1的侧视图;Fig. 4 is a side view of Fig. 1;
图5是图2的俯视图;Fig. 5 is the top view of Fig. 2;
图6是本实用新型的井形托班结构示意图;Fig. 6 is a schematic view of the structure of the well-shaped nursery of the present utility model;
图7是图6的俯视图;Figure 7 is a top view of Figure 6;
图8是图6的主视图;Fig. 8 is the front view of Fig. 6;
图9是图6的侧视图;Fig. 9 is a side view of Fig. 6;
图10是本实用新型的大梁结构示意图;Fig. 10 is a schematic diagram of the girder structure of the present utility model;
图11是图10的主视图;Fig. 11 is the front view of Fig. 10;
图12是图11中A-A的剖视结构示意图;Fig. 12 is a schematic cross-sectional structure diagram of A-A in Fig. 11;
图13是图11中B-B的剖视结构示意图。Fig. 13 is a schematic cross-sectional structure diagram of B-B in Fig. 11 .
附图中In the attached picture
1、前端梁;2、牵引结构;3、边梁;4、井形托盘;5、大梁;6、边横梁;7、中横梁;8、后端梁;9、槽形纵梁;10、加强连接斜撑;11、冷弯中横梁;12、上翼板;13、下翼板;14、腹板。1. Front beam; 2. Traction structure; 3. Side beam; 4. Well-shaped tray; 5. Main beam; 6. Side beam; 7. Middle beam; 8. Rear beam; Connecting braces; 11. Cold-formed middle beam; 12. Upper wing; 13. Lower wing; 14. Web.
具体实施方式Detailed ways
下面结合说明书附图对本实用新型进行进一步的说明,一种井字形组合托盘镶入式车架,包括大梁5,其特征是:大梁5之间设置有中横梁7,大梁5外侧还设置有边梁3,大梁5和边梁3之间设置有边横梁6,大梁5的前后侧设置有前端梁1和后端梁8,两个大梁3颈部内侧设置有井形托盘4,井形托盘4包括槽形纵梁9和中横梁7组合而成,槽形纵梁9设置有穿孔,中横梁7通过穿孔与槽形纵梁9连接。The utility model will be further described below in conjunction with the accompanying drawings of the description. A well-shaped combined tray-inserted vehicle frame includes girders 5. A side beam 6 is arranged between the beam 3, the girder 5 and the side beam 3, the front end beam 1 and the rear end beam 8 are arranged on the front and rear sides of the girder 5, and a well-shaped tray 4 is arranged on the inner side of the neck of the two girders 3, and the well-shaped tray 4 includes The channel-shaped longitudinal beam 9 and the middle beam 7 are combined, the channel-shaped longitudinal beam 9 is provided with perforations, and the middle beam 7 is connected with the channel-shaped longitudinal beam 9 through the holes.
所述的井形托盘4的槽型纵梁9顶面与大梁5顶面在同一平面上。The top surface of the groove-shaped longitudinal beam 9 of the well-shaped tray 4 is on the same plane as the top surface of the crossbeam 5 .
所述的大梁5中部设置有若干翻边圆孔,尾部呈弧形上翘结构,大梁5包括腹板14,其上侧为上翼板12,下侧为下翼板13,大梁5与边横梁6之间还设置有加强斜柱。The middle part of the girder 5 is provided with a number of flanging round holes, and the tail is an arc-shaped upturned structure. The girder 5 includes a web 14, the upper side of which is the upper wing plate 12, and the lower side is the lower wing plate 13. The girder 5 and the side Reinforcing slanted columns are also arranged between the beams 6 .
所述的中横梁7和边横梁6为断开式结构,且边横梁6和中横梁7上设有减重孔。The middle beam 7 and the side beam 6 are disconnected structures, and the side beam 6 and the middle beam 7 are provided with lightening holes.
所述的槽型纵梁9后端下部与设置有加强连接斜撑10,槽型纵梁9的槽口相向且保留间距。The lower part of the rear end of the channel-shaped stringer 9 is provided with reinforced connecting braces 10 , and the slots of the channel-shaped stringer 9 face each other and keep a distance.
将预开横穿梁孔冷弯纵梁与穿横梁先合焊为井字形托盘,将大梁预制成如图所示结构的大梁总成,再将大梁与中横梁以及前述托盘依托工装胎具合焊为一个组对总成,且托盘两槽型纵梁顶面与车架纵梁顶面在同一平面上,最后安装其余横梁、前后边梁、侧边梁使其为一个车架总成,根据车辆匹配参数安装合适的牵引装置总成与悬架总成、后防护装置等附件。The pre-opened cross beam hole cold-formed longitudinal beam and the cross beam are first welded into a well-shaped tray, and the girder is prefabricated into a girder assembly with the structure shown in the figure, and then the girder is combined with the middle beam and the aforementioned pallet relying on the tooling It is welded into a paired assembly, and the top surface of the two grooved longitudinal beams of the pallet is on the same plane as the top surface of the frame longitudinal beam, and finally the rest of the beams, front and rear side beams, and side beams are installed to form a frame assembly. Install appropriate traction device assembly, suspension assembly, rear protection device and other accessories according to the matching parameters of the vehicle.
一种井字形组合托盘镶入式车架,其特征在于车架主要由纵梁、横梁、边梁、内置井字形焊合托盘、牵引装置、悬架装置、后防护装置及相关附件组成,井字形托盘设置在颈部大梁内侧,即设置在牵引装置横梁与支腿位置横梁之间,在托盘两槽型纵梁后端下部与支腿位置中横梁间设置有加强斜支撑,且托盘两槽型纵梁顶面与车架纵梁顶面在同一平面上,其中两组大梁之间还设置有加强板,加强板带有半圆形镂空。A well-shaped combination tray embedded type vehicle frame is characterized in that the vehicle frame is mainly composed of longitudinal beams, cross beams, side beams, built-in well-shaped welding trays, traction devices, suspension devices, rear protection devices and related accessories. The glyph tray is set on the inner side of the neck girder, that is, it is set between the traction device beam and the outrigger position beam, and a reinforced oblique support is set between the lower part of the rear end of the two grooved longitudinal beams of the tray and the middle beam at the outrigger position, and the two grooved longitudinal beams of the tray The top surface of the beam is on the same plane as the top surface of the longitudinal beam of the vehicle frame, and a reinforcement plate is arranged between the two groups of girders, and the reinforcement plate has a semicircular hollow.
内置井字形托盘,其特征在于其有两根纵梁呈槽型、横梁数量5根左右,槽型纵梁设置有穿孔,横梁整体通过纵梁穿孔且与槽型纵梁,槽型纵梁的槽口相向且保留间距,任意两根穿横梁与两根纵梁均构成“井”字形结构。The built-in well-shaped tray is characterized in that it has two longitudinal beams in a groove shape, and the number of beams is about 5. The groove-shaped longitudinal beams are provided with perforations. The notches face each other and keep the spacing, and any two cross beams and two longitudinal beams form a "well"-shaped structure.
纵梁总成,其特征在于中部设置有若干翻边圆孔,尾部呈弧形上翘结构。The longitudinal beam assembly is characterized in that a number of flanging round holes are arranged in the middle part, and the tail part has an arc-shaped upturned structure.
横梁,其特征在于除托盘外其余横梁为断开式、横梁上设有减重孔。The beam is characterized in that the beams except the tray are disconnected, and the beams are provided with lightening holes.
Claims (5)
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109367626A (en) * | 2018-09-08 | 2019-02-22 | 石家庄金多利专用汽车有限公司 | A kind of semitrailer girder structure and its welding procedure |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109367626A (en) * | 2018-09-08 | 2019-02-22 | 石家庄金多利专用汽车有限公司 | A kind of semitrailer girder structure and its welding procedure |
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