CN207370865U - A kind of vertical lower limbs rehabilitation training robot - Google Patents
A kind of vertical lower limbs rehabilitation training robot Download PDFInfo
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- CN207370865U CN207370865U CN201720253642.1U CN201720253642U CN207370865U CN 207370865 U CN207370865 U CN 207370865U CN 201720253642 U CN201720253642 U CN 201720253642U CN 207370865 U CN207370865 U CN 207370865U
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Abstract
一种立式下肢康复训练机器人,属于康复医疗技术领域,包括足下活动平板、整体支架、升降重心调节系统、可调节外骨骼机械腿和控制系统,并且配备患者双腿固定结构及外设减重系统。足下活动平板通过跑台电机带动活动跑带配和机械腿运动,模拟行走的真实状态;两条外骨骼机械腿分别具有髋、膝、踝三个自由度,且两条机械腿的宽度、大腿杆长度、小腿杆长度均可调节及锁死,踝关节距脚底板的距离可调节,以适应不同体型患者和提供足下刺激;升降及重心调节系统利用气弹簧调节重心变化,压力传感器能实时采集相关数据;控制系统通过外设操作面板进行患者信息录入及参数设定,并控制机器人运动,康复数据采集;过载保护、急停开关等有效保障患者安全。
A vertical lower limb rehabilitation training robot, which belongs to the field of rehabilitation medical technology, includes a foot movable plate, an overall support, a lifting center of gravity adjustment system, an adjustable exoskeleton mechanical leg and a control system, and is equipped with a fixed structure for the patient's legs and peripheral weight reduction system. The underfoot movable plate drives the movable running belt and mechanical legs through the treadmill motor to simulate the real state of walking; the two exoskeleton mechanical legs have three degrees of freedom of the hip, knee and ankle respectively, and the width of the two mechanical legs, the thigh The length of the rod and the length of the calf rod can be adjusted and locked, and the distance between the ankle joint and the sole of the foot can be adjusted to adapt to patients of different sizes and provide foot stimulation; the lifting and center of gravity adjustment system uses gas springs to adjust the center of gravity change, and the pressure sensor can collect data in real time Relevant data; the control system performs patient information input and parameter setting through the peripheral operation panel, and controls the movement of the robot, and collects rehabilitation data; overload protection, emergency stop switch, etc. effectively guarantee patient safety.
Description
技术领域technical field
本实用新型属于康复医疗技术领域,特别是涉及一种立式下肢康复训练机器人。可应用于脑卒中等脑血管疾病以及脊柱损伤、骨损伤等外力导致下肢行走障碍患者早期康复技术领域。The utility model belongs to the technical field of rehabilitation medicine, in particular to a vertical lower limb rehabilitation training robot. It can be applied to the field of early rehabilitation technology for patients with stroke and other cerebrovascular diseases, and external forces such as spinal injuries and bone injuries that cause walking disabilities in the lower limbs.
背景技术Background technique
目前,脑卒中患者数量逐年增加,脑卒中同时具有发病率高、死亡率高、致残率高、复发率高以及并发症多的特点,所以医学界把它同冠心病、癌症并列为威胁人类健康的三大疾病之一,下肢瘫痪是脑卒中患者常见的并发症状。医学证明,早期进行康复训练对降低脑卒中患者的致残率有着重要的临床意义,能够最大限度的恢复其瘫痪肢体的功能和日常生活活动能力。另外,交通事故、工伤等原因也造成了下肢瘫痪患者数量增加,康复训练对下肢行走障碍患者恢复行走能力至关重要。At present, the number of stroke patients is increasing year by year. Stroke has the characteristics of high morbidity, high mortality, high disability rate, high recurrence rate and many complications. One of the three major health diseases, lower limb paralysis is a common complication in stroke patients. It has been proved by medicine that early rehabilitation training has important clinical significance in reducing the disability rate of stroke patients, and can restore the functions of paralyzed limbs and activities of daily living to the maximum extent. In addition, traffic accidents, industrial injuries and other reasons have also caused an increase in the number of patients with lower limb paralysis. Rehabilitation training is very important for patients with lower limb walking impairment to recover their walking ability.
下肢康复机器人是根据脑的可塑性理论,运用康复医疗核心疗法“运动疗法”,实现对下肢行走障碍患者进行大量、重复、准确的康复训练。目前对于脑卒中等脑血管疾病或脊柱损伤、骨损伤等中枢神经损伤患者,通常采用康复医疗师一对一的手法治疗,对康复医疗师的手法要求较高,效率低且工作强度大。目前市面上功能完整的康复机器人产品较少,大部分功能单一,体积庞大。综上,目前下肢康复医疗领域存在如下问题:1、传统康复医师一对一康复治疗效率低、工作强度大且成本高;2、市面上已有的康复机器人无法准确模拟人正常行走步态及足下刺激;3、功能较全康复机器人体积庞大,容易使患者产生恐惧心理。The lower limb rehabilitation robot is based on the plasticity theory of the brain, and uses the core therapy of rehabilitation medicine "exercise therapy" to achieve a large number of repetitive and accurate rehabilitation training for patients with walking impairments in the lower limbs. At present, for patients with cerebrovascular diseases such as stroke or central nervous system injuries such as spinal injuries and bone injuries, one-on-one manipulation by rehabilitation physicians is usually used for treatment, which has high requirements for the techniques of rehabilitation physicians, low efficiency and high work intensity. At present, there are few rehabilitation robot products with complete functions on the market, most of which have single functions and are bulky. To sum up, the current lower limb rehabilitation medical field has the following problems: 1. Traditional rehabilitation physicians have low efficiency, high work intensity and high cost of one-on-one rehabilitation treatment; 2. The existing rehabilitation robots on the market cannot accurately simulate the normal walking gait and Stimulate the feet; 3. Compared with the full-function rehabilitation robot, it is bulky and easy to cause fear in patients.
目前康复机器人多采用坐卧式,立式两种姿态方式,根据人体工程学原理,立式康复能够更真实准确的模拟人正常行走,对患者康复更有帮助。At present, rehabilitation robots mostly adopt two postures: sitting, lying and vertical. According to the principles of ergonomics, vertical rehabilitation can more realistically and accurately simulate the normal walking of a human being, which is more helpful for the rehabilitation of patients.
发明内容Contents of the invention
针对传统康康复医疗方法及市面上已有的康复机器人存在的诸多不足,本实用新型提供一种立式下肢康复训练机器人。该康复训练机器人采用站立行走的训练姿态,且具备以下要求:1)方便的调整方式,适应不同体型患者;2)能够真实模拟正常人行走步态;3)具有康复主要参数可调节功能;4)具有很好的安全性;5)运行平稳可靠。Aiming at the shortcomings of traditional rehabilitation medical methods and existing rehabilitation robots on the market, the utility model provides a vertical lower limb rehabilitation training robot. The rehabilitation training robot adopts the training posture of standing and walking, and has the following requirements: 1) convenient adjustment method, suitable for patients of different sizes; 2) can truly simulate the walking gait of normal people; 3) has the function of adjusting the main parameters of rehabilitation; 4 ) has good security; 5) runs smoothly and reliably.
本实用新型采用的技术方案为:The technical scheme that the utility model adopts is:
该系统由足下活动平板、整体支架、升降重心调节系统、外骨骼机械腿和控制系统组成:The system consists of a movable plate under the foot, an overall bracket, a lifting center of gravity adjustment system, an exoskeleton mechanical leg and a control system:
所述足下活动平板,包括起固定作用的安装框架、跑台电机、跑台电机驱动器、传动齿轮、主动滚子、从动滚子、张紧滚子、活动跑带、跑板、万向轮、支撑座、外部安装板、外壳等零部件,万向轮安装在安装框架上,方便康复机器人整机的移动搬运。支撑座安装在安装框架上,具有调节功能,当机器人移动至指定位置后,调节支撑座,使得支撑座下的橡胶接触地面,使万向轮悬空,达到机器人固定作用。跑台电机安装在电机安装架上并固定在安装框架上,跑台电机驱动器驱动跑台电机转动,通过齿轮传动带动主动滚子旋转,且速度可调节,从动滚子、张紧滚子安装在安装框架上。活动跑带由主动滚子带动,经过从动滚子,并通过调节张紧滚子位置调节活动跑带预紧力,提高跑台电机带动活动跑带运动平稳准确性。跑板安装在活动跑带内侧,与跑带上边接触,为在康复训练过程中的患者提供类似地面的支撑力及冲击力,通过活动跑带运动与外骨骼机械腿配合,实现人在地面行走效果,上述转动副部分运用轴承、衬套等零件传动,保证转动顺滑,降低内耗及噪音。外壳安装在转动结构裸露等部分,美观且保障使用安全。The movable flat plate under one's feet includes a fixed installation frame, a treadmill motor, a treadmill motor driver, transmission gears, driving rollers, driven rollers, tension rollers, movable running belts, running boards, and universal wheels , supporting base, external mounting plate, shell and other components, and universal wheels are installed on the mounting frame to facilitate the movement and handling of the rehabilitation robot. The support seat is installed on the installation frame and has an adjustment function. When the robot moves to the designated position, adjust the support seat so that the rubber under the support seat touches the ground, and the universal wheel is suspended in the air to achieve the robot's fixing effect. The treadmill motor is installed on the motor mounting frame and fixed on the installation frame. The treadmill motor driver drives the treadmill motor to rotate, and drives the active roller to rotate through gear transmission, and the speed can be adjusted. The driven roller and the tension roller are installed on the mounting frame. The movable running belt is driven by the active roller, passes through the driven roller, and adjusts the pretension force of the movable running belt by adjusting the position of the tension roller, so as to improve the stability and accuracy of the movable running belt driven by the treadmill motor. The running board is installed on the inner side of the active running belt and contacts with the upper side of the running belt to provide ground-like support and impact for patients during rehabilitation training. Through the cooperation of the active running belt and the mechanical legs of the exoskeleton, people can walk on the ground As a result, the above-mentioned rotary pair is driven by bearings, bushings and other parts to ensure smooth rotation and reduce internal friction and noise. The shell is installed on the exposed part of the rotating structure, which is beautiful and ensures safe use.
所述整体支架,包括两侧安装立板,与跑台的外部安装板固定,用于安装重心调节系统组件、外骨骼机械腿、电源、控制系统、外壳等零部件。The overall bracket includes vertical plates installed on both sides, which are fixed with the external mounting plate of the running platform, and are used to install components such as center of gravity adjustment system components, exoskeleton mechanical legs, power supply, control system, and shell.
所述升降重心调节系统,包括升降电机、升降电机驱动器、减速器、抱闸、升降传动轴、链轮、链条、导轨、滑块、气弹簧、压力传感器、连接杆等零部件。升降电机固定在足下活动平板系统上的相应安装结构上,通过升降电机驱动器驱动升降电机,通过齿轮、减速器传动至两端的升降传动轴上,升降传动轴穿过抱闸,并与抱闸活动部件固定,抱闸安装在整体支架的安装立板上,升降传动轴两端各安装有一个链轮,升降传动轴与链轮不发生相对转动,主动链轮与从动链轮之间安装有链条,链轮带动链条在竖直方向运动,链条与和其平行安装的导轨上的一个滑块1通过锁紧件固定,使得链条运动时带动滑块1上下运动,该滑块与气弹簧一端固定,气弹簧另一端与安装在同一根导轨上的另一个滑块3固定,滑块3上通过连接件安装有压力传感器一端,压力传感器另一端与安装在同一根导轨上的滑块4通过连接件固定,两侧安装立板上对称布置上述链轮、链条、导轨、滑块、气弹簧和压力传感器。两侧对称的滑块2和滑块4分别通过连接杆连接,连接杆上有安装孔,用于安装外骨骼机械腿。The lifting center of gravity adjustment system includes lifting motors, lifting motor drivers, reducers, brakes, lifting drive shafts, sprockets, chains, guide rails, sliders, gas springs, pressure sensors, connecting rods and other components. The lifting motor is fixed on the corresponding installation structure on the movable plate system under the foot, the lifting motor is driven by the driver of the lifting motor, and is transmitted to the lifting transmission shaft at both ends through the gear and reducer. The lifting transmission shaft passes through the brake and moves with the brake The parts are fixed, the brake is installed on the installation vertical plate of the overall bracket, and a sprocket is installed at both ends of the lifting transmission shaft. The lifting transmission shaft and the sprocket do not rotate relative to each other. The chain, the sprocket drives the chain to move in the vertical direction, the chain and a slider 1 on the guide rail installed parallel to it are fixed by a locking piece, so that when the chain moves, the slider 1 moves up and down, and the slider is connected to the gas spring at one end Fixed, the other end of the gas spring is fixed with another slider 3 installed on the same guide rail, one end of the pressure sensor is installed on the slider 3 through a connector, and the other end of the pressure sensor passes through the slider 4 installed on the same guide rail The connectors are fixed, and the sprockets, chains, guide rails, sliders, gas springs and pressure sensors are symmetrically arranged on the vertical plates on both sides. The two symmetrical sliders 2 and 4 are respectively connected by connecting rods, and there are mounting holes on the connecting rods for installing mechanical legs of the exoskeleton.
所述外骨骼机械腿,两条外骨骼机械腿分别具有髋、膝、踝三个关节自由度,包括用于驱动关节运动的电动缸、外部安装架、髋关节宽度调节机构、大腿及长度调节机构、小腿及长度调节机构、踝关节至脚板距离调节机构、柔性机械脚、固定扎带等结构:The exoskeleton mechanical legs, the two exoskeleton mechanical legs have three joint degrees of freedom of hip, knee and ankle respectively, including electric cylinders for driving joint movement, external mounting brackets, hip joint width adjustment mechanisms, thighs and length adjustment Mechanism, calf and length adjustment mechanism, ankle-to-foot distance adjustment mechanism, flexible mechanical feet, fixed cable ties and other structures:
所述电动缸为伺服电机输出轴带动主动齿轮转动,主动齿轮与从动齿轮啮合传动,从动齿轮上固定丝母,通过轴承、安装件等零件对丝母进行轴向定位,使电机转动时,带动丝母转动,与丝母配合的丝杆直线伸缩运动;The electric cylinder is driven by the output shaft of the servo motor to rotate the driving gear, the driving gear and the driven gear are meshed for transmission, the screw nut is fixed on the driven gear, and the screw nut is axially positioned by bearings, mounting parts and other parts, so that , to drive the screw nut to rotate, and the screw rod that cooperates with the screw nut moves linearly and flexibly;
所述外部安装件一端与重心调节系统的连接杆上的安装孔固定,另一端安装有髋关节宽度调节机构;One end of the external mounting part is fixed to the mounting hole on the connecting rod of the center of gravity adjustment system, and the other end is equipped with a hip joint width adjustment mechanism;
所述髋关节宽度调节机构主要由导轨、滑块、齿轮、齿条、锁紧件、两侧安装板组成,导轨安装在机械腿整体安装件的安装面板上,两个滑块通过转接件与两侧机械腿安装板连接,两根齿条分别安装在两个转接件上,齿轮带动两根齿条同步靠近或远离,通过转动与锁紧件相连的手柄,改变齿轮与转轴端面的轴向间隙,对齿轮进行锁紧和释放。为适应不同患者体型,对髋关节宽度进行调节时,松开锁紧手柄,齿轮由锁紧状态变为自由活动状态,对一侧机械腿安装板施加力,使其移动的同时,带动转接板上的齿条移动,由于齿轮轴位置固定,所以齿轮发生转动,进而带动另一侧齿条直线移动,达到两侧机械腿安装板对称移动效果,当调节至所需宽度时,拨动安装在锁紧件上的锁紧手柄,将齿轮压紧,不能转动,使两侧安装板距离锁定。所述两侧安装板上装有用于固定驱动大腿运动电动缸尾座的安装件以及髋关节转轴安装孔;The hip joint width adjustment mechanism is mainly composed of guide rails, sliders, gears, racks, locking parts, and mounting plates on both sides. The guide rails are installed on the mounting panels of the overall mounting parts of the mechanical legs. It is connected with the mounting plates of the mechanical legs on both sides, and the two racks are respectively installed on the two adapters. The gear drives the two racks to approach or move away synchronously. Axial play to lock and release the gear. In order to adapt to different patient sizes, when adjusting the width of the hip joint, loosen the locking handle, the gear will change from a locked state to a freely movable state, and apply force to the mounting plate of one mechanical leg to make it move while driving the transfer The rack on the board moves, because the position of the gear shaft is fixed, so the gear rotates, and then drives the rack on the other side to move linearly, achieving the effect of symmetrical movement of the mounting plates on both sides of the mechanical legs. The locking handle on the locking piece compresses the gear so that it cannot rotate, so that the distance between the mounting plates on both sides is locked. The mounting plates on both sides are equipped with mounting parts for fixing the tailstock of the electric cylinder for driving the thigh movement and mounting holes for the hip joint shaft;
所述大腿及长度调节机构,大腿杆一端通过转轴及轴承安装在髋关节宽度调节机构的安装板上,电动缸活动端与大腿杆连接,在电动缸丝杆直线伸缩运动时,带动大腿杆在一定角度范围内摆动,大腿具有方便的长度调节功能,适应不同腿长。所述长度调节机构,与大腿杆配合滑动的大腿滑套上带有安装调节机构的法兰,长度调节转轴安装在法兰上,两者可相对转动,长度调节转轴一端固定有锥齿轮,另一端固定有带有锁紧功能的手柄,当旋转手柄时,能够带动锥齿轮转动,改变手柄位置,即可锁死锥齿轮,使其无法转动。在大腿滑套上固定有丝杠,丝杠可自由转动,一端固定有锥齿轮,与手柄固定的锥齿轮啮合,丝杆上安装有丝母,丝母固定在大腿杆上,所以调节手柄,带动丝杆转动,即可实现丝母在丝杆上直线运动,达到调节大腿杆在大腿滑套内伸缩效果,调节完成后,改变手柄位置,锁死锥齿轮,即可将大腿长度锁定。大腿滑套上有安装驱动小腿摆动电动缸尾座固定结构及膝关节转轴结构。In the thigh and length adjustment mechanism, one end of the thigh rod is installed on the mounting plate of the hip joint width adjustment mechanism through a rotating shaft and a bearing, and the movable end of the electric cylinder is connected with the thigh rod. Swing within a certain angle range, the thigh has a convenient length adjustment function to adapt to different leg lengths. The length adjustment mechanism has a flange for installing the adjustment mechanism on the thigh sliding sleeve that cooperates with the thigh rod to slide. The length adjustment shaft is installed on the flange. The two can rotate relatively. One end of the length adjustment shaft is fixed with a bevel gear. One end is fixed with a handle with a locking function. When the handle is rotated, the bevel gear can be driven to rotate, and the position of the handle can be changed to lock the bevel gear so that it cannot rotate. A lead screw is fixed on the thigh sliding sleeve, the lead screw can rotate freely, one end is fixed with a bevel gear, which meshes with the bevel gear fixed on the handle, and a screw nut is installed on the screw rod, which is fixed on the thigh rod, so the handle can Drive the screw to rotate to realize the linear movement of the nut on the screw to achieve the effect of adjusting the telescopic effect of the thigh rod in the thigh sliding sleeve. After the adjustment is completed, change the position of the handle and lock the bevel gear to lock the length of the thigh. The thigh sliding sleeve is equipped with a tailstock fixing structure and a knee joint rotating shaft structure for driving the shank to swing the electric cylinder.
所述小腿及长度调节机构,小腿杆通过膝关节转轴及轴承与大腿滑套安装,驱动小腿摆动电动缸活动端与小腿杆连接,带动小腿摆动,小腿长度调节原理与大腿长度调节原理相同。In the calf and length adjustment mechanism, the calf rod is installed with the thigh sliding sleeve through the knee joint shaft and bearing, and the movable end of the driven calf swing electric cylinder is connected with the calf rod to drive the calf to swing.
所述踝关节及至脚板距离调节机构,驱动踝关节转动的电动缸固定端安装在小腿滑套上,伸缩活动端与踝关节的脚板活动连接件固定,电动缸伸缩运动即带动踝关节转动,进而带动脚板运动。脚板活动连接件上安装有滑块,与之配合的导轨安装在脚板安装件上,柔性机械脚固定在脚板安装件上,其目的在于适应不同患者脚底板到踝关节距离以及在结构上满足患者康复行走过程中足下冲击刺激要求。The ankle joint and the foot plate distance adjustment mechanism, the fixed end of the electric cylinder that drives the ankle joint to rotate is installed on the calf sliding sleeve, the telescopic movable end is fixed with the foot plate movable joint of the ankle joint, and the telescopic movement of the electric cylinder drives the ankle joint to rotate, and then Drive the movement of the feet. The sliding block is installed on the movable joint of the foot plate, and the guide rail matched with it is installed on the foot plate mounting part, and the flexible mechanical foot is fixed on the foot plate mounting part. Foot impact stimulation requirements during rehabilitation walking.
所述固定扎带,安装在大腿、小腿、脚板上,用于将患者双腿与外骨骼机械腿对应固定,且大腿、小腿的固定扎带位置可调节。The fixing straps are installed on the thighs, calves, and feet, and are used to fix the patient's legs and the exoskeleton mechanical legs correspondingly, and the positions of the fixing straps of the thighs and lower legs can be adjusted.
所述电源系统,包括转压、分线、线路布置等功能元件,为机器人整机供电提供保障。The power supply system includes functional components such as voltage conversion, branching, and line layout, which provide guarantee for the power supply of the robot.
所述控制系统:包括主机、操作面板、驱动器、上位机软件、康复评估系统、安全系统等,操作人员通过在控制面板上输入康复信息,主机协同控制驱动器,驱动各关节、跑台、升降电机运动,调整减重参数,实时采集压力传感器、各电机负载电流等信息进行康复参数调整及康复程度评估。机器人设置多个急停操作开关,操作人员和患者在发现问题时可方便及时的按下紧急停止按钮,保护患者人身安全。The control system: includes the host computer, operation panel, driver, host computer software, rehabilitation evaluation system, safety system, etc. The operator inputs rehabilitation information on the control panel, and the host computer cooperates to control the driver to drive each joint, treadmill, and lifting motor Exercise, adjust weight loss parameters, and collect information such as pressure sensors and motor load currents in real time to adjust rehabilitation parameters and evaluate the degree of rehabilitation. The robot is equipped with multiple emergency stop operation switches, and the operator and patients can conveniently and timely press the emergency stop button when they find a problem, so as to protect the personal safety of the patient.
对于无法站立的患者,本实用新型设计有减重系统或搭配其它减重产品使用。For patients who cannot stand, the utility model is designed with a weight loss system or used in conjunction with other weight loss products.
本实用新型的有益效果:The beneficial effects of the utility model:
1、本实用新型与现有技术相比,采用患者立式康复训练,并且具有完善的机器人结构,两条外骨骼机械腿分别具有髋、膝、踝三个关节、且配合足下活动平板,使本实用新型的立式康复训练机器人机械腿能够模拟人体下肢行走出标准步态,在患者做康复运动时,足下活动平板能对患者进行足下刺激及冲击,保证了患者康复运动的强度和准确度,而踝关节自由度是目前具有足下活动平板的立式下肢康复机器人所不具备的,对于真实模拟人行走步态起着至关重要的作用,它可以使患者获得更多的正确运动感觉刺激,有利于提高康复医疗效果;1. Compared with the prior art, this utility model adopts vertical rehabilitation training for patients, and has a perfect robot structure. The two exoskeleton mechanical legs have three joints of hip, knee and ankle respectively, and cooperate with the movable plate under the foot, so that The mechanical leg of the vertical rehabilitation training robot of the utility model can simulate the standard gait of the lower limbs of the human body. When the patient is doing rehabilitation exercise, the foot movable plate can stimulate and impact the patient's foot, ensuring the intensity and accuracy of the patient's rehabilitation exercise. , and the degree of freedom of the ankle joint is not available in the vertical lower limb rehabilitation robot with a movable plate at present. It plays a vital role in the real simulation of human walking gait, and it can enable patients to obtain more correct motor sensory stimulation. , which is conducive to improving the effect of rehabilitation medical treatment;
2、本实用新型采用了灵活的调节方式,适应不同体型患者,髋关节宽度可调,大腿,小腿长度可调节,且调节、锁定简单方便;2. The utility model adopts a flexible adjustment method to adapt to patients with different body types. The width of the hip joint is adjustable, and the length of the thigh and calf is adjustable, and the adjustment and locking are simple and convenient;
3、本实用新型踝关节至脚底板距离可自适应调节,能够充分适应不同足型患者,且有效提供康复训练过程中的足下冲击刺激;3. The distance from the ankle joint to the sole of the foot of the utility model can be adjusted adaptively, which can fully adapt to patients with different foot shapes, and effectively provide the impact stimulation of the foot during the rehabilitation training process;
4、本实用新型采用压力传感器实时检测患者减重参数,方便针对不同阶段患者进行合理康复治疗;4. The utility model uses a pressure sensor to detect the patient's weight loss parameters in real time, which is convenient for reasonable rehabilitation treatment for patients at different stages;
5、本实用新型采用气弹簧辅助重心调节,根据气弹簧的可压缩性,配合患者康复过程中重心变化,更真实模拟正常行走状态;5. The utility model adopts the gas spring to assist the adjustment of the center of gravity. According to the compressibility of the gas spring, it cooperates with the change of the center of gravity during the rehabilitation process of the patient, and more realistically simulates the normal walking state;
6、本实用新型具有机械腿电机负载电流反馈评估系统,能够根据不同阶段康复训练的关节电机所反馈的电流参数,对患者康复程度进行评估。6. The utility model has a mechanical leg motor load current feedback evaluation system, which can evaluate the degree of rehabilitation of the patient according to the current parameters fed back by the joint motors in different stages of rehabilitation training.
附图说明Description of drawings
图1为足下活动平板结构示意图;Fig. 1 is a schematic diagram of the structure of a movable plate under one foot;
图2为足下活动平板部分剖视结构示意图;Fig. 2 is a partial cross-sectional structural schematic diagram of the movable plate under the foot;
图3为电动缸结构示意图;Fig. 3 is a schematic diagram of the structure of the electric cylinder;
图4为电动缸内部结构示意图;Figure 4 is a schematic diagram of the internal structure of the electric cylinder;
图5为外骨骼机械腿立体结构示意图;5 is a schematic diagram of the three-dimensional structure of the exoskeleton mechanical leg;
图6为外骨骼机械腿正视结构示意图;Figure 6 is a schematic diagram of the front view of the exoskeleton mechanical leg;
图7为大腿伸缩调节机构及可调固定扎带示意图;Fig. 7 is a schematic diagram of the telescopic adjustment mechanism of the thigh and the adjustable fixing tie;
图8为踝关节结构示意图;Figure 8 is a schematic diagram of the structure of the ankle joint;
图9为机械脚结构示意图;Fig. 9 is a schematic diagram of the structure of the mechanical foot;
图10为立式下肢康复训练机器人整机1视角结构示意图;Fig. 10 is a schematic structural diagram of the vertical lower limb rehabilitation training robot machine 1 perspective;
图11为立式下肢康复训练机器人整机2视角结构示意图;Fig. 11 is a schematic structural diagram of the vertical lower limb rehabilitation training robot from two perspectives;
图12为立式下肢康复训练机器人整机3视角结构示意图;Figure 12 is a schematic diagram of the structure of the vertical lower limb rehabilitation training robot from three perspectives;
其中,1-升降主动链轮;2-升降传动轴;3-万向轮;4-主动滚子;5-电源;6-跑台电机;7-跑台传动从动齿轮;8-跑台传动主动齿轮;9-支撑座;10-从动滚子;11-张紧滚子;12-跑板;13-活动跑带;14-安装框架;15-跑台外壳;16-外部安装板;17-升降传动从动齿轮;18-升降传动主动齿轮;19-升降电机;20-蜗轮蜗杆减速器;21-电动缸顶端安装件;22-丝杆;23-电动缸外壳(1);24-电动缸法兰;25-电动缸外壳(2);26-电动缸电机;27-电动缸主动齿轮;28-丝母;29-电动缸从动齿轮;30-大腿滑套;31-髋关节转轴;32-机械腿安装板;33-宽度调节转接板;34-宽度调节齿轮;35-宽度调节转轴;36-宽度调节齿条;37-宽度调节导轨;38-宽度调节手柄;39-宽度调节滑块;40-大腿摆动电动缸;41-大腿摆动电动缸尾座固定件;42-机械腿整体安装件;43-小腿杆;44-小腿滑套;45-机械脚安装件;46-大腿处患者双腿固定件;47-柔性机械脚;48-小腿杆摆动电动缸;49-膝关节转轴;50-踝关节;51-脚部运动电动缸;52-患者双腿固定调节机构;53-大腿处腿长调节机构;54-大腿杆;55-丝杆上法兰;56-腿长调节丝杆;57-腿长调节丝母;58-锥齿轮(1);59-调节手柄法兰;60-锥齿轮(2);61-患者双腿固定调节法兰;62-患者双腿固定调节压柄;63-患者双腿固定调整柔性垫;64-患者双腿固定调节杆;65-患者双腿固定绑带安装件;66-腿长调节手柄;67-腿长调节转轴;68-腿长调节手轮;69-腿长调节手轮轴;70-小腿长度调节机构;71-小腿处患者双腿固定结构;72-踝关节限位件;73-踝关节摆动件;74-机械脚活动导轨安装件;75-踝关节转轴;76-机械脚活动滑块;77-机械脚滑动导轨;78-齿轮外罩;79-两侧安装立板;80-升降下连接杆;81-压力传感器;82-升降上连接杆;83-升降滑块(1);84-气弹簧;85-升降滑块(2);86-升降滑块(3);87-升降滑块(4);88-升降从动链轮;89-升降从动链轮安装件;90-链条;91-外设操作面板;92-控制箱;93-工控机;94-急停开关;95-电源开关;96-抱闸;97-外壳(1);98-航空接头;99-外壳(2)。Among them, 1-lift driving sprocket; 2-lift drive shaft; 3-universal wheel; 4-driving roller; 5-power supply; 6-running platform motor; 7-running platform drive driven gear; Drive driving gear; 9-support seat; 10-driven roller; 11-tension roller; 12-running board; 13-movable running belt; 14-installation frame; ; 17- driven gear for lifting transmission; 18- driving gear for lifting transmission; 19- lifting motor; 20- worm gear reducer; 21- top mounting part of electric cylinder; 24-Electric cylinder flange; 25-Electric cylinder shell (2); 26-Electric cylinder motor; 27-Electric cylinder driving gear; 28-Screw nut; 29-Electric cylinder driven gear; Hip joint shaft; 32-mechanical leg mounting plate; 33-width adjustment adapter plate; 34-width adjustment gear; 35-width adjustment shaft; 36-width adjustment rack; 37-width adjustment guide rail; 38-width adjustment handle; 39-width adjustment slider; 40-thigh swing electric cylinder; 41-thigh swing electric cylinder tailstock fixing part; 42-mechanical leg overall installation; 43-calf rod; 44-calf sliding sleeve; 45-mechanical foot mounting ;46-the patient's legs fixer at the thigh; 47-flexible mechanical foot; 48-calf rod swing electric cylinder; 49-knee joint shaft; 50-ankle joint; 51-foot movement electric cylinder; Adjustment mechanism; 53-leg length adjustment mechanism at the thigh; 54-thigh rod; 55-screw upper flange; 56-leg length adjustment screw; 57-leg length adjustment nut; 58-bevel gear (1); 59 -adjustment handle flange; 60-bevel gear (2); 61-patient's legs fixed adjustment flange; 62-patient's legs fixed adjustment pressure handle; 63-patient's legs fixed adjustment flexible pad; 64-patient's legs fixed Adjusting rod; 65-attachment for fixing straps on both legs of the patient; 66-leg length adjustment handle; 67-leg length adjustment shaft; 68-leg length adjustment handwheel; 69-leg length adjustment handwheel shaft; 70-calf length adjustment mechanism ; 71-fixation structure of the patient's legs at the lower leg; 72-ankle joint limit piece; 73-ankle joint swing piece; 74-mechanical foot movable guide rail installation piece; 75-ankle joint shaft; - mechanical foot sliding guide; 78- gear cover; 79- vertical board installed on both sides; 80- lifting lower connecting rod; 81- pressure sensor; 82- lifting upper connecting rod; 83- lifting slider (1); Spring; 85-lifting slider (2); 86-lifting slider (3); 87-lifting slider (4); 88-lifting driven sprocket; 89-lifting driven sprocket mounting part; 90-chain ; 91-peripheral operation panel; 92-control box; 93-industrial computer; 94-emergency stop switch; 95-power switch; 96-brake; 97-shell (1); 2).
具体实施方式Detailed ways
下面结合附图和具体实施例对本实用新型做进一步的说明:Below in conjunction with accompanying drawing and specific embodiment the utility model is described further:
如图1、图2所示,为一种立式康复训练机器人足下活动平板结构示意图,包括升降主动链轮1;升降传动轴2;万向轮3;主动滚子4;电源5;跑台电机6;跑台传动从动齿轮7;跑台传动主动齿轮8;支撑座9;从动滚子10;张紧滚子11;跑板12;活动跑带13;安装框架14;跑台外壳15;外部安装板16;升降传动从动齿轮17;升降传动主动齿轮18;升降电机19;蜗轮蜗杆减速器20。As shown in Figure 1 and Figure 2, it is a schematic diagram of the structure of a vertical rehabilitation training robot underfoot, including a lifting drive sprocket 1; a lifting drive shaft 2; a universal wheel 3; a driving roller 4; a power supply 5; a treadmill Motor 6; treadmill drive driven gear 7; treadmill drive drive gear 8; support seat 9; driven roller 10; tension roller 11; running board 12; movable running belt 13; installation frame 14; 15; External mounting plate 16; Lifting transmission driven gear 17; Lifting transmission driving gear 18; Lifting motor 19; Worm gear reducer 20.
所述安装框架14上固定有万向轮3,方便立式下肢康复训练机器人移动,同时安装有支撑座9,通过向下调节支撑座9位置,可以使万向轮3离开地面,支撑座9顶端柔性材料接触地面,以达到机器人固定位置效果。安装框架14上安装有跑台电机6,跑台电机6通过跑台传动主动齿轮8和跑台传动从动齿轮7带动主动滚子4转动,主动滚子4通过轴承,转轴等传动部件安装在安装框架14上,从动滚子10和张紧滚子11通过轴承、转轴安装在安装框架14上,并且位置可调节,主动滚子4、从动滚子10和张紧滚子11之间安装有活动跑带13,通过对从动滚子10和张紧滚子11的位置调节对活动跑带13进行张紧。主动滚子4被跑台电机6带动后,即可带动活动跑带13运动。电源5安装在安装框架14上,用于电压转换。升降电机19固定在安装框架14上,升降电机19上安装有升降传动主动齿轮18,升降电机19旋转带动升降传动主动齿轮18转动,进而带动与之啮合的升降传动从动齿轮17转动,升降传动从动齿轮17固定安装在蜗轮蜗杆减速器20输入轴上,蜗轮蜗杆减速器20固定在安装框架14上,蜗轮蜗杆减速器20输出端固定有两根升降传动轴2升降传动轴2上分别安装有升降主动链轮1,当升降电机19按照给定参数转动时,通过升降传动主动齿轮18和升降传动从动齿轮17将动力传输给蜗轮蜗杆减速器20,经减速后,带动升降传动轴2进而带动升降主动链轮1转动。外部安装板16固定在安装框架14上,外部安装板16上有销钉孔、走线孔及螺纹安装孔,方便与两侧安装立板79安装。Universal wheels 3 are fixed on the installation frame 14 to facilitate the movement of the vertical lower limb rehabilitation training robot. At the same time, support bases 9 are installed. By adjusting the position of support bases 9 downwards, the universal wheels 3 can leave the ground, and the support bases 9 The flexible material at the top touches the ground to achieve the effect of fixed position of the robot. The treadmill motor 6 is installed on the installation frame 14, and the treadmill motor 6 drives the driving roller 4 to rotate through the treadmill driving driving gear 8 and the treadmill driving driven gear 7, and the driving roller 4 is installed on the driving parts through bearings, rotating shafts and the like. On the installation frame 14, the driven roller 10 and the tension roller 11 are installed on the installation frame 14 through bearings and rotating shafts, and the position can be adjusted, between the driving roller 4, the driven roller 10 and the tension roller 11 Active running belt 13 is installed, and active running belt 13 is tensioned by adjusting the position of driven roller 10 and tension roller 11. After the active roller 4 is driven by the treadmill motor 6, it can drive the movable running belt 13 to move. The power supply 5 is mounted on the mounting frame 14 for voltage conversion. The lifting motor 19 is fixed on the mounting frame 14, and the lifting drive driving gear 18 is installed on the lifting motor 19. The rotation of the lifting motor 19 drives the lifting drive driving gear 18 to rotate, and then drives the lifting drive driven gear 17 meshing with it to rotate, and the lifting drive The driven gear 17 is fixedly installed on the input shaft of the worm gear reducer 20, the worm gear reducer 20 is fixed on the installation frame 14, and the output end of the worm gear reducer 20 is fixed with two lifting transmission shafts 2. There is a lifting driving sprocket 1. When the lifting motor 19 rotates according to a given parameter, the power is transmitted to the worm gear reducer 20 through the lifting transmission driving gear 18 and the lifting transmission driven gear 17. After deceleration, the lifting transmission shaft 2 is driven And then drive the lifting drive sprocket 1 to rotate. The external mounting plate 16 is fixed on the mounting frame 14, and the external mounting plate 16 has pin holes, wiring holes and threaded mounting holes, which are convenient for installation with the mounting vertical plates 79 on both sides.
如图3、图4所示,为一种立式下肢康复训练机器人外骨骼机械腿关节驱动单元——电动缸,包括电动缸顶端安装件21;丝杆22;电动缸外壳(1)23;电动缸法兰24;电动缸外壳(2)25;电动缸电机26;电动缸主动齿轮27;丝母28;电动缸从动齿轮29。As shown in Figure 3 and Figure 4, it is a vertical lower limb rehabilitation training robot exoskeleton mechanical leg joint drive unit - electric cylinder, including electric cylinder top mounting part 21; screw rod 22; electric cylinder shell (1) 23; Electric cylinder flange 24; electric cylinder shell (2) 25; electric cylinder motor 26; electric cylinder driving gear 27; screw nut 28; electric cylinder driven gear 29.
所述电动缸电机26固定在电动缸法兰24上,电动缸主动齿轮27安装在电动缸电机26上输出轴上,电动缸从动齿轮29固定在丝母28上,丝母28通过轴承与电动缸法兰24配合安装,电动缸主动齿轮27与电动缸从动齿轮29啮合传动,丝杆22与丝母28配合,两个电动缸外壳23、25分别安装在电动缸法兰24上,当电动缸电机26转动时,带动电动缸主动齿轮27转动,进而带动电动缸从动齿轮29转动,使得丝母28在电动缸法兰24上配合转动,对丝母28做轴向限位,当丝母28转动时,限制转动的丝杆22在直线方向伸缩运动,电动缸顶端安装件21固定在丝杆顶端,方便与摆动件铰接。The electric cylinder motor 26 is fixed on the electric cylinder flange 24, the electric cylinder driving gear 27 is installed on the output shaft of the electric cylinder motor 26, the electric cylinder driven gear 29 is fixed on the screw nut 28, and the screw nut 28 is connected to the screw nut 28 through the bearing. The electric cylinder flange 24 is installed in cooperation, the electric cylinder driving gear 27 is meshed with the electric cylinder driven gear 29 for transmission, the screw mandrel 22 cooperates with the screw nut 28, and the two electric cylinder shells 23, 25 are respectively installed on the electric cylinder flange 24, When the electric cylinder motor 26 rotates, it drives the electric cylinder driving gear 27 to rotate, and then drives the electric cylinder driven gear 29 to rotate, so that the screw nut 28 rotates on the electric cylinder flange 24, and the screw nut 28 is axially limited. When the screw nut 28 rotates, the screw mandrel 22 that restricts the rotation moves telescopically in the linear direction, and the top mounting part 21 of the electric cylinder is fixed on the top of the screw mandrel, which is convenient to be hinged with the swinging member.
如图5、图6、图7、图8、图9所示,为一种立式下肢康复训练机器人外骨骼机械腿结构图及局部图,包括大腿滑套30;髋关节转轴31;机械腿安装板32;宽度调节转接板33;宽度调节齿轮34;宽度调节转轴35;宽度调节齿条36;宽度调节导轨37;宽度调节手柄38;宽度调节滑块39;大腿摆动电动缸40;大腿摆动电动缸尾座固定件41;机械腿整体安装件42;小腿杆43;小腿滑套44;机械脚安装件45;大腿处患者双腿固定件46;柔性机械脚47;小腿杆摆动电动缸48;膝关节转轴49;踝关节50;脚部运动电动缸51;患者双腿固定调节机构52;大腿处腿长调节机构53;大腿杆54;丝杆上法兰55;腿长调节丝杆56;腿长调节丝母57;锥齿轮(1)58;调节手柄法兰59;锥齿轮(2)60;患者双腿固定调节法兰61;患者双腿固定调节压柄62;患者双腿固定调整柔性垫63;患者双腿固定调节杆64;患者双腿固定绑带安装件65;腿长调节手柄66;腿长调节转轴67;腿长调节手轮68;腿长调节手轮轴69;小腿长度调节机构70;小腿处患者双腿固定结构71;踝关节限位件72;踝关节摆动件73;机械脚活动导轨安装件74;踝关节转轴75;机械脚活动滑块76;机械脚滑动导轨77。As shown in Fig. 5, Fig. 6, Fig. 7, Fig. 8 and Fig. 9, it is a structural diagram and partial diagram of the exoskeleton mechanical leg of a vertical lower limb rehabilitation training robot, including a thigh sliding sleeve 30; a hip joint shaft 31; a mechanical leg Mounting plate 32; width adjustment adapter plate 33; width adjustment gear 34; width adjustment shaft 35; width adjustment rack 36; width adjustment guide rail 37; width adjustment handle 38; width adjustment slider 39; thigh swing electric cylinder 40; thigh Swing electric cylinder tailstock fixing part 41; mechanical leg overall mounting part 42; calf rod 43; calf sliding sleeve 44; mechanical foot mounting part 45; patient's legs fixing part 46 at the thigh; flexible mechanical foot 47; calf rod swing electric cylinder 48; knee joint shaft 49; ankle joint 50; foot movement electric cylinder 51; patient's legs fixed adjustment mechanism 52; thigh leg length adjustment mechanism 53; thigh rod 54; screw rod upper flange 55; leg length adjustment screw rod 56; leg length adjustment nut 57; bevel gear (1) 58; adjustment handle flange 59; bevel gear (2) 60; patient's legs fixed adjustment flange 61; Fixed adjustment flexible pad 63; patient's legs fixed adjustment rod 64; patient's legs fixed strap mounting part 65; leg length adjustment handle 66; leg length adjustment shaft 67; leg length adjustment handwheel 68; leg length adjustment handwheel shaft 69; Calf length adjustment mechanism 70; patient's legs fixing structure 71 at the calf; ankle joint limiter 72; ankle swinging member 73; mechanical foot movable guide rail installation part 74; ankle joint rotating shaft 75; mechanical foot movable slider 76; mechanical foot Slide rail 77.
所述机械腿整体安装件42上有相应的外设安装孔及限位结构,两根宽度调节导轨37定位安装在机械腿整体安装件42上,每根宽度调节导轨37上各有两个宽度调节滑块39,宽度调节滑块39分别固定在左右两个宽度调节转接板33上,两个宽度调节转接板33分别固定有左右两个机械腿安装板32,两根宽度调节齿条36分别固定在两个宽度调节转换板33上,宽度调节齿轮34与两根宽度调节齿条36啮合,宽度调节转轴35穿过宽度调节齿轮34的中心孔通过螺纹副与机械腿整体安装件42配合,并且宽度调节转轴35的一端带有凸台,限制宽度调节齿轮34轴向运动及锁紧时刻用于压紧,另一端与宽度调节手柄38固定,当需要调节两条机械腿之间的宽度以适应不同体型患者时,松开宽度调节手柄38,拉动一侧机械腿安装板32,即可带动齿轮齿条,进而带动另一侧机械腿安装板32对称运动,当运动到所需位置时,旋转宽度调节手柄38,带动宽度调节轴35转动,通过螺纹配合,在轴向运动,压紧宽度调节齿轮35,对两条机械腿位置进行锁定。所述大腿摆动电动缸尾座固定件41固定在机械腿安装板32上,大腿摆动电动缸40的固定端与大腿摆动电动缸尾座固定件41铰接,其丝杆顶部的输出端与大腿杆54铰接,大腿杆54与机械腿安装板32通过髋关节转轴31及轴承配合安装,两者可在一定角度内相对转动,当大腿摆动电动缸40伸缩运动时,带动大腿杆54摆动。所述大腿滑套30与大腿杆54配合安装,小腿杆摆动电动缸48的固定端通过铰接方式安装在大腿滑套30上,小腿杆摆动电动缸48的丝杆输出端通过铰接方式与小腿杆43安装,小腿杆43与大腿滑套30之间通过膝关节转轴49及轴承等零件配合安装,使两者可在一定角度范围内相对转动,当小腿杆摆动电动缸48丝杆伸缩运动时,即可带动小腿杆43摆动。所述小腿滑套44与小腿杆43配合调节长度,脚部运动电动缸51的固定端通过铰接方式安装在小腿滑套44上,丝杆输出端通过铰接方式安装在踝关节摆动件73上,踝关节摆动件73通过踝关节转轴75及轴承配合安装。踝关节限位件72固定在小腿滑套44上,将踝关节摆动件73的摆动限定在一定角度范围内,当脚部运动电动缸51伸缩运动时,将带动踝关节摆动件73即可在一定角度范围内摆动。踝关节转轴50跟随踝关节摆动件73转动,踝关节转轴75与机械脚活动导轨安装件74固定安装,两者不发生相对转动,机械脚活动滑块76固定在机械脚活动导轨安装件74上,机械脚滑动导轨77固定在机械脚安装件45上,机械脚安装件45上有对应的限位结构限制相对机械脚活动导轨安装件74的相对位置,柔性机械脚47固定在机械脚安装件45上,并且柔性机械脚47上带有固定患者脚部的绑带,当脚部运动电动缸51伸缩运动时,即可带动柔性机械脚47摆动。所述两条外骨骼机械腿的大腿,小腿长度均可通过伸缩调节机构调节,具体方式为丝杆上法兰55固定在大腿滑套30上,腿长调节丝杆56上端与丝杆上法兰55的轴孔配合并限位,腿长调节丝杆56可以自由转动,腿长调节丝母57安装在腿长调节丝杆56上,并固定在大腿杆54上,腿长调节丝杆56下端固定有锥齿轮(1)58,并且通过调节手柄法兰59上转轴对腿长调节丝杆56轴向限位,腿长调节转轴67与调节手柄法兰59对应轴孔配合,且可以自由转动,腿长调节转轴67一端固定有锥齿轮(2)60,另一端通过销轴安装有腿长调节手柄66,该安装孔位置外轮廓为偏心凸轮,实现可以通过调节腿长调节手柄66的角度,调节压紧程度,松开或锁死锥齿轮(2)60,进而松开或锁定大腿长度,腿长调节手轮68通过腿长调节手轮轴69安装在腿长调节手柄66上,方便医师抓取旋转。当需要调节大腿长度时,将腿长调节手柄66调节至松开位置,转动腿长调节手柄66,通过腿长调节转轴67带动锥齿轮(2)60转动,进而带动与之啮合的锥齿轮(1)58及与锥齿轮(1)58固定的腿长调节丝杆56转动,由于腿长调节丝杆58轴向位置固定,使得腿长调节丝母57与大腿杆54相对大腿滑套30运动,小腿长度调节机构70原理与之相同。所述两条外骨骼机械腿上带有患者双腿固定调节机构52,以大腿处为例,患者双腿调节法兰61安装在调节手柄法兰59上,可以相对移动但无法相对转动,患者双腿固定调整柔性垫63安装在患者双腿固定调节法兰61内,患者双腿固定调节杆64安装在患者双腿固定调整柔性垫63内,患者双腿固定调节杆64可以在轴向移动,患者双腿固定调节压柄62通过铰接方式安装在患者双腿固定调节法兰61上,患者双腿固定调节压柄62的下部转轴处外轮廓为偏心凸轮,可以通过挤压患者双腿固定调整柔性垫63对患者双腿固定调节杆64压紧或释放,患者双腿固定调节杆64上固定有患者双腿固定绑带安装件65,根据需求可以在患者双腿固定绑带安装件65上安装不同样式绑带。在使用时,松开患者双腿固定调节压柄62,即可调节患者双腿固定调节杆64和患者双腿固定调节法兰61位置,来适应不同体型患者,当调整合适后,压紧患者双腿固定调节压柄62,通过双腿固定调整柔性垫63的变形压紧患者双腿固定调节杆64对位置进行锁定。The overall mounting part 42 of the mechanical leg has a corresponding peripheral mounting hole and a limit structure. Two width adjustment guide rails 37 are positioned and installed on the overall mounting part 42 of the mechanical leg. Each width adjustment guide rail 37 has two width adjustment guide rails. The adjustment slider 39 and the width adjustment slider 39 are respectively fixed on the left and right width adjustment adapter plates 33, and the two width adjustment adapter plates 33 are respectively fixed with two left and right mechanical leg mounting plates 32, and two width adjustment racks 36 are respectively fixed on the two width adjustment conversion plates 33, the width adjustment gear 34 meshes with two width adjustment racks 36, the width adjustment shaft 35 passes through the center hole of the width adjustment gear 34 and passes through the screw pair and the integral mounting part 42 of the mechanical leg Cooperate, and one end of the width adjustment shaft 35 has a boss, which limits the axial movement of the width adjustment gear 34 and is used for pressing when locking, and the other end is fixed with the width adjustment handle 38. When it is necessary to adjust the distance between the two mechanical legs When the width is adapted to patients of different sizes, loosen the width adjustment handle 38 and pull the mechanical leg mounting plate 32 on one side to drive the rack and pinion, and then drive the mechanical leg mounting plate 32 on the other side to move symmetrically. At this time, the width adjustment handle 38 is rotated to drive the width adjustment shaft 35 to rotate, and through thread fit, the width adjustment gear 35 is compressed to lock the positions of the two mechanical legs in the axial direction. The thigh swing electric cylinder tailstock fixing part 41 is fixed on the mechanical leg mounting plate 32, the fixed end of the thigh swing electric cylinder 40 is hinged with the thigh swing electric cylinder tailstock fixing part 41, and the output end on the top of the screw rod is connected to the thigh rod 54 hinged, thigh bar 54 and mechanical leg mounting plate 32 are co-installed by hip joint rotating shaft 31 and bearing, and the two can relatively rotate in a certain angle, and when thigh swings electric cylinder 40 telescopic movements, drive thigh bar 54 to swing. The thigh sliding sleeve 30 is installed in cooperation with the thigh rod 54, the fixed end of the calf rod swing electric cylinder 48 is installed on the thigh sliding sleeve 30 through a hinged manner, and the screw output end of the calf rod swing electric cylinder 48 is connected to the calf rod through a hinged manner. 43 installations, the shank bar 43 and the thigh sliding sleeve 30 are installed by parts such as the knee joint rotating shaft 49 and bearings, so that the two can relatively rotate within a certain angle range, and when the shank bar swings the electric cylinder 48 screw mandrel telescopic movements, Can drive calf bar 43 to swing. The calf sliding sleeve 44 cooperates with the calf rod 43 to adjust the length, the fixed end of the foot movement electric cylinder 51 is mounted on the calf sliding sleeve 44 through a hinged manner, and the output end of the screw rod is mounted on the ankle joint swing member 73 through a hinged manner. The ankle joint swing member 73 is installed through the ankle joint rotating shaft 75 and the bearing. The ankle joint limiter 72 is fixed on the shank sliding sleeve 44, and the swing of the ankle joint swing member 73 is limited within a certain angle range. Swing within a certain angle range. The ankle joint rotating shaft 50 rotates with the ankle joint swinging part 73, the ankle joint rotating shaft 75 is fixedly installed with the mechanical foot movable guide rail mounting part 74, and the two do not rotate relative to each other, and the mechanical foot movable slide block 76 is fixed on the mechanical foot movable guide rail mounting part 74 , the mechanical foot sliding guide rail 77 is fixed on the mechanical foot mounting part 45, and the mechanical foot mounting part 45 has a corresponding limit structure to limit the relative position of the relative mechanical foot movable guide rail mounting part 74, and the flexible mechanical foot 47 is fixed on the mechanical foot mounting part 45, and the flexible mechanical foot 47 is provided with a bandage for fixing the patient's foot. When the electric cylinder 51 moves telescopically when the foot moves, the flexible mechanical foot 47 can be driven to swing. The lengths of the thighs and shanks of the two exoskeleton mechanical legs can be adjusted through the telescopic adjustment mechanism. The specific method is that the upper flange 55 of the screw rod is fixed on the thigh sliding sleeve 30, and the upper end of the leg length adjustment screw rod 56 is connected with the upper end of the screw rod. The shaft hole of blue 55 cooperates and limits, and the leg length adjustment screw rod 56 can rotate freely, and the leg length adjustment screw nut 57 is installed on the leg length adjustment screw rod 56, and is fixed on the thigh rod 54, and the leg length adjustment screw rod 56 The lower end is fixed with a bevel gear (1) 58, and the upper shaft of the adjustment handle flange 59 is axially limited to the leg length adjustment screw rod 56, and the leg length adjustment shaft 67 cooperates with the corresponding shaft hole of the adjustment handle flange 59, and can freely Rotate, leg length adjusts rotating shaft 67 one ends to be fixed with bevel gear (2) 60, and the other end is equipped with leg length adjustment handle 66 by bearing pin, and the outer contour of this installation hole position is an eccentric cam, realizes that can adjust the length of leg length adjustment handle 66 Angle, adjust the degree of compression, loosen or lock the bevel gear (2) 60, and then loosen or lock the thigh length, the leg length adjustment handwheel 68 is installed on the leg length adjustment handle 66 through the leg length adjustment handwheel shaft 69, which is convenient Physician grabbing spin. When the thigh length needs to be adjusted, the leg length adjustment handle 66 is adjusted to the loose position, the leg length adjustment handle 66 is rotated, and the bevel gear (2) 60 is driven by the leg length adjustment shaft 67 to rotate, and then the bevel gear (2) 60 meshed with it is driven. 1) 58 and the leg length adjustment screw 56 fixed with the bevel gear (1) 58 rotate, and because the axial position of the leg length adjustment screw 58 is fixed, the leg length adjustment screw nut 57 and the thigh bar 54 move relative to the thigh sliding sleeve 30 , the principle of the shank length adjustment mechanism 70 is the same. The two mechanical legs of the exoskeleton are equipped with a fixed adjustment mechanism 52 for both legs of the patient. Taking the thigh as an example, the adjustment flange 61 of the patient's legs is installed on the flange 59 of the adjustment handle, which can move relatively but cannot rotate relatively. Both legs fixed adjustment flexible pads 63 are installed in the patient's legs fixed adjustment flange 61, the patient's legs fixed adjustment rod 64 is installed in the patient's double legs fixed adjustment flexible pad 63, the patient's legs fixed adjustment rod 64 can move in the axial direction , the fixed adjustment handle 62 of the patient's legs is hingedly mounted on the fixed adjustment flange 61 of the patient's legs. Adjust the flexible pad 63 to compress or release the fixed adjustment rod 64 of the patient's legs. The fixed adjustment rod 64 for the patient's legs is fixed with the patient's double legs fixed strap mounting part 65, and the strap mounting part 65 can be fixed on the patient's legs according to the requirement. Different styles of straps can be installed on it. When in use, loosen the fixed adjustment handle 62 of the patient's legs to adjust the position of the fixed adjustment rod 64 of the patient's legs and the fixed adjustment flange 61 of the patient's legs to adapt to patients of different sizes. After the adjustment is appropriate, compress the patient The legs are fixed and adjusted by the pressure handle 62, and the patient's legs are fixed and adjusted by the deformation of the flexible pad 63, and the patient's legs are fixed and adjusted by the adjustment rod 64 to lock the position.
如图10、图11、图12所示为立式下肢康复训练机器人整机结构图,其中齿轮外罩78安装在外骨骼机械腿的宽度调节齿轮部分,防止患者康复过程中衣物进入其中。两侧安装立板79固定在外部安装板16上,用于安装康复机器人的升降及重心调节系统。Figure 10, Figure 11, and Figure 12 show the overall structure of the vertical lower limb rehabilitation training robot, in which the gear cover 78 is installed on the width adjustment gear part of the exoskeleton mechanical leg to prevent the patient's clothing from entering it during the rehabilitation process. The mounting vertical plates 79 on both sides are fixed on the external mounting plate 16, and are used to install the lifting and center-of-gravity adjustment system of the rehabilitation robot.
所述升降机构,通过升降主动链轮1带动链条90运动。升降从动链轮安装件89安装在两侧安装立板79上,用于安装升降从动链轮88及张紧链条90,链条90与升降滑块(1)83固定,即链条90运动带动升降滑块(1)83运动,气弹簧84的一端通过铰接方式安装在升降滑块(1)83上,气弹簧84另一端安装在升降滑块(3)86上,两侧升降滑块(3)86上安装有压力传感器81一端,另一端安装在升降滑块(4)87上,两侧的升降滑块(4)87通过升降上连接杆82连接,两侧的升降滑块(2)通过升降下连接杆80连接,两个升降连接杆80、82上有安装孔,用于安装机械腿整体安装件42,当升降电机19转动带动升降主动链轮1转动,升降主动链轮1带动链条90运动,进而带动升降滑块(1)83上固定的气弹簧84升降运动,进而带动升降滑块(3)86上下运动,升降滑块(3)86与升降滑块(4)87之间的压力传感器81可以检测外骨骼机械腿及患者重量及减重量,各升降滑块运动带动外骨骼机械腿升降运动。气弹簧84具有可压缩性,可根据患者在康复过程中重心的变化适应调整。抱闸96固定在在外部安装板16上,升降传动轴2穿过抱闸96并与其内部活动元件配合安装,即抱闸96可以松开或抱死升降传动轴2,用于固定升降位置。所述立式下肢康复训练机器人上具有控制箱92,控制箱内包含工控机93及电机驱动器、电源板等控制元件,航空接头98将外骨骼机械腿电动缸的电源和控制线与控制箱92内元件导通,电源开关95和急停开关94用于机器人电源通断及遇到特殊情况时急停。外设操作面板91通过信号线或无线通讯,方便在机器人周围的工作人员对患者进行参数录入,机器人参数调节等操作。机器人还具有外壳(1)97和外壳(2)99,在使患者及他人免受结构及尖锐部分伤害同时,达到美观效果。The lifting mechanism drives the chain 90 to move through the lifting driving sprocket 1 . The lifting driven sprocket mounting part 89 is installed on the vertical plates 79 installed on both sides, and is used to install the lifting driven sprocket 88 and the tension chain 90. The chain 90 is fixed with the lifting slider (1) 83, that is, the chain 90 moves to drive Lifting slider (1) 83 moves, and one end of gas spring 84 is installed on the lifting slider (1) 83 by hinge mode, and the other end of gas spring 84 is installed on the lifting slider (3) 86, and both sides lifting slider ( 3) One end of the pressure sensor 81 is installed on the 86, and the other end is installed on the lifting slider (4) 87, and the lifting slider (4) 87 on both sides is connected by the connecting rod 82 on the lifting, and the lifting slider (2) on both sides ) are connected by the lower connecting rod 80 of the lifting. There are mounting holes on the two lifting connecting rods 80 and 82, which are used to install the overall mounting part 42 of the mechanical leg. When the lifting motor 19 rotates to drive the lifting driving sprocket 1 to rotate, the lifting driving sprocket 1 Drive the movement of chain 90, and then drive the fixed gas spring 84 lifting motion on the lifting slider (1) 83, and then drive the lifting slider (3) 86 to move up and down, the lifting slider (3) 86 and the lifting slider (4) 87 The pressure sensor 81 between them can detect the weight of the exoskeleton mechanical leg and the patient and weight loss, and the movement of each lifting slider drives the lifting movement of the exoskeleton mechanical leg. The gas spring 84 is compressible and can be adapted and adjusted according to the change of the patient's center of gravity during the rehabilitation process. Locking brake 96 is fixed on the external mounting plate 16, and lifting transmission shaft 2 passes through locking brake 96 and is installed with its internal movable element, and promptly locking brake 96 can unclamp or lock dead lifting transmission shaft 2, is used for fixing the lifting position. The vertical lower limb rehabilitation training robot has a control box 92, which contains control elements such as an industrial computer 93, a motor driver, and a power board. Inner component conduction, power switch 95 and emergency stop switch 94 are used for robot power supply on-off and emergency stop when running into special circumstances. The peripheral operation panel 91 is convenient for the staff around the robot to input the patient's parameters and adjust the robot parameters through the signal line or wireless communication. The robot also has a shell (1) 97 and a shell (2) 99, which can achieve an aesthetic effect while protecting the patient and others from damage to the structure and sharp parts.
所述立式下肢康复训练机器人,在对下肢行走障碍患者进行康复训练时,根据不同的患者病情及康复阶段,需配备减重系统,采用悬挂和靠式减重方式,减重系统可在本实用新型一种立式下肢康复训练机器人上对应位置安装,同时也可以利用市面已有的减重产品。The vertical lower limb rehabilitation training robot needs to be equipped with a weight reduction system according to different patient conditions and rehabilitation stages when performing rehabilitation training for patients with lower limb walking disabilities. The weight reduction system can be used in this The utility model relates to a vertical lower limb rehabilitation training robot which is installed at a corresponding position, and can also use existing weight-reducing products on the market.
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Cited By (14)
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| CN106726358A (en) * | 2017-03-16 | 2017-05-31 | 沈阳艾克申机器人技术开发有限责任公司 | A kind of vertical lower limbs rehabilitation training robot |
| CN108852758A (en) * | 2018-08-02 | 2018-11-23 | 陈熹 | A kind of new-type falling-resistant leg recovery exercising robot |
| CN109330824A (en) * | 2018-11-28 | 2019-02-15 | 燕山大学 | A height-adjustable lower limb rehabilitation mechanical leg |
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| CN110251371A (en) * | 2019-06-20 | 2019-09-20 | 哈工大机器人(合肥)国际创新研究院 | A lower limb exoskeleton adjustable mounting frame, method and lower limb rehabilitation equipment |
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| CN110251371A (en) * | 2019-06-20 | 2019-09-20 | 哈工大机器人(合肥)国际创新研究院 | A lower limb exoskeleton adjustable mounting frame, method and lower limb rehabilitation equipment |
| CN110370249A (en) * | 2019-07-31 | 2019-10-25 | 深圳职业技术学院 | Wearable robot waist back width adjustment mechanism |
| CN110559163A (en) * | 2019-09-06 | 2019-12-13 | 山东中医药大学附属医院 | Gait walking rehabilitation training device |
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| CN113057855A (en) * | 2021-04-15 | 2021-07-02 | 李兴军 | A training rehabilitation machine |
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