CN201573663U - Composition of large axle load railway bath gondola underframe traction beam - Google Patents

Composition of large axle load railway bath gondola underframe traction beam Download PDF

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Publication number
CN201573663U
CN201573663U CN2009202293181U CN200920229318U CN201573663U CN 201573663 U CN201573663 U CN 201573663U CN 2009202293181 U CN2009202293181 U CN 2009202293181U CN 200920229318 U CN200920229318 U CN 200920229318U CN 201573663 U CN201573663 U CN 201573663U
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open
bathtub
plate
lower cover
draw beam
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景传峰
刘桂军
史春江
胡跃明
刘文亮
汤楚强
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CRRC Yangtze Co Ltd
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CSR Yangtze Co Ltd
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    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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Abstract

本实用新型涉及铁路敞车的底架,具体地指一种大轴重铁路浴盆敞车底架牵引梁组成,可根据受力情况合理选取牵引梁断面尺寸、便于结构等强度设计。它包括安装在敞车底架上的牵引梁、安装在牵引梁中部的心盘座和上心盘、以及安装在牵引梁一端的冲击座。所述牵引梁由一块上盖板、一块下盖板、以及位于上盖板和下盖板之间的两块腹板围合焊接而成。本实用新型中,牵引梁由分立的上盖板、下盖板和腹板构成,可根据车体的具体结构和受力情况设计各组件的高度、厚度等尺寸,以满足实际使用的需要。

Figure 200920229318

The utility model relates to an underframe of a railway gondola car, in particular to a traction beam of the underframe of a large-axle-load railway bath open trolley. The cross-sectional size of the traction beam can be reasonably selected according to the stress situation, and the structure and other strength design can be facilitated. It includes a draw beam installed on the bottom frame of the gondola, a center plate seat and an upper center plate installed in the middle of the draw beam, and an impact seat installed at one end of the draw beam. The traction beam is formed by enclosing and welding an upper cover plate, a lower cover plate, and two webs between the upper cover plate and the lower cover plate. In the utility model, the traction beam is composed of separate upper cover plate, lower cover plate and web plate, and the height, thickness and other dimensions of each component can be designed according to the specific structure of the car body and the stress situation, so as to meet the needs of actual use.

Figure 200920229318

Description

大轴重铁路浴盆敞车底架牵引梁组成 Composition of large axle load railway bath gondola underframe traction beam

技术领域technical field

本实用新型涉及铁路敞车的底架,具体地指一种大轴重铁路浴盆敞车底架牵引梁组成。The utility model relates to an underframe of a railway gondola car, in particular to a large-axle-load railway tub gondola underframe composed of a traction beam.

背景技术Background technique

大轴重铁路货车是我国铁路货车发展的方向,也是世界货车发展的共同趋势。随着轴重的增大,车辆的载重相应增大,车辆运用过程中的纵向冲击力也加大,对车辆底架牵引梁的承载能力提出了更高的要求。国内现有大轴重货车牵引梁均采用铁路货车通用的热轧乙型钢(或者冷弯310帽型钢)加工而成,受规格的限制,它们都无法根据实际的结构受力要求对其断面尺寸进行优化,并且与枕梁等横向梁的上下盖板直接对接,对接处的应力较大,对结构工艺性要求高。另一方面,采用心盘座和直径为358mm的上心盘一体的整体铸钢结构,不能适应大轴重货车上心盘直径为400mm的结构要求,铸钢上心盘易出现裂纹,且不便于维修和更换。Large axle load railway freight wagons are the development direction of my country's railway freight wagons, and it is also a common trend in the development of freight wagons in the world. With the increase of the axle load, the load of the vehicle increases accordingly, and the longitudinal impact force during the operation of the vehicle also increases, which puts forward higher requirements on the carrying capacity of the traction beam of the vehicle chassis. The traction beams of large-axle heavy trucks in China are all processed by hot-rolled B-shaped steel (or cold-formed 310 hat-shaped steel) commonly used in railway freight cars. Due to the limitation of specifications, they cannot adjust the cross-section according to the actual structural stress requirements. The size is optimized, and it is directly connected with the upper and lower cover plates of the horizontal beam such as the corbel beam. The stress at the joint is relatively large, and the requirements for structural manufacturability are high. On the other hand, the overall cast steel structure with the center plate seat and the upper center plate with a diameter of 358 mm cannot meet the structural requirements of the upper center plate with a diameter of 400 mm for large axle load trucks. The cast steel upper center plate is prone to cracks and does not Easy to repair and replace.

发明内容Contents of the invention

本实用新型的目的就是要提供一种可根据受力情况合理选取牵引梁断面尺寸、便于结构等强度设计的大轴重铁路浴盆敞车底架牵引梁组成。The purpose of this utility model is to provide a traction beam composition of a large axle load railway tub gondola underframe that can reasonably select the section size of the traction beam according to the stress situation and facilitate the design of the structure and other strengths.

为实现上述目的,本实用新型提供的一种大轴重铁路浴盆敞车底架牵引梁组成,包括安装在敞车底架上的牵引梁、安装在牵引梁中部的心盘座和上心盘、以及安装在牵引梁一端的冲击座。所述牵引梁由一块上盖板、一块下盖板、以及位于上盖板和下盖板之间的两块腹板围合焊接而成。In order to achieve the above purpose, the utility model provides a drawing beam of a large-axle-load railway tub gondola underframe, including a drawbeam installed on the underframe of the gondola car, a center plate seat and an upper center plate installed in the middle of the draw beam, and Shock mount mounted on one end of the drawbeam. The traction beam is formed by enclosing and welding an upper cover plate, a lower cover plate, and two webs between the upper cover plate and the lower cover plate.

所述上盖板的两侧边设有与敞车底架上的枕梁横向圆弧过渡连接的上盖板翼边。The two sides of the upper cover are provided with upper cover wings which are transitionally connected with the corbels on the bottom frame of the gondola.

所述下盖板的两侧边设有与敞车底架上的枕梁横向圆弧过渡连接的下盖板翼边。The two sides of the lower cover are provided with lower cover wings which are transitionally connected with the corbels on the bottom frame of the gondola.

所述腹板与敞车底架上的浴盆端板连接的一端设有纵向圆弧过渡段。A longitudinal arc transition section is provided at one end of the web connected to the bathtub end plate on the underframe of the gondola.

所述上心盘为锻造件,所述上心盘穿过所述下盖板上的圆形通孔与心盘座过盈配合。The upper center disk is a forged part, and the upper center disk passes through the circular through hole on the lower cover plate and has an interference fit with the center disk seat.

本实用新型的有益效果在于:牵引梁由分立的上盖板、下盖板和腹板构成,可根据车体的具体结构和受力情况设计各组件的高度、厚度等尺寸,以满足实际使用的需要;上盖板翼边和下盖板翼边的设置,使牵引梁与枕梁为圆弧过渡连接,有效减小了连接处的应力集中现象,增加了底架的疲劳寿命;腹板上圆弧过渡段的设置,减少了腹板与浴盆端板的接触面,从而显著减少了传递给浴盆端板的纵向力,避免了对浴盆的冲击;与整体铸件结构的上心盘和心盘座相比,该上心盘单独锻造而成,不仅强度更大,而且安装和更换方便。The beneficial effect of the utility model is that the traction beam is composed of separate upper cover plate, lower cover plate and web plate, and the height, thickness and other dimensions of each component can be designed according to the specific structure of the car body and the stress situation, so as to meet the requirements of actual use. needs; the setting of the wing edge of the upper cover plate and the wing edge of the lower cover plate makes the traction beam and the corbel beam a circular arc transition connection, which effectively reduces the stress concentration phenomenon at the joint and increases the fatigue life of the chassis; the circle on the web The setting of the arc transition section reduces the contact surface between the web and the end plate of the bathtub, thereby significantly reducing the longitudinal force transmitted to the end plate of the bathtub and avoiding the impact on the bathtub; the upper center plate and the center plate seat of the overall casting structure Compared with the upper center disc, which is forged separately, it not only has greater strength, but also is easy to install and replace.

附图说明Description of drawings

图1为一种大轴重铁路浴盆敞车底架牵引梁组成的安装位置立体结构示意图;Fig. 1 is a three-dimensional structure schematic diagram of the installation position of a large axle load railway tub gondola underframe traction beam;

图2为图1所示大轴重铁路浴盆敞车底架牵引梁组成的立体放大结构示意图;Fig. 2 is a three-dimensional enlarged structural schematic diagram of the large axle load railway tub gondola car chassis traction beam shown in Fig. 1;

图3为图2中上盖板、下盖板及腹板组焊后的立体结构示意图;Fig. 3 is a three-dimensional structural schematic diagram of the upper cover plate, the lower cover plate and the web plate assembled and welded in Fig. 2;

图4为图3中上盖板的立体结构示意图;Fig. 4 is a schematic diagram of the three-dimensional structure of the upper cover plate in Fig. 3;

图5为图3中下盖板的立体结构示意图;Fig. 5 is a schematic diagram of the three-dimensional structure of the lower cover plate in Fig. 3;

图6为图3中腹板的立体结构示意图;Fig. 6 is a schematic diagram of the three-dimensional structure of the web in Fig. 3;

图7为图2中心盘座的立体放大结构示意图;Fig. 7 is a three-dimensional enlarged structural schematic diagram of the center disc seat in Fig. 2;

图8为图2中上心盘的立体放大结构示意图;Fig. 8 is a schematic diagram of a three-dimensional enlarged structure of the upper center plate in Fig. 2;

图中,枕梁1,牵引梁2(其中:上盖板2.1、上盖板翼边2.1.1、腹板2.2、过渡段2.2.1、下盖板2.3、下盖板翼边2.3.1),纵向梁3,浴盆4,地板5,侧梁6,端梁7,上心盘8,心盘座9,冲击座10。In the figure, corbel 1, traction beam 2 (among them: upper cover plate 2.1, upper cover plate wing edge 2.1.1, web plate 2.2, transition section 2.2.1, lower cover plate 2.3, lower cover plate wing edge 2.3.1 ), longitudinal beam 3, bathtub 4, floor 5, side beam 6, end beam 7, upper center plate 8, center plate seat 9, impact seat 10.

具体实施方式Detailed ways

以下结合附图和实施例对本实用新型的大轴重铁路浴盆敞车底架牵引梁组成作进一步的详细描述:Below in conjunction with accompanying drawing and embodiment, make further detailed description to the traction beam assembly of large axle load railway bathtub gondola underframe of the present utility model:

图1为采用了本实用新型的大轴重铁路浴盆敞车底架,它主要由四件枕梁1、两件牵引梁组成、十六件纵向梁3、一件浴盆4、两件地板5、四件侧梁6、和四件端梁7相互焊接构成。其中,牵引梁组成的两端分别与浴盆4和端梁7连接,中部与枕梁1和纵向梁3连接。Fig. 1 has adopted the underframe of the large axle load railway bathtub open car of the present utility model, and it mainly is made up of four corbels 1, two traction beams, sixteen longitudinal beams 3, one bathtub 4, two floors 5, Four side beams 6 and four end beams 7 are mutually welded to form. Wherein, the two ends of the traction beam are respectively connected with the bathtub 4 and the end beam 7, and the middle part is connected with the corbel 1 and the longitudinal beam 3.

如图2至图6所示,该牵引梁组成包括一个由一块上盖板2.1、一块下盖板2.3和上盖板2.1与下盖板2.3之间的两块腹板2.2围合、焊接构成的牵引梁2。其中,上盖板2.1的两侧边设有与敞车底架上的枕梁1横向圆弧过渡连接的上盖板翼边2.1.1,下盖板2.3的两侧边亦设有与枕梁1横向圆弧过渡连接的下盖板翼边2.3.1,可有效减小连接处的应力集中现象;在腹板2.2与浴盆4的端板连接的一端设有纵向圆弧过渡段2.2.1,可显著减少传递给浴盆4的端板的纵向力,避免浴盆的损坏。牵引梁2中部安装有上心盘8和心盘座9,牵引梁2一端还安装有冲击座10。As shown in Figures 2 to 6, the traction beam consists of an upper cover plate 2.1, a lower cover plate 2.3, and two webs 2.2 between the upper cover plate 2.1 and the lower cover plate 2.3, which are enclosed and welded. The drawbeam 2. Among them, the two sides of the upper cover 2.1 are provided with the upper cover wing 2.1.1 which is transitionally connected with the corbel 1 on the gondola chassis, and the two sides of the lower cover 2.3 are also provided with the corbel 1. 1 The wing edge 2.3.1 of the lower cover plate connected by the transverse circular arc transition can effectively reduce the stress concentration phenomenon at the joint; a longitudinal circular arc transition section 2.2.1 is provided at the end where the web 2.2 connects with the end plate of the bathtub 4 , can significantly reduce the longitudinal force transmitted to the end plate of the bathtub 4, and avoid damage to the bathtub. An upper center disc 8 and a center disc seat 9 are installed in the middle part of the draw beam 2 , and an impact seat 10 is also installed at one end of the draw beam 2 .

如图7和图8所示,心盘座9为一整体铸件,它固定安装于牵引梁2的中部内。上心盘8为一锻造件,它穿过下盖板2.3的通孔、与心盘座9的底端过盈配合,并焊接在下盖板2.3上。As shown in FIGS. 7 and 8 , the center disc seat 9 is an integral casting, which is fixedly installed in the middle part of the draw beam 2 . The upper center plate 8 is a forged part, which passes through the through hole of the lower cover plate 2.3, has an interference fit with the bottom end of the center plate seat 9, and is welded on the lower cover plate 2.3.

Claims (9)

1. the heavy railway bathtub of a macro-axis open-top car underframe draw beam is formed, comprise the draw beam (2) that is installed on the open-top car underframe, be installed in the center filler (9) and the body center plate (8) at draw beam (2) middle part and the striker (10) that is installed in draw beam (2) one ends, it is characterized in that: described draw beam (2) by a upper cover plate (2.1), a lower cover (2.3) and be positioned at upper cover plate (2.1) and lower cover (2.3) between two blocks of webs (2.2) surround and be welded.
2. the heavy railway bathtub of macro-axis according to claim 1 open-top car underframe draw beam is formed, and it is characterized in that: the dual-side of described upper cover plate (2.1) be provided with the open-top car underframe on the horizontal arc transition bonded assembly upper cover plate wing limit (2.1.1) of sleeper beam (1).
3. the heavy railway bathtub of macro-axis according to claim 1 and 2 open-top car underframe draw beam is formed, and it is characterized in that: the dual-side of described lower cover (2.3) be provided with the open-top car underframe on the horizontal arc transition bonded assembly lower cover wing limit (2.3.1) of sleeper beam (1).
4. the heavy railway bathtub of macro-axis according to claim 1 and 2 open-top car underframe draw beam is formed, and it is characterized in that: bathtub (4) end plate bonded assembly one end on described web (2.2) and the open-top car underframe is provided with vertical arc transition section (2.2.1).
5. the heavy railway bathtub of macro-axis according to claim 3 open-top car underframe draw beam is formed, and it is characterized in that: bathtub (4) end plate bonded assembly one end on described web (2.2) and the open-top car underframe is provided with vertical arc transition section (2.2.1).
6. the heavy railway bathtub of macro-axis according to claim 1 and 2 open-top car underframe draw beam is formed, it is characterized in that: described body center plate (8) is a Forging Parts, and described body center plate (8) passes manhole and center filler (9) interference fit on the described lower cover (2.3).
7. the heavy railway bathtub of macro-axis according to claim 3 open-top car underframe draw beam is formed, and it is characterized in that: described body center plate (8) is a Forging Parts, and described body center plate (8) passes manhole and center filler (9) interference fit on the described lower cover (2.3).
8. the heavy railway bathtub of macro-axis according to claim 4 open-top car underframe draw beam is formed, and it is characterized in that: described body center plate (8) is a Forging Parts, and described body center plate (8) passes manhole and center filler (9) interference fit on the described lower cover (2.3).
9. the heavy railway bathtub of macro-axis according to claim 5 open-top car underframe draw beam is formed, and it is characterized in that: described body center plate (8) is a Forging Parts, and described body center plate (8) passes manhole and center filler (9) interference fit on the described lower cover (2.3).
CN2009202293181U 2009-10-30 2009-10-30 Composition of large axle load railway bath gondola underframe traction beam Expired - Lifetime CN201573663U (en)

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102133693A (en) * 2010-12-14 2011-07-27 南车南京浦镇车辆有限公司 Chassis up-mounted mould based end traction bolster positioning method
CN102167051A (en) * 2011-03-07 2011-08-31 南车长江车辆有限公司 Chassis of railway bathtub open wagon
CN102530008A (en) * 2010-12-09 2012-07-04 南车青岛四方机车车辆股份有限公司 Traction beam for railway vehicles
CN103170754A (en) * 2013-04-03 2013-06-26 齐齐哈尔鑫拓金属铆焊有限责任公司 Railway box van dragging beam assembling welding process
CN103538598A (en) * 2012-07-11 2014-01-29 西安轨道交通装备有限责任公司 Heavy load tank truck traction beam structure
CN103978987A (en) * 2014-05-15 2014-08-13 唐山轨道客车有限责任公司 Towing beam and rail vehicle
CN107600097A (en) * 2017-10-20 2018-01-19 中车山东机车车辆有限公司 A light-weight railway funnel wagon underframe and method
CN109823357A (en) * 2019-03-04 2019-05-31 中车长江车辆有限公司 A railway gondola and its bottom support structure
CN111252104A (en) * 2020-01-21 2020-06-09 中车山东机车车辆有限公司 Traction beam of railway piggyback transport vehicle
CN112224229A (en) * 2020-10-31 2021-01-15 中车眉山车辆有限公司 An equal-strength traction beam cover suitable for two gauges
CN112977493A (en) * 2021-02-26 2021-06-18 中车齐齐哈尔车辆有限公司 Center sill assembly and vehicle with same

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102530008B (en) * 2010-12-09 2015-08-19 南车青岛四方机车车辆股份有限公司 Rail vehicle traction beam
CN102530008A (en) * 2010-12-09 2012-07-04 南车青岛四方机车车辆股份有限公司 Traction beam for railway vehicles
CN102133693A (en) * 2010-12-14 2011-07-27 南车南京浦镇车辆有限公司 Chassis up-mounted mould based end traction bolster positioning method
CN102167051A (en) * 2011-03-07 2011-08-31 南车长江车辆有限公司 Chassis of railway bathtub open wagon
CN103538598A (en) * 2012-07-11 2014-01-29 西安轨道交通装备有限责任公司 Heavy load tank truck traction beam structure
CN103170754A (en) * 2013-04-03 2013-06-26 齐齐哈尔鑫拓金属铆焊有限责任公司 Railway box van dragging beam assembling welding process
CN103978987A (en) * 2014-05-15 2014-08-13 唐山轨道客车有限责任公司 Towing beam and rail vehicle
CN107600097A (en) * 2017-10-20 2018-01-19 中车山东机车车辆有限公司 A light-weight railway funnel wagon underframe and method
CN107600097B (en) * 2017-10-20 2024-02-13 中车山东机车车辆有限公司 Light railway hopper wagon underframe and method
CN109823357A (en) * 2019-03-04 2019-05-31 中车长江车辆有限公司 A railway gondola and its bottom support structure
CN111252104A (en) * 2020-01-21 2020-06-09 中车山东机车车辆有限公司 Traction beam of railway piggyback transport vehicle
CN112224229A (en) * 2020-10-31 2021-01-15 中车眉山车辆有限公司 An equal-strength traction beam cover suitable for two gauges
CN112224229B (en) * 2020-10-31 2025-04-11 中车眉山车辆有限公司 A traction beam cover with equal strength suitable for two track gauges
CN112977493A (en) * 2021-02-26 2021-06-18 中车齐齐哈尔车辆有限公司 Center sill assembly and vehicle with same

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