CN207497675U - A kind of equipment of hollow glass automatic upper and lower film - Google Patents
A kind of equipment of hollow glass automatic upper and lower film Download PDFInfo
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- CN207497675U CN207497675U CN201721543422.9U CN201721543422U CN207497675U CN 207497675 U CN207497675 U CN 207497675U CN 201721543422 U CN201721543422 U CN 201721543422U CN 207497675 U CN207497675 U CN 207497675U
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- frame
- hollow glass
- driving motor
- turnover panel
- pull rod
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- 239000011521 glass Substances 0.000 title claims abstract description 54
- 230000007306 turnover Effects 0.000 claims 10
- 239000011324 bead Substances 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
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Abstract
本实用新型提供了一种中空玻璃自动上下片的设备,包括横梁、滚轮、第一驱动电机、翻板摆架、第二驱动电机、曲柄、拉杆、第三驱动电机、本体框架和移动框架。横梁安装在翻板摆架的翻板上,横梁上安装有吸盘和可升降的顶珠,顶珠的升降由气缸控制;滚轮安装在本体框架上;第一驱动电机用于驱动横梁的升降;翻板摆架通过轴承座安装在移动框架上;第二驱动电机用于驱动曲柄,曲柄通过拉杆带动翻板摆架摆动;本体框架上安装有齿条和导轨;移动框架上安装有齿轮;第三驱动电机用于驱动齿轮,齿轮啮合齿条从而带动移动框架在导轨上来回移动。本实用新型的中空玻璃自动上下片机将上片和下片功能集为一体,可适用于所有中空玻璃生产线上下片的需求。
The utility model provides a device for automatic loading and unloading of hollow glass, which comprises a beam, rollers, a first driving motor, a flip swing frame, a second driving motor, a crank, a pull rod, a third driving motor, a body frame and a moving frame. The crossbeam is installed on the flap of the flap swing frame, and the crossbeam is equipped with a suction cup and a liftable top bead, and the lifting of the top bead is controlled by the cylinder; the rollers are installed on the body frame; the first driving motor is used to drive the lift of the crossbeam; the flipper The pendulum is installed on the mobile frame through the bearing seat; the second drive motor is used to drive the crank, and the crank drives the flap pendulum to swing through the pull rod; racks and guide rails are installed on the body frame; gears are installed on the mobile frame; the third drive The motor is used to drive the gear, and the gear meshes with the rack to drive the mobile frame to move back and forth on the guide rail. The automatic loading and unloading machine for hollow glass of the utility model integrates the functions of loading and unloading, and is applicable to the needs of loading and unloading of all hollow glass production lines.
Description
技术领域technical field
本实用新型涉及中空玻璃取片、堆片的技术领域,具体涉及一种中空玻璃自动上片和下片的设备。The utility model relates to the technical field of taking and stacking sheets of hollow glass, in particular to a device for automatic loading and unloading of hollow glass.
背景技术Background technique
在中空玻璃行业,利用人工取片已经无法满足需求,这种方式不仅效率低、精度差、成本高,而且在玻璃取片过程中会导致二次污染和划伤,造成产品等级下降等问题。所以采用机器完成玻璃的自动取片、堆片是必然的发展趋势。In the insulating glass industry, the use of manual sheet removal can no longer meet the demand. This method not only has low efficiency, poor precision, and high cost, but also causes secondary pollution and scratches during the glass sheet removal process, resulting in a decline in product grades and other issues. Therefore, it is an inevitable development trend to use machines to complete the automatic taking and stacking of glass.
随着建筑幕墙市场的发展,中空玻璃的尺寸越来越大,三玻甚至多层中空玻璃的出现,导致中空玻璃越来越重,现市场上的中空玻璃下片机的负载能力往往达不到需求。同时,中空玻璃是由多片玻璃通过中间铝框两面的丁基胶粘合在一起,现市场上的中空玻璃下片机抬起中空玻璃的方式为用吸盘吸住一侧的玻璃,以其粘合力负载另一片或另几片玻璃的重量,在这个过程中,玻璃间可能会出现错位的现象,影响其质量。With the development of the building curtain wall market, the size of the insulating glass is getting larger and larger. The appearance of triple-glass or even multi-layer insulating glass makes the insulating glass heavier and heavier. The load capacity of the insulating glass unloading machine on the market is often not up to to demand. At the same time, the insulating glass is bonded together by multiple pieces of glass through the butyl glue on both sides of the middle aluminum frame. The method of lifting the insulating glass by the insulating glass unloading machine on the market is to use a suction cup to suck the glass on one side. The adhesive force loads the weight of another piece or pieces of glass. During this process, dislocations may occur between the glasses, affecting their quality.
发明内容Contents of the invention
本实用新型的目的在于提供一种高效地、高精度、大负载、操作简单的中空玻璃自动上片和下片的设备。The purpose of the utility model is to provide a high-efficiency, high-precision, large-load, and easy-to-operate hollow glass automatic loading and unloading equipment.
本实用新型采用的技术方案如下:The technical scheme that the utility model adopts is as follows:
一种中空玻璃自动上下片的设备,包括横梁、滚轮、第一驱动电机、翻板摆架、第二驱动电机、曲柄、拉杆、第三驱动电机、本体框架和移动框架;所述横梁安装在翻板摆架的翻板上,横梁上安装有吸盘和可升降的顶珠,顶珠的升降由气缸控制;所述滚轮安装在本体框架上;所述第一驱动电机用于驱动横梁的升降;所述翻板摆架通过轴承座安装在移动框架上;所述第二驱动电机用于驱动曲柄,曲柄通过拉杆带动翻板摆架摆动;所述本体框架上安装有齿条和导轨;所述移动框架上安装有齿轮;所述第三驱动电机用于驱动齿轮,齿轮啮合齿条从而带动移动框架在导轨上来回移动。A device for automatic loading and unloading of insulating glass, including a beam, rollers, a first drive motor, a flip swing frame, a second drive motor, a crank, a pull rod, a third drive motor, a body frame and a moving frame; the beam is installed on On the flap of the flap swing frame, a suction cup and a liftable top bead are installed on the cross beam, and the lift of the top ball is controlled by a cylinder; the rollers are installed on the body frame; the first drive motor is used to drive the lift of the cross beam; The flap swing frame is installed on the moving frame through the bearing seat; the second drive motor is used to drive the crank, and the crank drives the flap swing frame to swing through the pull rod; racks and guide rails are installed on the body frame; the moving Gears are installed on the frame; the third driving motor is used to drive the gears, and the gears engage with the racks to drive the moving frame to move back and forth on the guide rail.
本实用新型是一种多自由度的玻璃取片和堆片的全自动化机械设备,具有以下优点:The utility model is a multi-degree-of-freedom fully automatic mechanical equipment for taking and stacking glass sheets, which has the following advantages:
1、安装有固定吸盘的上下移动横梁能根据玻璃的宽度自动移动到合适的高度。1. The vertically moving beam installed with a fixed suction cup can automatically move to a suitable height according to the width of the glass.
2、吸盘架上分布真空吸盘,可以根据玻璃尺寸完成自动选择工作吸盘的数量,从而使得本设备能适应各种玻璃尺寸。2. Vacuum suction cups are distributed on the suction cup rack, and the number of working suction cups can be automatically selected according to the size of the glass, so that the equipment can adapt to various glass sizes.
3、玻璃到位后,翻板摆架向上摆动,使中空玻璃脱离传送滚轮,摆架的驱动离摆架旋转点远,使摆架的负载高,抬起中空玻璃可达500KG。3. After the glass is in place, the flap pendulum swings upwards to separate the insulating glass from the conveying rollers. The drive of the pendulum is far away from the rotation point of the pendulum, so that the load of the pendulum is high, and the hollow glass can reach 500KG when lifted.
4、本实用新型将取片和堆片功能集为一体,可放在中空玻璃生产线的上下端,以满足上下端工序对取片和堆片功能的选择,可适用于所有中空玻璃生产线上下片的需求。4. The utility model integrates the functions of sheet taking and stacking, and can be placed at the upper and lower ends of the insulating glass production line to meet the selection of the functions of taking and stacking sheets in the upper and lower end processes, and is applicable to the upper and lower ends of all insulating glass production lines demand.
5、本实用新型通过在翻板底部安装挂钩,可同时钩住中空玻璃的多片玻璃,由挂钩负担起整块中空玻璃的重量,彻底避免了玻璃错位的现象。5. The utility model installs a hook at the bottom of the flap, which can hook multiple pieces of glass of the hollow glass at the same time, and the hook bears the weight of the whole piece of hollow glass, completely avoiding the phenomenon of glass dislocation.
附图说明Description of drawings
图1是本实用新型设备的结构侧视示意图;Fig. 1 is a schematic side view of the structure of the utility model equipment;
图中,1为玻璃;2为横梁;3为滚轮;4为可升降的顶珠;5为横梁驱动电机;6为翻板摆架;7为曲柄驱动电机;8为曲柄;9为拉杆;10为齿轮驱动电机;11为齿轮;12齿条;13为导轨;14为移动框架;15为轴承座;16为吸盘;17为L架。In the figure, 1 is the glass; 2 is the beam; 3 is the roller; 4 is the lifting ball; 5 is the driving motor of the beam; 6 is the flap swing frame; 7 is the crank driving motor; 8 is the crank; 11 is a gear; 12 racks; 13 is a guide rail; 14 is a moving frame; 15 is a bearing seat; 16 is a sucker; 17 is an L frame.
图2是本实用新型设备的结构俯视示意图。Fig. 2 is a schematic top view of the structure of the utility model equipment.
图3是本实用新型设备的结构立体示意图,图中,18为第一拉杆,19为第二拉杆,20为挂钩,21为气缸。Fig. 3 is the three-dimensional schematic view of the structure of the utility model equipment, among the figure, 18 is the first pull rod, 19 is the second pull rod, 20 is the hook, and 21 is the cylinder.
图4是本实用新型挂钩结构的侧面示意图。Fig. 4 is a schematic side view of the hook structure of the present invention.
图5是本实用新型设备抬起中空玻璃的状态示意图。Fig. 5 is a schematic diagram of the state of lifting the hollow glass by the equipment of the utility model.
图6是本实用新型设备放下中空玻璃的状态示意图。Fig. 6 is a schematic diagram of the state of the device of the present invention putting down the insulating glass.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步详细描述。Below in conjunction with accompanying drawing, the utility model is described in further detail.
本实施例的一种中空玻璃自动上下片的设备,包括可上下升降的横梁2,横梁2上安装一排吸盘16和一排可升降的顶珠4,横梁2的上下升降由横梁驱动电机5驱动,自动升降横梁2安装在翻板摆架6的翻板两侧的导轨上,顶珠4的升降由气缸控制;滚轮3安装在本体框架上,位于翻板摆架6的翻板下方,顶珠4和中空玻璃输送滚轮3共同完成中空玻璃的支撑和传送;翻板摆架6通过轴承座15安装在移动框架14上,并由曲柄驱动电机7驱动曲柄8通过拉杆9带动翻板摆架6上下摆动,上下摆动的角度为-15°~10°;本体框架上安装有齿条12和导轨13;移动框架14位于导轨13中,移动框架14上安装有齿轮11,通过齿轮驱动电机10驱动齿轮11啮合齿条12从而带动移动框架14在导轨13上来回移动,移动距离为0~1200毫米。在翻板摆架6的翻板底部还固定安装有一排吸盘16和两个挂钩20,挂钩20用于支撑中空玻璃底部,由气缸21通过第一拉杆18和第二拉杆19控制挂钩20的抬起或放下。A device for automatically loading and unloading insulating glass in this embodiment includes a beam 2 that can be lifted up and down. A row of suction cups 16 and a row of lifting beads 4 are installed on the beam 2. The up and down movement of the beam 2 is driven by a drive motor 5 for the beam. , the automatic lifting beam 2 is installed on the guide rails on both sides of the flap swing frame 6, and the lifting of the top bead 4 is controlled by the cylinder; the roller 3 is installed on the body frame and is located under the flap of the flap swing frame 6. Together with the hollow glass conveying roller 3, the support and transmission of the hollow glass are completed; the flap swing frame 6 is installed on the moving frame 14 through the bearing seat 15, and the crank drive motor 7 drives the crank 8 to drive the flap swing frame 6 up and down through the pull rod 9 Swing, the angle of swinging up and down is -15°~10°; rack 12 and guide rail 13 are installed on the body frame; moving frame 14 is located in guide rail 13, and gear 11 is installed on the moving frame 14, and the gear is driven by the gear drive motor 10 11 engages the rack 12 to drive the moving frame 14 to move back and forth on the guide rail 13, and the moving distance is 0-1200 mm. A row of suction cups 16 and two hooks 20 are also fixedly installed at the bottom of the flap swing frame 6. The hooks 20 are used to support the bottom of the hollow glass, and the lift of the hooks 20 is controlled by the cylinder 21 through the first pull rod 18 and the second pull rod 19. up or down.
本实施例通过翻板摆架6的摆动和移动框架14的前后移动,完成L架17上的玻璃的取片或堆片动作。具体步骤如下:In this embodiment, the glass on the L frame 17 is taken or piled up through the swing of the flap pendulum frame 6 and the forward and backward movement of the moving frame 14 . Specific steps are as follows:
自动控制系统根据玻璃1的宽度,控制安装有固定吸盘16的可上下移动的横梁2自动上升到合适的高度,横梁2上的顶珠4伸出,中空玻璃1在滚轮3和顶珠4输送下进入翻板摆架6,到达翻板中间位置后,顶珠4缩回,中空玻璃1倒在上下两排吸盘16上,此时,真空泵工作,将中空玻璃1吸附在横梁2的吸盘16上,然后翻板摆架6向上摆动,挂钩20带动中空玻璃1脱离传输滚轮3。According to the width of the glass 1, the automatic control system controls the vertically movable beam 2 installed with a fixed suction cup 16 to automatically rise to a suitable height. After the flap pendulum 6 reaches the middle position of the flap, the top bead 4 is retracted, and the hollow glass 1 is poured on the upper and lower rows of suction cups 16. At this time, the vacuum pump works, and the hollow glass 1 is adsorbed on the suction cups 16 of the beam 2, and then The flap pendulum 6 swings upwards, and the hook 20 drives the hollow glass 1 to break away from the transmission roller 3 .
移动框架14安装在本体框架导轨13中,齿轮驱动电机10驱动齿轮11啮合本体框架的齿条12向前移动,翻板摆架6离开输送滚轮3一段距离后向下摆动,到达L架17上的合适位置后,挂钩20缩回,破真空将中空玻璃1放下。取片过程反之。The mobile frame 14 is installed in the guide rail 13 of the body frame, the gear drive motor 10 drives the gear 11 to engage the rack 12 of the body frame to move forward, and the flap swing frame 6 swings downward after leaving the conveying roller 3 for a certain distance, and reaches the L frame 17 After the proper position is reached, the hook 20 is retracted, the vacuum is broken and the insulating glass 1 is put down. The process of taking the film is reversed.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721543422.9U CN207497675U (en) | 2017-11-17 | 2017-11-17 | A kind of equipment of hollow glass automatic upper and lower film |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721543422.9U CN207497675U (en) | 2017-11-17 | 2017-11-17 | A kind of equipment of hollow glass automatic upper and lower film |
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| Publication Number | Publication Date |
|---|---|
| CN207497675U true CN207497675U (en) | 2018-06-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721543422.9U Expired - Fee Related CN207497675U (en) | 2017-11-17 | 2017-11-17 | A kind of equipment of hollow glass automatic upper and lower film |
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| Country | Link |
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| CN (1) | CN207497675U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107792670A (en) * | 2017-11-17 | 2018-03-13 | 江西仁义新能源有限公司 | A kind of equipment of double glazing automatic upper and lower film |
| CN108706343A (en) * | 2018-08-03 | 2018-10-26 | 北京昌益和自动化设备制造有限公司 | The automatic bottom sheet machine of production line of hollow glasses |
-
2017
- 2017-11-17 CN CN201721543422.9U patent/CN207497675U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107792670A (en) * | 2017-11-17 | 2018-03-13 | 江西仁义新能源有限公司 | A kind of equipment of double glazing automatic upper and lower film |
| CN108706343A (en) * | 2018-08-03 | 2018-10-26 | 北京昌益和自动化设备制造有限公司 | The automatic bottom sheet machine of production line of hollow glasses |
| CN108706343B (en) * | 2018-08-03 | 2024-06-04 | 北京昌益和自动化设备制造有限公司 | Automatic blanking machine for hollow glass production line |
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