CN202012390U - Vortex Exhaust - Google Patents
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- CN202012390U CN202012390U CN2011200974053U CN201120097405U CN202012390U CN 202012390 U CN202012390 U CN 202012390U CN 2011200974053 U CN2011200974053 U CN 2011200974053U CN 201120097405 U CN201120097405 U CN 201120097405U CN 202012390 U CN202012390 U CN 202012390U
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Abstract
Description
技术领域technical field
本实用新型是有关于一种涡流排气装置,尤指可应用在汽、机车的废气排放装置的触媒转换器后方,且可取代共鸣器,其在灭音的过程中同时增强废气的排出速度,具有环保效果。The utility model relates to a vortex exhaust device, especially applicable to the rear of the catalytic converter of the exhaust gas exhaust device of automobiles and locomotives, and can replace the resonator, which simultaneously enhances the exhaust gas exhaust speed in the process of silencing the sound , has the effect of environmental protection.
背景技术Background technique
传统的汽、机车的废气排放装置,是其自引擎的排气门接设排气的岐管,岐管往后依序接设有触媒转换器、共鸣器及消音器。其中,废气经触媒转换器后,其排气流量会大幅减弱,且因触媒转换器内部为细小网状的设计,并产生较高温度对油气未燃烧部分进行第二次燃烧,然而燃烧后仍会产生细微积碳,长时间使用下,过多的积碳会使触媒转换器的内部结构造成部分堵塞,反使排气气流回压增加,且高温会回流至引擎,缩短引擎的寿命,并造成马力部分衰减,且排出车外的一氧化碳及碳氢化合物含量提高,因而污染环境,危害人体健康。是以,本实用新型乃针对传统汽、机车的废气排放装置所存在的缺失加以改良。The exhaust gas emission device of traditional steam and locomotive is that it connects the manifold of exhaust from the exhaust valve of the engine, and the manifold is connected with catalytic converter, resonator and muffler in sequence. Among them, after the exhaust gas passes through the catalytic converter, the exhaust flow rate will be greatly reduced, and because of the fine mesh design inside the catalytic converter, it will generate a higher temperature for the second combustion of the unburned part of the oil and gas. It will produce fine carbon deposits. After long-term use, excessive carbon deposits will partially block the internal structure of the catalytic converter, which will increase the back pressure of the exhaust air flow, and the high temperature will flow back to the engine, shortening the life of the engine, and The horsepower is partially attenuated, and the content of carbon monoxide and hydrocarbons discharged from the car is increased, thereby polluting the environment and endangering human health. Therefore, the utility model aims at improving the deficiencies existing in the exhaust gas discharge devices of traditional automobiles and locomotives.
实用新型内容Utility model content
承上所述,可知本实用新型所欲解决的技术问题在于,针对现有技术的废气排放装置因设计未臻完善而造成引擎马力减损、污染环境的缺陷,提供一种有效的改善技术构造。Based on the above, it can be seen that the technical problem to be solved by the present invention is to provide an effective technical structure for improving the defects of the exhaust gas discharge device in the prior art, which cause engine horsepower loss and environmental pollution due to imperfect design.
本实用新型解决技术问题所采用的技术方案是:一种涡流排气装置,包括:外壳、外管、内管、涡流组件及吸音过滤层,该外壳的相对两端分别为进气口与出气口,且于该进气口与出气口之间具有扩大的内部空间;而该外管是接设于该外壳的内部,且该外管的两端分别具有缩小的贯通孔,并该两端的贯通孔分别连接于该外壳的进气口与出气口,又该外管的周壁设有数个穿孔;而该内管是接设于该外管的内部,且该内管的两端分别为进口与出口,而该进口与该出口的侧端各具有缩管段,且于该二缩管段之间为扩大的内部容室,另该内管两端的进、出口分别连接于该外壳的进气口与出气口,又该二缩管段的侧壁设有数个孔洞;而该涡流组件包含贯通的轴管,且该轴管的外表面接设有数个呈螺旋状的涡旋叶片,并该涡旋叶片的外侧边固设在该内管的内部容室的内壁面,且令该轴管位于该内管的中心,另该吸音过滤层则设于该外壳的内部与该外管的外部之间。据此,废气通过内管时,除了吸音过滤层能使噪音降低,以吸收并过滤废气所含的化学物质外,更能避免回压不足的现象,加速废气的排放速度与流量,而能提升汽机车的性能。The technical solution adopted by the utility model to solve the technical problem is: a vortex exhaust device, including: a shell, an outer tube, an inner tube, a vortex assembly and a sound-absorbing filter layer. The opposite ends of the shell are the air inlet and the outlet respectively. The air port has an enlarged internal space between the air inlet and the air outlet; and the outer tube is connected to the inside of the shell, and the two ends of the outer tube have narrow through holes respectively, and the two ends The through holes are respectively connected to the air inlet and the air outlet of the shell, and the peripheral wall of the outer tube is provided with several perforations; the inner tube is connected to the inside of the outer tube, and the two ends of the inner tube are respectively inlets and the outlet, and the side ends of the inlet and the outlet each have a shrinking tube section, and between the two shrinking tube sections is an enlarged inner chamber, and the inlet and outlet at both ends of the inner tube are respectively connected to the air inlet of the shell and the air outlet, and the side walls of the two shrink tube sections are provided with several holes; and the vortex assembly includes a through shaft tube, and the outer surface of the shaft tube is connected with several spiral vortex blades, and the vortex blades The outer side of the inner tube is fixed on the inner wall of the inner chamber of the inner tube, and the shaft tube is located at the center of the inner tube, and the sound-absorbing filter layer is arranged between the inside of the shell and the outside of the outer tube . Accordingly, when the exhaust gas passes through the inner pipe, in addition to the sound-absorbing filter layer can reduce the noise to absorb and filter the chemical substances contained in the exhaust gas, it can also avoid the phenomenon of insufficient back pressure, accelerate the discharge speed and flow rate of the exhaust gas, and improve Motor vehicle performance.
优选的,该外管是接设于该外壳的内部空间的内部。Preferably, the outer tube is connected inside the inner space of the shell.
优选的,该涡流组件的轴管长度是短于该内管的内部容室的长度。Preferably, the length of the shaft tube of the vortex assembly is shorter than the length of the inner chamber of the inner tube.
优选的,该轴管的进气端具有外扩部。Preferably, the inlet end of the shaft tube has a flared portion.
优选的,该涡流组件的涡旋叶片设有数个透孔。Preferably, the vortex blades of the vortex assembly are provided with several through holes.
因此,本实用新型的提供的一种涡流排气装置,其可加装于触媒转换器的后方,亦可取代共鸣器部位,其是将因触媒转换器所产生过高的回压及温度,借由本装置所产生的螺旋气流将其往外带出,并可将积于触媒转换器的积碳一同带出,以维持触媒转换器排气的顺畅,同时可使车辆排气顺畅,使在高速加速情形不会因触媒转换器排气结构设计,使车辆有加速较慢且速度于油门放掉后随即下降的情况。Therefore, the utility model provides a vortex exhaust device, which can be installed behind the catalytic converter, and can also replace the resonator part, which will reduce the excessive back pressure and temperature generated by the catalytic converter. The spiral airflow generated by this device will take it out, and can also take out the carbon deposits accumulated in the catalytic converter, so as to maintain the smooth exhaust of the catalytic converter, and at the same time make the exhaust of the vehicle smooth, so that it can be used at high speeds. The acceleration situation will not cause the vehicle to accelerate slowly and the speed will drop immediately after the accelerator is released due to the design of the exhaust structure of the catalytic converter.
附图说明Description of drawings
图1是本实用新型的立体结构剖视参考图。Fig. 1 is the three-dimensional structure cross-sectional reference drawing of the present utility model.
图2是本实用新型的平面结构剖视及其实施参考图。Fig. 2 is the planar structure section of the utility model and its implementation reference drawing.
图3是本实用新型的涡流组件的立体实施例图。Fig. 3 is a three-dimensional embodiment diagram of the eddy current assembly of the present invention.
(本实用新型实施例)(the utility model embodiment)
具体实施方式Detailed ways
如图1及图2所示,本实用新型所提供的涡流排气装置,乃包括有:外壳1、外管2、内管3、涡流组件4与吸音过滤层5。其中:As shown in Figure 1 and Figure 2, the vortex exhaust device provided by the utility model includes: a
外壳1,以不锈钢板材焊接成型,其相对两端分别具有进气口11与出气口12,且进气口11与出气口12之间为扩大的内部空间13。The
外管2,以不锈钢板材成型,其两端分别具有缩小的贯通孔21,并于其周壁设有数个穿孔22,该外管2设于上述的外壳1的内部空间13内部,并使该外管2两端的贯通孔21连接于该外壳1的进气口11与出气口12。The
内管3,以不锈钢板材成型,其两端分别具有进口31与出口32,且该进口31与出口32的侧端各具缩管段33,缩管段33的侧壁设有数个孔洞331,且于该二缩管段33之间为扩大的内部容室34,该内管3设于上述的外管2内部,其两端的进口31、出口32分别连接于该外壳1的进气口11与出气口12。The
涡流组件4,包括有具有中心孔411的轴管41与设在该轴管41外表面的数个螺旋状的涡旋叶片42(另如图3),该轴管41的长度是短于该内管3的内部容室34的长度(如图2),且该轴管41的进气端具有外扩部412,又该涡旋叶片42的外侧边固设在该内管3的内部容室34的内壁面,且令该轴管41位于该内管3的中心,另该涡旋叶片42设有数个透孔421。The
吸音过滤层5,可选用现有的吸音过滤材料,如玻璃纤维棉,其是设于上述的外壳1内部与外管2外部之间。The sound-absorbing
借由上述的构件组成,其可装设于汽、机车的废气排放装置的触媒转换器的后方,用以取代共鸣器而实施。当废气由外壳1的进气口11流进时(如图2),借由内管3的缩管段33的作用,使排气进行第一次压缩,然后流入后方的涡流组件4,且因涡流组件4是位于内部容室34之中,而内部容室34的管径较缩管段33大,使让排气经过缩管段33时能够借由文氏管原理(ventri principle)而放大膨胀,且经由涡旋叶片42而使气体产生螺旋,又该涡流组件4的轴管41因其为中空状态,故当排气经由涡旋叶片42产生如漩涡般气流时,中心孔411部分会呈真空状态,借此真空状态,对前方的触媒转换器产生吸力,让触媒转换器前方的气体借此吸力而加速通过触媒转换器,并将积碳顺势带出,同时亦可将过高的温度略为降低,让内燃机(引擎)保持稳定的温度,然后,再经由另一侧的缩管段33、出气口12作第二次压缩,以及再一次膨胀气体,然后气流再流至后方的消音器中。Composed of the above-mentioned components, it can be installed behind the catalytic converter of the exhaust gas emission device of automobiles and locomotives to replace the resonator for implementation. When the exhaust gas flows in from the
同时,当排气至进气口11及出气口12时,由于内管3的缩管段33的侧壁设有数个孔洞331,而使排气亦会流至外管2中,进行对流,且外管2设有数个穿孔22,高温气流会流至外壳1与外管2中,而其中设有吸音过滤层,借其吸热后硬化后有吸音隔热的效果,以达降音目的,且将废气中所含的一氧化碳与碳氢化合物等有毒化学物质予以吸收过滤。Simultaneously, when the exhaust gas reaches the
据以上实施例的说明,本实用新型可取代传统的共鸣器的作用,不但具有共鸣器的效果,且本实用新型的内管3及涡旋叶片42另会产生部分回压,让车辆不致因气流快速通过而造成回压不足的现象(因为回压若是不足则会于低速起步时,造成车辆重拖、无力情况),而本实用新型即可将此一情形改善,且加强排气顺畅、促进空气与燃料混合比达到完全燃烧而发挥最高的热效率,同时,不需取下触媒转换器即可拥有此一效果,又可兼顾环保,这是目前众多代触媒转换器所无法达成的。According to the description of the above embodiments, the utility model can replace the function of the traditional resonator, not only has the effect of the resonator, but also the
综上所述,当知本实用新型确实已排除前述的现有技术的缺失,而具有实用性、新颖性与创造性,符合实用新型专利要件。惟以上所述者,仅为本实用新型的较佳实施例而已,并非用来限定本实用新型实施的范围。即凡依本实用新型权利要求所做的均等变化与修饰,皆为本实用新型专利范围所涵盖。To sum up, it should be known that the utility model does eliminate the above-mentioned deficiencies of the prior art, and has practicability, novelty and creativity, and meets the requirements of a utility model patent. However, what is described above is only a preferred embodiment of the present utility model, and is not intended to limit the implementation scope of the present utility model. That is, all equivalent changes and modifications made according to the claims of the utility model are covered by the patent scope of the utility model.
Claims (5)
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| CN2011200974053U CN202012390U (en) | 2011-04-06 | 2011-04-06 | Vortex Exhaust |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104088689A (en) * | 2014-07-08 | 2014-10-08 | 杭州鼎岳空分设备有限公司 | Straight pipe type silencer |
| CN104110296A (en) * | 2014-08-04 | 2014-10-22 | 冷秀英 | Automotive return-pressure-variable tail pipe |
| CN105782559A (en) * | 2014-12-17 | 2016-07-20 | 新疆鑫域森源机械设备有限公司 | Silent valve with microporous runner pipes |
| CN106285885A (en) * | 2016-10-11 | 2017-01-04 | 南宁学院 | A kind of pressurized exhaust gas tail pipe based on multiple Venturi tube |
| CN106979051A (en) * | 2017-05-10 | 2017-07-25 | 安徽捷运矿山机械有限公司 | A kind of diesel oil mining machinery exhaust pipe silencer |
| CN111042896A (en) * | 2019-12-18 | 2020-04-21 | 魏志帅 | Tuning silencer for automobile exhaust pipe |
| CN112934873A (en) * | 2021-02-01 | 2021-06-11 | 无锡英普朗科技有限公司 | Air inlet unit |
| CN114909201A (en) * | 2021-02-07 | 2022-08-16 | 广州汽车集团股份有限公司 | Exhaust muffler device and car |
| CN115370447A (en) * | 2022-08-17 | 2022-11-22 | 重庆市璧山区宗辉机械有限公司 | Motorcycle silencer and manufacturing method thereof |
-
2011
- 2011-04-06 CN CN2011200974053U patent/CN202012390U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104088689A (en) * | 2014-07-08 | 2014-10-08 | 杭州鼎岳空分设备有限公司 | Straight pipe type silencer |
| CN104110296A (en) * | 2014-08-04 | 2014-10-22 | 冷秀英 | Automotive return-pressure-variable tail pipe |
| CN105782559A (en) * | 2014-12-17 | 2016-07-20 | 新疆鑫域森源机械设备有限公司 | Silent valve with microporous runner pipes |
| CN106285885A (en) * | 2016-10-11 | 2017-01-04 | 南宁学院 | A kind of pressurized exhaust gas tail pipe based on multiple Venturi tube |
| CN106285885B (en) * | 2016-10-11 | 2019-01-04 | 南宁学院 | A kind of pressurized exhaust gas tail pipe based on multiple Venturi tube |
| CN106979051A (en) * | 2017-05-10 | 2017-07-25 | 安徽捷运矿山机械有限公司 | A kind of diesel oil mining machinery exhaust pipe silencer |
| CN111042896A (en) * | 2019-12-18 | 2020-04-21 | 魏志帅 | Tuning silencer for automobile exhaust pipe |
| CN112934873A (en) * | 2021-02-01 | 2021-06-11 | 无锡英普朗科技有限公司 | Air inlet unit |
| CN114909201A (en) * | 2021-02-07 | 2022-08-16 | 广州汽车集团股份有限公司 | Exhaust muffler device and car |
| CN115370447A (en) * | 2022-08-17 | 2022-11-22 | 重庆市璧山区宗辉机械有限公司 | Motorcycle silencer and manufacturing method thereof |
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