CN118894179A - An electronic control system based on a new type of reaction wheel self-balancing two-wheel new energy electric vehicle - Google Patents
An electronic control system based on a new type of reaction wheel self-balancing two-wheel new energy electric vehicle Download PDFInfo
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- CN118894179A CN118894179A CN202411308529.XA CN202411308529A CN118894179A CN 118894179 A CN118894179 A CN 118894179A CN 202411308529 A CN202411308529 A CN 202411308529A CN 118894179 A CN118894179 A CN 118894179A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62K—CYCLES; CYCLE FRAMES; CYCLE STEERING DEVICES; RIDER-OPERATED TERMINAL CONTROLS SPECIALLY ADAPTED FOR CYCLES; CYCLE AXLE SUSPENSIONS; CYCLE SIDE-CARS, FORECARS, OR THE LIKE
- B62K11/00—Motorcycles, engine-assisted cycles or motor scooters with one or two wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62J—CYCLE SADDLES OR SEATS; AUXILIARY DEVICES OR ACCESSORIES SPECIALLY ADAPTED TO CYCLES AND NOT OTHERWISE PROVIDED FOR, e.g. ARTICLE CARRIERS OR CYCLE PROTECTORS
- B62J15/00—Mud-guards for wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62J—CYCLE SADDLES OR SEATS; AUXILIARY DEVICES OR ACCESSORIES SPECIALLY ADAPTED TO CYCLES AND NOT OTHERWISE PROVIDED FOR, e.g. ARTICLE CARRIERS OR CYCLE PROTECTORS
- B62J50/00—Arrangements specially adapted for use on cycles not provided for in main groups B62J1/00 - B62J45/00
- B62J50/15—Cleaning devices
- B62J50/16—Cleaning devices for cleaning parts of the cycle, e.g. windscreen wipers
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Abstract
Description
技术领域Technical Field
本发明涉及两轮自平衡技术领域,尤其涉及一种基于新型反作用轮自平衡双轮新能源电动车的电控系统。The present invention relates to the technical field of two-wheel self-balancing technology, and in particular to an electric control system based on a novel reaction wheel self-balancing two-wheel new energy electric vehicle.
背景技术Background Art
新型反作用轮自平衡双轮新能源电动车是由新型反作用轮平衡控制结构、主控制器、姿态检测装置、供电装置、后轮驱动行走装置、行走控制器、车轴、车轮、车把和车架构成的,是用来控制电动车反作用轮自平衡的设备,在日常生活中较为常见。The new reaction wheel self-balancing two-wheel new energy electric vehicle is composed of a new reaction wheel balance control structure, a main controller, a posture detection device, a power supply device, a rear wheel drive running device, a running controller, an axle, wheels, handlebars and a frame. It is a device used to control the self-balancing of the reaction wheel of the electric vehicle and is more common in daily life.
现有自平衡策略有控制车把转向、控制力矩陀螺、重心转移、反作用轮以及复合控制。控制车把转向原理为改变车体前轮的旋转角,以控制车体的平衡,此方案只可在车辆行驶中实现平衡。控制力矩陀螺方案基于陀螺效应,改变角动量方向以产生进动力矩来改变车体的问题倾角从而恢复平衡,但此方案需要两个电机,其中高速电机需要长时间保持高速旋转,噪音和能耗较大。重心转移方案通过改变车体重心,通过改变重心转移模块,使车体的重心保持在车轮与地面的接触线之上,以此来维持平衡,但此方案中重心转移模块所占的工作空间较大,难以在小型车辆上实现。反作用轮方案基于角动量守恒原理实现,其能耗、噪声较小,且能在车辆低速和静止条件下平衡,但受限于飞轮体积,电机性能,车体重量,无法做到在较大重量的车体上实现平衡。Existing self-balancing strategies include control handlebar steering, control torque gyro, center of gravity transfer, reaction wheel and compound control. The principle of control handlebar steering is to change the rotation angle of the front wheel of the vehicle to control the balance of the vehicle. This solution can only achieve balance when the vehicle is moving. The control torque gyro solution is based on the gyro effect, changing the direction of angular momentum to generate a precession torque to change the problematic tilt angle of the vehicle to restore balance, but this solution requires two motors, of which the high-speed motor needs to maintain high-speed rotation for a long time, and the noise and energy consumption are large. The center of gravity transfer solution changes the center of gravity of the vehicle body and changes the center of gravity transfer module to keep the center of gravity of the vehicle body above the contact line between the wheel and the ground to maintain balance, but the center of gravity transfer module in this solution occupies a large working space and is difficult to implement on small vehicles. The reaction wheel solution is based on the principle of conservation of angular momentum. It has low energy consumption and noise, and can balance under low speed and static conditions of the vehicle. However, it is limited by the volume of the flywheel, the performance of the motor, and the weight of the vehicle body, and cannot achieve balance on a heavy vehicle body.
目前自平衡技术成为新能源两轮车驾驶领域的研究热点,自平衡装置的恢复力矩、平衡稳定性以及能耗是衡量自平衡装置的重要指标。在现有自平衡控制技术中存在恢复力矩小,装置尺寸大,噪声大,能耗表现差等劣势。在反作用轮自平衡控制策略中,其原理主要是利用电机带动飞轮旋转产生反作用力来维持车体平衡,该方案虽然可以在静止状态下实现自平衡,能耗相较于控制力矩陀螺方案更低且噪声小,但现有反作用轮平衡方案提供的恢复力矩较小,难以平衡较大重量的车体。反作用轮产生的恢复力矩和飞轮的转动惯量以及电机加速性能成正比,如果要产生足够的恢复力矩,就需要较大转动惯量的飞轮,占据较大空间,同时也要要求电机有足够的加速性能来带动飞轮,这两项成为反作用轮进一步发展的阻碍。At present, self-balancing technology has become a research hotspot in the field of new energy two-wheeled vehicle driving. The restoring torque, balance stability and energy consumption of the self-balancing device are important indicators for measuring the self-balancing device. In the existing self-balancing control technology, there are disadvantages such as small restoring torque, large device size, high noise and poor energy consumption performance. In the reaction wheel self-balancing control strategy, its principle is mainly to use the motor to drive the flywheel to rotate to generate a reaction force to maintain the balance of the vehicle body. Although this scheme can achieve self-balancing in a static state, the energy consumption is lower than that of the control torque gyro scheme and the noise is low, but the restoring torque provided by the existing reaction wheel balancing scheme is small, and it is difficult to balance a heavy vehicle body. The restoring torque generated by the reaction wheel is proportional to the rotational inertia of the flywheel and the acceleration performance of the motor. If enough restoring torque is to be generated, a flywheel with a large rotational inertia is required, which occupies a large space. At the same time, the motor must also have sufficient acceleration performance to drive the flywheel. These two items have become obstacles to the further development of the reaction wheel.
发明内容Summary of the invention
本发明的目的是为了解决现有技术中存在的缺点,而提出的一种基于新型反作用轮自平衡双轮新能源电动车的电控系统。The purpose of the present invention is to solve the shortcomings of the prior art and to propose an electric control system based on a novel reaction wheel self-balancing two-wheel new energy electric vehicle.
为了实现上述目的,本发明采用了如下技术方案:一种基于新型反作用轮自平衡双轮新能源电动车的电控系统,包括车架和新型反作用轮平衡控制结构、车体横梁放置平台、轮毂电机、电机内定子、外转子、车体辐条、DC-DC稳压模块、主控板和姿态传感器,所述车架的内部固定连接有供电装置,所述车架的上端固定连接有车把,所述车架的两端均固定连接有车轴,所述车轴的圆弧面转动连接有车轮,所述车架的内部安装有主控制器,所述车架的内部安装有行走控制器,所述车架的内部安装有姿态检测装置,所述车架的内部安装有后轮驱动行走装置,所述车架的内部设有新型反作用轮平衡控制结构。In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an electronic control system based on a novel reaction wheel self-balancing two-wheel new energy electric vehicle, comprising a frame and a novel reaction wheel balance control structure, a body cross beam placement platform, a hub motor, an inner stator of the motor, an outer rotor, a body spoke, a DC-DC voltage stabilizing module, a main control board and a posture sensor, wherein a power supply device is fixedly connected inside the frame, a handlebar is fixedly connected to the upper end of the frame, both ends of the frame are fixedly connected to an axle, the arc surface of the axle is rotatably connected to a wheel, a main controller is installed inside the frame, a walking controller is installed inside the frame, a posture detection device is installed inside the frame, a rear-wheel drive walking device is installed inside the frame, and a novel reaction wheel balance control structure is arranged inside the frame.
优选的,所述姿态检测装置安装于车体横梁放置平台,所述姿态检测装置与车体横梁放置平台为水平放置。Preferably, the posture detection device is installed on a vehicle body cross beam placement platform, and the posture detection device and the vehicle body cross beam placement platform are placed horizontally.
采用该优选方案,达到了用于测量电动车的平衡变量及车体运动变量并回传给主控制器,平衡变量包括车体横滚角,横滚角速度,车体运动变量包括车体前进速度以及车体偏航角。By adopting this preferred solution, the balance variables and body motion variables of the electric vehicle are measured and transmitted back to the main controller. The balance variables include the body roll angle and roll angular velocity, and the body motion variables include the body forward speed and the body yaw angle.
优选的,所述反作用轮平衡控制结构包括平衡装置固定架,所述平衡装置固定架与车架固定连接,所述平衡装置固定架靠近姿态检测装置的一端固定连接有编码安装架,所述编码安装架的内部安装有编码器,所述编码安装架远离平衡装置固定架的一端安装有无刷平衡电机,所述无刷平衡电机的输出端安装有金属飞轮及配重块。Preferably, the reaction wheel balance control structure includes a balancing device fixing frame, the balancing device fixing frame is fixedly connected to the vehicle frame, an encoding mounting frame is fixedly connected to one end of the balancing device fixing frame close to the posture detection device, an encoder is installed inside the encoding mounting frame, a brushless balancing motor is installed at one end of the encoding mounting frame away from the balancing device fixing frame, and a metal flywheel and a counterweight are installed at the output end of the brushless balancing motor.
采用该优选方案,达到了无刷平衡电机外转子和金属飞轮通过螺丝进行连接,无刷平衡电机和平衡装置固定架之间安装有编码器,可测量电机转速,整个平衡装置通过固定架安装在车体横梁下方。三个平衡装置采用串联式布局。每个飞轮有多个配重块,配重块通过螺丝和金属飞轮连接,可根据需求改变飞轮配重块的数量。By adopting this preferred solution, the outer rotor of the brushless balancing motor and the metal flywheel are connected by screws, an encoder is installed between the brushless balancing motor and the balancing device fixing frame to measure the motor speed, and the entire balancing device is installed under the crossbeam of the vehicle body through the fixing frame. The three balancing devices are arranged in series. Each flywheel has multiple counterweights, which are connected to the metal flywheel by screws, and the number of flywheel counterweights can be changed according to needs.
优选的,所述后轮驱动行走装置由无刷轮毂电机驱动,所述轮毂电机嵌入车体后轮,所述电机内定子与车轴固定,所述外转子和车体辐条固定。Preferably, the rear-wheel drive running device is driven by a brushless hub motor, the hub motor is embedded in the rear wheel of the vehicle body, the inner stator of the motor is fixed to the axle, and the outer rotor is fixed to the spokes of the vehicle body.
采用该优选方案,达到了轮毂电机由驱动线与安装在车把上的行走驱动系统连接从而控制车体行走的效果。By adopting this preferred solution, the hub motor is connected to the travel drive system installed on the handlebars through the drive line, thereby controlling the travel of the vehicle body.
优选的,所述供电装置采用两节蓄电池串联给无刷轮毂电机、无刷平衡电机供电,所述供电装置同时通过DC-DC稳压模块降压给主控板、姿态传感器和编码器供电。Preferably, the power supply device uses two batteries connected in series to supply power to the brushless hub motor and the brushless balancing motor, and the power supply device simultaneously steps down the voltage through a DC-DC voltage regulator module to supply power to the main control board, the attitude sensor and the encoder.
优选的,所述车轴的圆弧面设有防护结构,所述防护结构包括卡环,所述卡环与车轴转动连接,所述卡环的圆弧面卡接有两个连接环,两个所述连接环相互靠近的一侧滑动连接有两个滑块,所述滑块的两侧均固定连接有两个卡条,所述卡条与连接环相卡接,所述卡环的圆弧面固定连接有连接杆,所述连接杆远离连接环的一端固定连接有限位块,所述限位块远离连接杆的一侧固定连接有挡板,所述挡板安装在车架上。Preferably, the arc surface of the axle is provided with a protective structure, and the protective structure includes a clamping ring, which is rotatably connected to the axle, and the arc surface of the clamping ring is clamped with two connecting rings, and the two connecting rings are slidingly connected with two sliders on the side close to each other, and two clamping strips are fixedly connected on both sides of the sliders, and the clamping strips are clamped with the connecting rings, and the arc surface of the clamping ring is fixedly connected with a connecting rod, and the end of the connecting rod away from the connecting ring is fixedly connected to a limiting block, and the side of the limiting block away from the connecting rod is fixedly connected with a baffle, and the baffle is mounted on the frame.
采用该优选方案,达到了在需要对挡板进行安装时,拉动连接环进行移动,连接环带动连接杆进行移动,连接杆带动限位块进行移动,限位块带动挡板进行移动,然后将两个连接环对齐安装到卡环上,在安装在卡环上后,拉动滑块进行移动,滑块带动卡条进行移动,然后将滑块与连接环对齐,将滑块插入两个连接环中,然后卡条与连接环进行卡接固定,然后再将挡板安装在车架上。By adopting this preferred scheme, when the baffle needs to be installed, the connecting ring is pulled to move, the connecting ring drives the connecting rod to move, the connecting rod drives the limit block to move, the limit block drives the baffle to move, and then the two connecting rings are aligned and installed on the clamping ring. After installation on the clamping ring, the slider is pulled to move, the slider drives the clamping strip to move, and then the slider is aligned with the connecting ring, the slider is inserted into the two connecting rings, and then the clamping strip and the connecting ring are clamped and fixed, and then the baffle is installed on the frame.
优选的,所述连接环的内部固定连接有两个限位杆,所述限位杆与滑块滑动连接。Preferably, two limiting rods are fixedly connected inside the connecting ring, and the limiting rods are slidably connected to the sliding block.
采用该优选方案,达到了限位杆可以对滑块进行限位,避免滑块在进行移动时发生偏移,提高了滑块滑动的稳定性。By adopting this preferred solution, the limiting rod can limit the slider, thereby preventing the slider from deviating when moving, and improving the sliding stability of the slider.
优选的,所述滑块与连接环相互靠近的一侧均固定连接有磁块,所述磁块的截面呈矩形。Preferably, a magnetic block is fixedly connected to one side of the sliding block and the connecting ring that are close to each other, and the cross section of the magnetic block is rectangular.
采用该优选方案,达到了在滑块和卡条对两个连接条进行连接时,磁块与磁块进行吸附固定,避免在两个连接环进行连接时发生滑动。By adopting this preferred solution, when the slider and the clamping strip connect the two connecting strips, the magnetic blocks are adsorbed and fixed to each other, thereby avoiding sliding when the two connecting rings are connected.
优选的,所述挡板的一侧设有清理结构,所述清理结构包括圆弧轨,所述圆弧轨与挡板固定连接,所述圆弧轨的一端固定连接有连接轨,所述圆弧轨的内壁滑动连接有螺杆,所述螺杆与连接轨滑动连接,螺杆靠近挡板的一端固定连接有固定块,所述固定块靠近挡板的一侧固定连接有刮板,所述螺杆的圆弧面螺纹连接有螺纹环,所述螺纹环的圆弧面固定连接有防护套,所述防护套的圆弧面开设有若干个槽口。Preferably, a cleaning structure is provided on one side of the baffle, and the cleaning structure includes an arc rail, the arc rail is fixedly connected to the baffle, one end of the arc rail is fixedly connected to a connecting rail, the inner wall of the arc rail is slidably connected to a screw, the screw is slidably connected to the connecting rail, one end of the screw close to the baffle is fixedly connected to a fixed block, a side of the fixed block close to the baffle is fixedly connected to a scraper, the arc surface of the screw is threadedly connected to a threaded ring, the arc surface of the threaded ring is fixedly connected to a protective sleeve, and the arc surface of the protective sleeve is provided with a plurality of notches.
采用该优选方案,达到了在需要对挡板的内部进行清理时,握住防护套,然后转动螺纹环进行松动,松动后拉动螺杆进行移动,螺杆在圆弧轨的内壁进行滑动,螺杆带动固定块进行移动,固定块带动刮板进行移动,刮板对挡板进行清理,在清理结束后,拉动螺杆移动到连接轨的内部,然后拧动螺纹环进行固定。By adopting this preferred solution, when it is necessary to clean the inside of the baffle, hold the protective sleeve and then rotate the threaded ring to loosen it. After loosening, pull the screw to move it. The screw slides on the inner wall of the arc rail, the screw drives the fixed block to move, the fixed block drives the scraper to move, the scraper cleans the baffle, and after cleaning, pull the screw to move to the inside of the connecting rail, and then turn the threaded ring to fix it.
优选的,所述螺杆远离固定块的一端固定连接有握把,所述握把位于两个相互靠近连接杆的内部。Preferably, one end of the screw rod away from the fixing block is fixedly connected with a handle, and the handle is located inside two connecting rods close to each other.
与现有技术相比,本发明的优点和积极效果在于,Compared with the prior art, the advantages and positive effects of the present invention are:
1、本发明中,通过设置新型反作用轮平衡控制结构,达到了使用本装置时,三个反作用轮独立控制,可同步协调工作,产生更大的恢复力矩,降低了单个电机的负载,延长使用寿命,解决反作用轮恢复力矩小,所占空间大的问题,同时噪音更轻,能耗更小。三个反作用轮可根据实际使用场景,合理分配任务目标,使其更加灵活,同时增加了系统冗余,降低故障率的效果。1. In the present invention, by setting a new reaction wheel balance control structure, when using the device, the three reaction wheels are independently controlled and can work synchronously and coordinately to generate a larger restoring torque, reduce the load of a single motor, extend the service life, solve the problem of small reaction wheel restoring torque and large space, and at the same time, the noise is lighter and the energy consumption is lower. The three reaction wheels can reasonably allocate task objectives according to the actual use scenario, making it more flexible, while increasing system redundancy and reducing the failure rate.
2、本发明中,通过设置防护结构,达到了可以方便在对新能源电动车进行驾驶时,避免路上残留的污水或者泥浆通过车轮直接溅到衣服上或者驾驶者面部,也可以避免被污水或者泥浆溅到面部后驾驶者视线模糊导致发生交通事故的问题。2. In the present invention, by setting up a protective structure, it is possible to prevent the sewage or mud remaining on the road from being directly splashed onto the clothes or the driver's face through the wheels when driving a new energy electric vehicle, and it is also possible to prevent the driver's vision from being blurred due to being splashed on the face by sewage or mud, resulting in traffic accidents.
3、本发明中,通过设置清理结构,达到了可以方便对挡板进行清理,避免挡板内的淤泥堆积较多,进而容易对新能源电动车的动力系统提升较大负荷的问题。3. In the present invention, by providing a cleaning structure, the baffle can be easily cleaned to avoid the accumulation of sludge in the baffle, which in turn easily increases the load on the power system of the new energy electric vehicle.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明提出一种基于新型反作用轮自平衡双轮新能源电动车的电控系统的立体结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of an electric control system based on a novel reaction wheel self-balancing two-wheel new energy electric vehicle proposed by the present invention;
图2为本发明提出一种基于新型反作用轮自平衡双轮新能源电动车的电控系统图1的部分结构示意图;FIG2 is a partial structural schematic diagram of an electric control system of FIG1 based on a novel reaction wheel self-balancing two-wheel new energy electric vehicle proposed by the present invention;
图3为本发明提出一种基于新型反作用轮自平衡双轮新能源电动车的电控系统图1的侧面结构示意图;FIG3 is a side structural schematic diagram of an electric control system of FIG1 based on a novel reaction wheel self-balancing two-wheel new energy electric vehicle proposed by the present invention;
图4为本发明提出一种基于新型反作用轮自平衡双轮新能源电动车的电控系统图1的局部结构示意图;FIG4 is a partial structural schematic diagram of an electric control system of FIG1 based on a novel reaction wheel self-balancing two-wheel new energy electric vehicle proposed by the present invention;
图5为本发明提出一种基于新型反作用轮自平衡双轮新能源电动车的电控系统的新型反作用轮平衡控制结构;FIG5 is a new reaction wheel balancing control structure of an electric control system based on a new reaction wheel self-balancing two-wheel new energy electric vehicle proposed by the present invention;
图6为本发明提出一种基于新型反作用轮自平衡双轮新能源电动车的电控系统的防护结构示意图;FIG6 is a schematic diagram of a protective structure of an electric control system based on a novel reaction wheel self-balancing two-wheel new energy electric vehicle proposed by the present invention;
图7为本发明提出一种基于新型反作用轮自平衡双轮新能源电动车的电控系统图6的部分结构示意图;FIG7 is a partial structural schematic diagram of FIG6 of an electric control system based on a novel reaction wheel self-balancing two-wheel new energy electric vehicle proposed by the present invention;
图8为本发明提出一种基于新型反作用轮自平衡双轮新能源电动车的电控系统图7的A处放大图;FIG8 is an enlarged view of point A of FIG7 of an electric control system based on a novel reaction wheel self-balancing two-wheel new energy electric vehicle proposed by the present invention;
图9为本发明提出一种基于新型反作用轮自平衡双轮新能源电动车的电控系统的清理结构示意图;FIG9 is a schematic diagram of a cleaning structure of an electric control system based on a novel reaction wheel self-balancing two-wheel new energy electric vehicle proposed by the present invention;
图10为本发明提出一种基于新型反作用轮自平衡双轮新能源电动车的电控系统图9的B处放大图。FIG10 is an enlarged view of point B of FIG9 of an electric control system of a novel reaction wheel self-balancing two-wheel new energy electric vehicle proposed by the present invention.
图例说明:1、行走控制器;2、姿态检测装置;3、主控制器;4、后轮驱动行走装置;5、新型反作用轮平衡控制结构;51、金属飞轮及配重块;52、无刷平衡电机;53、编码安装架;54、平衡装置固定架;55、编码器;6、供电装置;7、车轴;8、车轮;9、车把;10、防护结构;101、限位块;102、连接杆;103、卡环;104、挡板;105、连接环;106、滑块;107、磁块;108、限位杆;109、卡条;11、清理结构;111、圆弧轨;112、固定块;113、连接轨;114、握把;115、螺纹环;116、刮板;117、螺杆;118、防护套;119、槽口;12、车架。Legend: 1. Travel controller; 2. Posture detection device; 3. Main controller; 4. Rear-wheel drive travel device; 5. New reaction wheel balance control structure; 51. Metal flywheel and counterweight; 52. Brushless balancing motor; 53. Encoder mounting frame; 54. Balancing device fixing frame; 55. Encoder; 6. Power supply device; 7. Axle; 8. Wheel; 9. Handlebar; 10. Protective structure; 101. Limit block; 102. Connecting rod; 103. Clamp ring; 104. Baffle; 105. Connecting ring; 106. Slider; 107. Magnetic block; 108. Limit rod; 109. Clamp strip; 11. Cleaning structure; 111. Circular rail; 112. Fixing block; 113. Connecting rail; 114. Handle; 115. Threaded ring; 116. Scraper; 117. Screw; 118. Protective cover; 119. Notch; 12. Frame.
具体实施方式DETAILED DESCRIPTION
为了能够更清楚地理解本发明的上述目的、特征和优点,下面结合附图和实施例对本发明做进一步说明。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是,本发明还可以采用不同于在此描述的其他方式来实施,因此,本发明并不限于下面公开说明书的具体实施例的限制。In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
实施例1,如图1-10所示,本发明提供了一种基于新型反作用轮自平衡双轮新能源电动车的电控系统,包括车架12和新型反作用轮平衡控制结构5,车架12的内部固定连接有供电装置6、车体横梁放置平台、轮毂电机、电机内定子、外转子、车体辐条、DC-DC稳压模块、主控板和姿态传感器,车架12的上端固定连接有车把9,车架12的两端均固定连接有车轴7,车轴7的圆弧面转动连接有车轮8,车架12的内部安装有主控制器3,车架12的内部安装有行走控制器1,车架12的内部安装有姿态检测装置,车架12的内部安装有后轮驱动行走装置4,车架12的内部设有新型反作用轮平衡控制结构5,车轴7的圆弧面设有防护结构10,挡板104的一侧设有清理结构11。Embodiment 1, as shown in Figures 1-10, the present invention provides an electronic control system based on a novel reaction wheel self-balancing two-wheel new energy electric vehicle, including a frame 12 and a novel reaction wheel balance control structure 5, the frame 12 is fixedly connected with a power supply device 6, a body cross beam placement platform, a hub motor, a motor internal stator, an external rotor, a body spoke, a DC-DC voltage regulator module, a main control board and a posture sensor, the upper end of the frame 12 is fixedly connected with a handlebar 9, both ends of the frame 12 are fixedly connected with an axle 7, the arc surface of the axle 7 is rotatably connected with a wheel 8, the frame 12 is installed with a main controller 3, the frame 12 is installed with a walking controller 1, the frame 12 is installed with a posture detection device, the frame 12 is installed with a rear-wheel drive walking device 4, the frame 12 is provided with a novel reaction wheel balance control structure 5, the arc surface of the axle 7 is provided with a protective structure 10, and one side of the baffle 104 is provided with a cleaning structure 11.
下面具体说一下其新型反作用轮平衡控制结构5、防护结构10、清理结构11的具体设置和作用。The specific settings and functions of the novel reaction wheel balance control structure 5, the protection structure 10, and the cleaning structure 11 are described in detail below.
如图1和图5所示,姿态检测装置2安装于车体横梁放置平台,姿态检测装置2与车体横梁放置平台为水平放置用于测量电动车的平衡变量及车体运动变量并回传给主控制器3,平衡变量包括车体横滚角,横滚角速度,车体运动变量包括车体前进速度以及车体偏航角,反作用轮平衡控制结构包括平衡装置固定架54,平衡装置固定架54与车架12固定连接,平衡装置固定架54靠近姿态检测装置的一端固定连接有编码安装架53,编码安装架53的内部安装有编码器55,编码安装架53远离平衡装置固定架54的一端安装有无刷平衡电机52,无刷平衡电机52的输出端安装有金属飞轮及配重块51,无刷平衡电机52外转子和金属飞轮通过螺丝进行连接,无刷平衡电机52和平衡装置固定架54之间安装有编码器55,可测量电机转速,整个平衡装置通过固定架安装在车体横梁下方。三个平衡装置采用串联式布局。每个飞轮有多个配重块,配重块通过螺丝和金属飞轮连接,可根据需求改变飞轮配重块的数量,后轮驱动行走装置4由无刷轮毂电机驱动,轮毂电机嵌入车体后轮,电机内定子与车轴7固定,外转子和车体辐条固定,轮毂电机由驱动线与安装在车把9上的行走驱动系统连接从而控制车体行走的效果,供电装置6采用两节蓄电池串联给无刷轮毂电机、无刷平衡电机52供电,供电装置6同时通过DC-DC稳压模块降压给主控板、姿态传感器和编码器55供电。As shown in Figures 1 and 5, the posture detection device 2 is installed on the vehicle body cross beam placement platform. The posture detection device 2 and the vehicle body cross beam placement platform are placed horizontally for measuring the balance variables and vehicle body motion variables of the electric vehicle and transmitting them back to the main controller 3. The balance variables include the vehicle body roll angle and the roll angular velocity. The vehicle body motion variables include the vehicle body forward speed and the vehicle body yaw angle. The reaction wheel balance control structure includes a balancing device fixing frame 54. The balancing device fixing frame 54 is fixedly connected to the frame 12. The balancing device fixing frame 54 is fixedly connected to an encoding mounting frame 53 at one end close to the posture detection device. An encoder 55 is installed inside the encoding mounting frame 53. A brushless balancing motor 52 is installed at one end of the encoding mounting frame 53 away from the balancing device fixing frame 54. A metal flywheel and a counterweight 51 are installed at the output end of the brushless balancing motor 52. The outer rotor of the brushless balancing motor 52 and the metal flywheel are connected by screws. An encoder 55 is installed between the brushless balancing motor 52 and the balancing device fixing frame 54 to measure the motor speed. The entire balancing device is installed under the vehicle body cross beam through the fixing frame. The three balancing devices are arranged in series. Each flywheel has multiple counterweights, which are connected to the metal flywheel by screws. The number of flywheel counterweights can be changed according to demand. The rear-wheel drive running device 4 is driven by a brushless hub motor, which is embedded in the rear wheel of the vehicle body. The stator inside the motor is fixed to the axle 7, and the outer rotor is fixed to the spokes of the vehicle body. The hub motor is connected to the running drive system installed on the handlebar 9 by a driving line to control the running effect of the vehicle body. The power supply device 6 uses two batteries connected in series to power the brushless hub motor and the brushless balancing motor 52. The power supply device 6 also powers the main control board, the attitude sensor and the encoder 55 by stepping down the voltage through the DC-DC voltage regulator module.
其整个新型反作用轮平衡控制结构5达到的效果为,能够减小平衡装置的体积、同时增加恢复力矩,减轻电机负担,实现较大重量车体自平衡。The effect achieved by the entire novel reaction wheel balancing control structure 5 is that it can reduce the volume of the balancing device, increase the restoring torque, reduce the burden on the motor, and achieve self-balancing of a heavy vehicle body.
如图6至图8所示,防护结构10包括卡环103,卡环103与车轴7转动连接,卡环103的圆弧面卡接有两个连接环105,两个连接环105相互靠近的一侧滑动连接有两个滑块106,滑块106的两侧均固定连接有两个卡条109,卡条109与连接环105相卡接,卡环103的圆弧面固定连接有连接杆102,连接杆102远离连接环105的一端固定连接有限位块101,限位块101远离连接杆102的一侧固定连接有挡板104,挡板104安装在车架12上,在需要对挡板104进行安装时,拉动连接环105进行移动,连接环105带动连接杆102进行移动,连接杆102带动限位块101进行移动,限位块101带动挡板104进行移动,然后将两个连接环105对齐安装到卡环103上,在安装在卡环103上后,拉动滑块106进行移动,滑块106带动卡条109进行移动,然后将滑块106与连接环105对齐,将滑块106插入两个连接环105中,然后卡条109与连接环105进行卡接固定,然后再将挡板104安装在车架12上,连接环105的内部固定连接有两个限位杆108,限位杆108与滑块106滑动连接,限位杆108可以对滑块106进行限位,避免滑块106在进行移动时发生偏移,提高了滑块106滑动的稳定性,滑块106与连接环105相互靠近的一侧均固定连接有磁块107,磁块107的截面呈矩形,在滑块106和卡条109对两个连接条进行连接时,磁块107与磁块107进行吸附固定,避免在两个连接环105进行连接时发生滑动。As shown in FIGS. 6 to 8 , the protective structure 10 includes a snap ring 103, which is rotatably connected to the axle 7. The arc surface of the snap ring 103 is snapped with two connecting rings 105. Two sliding blocks 106 are slidably connected to the sides of the two connecting rings 105 that are close to each other. Two clamping strips 109 are fixedly connected to both sides of the sliding block 106. The clamping strips 109 are snapped with the connecting ring 105. The arc surface of the snap ring 103 is fixedly connected with a connecting rod 102, and the connecting rod 102 is away from the connecting ring 105. One end of the limit block 101 is fixedly connected, and the side of the limit block 101 away from the connecting rod 102 is fixedly connected with a baffle 104, and the baffle 104 is installed on the frame 12. When the baffle 104 needs to be installed, the connecting ring 105 is pulled to move, and the connecting ring 105 drives the connecting rod 102 to move, and the connecting rod 102 drives the limit block 101 to move, and the limit block 101 drives the baffle 104 to move, and then the two connecting rings 105 are aligned and installed to the clamping ring 103, after being installed on the snap ring 103, the slider 106 is pulled to move, and the slider 106 drives the clamping strip 109 to move, and then the slider 106 is aligned with the connecting ring 105, the slider 106 is inserted into the two connecting rings 105, and then the clamping strip 109 is clamped and fixed with the connecting ring 105, and then the baffle 104 is installed on the frame 12, and the interior of the connecting ring 105 is fixedly connected with two limit rods 108, and the limit rod 108 is slidably connected to the slider 106, and the limit rod 108 can limit the slider 106 to prevent the slider 106 from deflecting when moving, thereby improving the sliding stability of the slider 106, and the slider 106 and the connecting ring 105 are fixedly connected on one side where the slider 106 and the connecting ring 105 are close to each other. The cross-section of the magnetic block 107 is rectangular, and when the slider 106 and the clamping strip 109 connect the two connecting strips, the magnetic block 107 is adsorbed and fixed to the magnetic block 107 to prevent sliding when the two connecting rings 105 are connected.
其整个防护结构10达到的效果为,可以方便对驾驶者进行防护,避免驾驶者驾驶时被污水或者泥浆直接溅到。The entire protective structure 10 can effectively protect the driver from being directly splashed by sewage or mud while driving.
如图9和图10所示,清理结构11包括圆弧轨111,圆弧轨111与挡板104固定连接,圆弧轨111的一端固定连接有连接轨113,圆弧轨111的内壁滑动连接有螺杆117,螺杆117与连接轨113滑动连接,螺杆117靠近挡板104的一端固定连接有固定块112,固定块112靠近挡板104的一侧固定连接有刮板116,螺杆117的圆弧面螺纹连接有螺纹环115,螺纹环115的圆弧面固定连接有防护套118,防护套118的圆弧面开设有若干个槽口119,在需要对挡板104的内部进行清理时,握住防护套118,然后转动螺纹环115进行松动,松动后拉动螺杆117进行移动,螺杆117在圆弧轨111的内壁进行滑动,螺杆117带动固定块112进行移动,固定块112带动刮板116进行移动,刮板116对挡板104进行清理,在清理结束后,拉动螺杆117移动到连接轨113的内部,然后拧动螺纹环115进行固定,螺杆117远离固定块112的一端固定连接有握把114,握把114位于两个相互靠近连接杆102的内部。As shown in Figures 9 and 10, the cleaning structure 11 includes an arc rail 111, which is fixedly connected to the baffle 104, one end of the arc rail 111 is fixedly connected to a connecting rail 113, the inner wall of the arc rail 111 is slidably connected to a screw 117, the screw 117 is slidably connected to the connecting rail 113, one end of the screw 117 close to the baffle 104 is fixedly connected to a fixed block 112, the side of the fixed block 112 close to the baffle 104 is fixedly connected to a scraper 116, the arc surface of the screw 117 is threadedly connected to a threaded ring 115, the arc surface of the threaded ring 115 is fixedly connected to a protective sleeve 118, and the arc surface of the protective sleeve 118 is provided with a plurality of notches 119. When it is necessary to clean the inside of the baffle 104, hold the protective sleeve 118, then rotate the threaded ring 115 to loosen it, and after loosening, pull the screw 117 to move it, and the screw 117 slides on the inner wall of the arc rail 111, and the screw 117 drives the fixed block 112 to move, and the fixed block 112 drives the scraper 116 to move, and the scraper 116 cleans the baffle 104. After cleaning, pull the screw 117 to move to the inside of the connecting rail 113, and then twist the threaded ring 115 to fix it. The end of the screw 117 away from the fixed block 112 is fixedly connected to the handle 114, and the handle 114 is located inside the two connecting rods 102 that are close to each other.
其整个清理结构11达到的效果为,可以方便地对挡板进行清理,避免内部淤泥堆积较多。The whole cleaning structure 11 has the effect of conveniently cleaning the baffle plate to avoid excessive accumulation of internal sludge.
其整体的工作原理为,1、开启电源总开关,通过上位机来观察电池供电,无刷平衡电机、姿态传感器的信息,在启动之前,先通过按钮来校准传感器,将期望平衡角度发送给主控制器,确定程序中的期望平衡角度,保证每次平衡控制的有效性,通过平衡启动开关开启车体的平衡控制,开启后,主控制器实时读取姿态传感器的数据,包括车体的横滚角角度θ、横滚角角速度ω,读取无刷平衡电机返回的数据,包括电机转速,通过建立的动力学模型来计算出电机所需转速以及加速度,然后控制平衡电机旋转使车体恢复平衡,采用分布式控制架构,采用三个主控板分别控制电机,三个主控板之间通过通信网络来通讯。三个无刷平衡电机协同工作,采用相同的通信协议,以便通信和同步。所有主控板运行相同的控制算法,可以以一致的方式接收传感器数据,并响应输出,增加平衡装置产生的总力矩,同时降低单个电机的负载,延长设备寿命,分布式控制架构提高了系统的灵活性,可以根据需要调整各个电机的工作状态,冗余和容错机制确保在部分系统发生故障时,其他部分仍能继续工作,提高系统的可靠性。The overall working principle is as follows: 1. Turn on the main power switch, and observe the battery power supply, brushless balancing motor, and attitude sensor information through the host computer. Before starting, calibrate the sensor through the button, send the expected balance angle to the main controller, determine the expected balance angle in the program, and ensure the effectiveness of each balance control. Turn on the balance control of the vehicle body through the balance start switch. After turning it on, the main controller reads the data of the attitude sensor in real time, including the roll angle θ and roll angular velocity ω of the vehicle body, and reads the data returned by the brushless balancing motor, including the motor speed. The required motor speed and acceleration are calculated through the established dynamic model, and then the balancing motor is controlled to rotate to restore the balance of the vehicle body. A distributed control architecture is adopted, and three main control boards are used to control the motors respectively. The three main control boards communicate through a communication network. The three brushless balancing motors work together and use the same communication protocol for communication and synchronization. All main control boards run the same control algorithm and can receive sensor data in a consistent manner and respond to outputs, increasing the total torque generated by the balancing device while reducing the load on a single motor and extending the life of the equipment. The distributed control architecture improves the flexibility of the system and can adjust the working status of each motor as needed. Redundancy and fault-tolerant mechanisms ensure that when part of the system fails, other parts can continue to work, improving the reliability of the system.
在需要对挡板104进行安装时,拉动连接环105进行移动,连接环105带动连接杆102进行移动,连接杆102带动限位块101进行移动,限位块101带动挡板104进行移动,然后将两个连接环105对齐安装到卡环103上,在安装在卡环103上后,拉动滑块106进行移动,滑块106带动卡条109进行移动,然后将滑块106与连接环105对齐,将滑块106插入两个连接环105中,然后卡条109与连接环105进行卡接固定,然后再将挡板104安装在车架12上,限位杆108可以对滑块106进行限位,避免滑块106在进行移动时发生偏移,提高了滑块106滑动的稳定性,在滑块106和卡条109对两个连接条进行连接时,磁块107与磁块107进行吸附固定,避免在两个连接环105进行连接时发生滑动。When the baffle 104 needs to be installed, the connecting ring 105 is pulled to move, the connecting ring 105 drives the connecting rod 102 to move, the connecting rod 102 drives the limit block 101 to move, the limit block 101 drives the baffle 104 to move, and then the two connecting rings 105 are aligned and installed on the clamping ring 103. After being installed on the clamping ring 103, the slider 106 is pulled to move, the slider 106 drives the clamping strip 109 to move, and then the slider 106 is aligned with the connecting ring 105, and the slider 106 is inserted into the two connecting rings 105, and then the clamping strip 109 is clamped and fixed with the connecting rings 105, and then the baffle 104 is installed on the frame 12, and the limiting rod 108 can limit the slider 106 to prevent the slider 106 from offset when moving, thereby improving the sliding stability of the slider 106. When the slider 106 and the clamping strip 109 connect the two connecting strips, the magnetic block 107 is adsorbed and fixed with the magnetic block 107 to prevent sliding when the two connecting rings 105 are connected.
在需要对挡板104的内部进行清理时,握住防护套118,然后转动螺纹环115进行松动,松动后拉动螺杆117进行移动,螺杆117在圆弧轨111的内壁进行滑动,螺杆117带动固定块112进行移动,固定块112带动刮板116进行移动,刮板116对挡板104进行清理,在清理结束后,拉动螺杆117移动到连接轨113的内部,然后拧动螺纹环115进行固定When it is necessary to clean the inside of the baffle 104, hold the protective sleeve 118, then rotate the threaded ring 115 to loosen it, and then pull the screw 117 to move it, and the screw 117 slides on the inner wall of the arc rail 111, and the screw 117 drives the fixed block 112 to move, and the fixed block 112 drives the scraper 116 to move, and the scraper 116 cleans the baffle 104. After cleaning, pull the screw 117 to move to the inside of the connecting rail 113, and then screw the threaded ring 115 to fix it.
以上所述,仅是本发明的较佳实施例而已,并非对本发明作其他形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例应用于其他领域,但是凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明技术方案的保护范围。The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims (10)
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