CN119460655B - A fully automatic koji turning device for koji fermentation - Google Patents
A fully automatic koji turning device for koji fermentationInfo
- Publication number
- CN119460655B CN119460655B CN202411654614.1A CN202411654614A CN119460655B CN 119460655 B CN119460655 B CN 119460655B CN 202411654614 A CN202411654614 A CN 202411654614A CN 119460655 B CN119460655 B CN 119460655B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/902—Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12G—WINE; PREPARATION THEREOF; ALCOHOLIC BEVERAGES; PREPARATION OF ALCOHOLIC BEVERAGES NOT PROVIDED FOR IN SUBCLASSES C12C OR C12H
- C12G3/00—Preparation of other alcoholic beverages
- C12G3/02—Preparation of other alcoholic beverages by fermentation
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- Organic Chemistry (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biochemistry (AREA)
- Bioinformatics & Cheminformatics (AREA)
- General Engineering & Computer Science (AREA)
- General Health & Medical Sciences (AREA)
- Genetics & Genomics (AREA)
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- Wood Science & Technology (AREA)
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- Apparatus Associated With Microorganisms And Enzymes (AREA)
Abstract
The invention relates to a full-automatic koji turning device, which belongs to the technical field of koji fermentation and comprises a box body, wherein a plurality of universal wheels capable of freely rotating are fixed at the bottom of the box body, a stabilizing plate is fixed between the top wall and the bottom wall of an inner cavity of the box body, a limiting plate with the other end fixed with the stabilizing plate is fixed on the right side wall of the inner cavity of the box body, a turning mechanism capable of efficiently turning koji is arranged on the inner left wall of the box body, and a lifting assembly capable of stably changing the height is arranged on the left side of the stabilizing plate on the bottom wall of the box body. This full-automatic distiller's yeast fermentation is with turning over bent device, a plurality of output components on the tilting mechanism can export power simultaneously to control a plurality of grabbing parts simultaneous operation, two lock dead structures of reverse installation simultaneously can realize just can realizing pressing from both sides tight and the upset to the bent piece by controlling the rotation of driving motor two directions, have further improved the bent efficiency of turning over, and the lift is stable and has taken into account portability simultaneously.
Description
Technical Field
The invention relates to the technical field of distiller's yeast fermentation, in particular to a full-automatic distiller's yeast overturning device for distiller's yeast fermentation.
Background
The distiller's yeast has very high requirements on humidity and temperature in the fermentation process, along with the increasing demand on the distiller's yeast quality, the distiller's yeast adopts goods shelf form multilayer intensive storage to conveniently control the humiture, effectively improve production efficiency, reduce manufacturing cost, in order to let the microorganism on the distiller's yeast piece better reproduce, still need regularly upset distiller's yeast piece in the storage process, generally the turning over is the manual work and overturns, but the manual work turns over and overturns and wastes time and energy, consequently, along with the development of white spirit trade, turn over a bent device and also take place.
For example, china patent (bulletin number: CN 117163652A) discloses a yeast turning robot and a yeast turning system, wherein the yeast turning robot is arranged on a walking track in a yeast room and can walk in Qu Fang along the walking track, the yeast turning robot comprises a rack and a clamping part, an X-axis track is arranged on the rack, a Y-axis track is arranged on the X-axis track in a sliding manner, the clamping part is movably arranged on the Y-axis track, the clamping part comprises a mounting seat and a clamp, the mounting seat can vertically move up and down relative to the Y-axis track, the clamp can be horizontally and rotatably arranged on the mounting seat, the clamp is used for clamping and taking a yeast block and driving the yeast block to horizontally turn and vertically turn, the yeast turning robot can be suitable for clamping and turning the yeast block in the traditional white spirit brewing industry, automatic yeast turning operation is realized, and a custom yeast frame is not required to be used in the yeast turning operation, so that project investment can be greatly reduced, and external factors are effectively reduced.
However, the device is not efficient enough, the robot simply replaces manpower to turn over the yeast, or needs to turn over the yeast materials one by one, and the turning efficiency is not high enough, so the full-automatic yeast turning device for distiller's yeast fermentation is provided to solve the problems.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a full-automatic yeast turning device for distiller's yeast fermentation, which has the advantages of high yeast turning efficiency and the like and solves the problem of insufficient yeast turning efficiency.
The invention provides a full-automatic distiller's yeast fermenting device, which comprises a box body, wherein a plurality of universal wheels capable of freely rotating are fixed at the bottom of the box body, a stabilizing plate is fixed between the top wall and the bottom wall of an inner cavity of the box body, a limiting plate with the other end fixed with the stabilizing plate is fixed on the right side wall of the inner cavity of the box body, a turnover mechanism capable of efficiently turning distiller's yeast is arranged on the inner left wall of the box body, and a lifting assembly capable of stably changing the height is arranged on the left side of the stabilizing plate on the bottom wall of the box body;
The turnover mechanism comprises a driving motor fixed with the left side wall of the inner cavity of the box body, a speed reducer is fixed at the bottom of the inner cavity of the box body and positioned on the right side of the driving motor, the input end of the speed reducer is fixed with the output shaft of the driving motor, the output shaft of the speed reducer is fixedly provided with a driving shaft which is rotationally connected with a stabilizing plate through a bearing, the right wall in the box body is rotationally connected with two driven shafts which penetrate through the stabilizing plate through the bearing, the outer surface of the driving shaft is fixedly provided with a driving gear, the inner side of each driven shaft is fixedly provided with a driven gear meshed with the driving gear, the two driven gears are respectively meshed with the outer top and the inner bottom of the driving gear, the outer surfaces of the driven shafts are respectively connected with racks in a threaded manner, one side of each rack opposite to the other is fixedly provided with a limiting block which is respectively extended into the top wall of the box body and the limiting plate, and the rear side wall of the inner cavity of the box body is provided with a plurality of output assemblies, and the front side of each output assembly is provided with a grabbing part which penetrates through the front side wall of the box body;
The lifting assembly comprises an oil tank fixed with the bottom wall in the tank body, a liquid pump fixed with the bottom wall in the tank body is fixedly communicated with the left side of the oil tank, two output pipes fixedly communicated with the bottom wall in the tank body are respectively fixedly communicated with the front side and the rear side of the liquid pump, four hydraulic cylinders are fixedly communicated with the bottom of the tank body, pistons are movably connected to the inner side of each hydraulic cylinder, and a push rod penetrating through the bottom wall of each hydraulic cylinder is fixedly arranged at the bottom of each piston;
each output assembly comprises an output rod rotationally connected with the rear side wall of the box body through a bearing, and a pinion meshed with the two racks is fixed on the outer surface of the output rod;
Each grabbing part comprises a transmission rod fixed with the front end of the output rod, the outer surface of the transmission rod is movably connected with a turnover cylinder penetrating through the front side wall of the box body, the outer surface of the transmission rod and the outer surface of the turnover cylinder are respectively fixed with locking structures which are respectively positioned at the inner side of the turnover cylinder and penetrate through the front side wall of the box body, and the front surface of the turnover cylinder is fixedly communicated with a protective shell;
Each turning cylinder is provided with a transmission hole, a limit hole and a communication hole, the transmission holes are communicated with the limit holes, the limit holes are communicated with the communication holes, each transmission rod penetrates through the transmission holes and extends into the limit holes, each grabbing part further comprises a limit cylinder which is fixed with the front face of the transmission rod and is movably connected with the side wall of the limit hole, the front face of each limit cylinder is fixedly provided with a communication rod which penetrates through the communication holes and extends into the protective shell, the front face of each communication rod is fixedly provided with a drive bevel gear, the top and the bottom of an inner cavity of the protective shell are rotatably connected with threaded rods through bearings, one side of each threaded rod, which is opposite, is fixedly provided with a driven bevel gear meshed with the drive bevel gear, the outer surfaces of the two threaded rods are fixedly provided with external threads, the outer surfaces of the two threaded rods are in the same screwing direction, and the outer surfaces of the two threaded rods are in threaded connection with clamping jaws which penetrate through the front side wall of the protective shell;
Every locking structure comprises shell, four elastic steel sheets, four articulated shafts, four pawls and ratchet, a plurality of stabilizing holes have been seted up to the preceding lateral wall of box, every all be equipped with the auto-lock subassembly on the portion of snatching, every the auto-lock subassembly comprises two locking structures that the mounting direction is opposite, two the shell is fixed with firm hole inside wall and spacing hole inside wall respectively, two the ratchet is fixed with the surface of transfer line and turnover drum respectively, four the articulated shafts are all fixed with the diapire of shell inner chamber mutually, every all articulated with the pawl that the ratchet surface offsets on the articulated shafts, the inside wall of shell is fixed with four elastic steel sheets with pawl looks butt.
Further, the limiting grooves are formed in the inner top wall of the box body and the top of the limiting plate, the limiting blocks are movably connected with the two limiting grooves respectively, two stabilizing holes are formed in the stabilizing plate, and the driven shafts penetrate through the stabilizing holes and are connected with the side walls of the stabilizing holes in a rotating mode through bearings.
Further, an annular meshing groove is formed in the left side of the driving gear, a plurality of internal teeth are fixed on the side wall of the meshing groove, a plurality of external teeth are fixed on the outer side of the driving gear, the driving gear is respectively meshed with two driven gears through the internal teeth and the external teeth, and the pitch circle diameter of the driven gears which are externally meshed with the driving gear is larger than that of the driven gears which are internally meshed with the driving gear.
Further, the rear side of every clamping jaw all is fixed with the steady block that offsets with the back wall of protective housing inner chamber, every the opposite side of clamping jaw all is fixed with a plurality of damping spring, and a plurality of damping spring's opposite side all is fixed with the stabilizer plate.
Further, four input holes which are respectively communicated with the four output pipes are formed in the bottom wall of the box body, and the other ends of the four input holes are respectively communicated with the hydraulic cylinder.
Further, four reflux holes communicated with the hydraulic cylinder are formed in the bottom of the box body, the four reflux holes are communicated with each other, handrails are fixed on the left side and the right side of the box body, and a standby battery is fixed on the left side wall of the inner cavity of the box body and above the driving motor.
Compared with the prior art, the technical scheme of the application has the following beneficial effects:
1. This full-automatic distiller's yeast fermentation is with turning over bent device, a plurality of output components on the tilting mechanism can export power simultaneously to control a plurality of grabbing parts simultaneous operation, two lock dead structures of reverse installation simultaneously can realize just can realizing pressing from both sides tight and the upset to the bent piece by controlling the rotation of driving motor two directions, have further improved the bent efficiency of turning over.
2. This full-automatic distiller's yeast fermentation is with turning over bent device, lifting unit can realize altitude mixture control fast to can guarantee that four push rods possess higher synchronism, promote the whole stable rising or decline of device.
3. This full-automatic distiller's yeast fermentation is with turning over bent device, the device cooperatees through universal wheel, lifting unit and pull ring, can effectively improve the holistic portability of device, when not using, can easily pull out the device room.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a diagram showing the connection relationship between a driving gear and a driven gear according to the present invention;
FIG. 3 is a schematic view of the structure of the gripping part of the present invention;
FIG. 4 is a perspective view of the locking structure of the present invention;
FIG. 5 is a perspective view of the jaw of the present invention in connection with a threaded rod;
FIG. 6 is a perspective view of the connection between the wine yeast frame and the positioning rod.
In the figure, a box body 1, a universal wheel 2, a stabilizing plate 3, a limiting plate 4, a turnover mechanism 5, a driving motor 501, a speed reducer 502, a driving shaft 503, a driven shaft 504, a driving gear 505, a driven gear 506, a rack 507, a limiting block 508, an output component 509, an output rod 5091, a pinion 5092, a grabbing part 510, a transmission rod 5101, a turnover cylinder 5102, a locking structure 5103, a limiting cylinder 5104, a communication rod 5105, a protective shell 5106, a threaded rod 5107, a driving bevel gear 5108, a clamping jaw 5109, a lifting component 6, an oil tank 601, a communicating pipe 602, a liquid pump 603, an output pipe 604, a hydraulic cylinder 605, a piston 606, a push rod 607, a bent wine rack 7 and a positioning rod 8 are arranged.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 5, a full-automatic distiller's yeast fermenting device in this embodiment includes a box 1, the bottom of box 1 is fixed with a plurality of universal wheels 2 that can free rotation, universal wheels 2 can improve the holistic portability of device, be fixed with firm board 3 between the roof and the diapire of box 1 inner chamber, the right side wall of box 1 inner chamber is fixed with the limiting plate 4 that the other end is fixed mutually with firm board 3, the interior left wall of box 1 is equipped with the tilting mechanism 5 that can carry out high-efficient upset to distiller's yeast, the left side that just is located firm board 3 of diapire in box 1 is equipped with stable lifting unit 6 that changes the height.
In addition, tilting mechanism 5 includes the driving motor 501 fixed mutually with the left side wall of box 1 inner chamber, the bottom of box 1 inner chamber just is located driving motor 501's right side and is fixed with reduction gear 502, reduction gear 502 can improve the moment of output through reducing the rotational speed, help driving motor 501 drive a plurality of curved blocks smoothly and overturn and press from both sides tightly, the input of reduction gear 502 is fixed mutually with driving motor 501's output shaft, the output shaft of reduction gear 502 is fixed with the driving shaft 503 that passes through the bearing rotation with firm board 3 to be connected with, the right side wall is connected with two driven shafts 504 that run through firm board 3 through the bearing rotation in the box 1, firm board 3 can provide stable holding power for driving shaft 503 and two driven shafts 504, guarantee that the device is smooth steady operation, the surface of driving shaft 503 is fixed with driving gear 505, the inboard of every driven shaft 504 all is fixed with the driven gear 506 that meshes with driving gear 505, two driven gears 506 are respectively with the outer top and the interior bottom of driving gear 505, the mode of inside and outside meshing can guarantee that two driven gears 506 rotate the opposite directions, the surface of two driven gears 504 is connected with rack 507, two driven shaft 506 are equipped with rack 509, two opposite side wall drive two opposite side wall of the box 1 and two opposite side wall of the box 1 are equipped with two opposite side wall of the motion block assembly 510, the opposite side wall of two driven shaft 1 and two opposite side wall assembly of the opposite side wall of the box 1 are equipped with opposite side wall of two opposite side wall drive shaft assembly 510, the opposite side wall of the two opposite side wall body 510 to each side wall of the box 1 to move respectively, the side wall of the box body is equipped with opposite side wall 510 to extend.
It is to be further noted that, the limiting groove has all been seted up at the interior roof of box 1 and the top of limiting plate 4, and two stopper 508 are respectively with two limiting grooves looks swing joint, and the limiting groove can be spacing to stopper 508, further guarantees that two racks 507 remove smoothly, has seted up two firm holes on the firm board 3, and two driven shafts 504 all run through firm hole and rotate with the lateral wall of firm hole through the bearing and be connected, and the bearing can help two driven shafts 504 more stable rotations.
It can be known that an annular meshing groove is formed on the left side of the driving gear 505, a plurality of internal teeth are fixed on the side wall of the meshing groove, the internal teeth on the meshing groove can be meshed with one driven gear 506, a plurality of external teeth are fixed on the outer side of the driving gear 505, the driving gear 505 is respectively meshed with two driven gears 506 through the internal teeth and the external teeth, the internal and external meshing can ensure that the rotation directions on the two driven gears 506 are opposite, the pitch circle diameter of the driven gear 506 externally meshed with the driving gear 505 is larger than that of the driven gear 506 internally meshed with the driving gear 505, and the pitch circle diameter of the external meshing of the driving gear 505 is necessarily larger than that of the internal meshing due to the fact that one driving gear 505 drives the two driven gears 506 to rotate, so that the two driven gears 506 have the same angular velocity, and therefore, the two driven gears 506 need different pitch circle diameters.
Further, each output assembly 509 includes an output rod 5091 rotatably connected to a rear side wall of the box 1 through a bearing, a pinion 5092 meshed with two racks 507 is fixed to an outer surface of the output rod 5091, the two racks 507 drive the plurality of pinions 5092 to further realize simultaneous overturning of a plurality of curved blocks, overturning efficiency is improved, each grabbing portion 510 includes a transmission rod 5101 fixed to a front end of the output rod 5091, an overturning cylinder 5102 penetrating through a front side wall of the box 1 is movably connected to an outer surface of the transmission rod 5101, locking structures 5103 located on an inner side of the overturning cylinder 5102 and penetrating through a front side wall of the box 1 are fixed to an outer surface of the transmission rod 5101, and two moving effects can be realized in two rotation output directions by means of reverse installation of the two locking structures 5103, and a protective shell 5106 is fixedly connected to a front surface of the overturning cylinder 5102.
In addition, all offered the transmission hole on every upset section of thick bamboo 5102, spacing hole and intercommunicating pore, the transmission hole is linked together with spacing hole, spacing hole is linked together with the intercommunicating pore can help the smooth transmission of power, every transmission pole 5101 all runs through the transmission hole and extends to spacing downthehole, every snatch portion 510 still all includes the spacing section of thick bamboo 5104 that is fixed mutually and is connected with the lateral wall of spacing hole with transmission pole 5101, spacing section of thick bamboo 5104 cooperatees with spacing hole can improve the stability of snatch portion 510, the front of every spacing section of thick bamboo 5104 all is fixed with the intercommunication pole 5105 that runs through the intercommunicating pore and extend to in the protective housing 5106, the front of intercommunication pole 5105 is fixed with driving bevel gear 5108, top and the bottom of protective housing 5106 inner chamber all are connected with threaded rod 5107 through the bearing rotation, two driven bevel gears of driving bevel gear 8 drive two relative one side of threaded rod 5108, and two driven bevel gears rotate, and two driven bevel gears's rotation directions are opposite, two driven bevel gears's outer surfaces are all fixed with two opposite threaded rods 5107, two opposite side surfaces have opposite screw thread 5109 to each other opposite to each other, two opposite threaded shafts 5109 move opposite to opposite side, and two opposite threaded shafts 5109 move opposite to opposite side opposite to each other opposite threaded shafts 5109.
It should be further noted that, each locking structure 5103 is composed of a housing, four elastic steel sheets, four hinge shafts, four pawls and a ratchet, the stability of power transmission and the stability of the overall stress of the locking structure 5103 can be improved by the four elastic steel sheets, the four hinge shafts and the four pawls, the front side wall of the box body 1 is provided with a plurality of stable holes, each grabbing part 510 is provided with a self-locking assembly, each self-locking assembly is composed of two locking structures 5103 with opposite installation directions, the installation directions of the two locking structures 5103 are opposite, the power can be smoothly transmitted no matter what rotation direction the transmission rod 5101 inputs, the two housings are respectively fixed with the inner side walls of the stable holes and the inner side walls of the limit holes, the two ratchet is respectively fixed with the outer surfaces of the transmission rod 5101 and the turnover cylinder 5102, the ratchet is of an existing structure and is widely used for a bicycle and the like, the four hinge shafts are respectively fixed with the bottom wall of the inner cavity of the housing, each hinge shaft is abutted with the outer surface of the ratchet, the ratchet is abutted against the ratchet, when the ratchet rotates along the ratchet, the ratchet is abutted against the rotation direction of the corresponding to the corresponding ratchet, the four pawls can be abutted against the inner side walls of the housing, and the ratchet can be abutted against the elastic steel sheet and the ratchet smoothly and the ratchet is abutted against the ratchet to the outer side of the ratchet.
It can be appreciated that the rear side of each clamping jaw 5109 is fixed with a stabilizing block which abuts against the rear wall of the inner cavity of the protective shell 5106, a plurality of damping springs are fixed on the opposite side of each clamping jaw 5109, stabilizing plates are fixed on the opposite sides of the damping springs, and the damping springs are of an existing structure.
In this embodiment, here damping spring is auxiliary structure, and main clamping still relies on the removal of clamping jaw 5109 to realize, and damping spring can compensate the gap of clamp, can effectively protect the bent piece simultaneously.
Referring to fig. 1 again, in order to ensure stable operation of the device, in this embodiment, the lifting assembly 6 includes an oil tank 601 fixed to the inner bottom wall of the tank 1, the oil tank 601 can provide necessary hydraulic oil for the lifting assembly 6, a liquid pump 603 fixed to the inner bottom wall of the tank 1 is fixedly connected to the left side of the oil tank 601, two output pipes 604 fixedly connected to the inner bottom wall of the tank 1 are fixedly connected to the front and rear sides of the liquid pump 603, four hydraulic cylinders 605 are fixedly connected to the bottom of the tank 1, pistons 606 are movably connected to the inner side of each hydraulic cylinder 605, the pistons 606 can improve overall tightness, push rods 607 penetrating through the bottom wall of the hydraulic cylinders 605 are fixed to the bottom of each piston 606, and the pistons 606 move to push the push rods 607.
In addition, four input holes which are respectively communicated with four output pipes 604 are formed in the bottom wall of the box body 1, the other ends of the four input holes are respectively communicated with the hydraulic cylinder 605, the input holes can smoothly transmit hydraulic oil into the hydraulic cylinder 605, four backflow holes which are communicated with the hydraulic cylinder 605 are formed in the bottom of the box body 1, the four backflow holes are mutually communicated, the backflow holes are used for balancing the pressure in each hydraulic cylinder 605, the stability of the device is guaranteed, the height adjustment is carried out, handrails are fixed on the left side and the right side of the box body 1, portability can be provided by the handrails, a standby battery is fixed on the left side wall of the inner cavity of the box body 1 and above the driving motor 501, and the standby battery can be used for guaranteeing that the device can smoothly run even if no power source or power failure exists in a room.
In this embodiment, the bending efficiency can be effectively improved through height adjustment and automatic clamping and turning, and the power output is simultaneously carried out through a plurality of pinions 5092, so that the bending block is turned at the same time, and the bending efficiency is further improved.
Referring to fig. 6, in order to improve the convenience of the whole use, a plurality of groups of wine yeast frames 7 are fixed on the ground in this embodiment, a layer of wood board is laid on the wine yeast frames 7, the wood board can prevent the yeast blocks from contacting with the wine yeast frames 7, the fermentation quality of the yeast blocks is ensured, a plurality of yeast blocks are placed on each layer of wine yeast frames 7, and a plurality of positioning rods 8 are fixed on the top of each wine yeast frame 7 and are respectively positioned on two sides of each wine yeast block.
In this embodiment, the locating lever 8 on the distiller's yeast frame 7 can make things convenient for the staff to place distiller's yeast to suitable time fast to guarantee that the device can be smooth with distiller's yeast clamp and upset, further improve whole efficiency of turning over the song.
It is to be noted that, the device convenient to use can draw the device to other positions when not using and place, has practiced thrift the space to turn over curved efficient when using, no matter place the distiller's yeast or turn over distiller's yeast and all very convenient, and can carry out mechanized repetitive work through writing in advance, further improve and turn over curved efficiency.
The control mode of the invention is controlled by the controller, the control circuit of the controller can be realized by simple programming of the person skilled in the art, the power supply provided by the storage battery also belongs to the common knowledge in the art, and the invention is mainly used for protecting mechanical devices, so the invention does not explain the control mode and circuit connection in detail.
The working principle of the embodiment is as follows:
Before using, the staff holds the handrail, then reversely starts the lifting assembly 6, the liquid pump 603 sucks out the hydraulic oil in the hydraulic cylinder 605, the piston 606 is driven by the push rod 607 to move upwards, the height is reduced, the universal wheel 2 is ensured to be in smooth contact with the ground, and the device is pushed to be opposite to the curved block.
The driving motor 501 is started to output power to the speed reducer 502, the speed reducer 502 reduces the rotation speed to increase the moment, then the power is output to the driving gear 505 on the driving shaft 503 to rotate, the two driven gears 506 are further driven to rotate towards opposite directions, the two driven shafts 504 are driven to rotate reversely, the two racks 507 move towards opposite directions under the cooperation of the two limiting blocks 508, the pinion 5092 is driven to rotate, and the power is output by the output rod 5091.
When the rack 507 at the upper part moves right and the rack 507 at the lower part moves left, the locking structure 5103 fixed with the outer surface of the transmission rod 5101 is locked, the locking structure 5103 fixed with the outer surface of the overturning cylinder 5102 is unlocked, and the power of the output rod 5091 sequentially passes through the transmission rod 5101, the overturning cylinder 5102 and the protective shell 5106, so that the clamping jaw 5109 is driven to rotate, and after the clamping jaw 5109 rotates, the device is pushed in the curved block direction until the clamping jaw 5109 is positioned at two sides of the curved block.
When the lifting assembly 6 is used, the liquid pump 603 sucks hydraulic oil in the oil tank 601 into the hydraulic cylinder 605, the piston 606 is driven to move so as to drive the push rod 607 to move, the backflow hole can balance the pressure difference in the four hydraulic cylinders 605, the lifting of the device is further guaranteed, the device is enabled to be stable, then the driving motor 501 is reversely started, the rack 507 positioned above is enabled to move leftwards, the rack 507 positioned below is enabled to move rightwards, at the moment, the locking structure 5103 fixed with the outer surface of the transmission rod 5101 can be unlocked, the locking structure 5103 fixed with the outer surface of the turnover cylinder 5102 can be locked, power is transmitted to the driving bevel gear 5108 through the transmission rod 5091, the transmission rod 5101, the limiting cylinder 5104 and the communication rod 5105, and the driving bevel gear 5108 is driven to rotate so as to further drive the two threaded rods 5107 to rotate, and at the moment, the two threaded rods 5109 move towards opposite directions under the cooperation of the threaded rods 5107 and the stabilizing block, the curved block is clamped, and the lifting assembly 6 is enabled to improve the height.
Then, the driving motor 501 is started to drive the rack 507 located above to move to the right, when the rack 507 located below moves to the left, the locking structure 5103 fixed with the outer surface of the transmission rod 5101 is locked, the locking structure 5103 fixed with the outer surface of the overturning cylinder 5102 is unlocked, the power of the output rod 5091 sequentially passes through the transmission rod 5101, the overturning cylinder 5102 and the protective shell 5106, so that the clamping jaw 5109 is driven to rotate, overturning of a curved block is realized, and the lifting assembly 6 is controlled to reduce the height after overturning is completed, so that distiller's yeast is placed in place.
When the crank block is turned over, the driving motor 501 is reversely started to drive the rack 507 at the upper part to move leftwards, the rack 507 at the lower part to move rightwards, at the moment, the locking structure 5103 fixed with the outer surface of the transmission rod 5101 is unlocked, the locking structure 5103 fixed with the outer surface of the turning cylinder 5102 is locked, power is transmitted to the driving bevel gear 5108 through the transmission rod 5101, the limiting cylinder 5104 and the communicating rod 5105 by the output rod 5091 to drive the two driven bevel gears to rotate, but because the two threaded rods 5107 are turned over, the two threaded rods 5107 mutually turn to the position, the rotating direction of the original driving bevel gear 5108 is not changed, at the moment, the rotating directions of the two threaded rods 5107 are opposite to the original rotating directions, the clamping jaw 5109 can be smoothly driven to be released, then the lifting assembly 6 is reversely started, the device height is driven, the universal wheel 2 is contacted with the ground, and the pushing device moves to the next group of distiller's yeast, and the process is repeated.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises an element.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made hereto without departing from the spirit and principles of the present invention.
Claims (6)
1. The utility model provides a full-automatic distiller's yeast fermentation is with turning over bent device, includes box (1), its characterized in that the bottom of box (1) is fixed with a plurality of universal wheels (2) that can freely rotate, be fixed with firm board (3) between roof and the diapire of box (1) inner chamber, the right side wall of box (1) inner chamber is fixed with limiting plate (4) that the other end is fixed with firm board (3), the interior left wall of box (1) is equipped with tilting mechanism (5) that can carry out high-efficient upset to distiller's yeast, the left side that just is located firm board (3) of bottom wall in box (1) is equipped with lifting unit (6) of stable change height;
The turnover mechanism (5) comprises a driving motor (501) fixed with the left side wall of the inner cavity of the box body (1), a speed reducer (502) is fixed at the bottom of the inner cavity of the box body (1) and positioned on the right side of the driving motor (501), the input end of the speed reducer (502) is fixed with the output shaft of the driving motor (501), the output shaft of the speed reducer (502) is fixedly provided with a driving shaft (503) rotationally connected with a stabilizing plate (3) through a bearing, the right side wall in the box body (1) is rotationally connected with two driven shafts (504) penetrating through the stabilizing plate (3) through the bearing, the outer surface of the driving shaft (503) is fixedly provided with a driving gear (505), the inner side of each driven shaft (504) is fixedly provided with a driven gear (506) meshed with the driving gear (505), the outer top and the inner bottom of each driven gear (506) are respectively meshed with the driving gear (505), the outer surfaces of the two driven gears (504) are respectively connected with racks (507) in a threaded manner, one side of each rack (507) back to the box body (508) is respectively extended to the inner side wall (509) of the inner cavity (1) and the inner side wall (509) of the inner cavity (1), the front surface of each output assembly (509) is provided with a grabbing part (510) penetrating through the front side wall of the box body (1);
The lifting assembly (6) comprises an oil tank (601) fixed with the inner bottom wall of the box body (1), a liquid pump (603) fixed with the inner bottom wall of the box body (1) is fixedly communicated with the left side of the oil tank (601), two output pipes (604) fixedly communicated with the inner bottom wall of the box body (1) are fixedly communicated with the front side and the rear side of the liquid pump (603), four hydraulic cylinders (605) are fixedly communicated with the bottom of the box body (1), pistons (606) are movably connected to the inner side of each hydraulic cylinder (605), and push rods (607) penetrating through the bottom wall of the hydraulic cylinders (605) are fixedly arranged at the bottom of each piston (606);
Each output assembly (509) comprises an output rod (5091) rotatably connected with the rear side wall of the box body (1) through a bearing, and a pinion (5092) meshed with two racks (507) is fixed on the outer surface of the output rod (5091);
each grabbing part (510) comprises a transmission rod (5101) fixed with the front end of the output rod (5091), the outer surface of the transmission rod (5101) is movably connected with a turnover cylinder (5102) penetrating through the front side wall of the box body (1), the outer surface of the transmission rod (5101) and the outer surface of the turnover cylinder (5102) are respectively fixed with a locking structure (5103) which is respectively positioned at the inner side of the turnover cylinder (5102) and penetrates through the front side wall of the box body (1), and the front surface of the turnover cylinder (5102) is fixedly communicated with a protective shell (5106);
Each overturning barrel (5102) is provided with a transmission hole, a limit hole and a communication hole, the transmission hole is communicated with the limit hole, the limit hole is communicated with the communication hole, each transmission rod (5101) penetrates through the transmission hole and extends into the limit hole, each grabbing part (510) further comprises a limit barrel (5104) which is fixed with the front side of the transmission rod (5101) and is movably connected with the side wall of the limit hole, each limit barrel (5104) is fixedly provided with a communication rod (5105) which penetrates through the communication hole and extends into a protective shell (5106), the front side of the communication rod (5105) is fixedly provided with a driving bevel gear (5108), the top and the bottom of an inner cavity of the protective shell (5106) are rotatably connected with threaded rods (5107) through bearings, one side opposite to the driving bevel gear (5108) is fixedly provided with driven bevel gears meshed with the threaded rods (5107), the outer surfaces of the two driven bevel gears (5107) are fixedly provided with external threads, the two external threads are identical in screwing directions, and the two outer surfaces of the threaded rods (5109) are connected with the front side walls of the protective shell (5109);
Every dead structure of lock (5103) by shell, four elastic steel sheets, four articulated shafts, four pawls and ratchet constitute, a plurality of stabilizing holes have been seted up to the preceding lateral wall of box (1), every all be equipped with the auto-lock subassembly on grabbing portion (510), every the auto-lock subassembly is by two opposite dead structure of lock (5103) of installation direction are constituteed, two the shell is fixed with firm hole inside wall and spacing hole inside wall respectively, two the ratchet is fixed with the surface of transfer line (5101) and upset section of thick bamboo (5102) respectively, and four the articulated shafts are all fixed with the diapire of shell inner chamber mutually, every all articulated with the pawl looks articulated of ratchet surface looks offset on the articulated shaft, the inside wall of shell is fixed with four elastic steel sheets and pawl looks butt.
2. The full-automatic distiller's yeast fermenting device of claim 1, wherein the inner top wall of the box body (1) and the top of the limiting plate (4) are provided with limiting grooves, two limiting blocks (508) are respectively and movably connected with the two limiting grooves, the stabilizing plate (3) is provided with two stabilizing holes, and two driven shafts (504) penetrate through the stabilizing holes and are rotatably connected with the side walls of the stabilizing holes through bearings.
3. The full-automatic distiller's yeast fermenting device of claim 1, wherein the left side of the driving gear (505) is provided with a circular meshing groove, a plurality of internal teeth are fixed on the side wall of the meshing groove, a plurality of external teeth are fixed on the outer side of the driving gear (505), the driving gear (505) is respectively meshed with two driven gears (506) through the internal teeth and the external teeth, and the pitch diameter of the driven gears (506) meshed with the driving gear (505) is larger than that of the driven gears (506) meshed with the driving gear (505).
4. The full-automatic distiller's yeast fermenting device of claim 1, wherein a stabilizing block which is propped against the rear wall of the inner cavity of the protective shell (5106) is fixed on the rear side of each clamping jaw (5109), a plurality of damping springs are fixed on the opposite side of each clamping jaw (5109), and a stabilizing plate is fixed on the opposite side of each damping spring.
5. The full-automatic distiller's yeast fermenting device of claim 1, wherein four input holes communicated with four output pipes (604) are formed in the bottom wall of the box body (1), and the other ends of the four input holes are communicated with a hydraulic cylinder (605).
6. The full-automatic distiller's yeast fermenting device of claim 1, wherein four reflux holes communicated with a hydraulic cylinder (605) are formed in the bottom of the box body (1), the four reflux holes are communicated with each other, handrails are fixed on the left side and the right side of the box body (1), and a standby battery is fixed on the left side wall of an inner cavity of the box body (1) and above a driving motor (501).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202411654614.1A CN119460655B (en) | 2024-11-19 | 2024-11-19 | A fully automatic koji turning device for koji fermentation |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202411654614.1A CN119460655B (en) | 2024-11-19 | 2024-11-19 | A fully automatic koji turning device for koji fermentation |
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| CN119460655B true CN119460655B (en) | 2025-10-10 |
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| CN209777645U (en) * | 2019-03-19 | 2019-12-13 | 益阳市格林电子元件有限公司 | Cover plate turnover device for capacitor machining |
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| CN112938384B (en) * | 2021-03-22 | 2021-11-23 | 苏州冠鸿智能装备有限公司 | Crank block steering-transition conveying all-in-one machine, working method and application |
| CN113321149A (en) * | 2021-06-02 | 2021-08-31 | 深圳嘉恒丰盛贸易有限公司 | Distiller's yeast equipment of turning over |
| CN220056748U (en) * | 2023-06-13 | 2023-11-21 | 泸州市润达机械设备有限公司 | Automatic turn-over device for distiller's yeast production |
| CN221940414U (en) * | 2024-02-29 | 2024-11-01 | 金奥博机器人(成都)有限公司 | Turning clamp for distiller's yeast fermentation |
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| CN118684003B (en) * | 2024-08-23 | 2024-10-29 | 湖北天永智能装备有限公司 | A high-temperature koji block production and conveying system for liquor brewing |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104843610A (en) * | 2015-05-18 | 2015-08-19 | 宁波海迈克动力科技有限公司 | Electric yeast stirring forklift used in brewing yeast making industry |
| CN104911063A (en) * | 2015-06-23 | 2015-09-16 | 安徽安庆市金徽酒业有限公司 | Blowing-type distiller grain spreading, airing and cooling equipment |
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