CN117923126B - Capacitor overturning device - Google Patents
Capacitor overturning device Download PDFInfo
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- CN117923126B CN117923126B CN202410334614.7A CN202410334614A CN117923126B CN 117923126 B CN117923126 B CN 117923126B CN 202410334614 A CN202410334614 A CN 202410334614A CN 117923126 B CN117923126 B CN 117923126B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
- B65G2203/0225—Orientation of the article
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
A capacitor overturning device relates to the technical field of capacitor testing and material conveying and comprises a bottom plate, wherein a pushing component is arranged on the bottom plate, a placing mechanism is arranged at the movable end of the pushing component, and overturning mechanisms are respectively arranged at two sides of the placing mechanism. Place the part and can also fix a position the condenser to avoid making the condenser take place the displacement under pushing the promotion of pushing the part, and when still having considered the pin of condenser down when spacing, the stability that the condenser was placed easily leads to the fact the influence, consequently has still carried out reasonable dodging to the pin. The turnover mechanism can clamp the capacitor and can turn the capacitor after clamping so that pins of the capacitor face upwards. The capacitor is adjusted in height or clamped and turned over by the pushing component to provide power, so that the failure rate in the turning operation is reduced, and the testing efficiency of the capacitor is improved.
Description
Technical Field
The invention relates to the technical field of capacitor testing and material conveying, in particular to a capacitor overturning device.
Background
In order to ensure the quality of the capacitor after the production is finished, various performances of the capacitor need to be detected. The capacitor formed by processing the inner core and assembling the inner core and the shell is in an unordered state, and the capacitor is required to be orderly arranged through the vibration feeding hopper in order to automatically test each performance of the capacitor. In the arrangement process, since the pins protruding from the capacitor are shorter, the pins of the capacitor are not easy to face to the same side when the capacitor is arranged through the vibration feeding hopper. When the test is performed, the pins of the capacitor are always oriented to the same side in a turnover mode, and each electrical property of the capacitor is tested by the testing device. At present, when a capacitor is overturned, the capacitor is transferred into the blanking pipe by the feeding hopper, the pins of the capacitor positioned in the blanking pipe are not consistent in orientation, the orientation of the pins of the capacitor positioned at the bottom layer is monitored by the camera when the capacitor is in blanking, when the pins of the capacitor are downward, the capacitor is clamped by the cylinder clamping jaw, then the capacitor is moved out of the lower end of the blanking pipe by the pushing cylinder, then the capacitor is overturned by the rotating cylinder arranged on the cylinder, finally the pins of the capacitor are upward and positioned at the lower end of the blanking pipe, then the clamping of the capacitor is canceled, so that the capacitor enters the conveying device, and then the capacitor is tested. If the pins of the capacitor are upward, the blanking is directly finished. According to the description, the capacitor is turned over by a plurality of air cylinders at present, and in the daily production process, as the number of the air cylinders is increased and the number of times of turning over is increased, part of the air cylinders are easy to break down, so that the whole test line is stopped, and the production of the capacitor is influenced.
Disclosure of Invention
The invention provides a capacitor overturning device, which solves the defects in the prior art, can realize the clamping and overturning operation of a capacitor through a single power driving source, and reduces the failure rate of the capacitor during overturning.
In order to achieve the object of the present invention, the following techniques are proposed:
The utility model provides a condenser turning device, includes the bottom plate, installs the promotion part on the bottom plate, and the expansion end of promotion part is equipped with places the mechanism, and the both sides of placing the mechanism are equipped with tilting mechanism respectively. The placing mechanism is positioned below the blanking pipe, and when the pin of a certain capacitor faces downwards through the camera, the overturning action of the capacitor can be rapidly executed. Placing the mechanism and being used for placing the condenser to can also adjust its height under the promotion of promotion part after placing, in order to conveniently carry out the upset operation of condenser, and place the part and can also fix a position the condenser, so that the condenser takes place the displacement under the promotion of promotion part is avoided, and when still having considered the pin of condenser down when spacing, the stability of placing the condenser is influenced easily, consequently has still carried out reasonable dodging to the pin. The turnover mechanism can clamp the capacitor and can turn the capacitor after clamping so that pins of the capacitor face upwards. The capacitor is adjusted in height or clamped and turned over by the pushing component to provide power, so that the failure rate in the turning operation is reduced, and the testing efficiency of the capacitor is improved.
The pushing component comprises a mounting base which is mounted on a bottom plate, mounting end plates are mounted at two ends of the mounting base, and an air cylinder is mounted between the mounting end plates, wherein the air cylinder can be replaced by an existing automatic mechanical device such as a screw rod, and the driving device is not limited to a driving device which adopts the air cylinder to turn over a capacitor, and a power source which can be provided outside the driving device is only the air cylinder or the screw rod.
The placing mechanism comprises a placing plate arranged at the movable end of the air cylinder, a placing hole is formed in the placing plate, the diameter of the placing hole is always larger than the outer diameter of the capacitor, when the capacitor is fed, the capacitor can be limited and restrained, further, the capacitor can be conveniently transferred, and the stability during transferring is improved, so that the capacitor can be conveniently clamped in the later period. The both sides of placing the board are equipped with a pair of curb plate respectively, and the guide is installed to the lower wall of placing the board, and the lower extreme of guide is equipped with the guide rail, and the guide rail is installed on the bottom plate, and the setting of guide rail and accessory plays spacing guide's effect to the motion of placing the board to still play the effect of supporting to placing the board. The lower extreme of placing the board is equipped with the rotating turret, rotates on the rotating turret and is equipped with the silk cover, and the lower extreme of silk cover is equipped with the gear, and the spiro union has the lead screw in the silk cover, and the upper end of lead screw is equipped with the roof-plate, and the diameter of roof-plate is less than the interval between the condenser pin, through this kind of design mode, when carrying out the jack-up operation of condenser, avoids the pin to be located the roof-plate, and then influences the stability of condenser. The jack-up is worn in placing the hole, has offered the spline groove in the lead screw, wears to be equipped with first spline shaft in the spline groove, and when the silk cover rotated, through the spacing of first spline shaft, can ensure that the lead screw carries out the lift activity. The lower extreme of first integral key shaft is equipped with down the mounting panel, and lower projecting boom is installed to the other end of lower mounting panel, and lower projecting boom's upper end is installed on placing the board, installs first backplate on the bottom plate, and the upper end of first backplate is equipped with interior pushing component, and interior pushing component's inboard is equipped with first rack, and first rack is located one side of gear, and with gear engagement, installs the second backplate on the bottom plate, and the second rack is installed to the inboard upper end of second backplate, and the second rack is located the opposite side of gear, second rack also with gear engagement. When the placing plate drives the capacitor to move forwards, the first rack is contacted with the gear, so that the silk sleeve rotates, and the capacitor is jacked up to a certain height through rotation, so that the clamping and overturning operations of the capacitor are conveniently executed. When the clamped capacitor continues to move forwards, the gear is contacted with the second rack, so that the top disc moves downwards, and the turnover mechanism can conveniently perform turnover operation of the capacitor after the top disc descends.
The turnover mechanism comprises a plurality of connecting columns arranged on a bottom plate, a control part is arranged at the upper end of each connecting column, a concave movable plate is movably arranged on the outer wall of each control part, a vertical hole is formed in each concave movable plate, a movable rod is arranged in each vertical hole in a penetrating mode, and conditions are created for lifting movement of the movable rods by the vertical holes. The inner side end of the movable rod is provided with an inner disc, and the outer side end of the movable rod is provided with an outer disc, so that the limiting effect on the inner and outer movement of the movable rod is achieved. The inner disc is provided with an inner inserting rod, and the inner disc can ensure that the inner inserting rod is arranged on the control part in a penetrating way, so that the movable rod moves at a low position when advancing and moves at a high position when retreating.
The movable rod is sleeved with a vertical sleeve plate, the upper end of the vertical sleeve plate is provided with an L-shaped movable plate, the other end of the L-shaped movable plate is provided with a rotating end plate, the rotating end plate is provided with a pair of rollers, a first guide rod is tangent between the rollers, and the first guide rod can enable the L-shaped movable plate to move inside and outside. And still can adjust the height of gyro wheel through the control part that sets up, when placing the board and driving the condenser and carry out forward motion, can carry out the centre gripping of condenser, and when placing the board and driving the condenser and move backward, can also cancel the centre gripping to the condenser to avoid the condenser to overturn again. The third backplate is installed at the both ends of first guide arm, and the third backplate is installed on the bottom plate, and L shape movable plate upwards extends and is equipped with a pair of vertical spring pin, and vertical spring pin plays the effect of direction to the elevating movement of L shape movable plate. The upper end of the vertical spring pin is sleeved with a second spring, the arrangement of the second spring provides power for the upward movement of the L-shaped movable plate, and when the capacitor moves forwards, the second spring is in a compressed state, and once the capacitor moves backwards, and when the movable rod is provided with a space for upward movement, the L-shaped movable plate moves upwards under the action of the second spring. The vertical spring pin is movably provided with a lifting transverse plate, the lifting transverse plate is located at the lower end of the second spring, two ends of the lifting transverse plate are respectively bent upwards to form end vertical plates, a pair of first guide rods are arranged on the inner walls of the outer end vertical plates, the inner side ends of the first guide rods are sleeved with first guide sleeves, the inner vertical plates are installed at the inner side ends of the first guide sleeves, the inner vertical plates are installed on the side plates, the inner side end vertical plates are sleeved on the first guide sleeves, the first guide sleeves and the first guide rods play a role in guiding the inner and outer movement of the idler wheels so as to ensure the stability of the inner and outer movement and the stability during clamping and clamping canceling. The upper end of interior vertical board rotates and is equipped with the rotating head, and the outside end of rotating head is equipped with the spline housing, and the outside end of spline housing is equipped with spacing end ring, wears to be equipped with the second integral key in the spline housing, and this kind of relation of connection of second integral key and spline housing can make when the spline housing rotates, can drive the second integral key and rotate, and the second integral key can also be along the spline housing inside and outside removal simultaneously to conveniently carry out the centre gripping of condenser and carry out the upset of condenser under the drive of spline housing. The centre gripping arc board is installed to the inboard end of second integral key shaft, and the inner wall shaping of centre gripping arc board has indent arc wall to be provided with the centre gripping pad in the groove, guaranteed the stability to the condenser centre gripping through this kind of mode, and avoid the problem that the condenser dropped when carrying out the upset. The outer end of the second spline shaft is provided with an outer end ring, the inner side of the outer end ring is provided with a third spring, the third spring is positioned between the limiting end ring and the outer end ring, and when the outer end of the second spline shaft loses thrust, the second spline shaft can move outwards under the restoring deformation force provided by the second spline shaft, so that clamping canceling action is completed. The outer side end of the second spline shaft is provided with a push-pull rod, the periphery of the spline housing is provided with a plurality of limit teeth, the spline housing is sleeved with a movable ring, the movable ring is located on the inner side of the limit end ring, the limit teeth penetrate through the movable ring, the movable ring is provided with a movable tube, and the limit teeth are arranged to drive the spline housing to rotate when the movable tube rotates, so that the overturning operation of the capacitor is performed. The movable pipe is provided with a spiral groove, the push-pull rod extends out of the outer side end of the movable pipe, the outer side end of the movable pipe is provided with a rotary inner sleeve, the rotary inner sleeve is sleeved on the push-pull rod, the rotary inner sleeve is provided with a lantern ring in a rotary mode, the upper end of the lantern ring is provided with a concave connecting plate, the lower end of a vertical section, located on the outer side, of the concave connecting plate is provided with a waist-shaped plate, two ends of the waist-shaped plate are respectively provided with limiting wheels in a rotary mode, the periphery of each limiting wheel is provided with an arc-shaped annular groove, a second guide rod is arranged between the limiting wheels, and the arc-shaped annular grooves are arranged to ensure the connection effect between the limiting wheels and the second guide rod. The two ends of the second guide rod are arranged on the third backboard, a pair of second guide rods are arranged on the vertical section of the concave connecting plate, which is positioned on the inner side, and the inner side end of each second guide rod is sleeved with a second guide sleeve so as to guide the inner and outer movement of the concave connecting plate. The inboard end of second guide pin bushing is equipped with the installation inner panel, and the installation inner panel is installed in the upper end of interior vertical board, and the lower extreme of installation inner panel is equipped with overhanging extension board, and the outside end downwardly extending of overhanging extension board has the guide pin, and the guide pin wears in the helicla flute, through the setting of guide pin, when the spill link plate is at the spacing inward movement of direction of second guide arm, can make the movable tube rotate to the rotation through movable tube will drive the rotation of spline housing and second integral key shaft, thereby reaches the purpose to the condenser upset. And when the capacitor is turned over, and the placing plate drives the capacitor to move backwards, the second spline shaft can be rotated to an initial state under the action of the second guide rod, so that the actions of clamping and turning over again are conveniently executed. The outer side end of the push-pull rod is fixedly provided with a pair of limiting rings through pins, a connecting seat is rotationally arranged between the limiting rings, and the connecting seat is arranged at the upper end of an end vertical plate positioned at the outer side.
Further, the limiting cover is installed on the lower wall of the placing plate, the limiting cover is coaxially arranged at the placing hole, the bottom ring is arranged at the lower end of the limiting cover, the limiting cover can limit and restrain the lower end of the capacitor, the capacitor can be supported through the bottom ring, pins on the capacitor can penetrate through the bottom ring when being supported, and therefore stability of the capacitor after being placed is guaranteed.
Further, the inner pushing component comprises a plurality of spring pins penetrating through the upper end of the first backboard, an inner mounting plate is arranged at the inner side end of each spring pin, a first rack is mounted on the inner mounting plate, a first spring is sleeved at the outer side end of each spring pin and located on the outer side of the first backboard, and the first spring can pull the first rack outwards, so that the first rack is not contacted with the gear. The inner side end of the spring pin is provided with an inner push plate, the placing plate is provided with an inner push rod, the lower end of the inner push rod is rotatably provided with an inner push wheel, and the inner push wheel is tangent with two sides of the inner push plate. The inner pushing wheel with fixed position and synchronous movement along with the placing plate can act on the side wall of the inner pushing plate when the inner pushing wheel moves, so that the position of the first rack is controlled, and the meshing relationship between the first rack and the gear is controlled. Specifically, when the placing plate drives the capacitor to move forwards, the capacitor needs to be jacked up, so that the first rack is meshed with the gear, the capacitor is jacked up through rotation of the wire sleeve, and when the capacitor moves in the direction of the blanking pipe after the overturning operation is performed, the second rack and the gear interact, so that the capacitor is jacked up by the jacking disc, and the capacitor is conveniently blanked after the capacitor is jacked up, so that the jacking disc does not need to move downwards, and therefore, when the capacitor moves backwards, the first rack and the gear do not need to be contacted.
The front end of interior push pedal is equipped with interior clamp plate, and the rear end of interior push pedal is equipped with outer push pedal, and interior clamp plate and the tip of outer push pedal are the button head column structure to avoid interior clamp plate and outer push pedal to be the plane and influence the motion of placing the board, thereby embody and act on outer push wheel for interior clamp plate and the tip of outer push pedal and cause the motion stagnation of placing the board. The inner side wall rear end shaping of interior push pedal has first inclined plane, and the rear end of first inclined plane outwards inclines to extend, and the lateral wall front end shaping of interior push pedal has the second inclined plane, and the front end of second inclined plane inwards inclines to extend, and the outer wall of interior clamp plate and the inner wall of outer push pedal are located the coplanar. When the inner push wheel moves forwards, the inner push wheel can act on the inner pressing plate and the outer pressing plate, and then the position of the first rack is adjusted. When the placing plate advances, the inner pushing wheel is tangent with the outer wall of the inner pushing plate. When the placing plate retreats, the inner pushing wheel is tangent with the inner wall of the inner pushing plate. And moreover, the first inclined plane and the second inclined plane provided facilitate the movement of the push-in wheel, and the first rack and the gear can be mutually connected or disconnected by virtue of the first inclined plane and the second inclined plane, so that the smoothness of forward pushing and backward moving of the placing plate and the capacitor is ensured.
Further, the control part comprises a vertical backboard arranged at the upper end of the connecting column, a movement groove is formed in the outer wall of the vertical backboard, and the inner insertion rod penetrates through the movement groove and moves in the movement groove.
The motion groove is including locating the upper guide groove of vertical backplate outer wall upper end, the front end intercommunication of upper guide groove has first chute, the lower extreme backward slope of first chute extends, first end groove has been seted up to the junction of first chute and upper guide groove, first end groove and the front end intercommunication of upper guide groove, the rear end intercommunication of upper guide groove has the second chute, the length direction of second chute is parallel to each other with the length direction of first chute, the lower extreme intercommunication of second chute has the lower guide groove, the front end and the first chute intercommunication of lower guide groove, the second end groove has been seted up to the junction of lower guide groove and second chute, the rear end intercommunication of second end groove and lower guide groove. The juncture of the lower guide groove, the second chute and the second end groove, and the juncture of the upper guide groove, the first chute and the first end groove are respectively rotated and provided with a shifting piece, one end of the shifting piece is connected with a rotating pin, the rotating pin is connected with a torsion spring, the other end of the torsion spring is arranged on the vertical backboard, and when the torsion spring is in a natural state, the side wall of the shifting piece is respectively positioned on the same plane with the inner walls of the first chute and the second chute. The setting of second end groove and first end groove provides the space of dodging for the plectrum resumes to initial state, and the accessible interpolation pole continues forward or backward and moves in second end groove or first end inslot, has created the condition for the plectrum is kick-backed under the drive of torsional spring. Meanwhile, when the clamping overturning action is executed, the inner inserting rod moves in the lower guide groove to ensure interaction of the roller and the first guide rod, when the capacitor is pulled backwards to move, the inner inserting rod moves in the upper guide groove, and at the moment, the capacitor cannot be clamped through the clamping arc plate due to the fact that the mutual relation between the roller and the first guide rod does not exist, so that pushing-out operation of the capacitor is conveniently executed.
The upper and lower both ends of spill fly leaf are equipped with L shape cardboard respectively, and L shape cardboard buckles the upper and lower both sides of locating vertical backplate, and L shape cardboard plays spacing guide's effect to the rectilinear motion of spill fly leaf, also interacts with the inner disc to insert the pole in avoiding shifts out from the motion inslot.
Further, the first guide rod comprises a pair of connecting end rods arranged on the third backboard, the inner side end of the connecting end rod at the front end is bent to form a first round rod, the other end of the first round rod is bent to form a first inclined rod, the other end of the first inclined rod is bent to form a second round rod, the inner side end of the connecting end rod at the rear end is arranged on the second round rod, the rear end of the first inclined rod extends obliquely inwards, when the roller moves on the first round rod, the second spline shaft is in a moving-out state, and when the roller moves on the second round rod through the first inclined rod, the second spline shaft can move inwards, so that the capacitor is clamped through the clamping arc plate, and the smoothness of the second inclined rod during action execution is improved.
Further, the second guide rod comprises a pair of first end rods arranged on the third backboard, a third round rod is bent at the inner side end of the first end rod positioned at the front end, a second inclined rod is bent at the other end of the third round rod, a fourth round rod is bent at the other end of the second inclined rod, the fourth round rod is arranged on the first end rod positioned at the rear end, and the rear end of the second inclined rod extends obliquely inwards. When the limiting wheel moves on the third round bar, the movable tube is in an outward moving state, and at the moment, the second spline shaft cannot rotate because the movable tube does not move, and when the limiting wheel moves on the fourth round bar, the movable tube moves inwards, and then the movable tube drives the second spline shaft to overturn, and finally overturning operation of the capacitor is achieved.
In order to ensure that the clamping arc plate clamps the capacitor first when the second spline shaft rotates, it is necessary to locate the first diagonal rod at the front end of the second diagonal rod, i.e., first through the first diagonal rod and then through the second diagonal rod when the placing plate moves forward.
The technical scheme has the advantages that:
according to the invention, the capacitor can be transferred, height adjusted, clamped and overturned through the single-power driving mechanism such as the screw rod or the air cylinder, so that the overturning of the capacitor is finally realized, and the failure rate of the whole equipment is reduced due to the adoption of a single-power driving mode.
Drawings
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings.
Fig. 1 shows a perspective view of a capacitor flipping apparatus.
Fig. 2 shows a perspective view of the pushing member and the placement mechanism.
Fig. 3 shows a perspective structural view of the placement plate.
Fig. 4 shows a perspective view of a first perspective view of the lower portion of the placement plate.
Fig. 5 shows a second perspective view of the lower portion of the placement plate.
Fig. 6 shows a perspective view of the push-in part.
Fig. 7 shows an overall perspective view of the tilting mechanism.
Fig. 8 shows a perspective view of a single tilting mechanism.
Fig. 9 shows a first perspective view of the control part.
Fig. 10 shows a second perspective view of the control member.
Fig. 11 shows a schematic connection of the concave movable plate and the movable rod.
Fig. 12 shows a perspective view of the lower part of the inverting part.
Fig. 13 shows a top view of the first guide bar.
Fig. 14 shows a first partial representation of a single tilting mechanism.
Fig. 15 shows a second partial representation of a single tilting mechanism.
Fig. 16 shows a third partial representation of a single tilting mechanism.
Fig. 17 shows a fourth partial representation of a single tilting mechanism.
Fig. 18 shows a position representation of the first guide bar and the second guide bar.
Reference numerals illustrate:
A base plate 1, a pushing member 2, a placement mechanism 3, a tilting mechanism 4, a mounting base 20, a mounting end plate 21, an air cylinder 22, a placement plate 300, a placement hole 301, a side plate 302, a guide 303, a guide rail 304, a limit cap 305, a bottom ring 306, a rotating frame 307, a wire sleeve 308, a gear 309, a screw rod 310, a first spline shaft 311, a lower mounting plate 312, a lower stretching rod 313, a top plate 314, a second rack 315, a second back plate 316, a first back plate 317, a spring pin 318, a first spring 319, an inner mounting plate 320, a first rack 321, an inner push plate 322, a first inclined surface 323, an outer push plate 324, a second inclined surface 325, an inner push plate 326, an inner push plate 327, an inner push rod 328, a connecting column 400, a vertical back plate 401, an upper guide groove 402, a first chute 403, a first end groove 404, a lower guide groove 405, a second chute 406, a second end groove 407, a plectrum 408, a rotation pin 409, a torsion spring 410, a concave movable plate 411, a vertical hole 412, an L-shaped clamp plate 413, inner rod 414, inner disc 415, movable rod 416, outer disc 417, vertical sleeve plate 418, l-shaped movable plate 419, rotating end plate 420, roller 421, connecting end rod 422, first round rod 423, first diagonal rod 424, second round rod 425, vertical spring pin 426, second spring 427, lifting cross plate 428, end vertical plate 429, spacing tooth 430, first guide rod 431, first guide sleeve 432, inner vertical plate 433, rotating head 434, second spline shaft 435, clamping arc plate 436, spline housing 437, movable ring 438, movable tube 439, helical groove 440, outer end ring 441, third spring 442, push-pull rod 443, rotating inner sleeve 444, collar 445, arc ring groove 446, concave connecting plate 447, kidney plate 448, spacing wheel 449, second guide rod 450, second guide sleeve 451, mounting inner plate 452, outer support plate 453, guide pin 454, connecting seat 455, third round rod 456, second diagonal rod 457, fourth round rod 458, the first end lever 459, the third back plate 460, and the retainer ring 461.
Detailed Description
As shown in fig. 1, a capacitor turnover device comprises a bottom plate 1, wherein a pushing component 2 is arranged on the bottom plate 1, a placing mechanism 3 is arranged at the movable end of the pushing component 2, turnover mechanisms 4 are respectively arranged at two sides of the placing mechanism 3, the placing mechanism 3 is located below a blanking pipe, the upper end of the blanking pipe is connected to a discharge port of a vibration feeding hopper, a camera is arranged under the blanking pipe, an opening and closing mechanism is arranged at the lower end of the blanking pipe, the discharging action of a capacitor can be reasonably controlled through the opening and closing mechanism, and an extrapolation device such as a cylinder is arranged at one side of the blanking pipe.
As shown in fig. 1 to 2, the pushing member 2 includes a mounting base 20 mounted on the base plate 1, mounting end plates 21 are mounted at both ends of the mounting base 20, and an air cylinder 22 is mounted between the mounting end plates 21.
As shown in fig. 2 and 3, the placement mechanism 3 includes a placement plate 300 mounted at the movable end of the cylinder 22, a placement hole 301 is formed in the placement plate 300, a pair of side plates 302 are respectively disposed on two sides of the placement plate 300, a guide member 303 is mounted on the lower wall of the placement plate 300, a guide rail 304 is disposed at the lower end of the guide member 303, the guide rail 304 is mounted on the bottom plate 1, a limit cover 305 is mounted on the lower wall of the placement plate 300, the limit cover 305 is coaxially disposed at the placement hole 301, and a bottom ring 306 is disposed at the lower end of the limit cover 305. As shown in fig. 3 and 4, the lower end of the placing plate 300 is provided with a rotating frame 307, and in particular, the rotating frame 307 is mounted on the bottom ring 306. The rotating frame 307 is rotatably provided with a wire sleeve 308, the lower end of the wire sleeve 308 is provided with a gear 309, a screw rod 310 is screwed in the wire sleeve 308, the upper end of the screw rod 310 is provided with a top disc 314, the top disc 314 penetrates through the placing hole 301, a spline groove is formed in the screw rod 310, a first spline shaft 311 penetrates through the spline groove, the lower end of the first spline shaft 311 is provided with a lower mounting plate 312, the other end of the lower mounting plate 312 is provided with a lower extending rod 313, the upper end of the lower extending rod 313 is arranged on the placing plate 300, the bottom plate 1 is provided with a first back plate 317, the upper end of the first back plate 317 is provided with an inner pushing part, the inner side of the inner pushing part is provided with a first rack 321, the first rack 321 is positioned on one side of the gear 309 and meshed with the gear 309, the bottom plate 1 is provided with a second back plate 316, the inner upper end of the second back plate 316 is provided with a second rack 315, and the second rack 315 is positioned on the other side of the gear 309. As shown in fig. 4 to 6, the inner pushing component includes a plurality of spring pins 318 penetrating through the upper end of the first back plate 317, an inner mounting plate 320 is disposed at the inner side end of the spring pins 318, a first rack 321 is mounted on the inner mounting plate 320, a first spring 319 is sleeved at the outer side end of the spring pins 318, the first spring 319 is located at the outer side of the first back plate 317, an inner pushing plate 322 is disposed at the inner side end of the spring pins 318, an inner pushing rod 328 is mounted on the placing plate 300, an inner pushing wheel 327 is rotatably disposed at the lower end of the inner pushing rod 328, and the inner pushing wheel 327 is tangent to two sides of the inner pushing plate 322. The front end of interior push pedal 322 is equipped with interior clamp plate 326, and the rear end of interior push pedal 322 is equipped with outer push pedal 324, and interior clamp plate 326 and the tip of outer push pedal 324 are the button head form structure, and the inside wall rear end shaping of interior push pedal 322 has first inclined plane 323, and the rear end of first inclined plane 323 outwards inclines to extend, and the outside wall front end shaping of interior push pedal 322 has second inclined plane 325, and the front end inwards inclines to extend of second inclined plane 325, and the outer wall of interior clamp plate 326 and the inner wall of outer clamp plate 324 are located the coplanar. As the placement plate 300 advances, the inner push wheel 327 is tangential to the outer wall of the inner push plate 322. When the placing plate 300 is retracted, the inner push wheel 327 is tangential to the inner wall of the inner push plate 322.
As shown in fig. 7, 8 and 11, the turnover mechanism 4 includes a plurality of connection columns 400 mounted on the bottom plate 1, a control component is mounted at the upper end of the connection columns 400, a concave movable plate 411 is movably disposed on the outer wall of the control component, a vertical hole 412 is formed in the concave movable plate 411, a movable rod 416 is disposed in the vertical hole 412 in a penetrating manner, an inner disk 415 is disposed at the inner side end of the movable rod 416, an outer disk 417 is disposed at the outer side end of the movable rod 416, an inner insert rod 414 is disposed on the inner disk 415, and the inner insert rod 414 is disposed on the control component in a penetrating manner so that the movable rod 416 moves at a low position when advancing and moves at a high position when retreating.
As shown in fig. 7 and fig. 9 to 11, the control part includes a vertical back plate 401 mounted at the upper end of the connection post 400, a movement groove is formed on the outer wall of the vertical back plate 401, and an inner insertion rod 414 is inserted into the movement groove and moves in the movement groove.
The motion groove is including locating the upper guide groove 402 of vertical backplate 401 outer wall upper end, the front end intercommunication of upper guide groove 402 has first chute 403, the lower extreme backward slope of first chute 403 extends, first chute 403 has seted up first end groove 404 with the junction of upper guide groove 402, first end groove 404 communicates with the front end of upper guide groove 402, the rear end intercommunication of upper guide groove 402 has second chute 406, the length direction of second chute 406 is parallel to the length direction of first chute 403 each other, the lower extreme intercommunication of second chute 406 has lower guide groove 405, the front end and the first chute 403 intercommunication of lower guide groove 405, the second end groove 407 has been seted up to the junction of lower guide groove 405 and second chute 406, second end groove 407 and the rear end intercommunication of lower guide groove 405. The juncture of the lower guide groove 405, the second chute 406 and the second end chute 407, and the juncture of the upper guide groove 402, the first chute 403 and the first end chute 404 are respectively provided with a shifting piece 408 in a rotating way, one end of the shifting piece 408 is connected with a rotating pin 409, the rotating pin 409 is connected with a torsion spring 410, the other end of the torsion spring 410 is arranged on the vertical backboard 401, and when the torsion spring 410 is in a natural state, the side walls of the shifting piece 408 are respectively positioned on the same plane with the inner walls of the first chute 403 and the second chute 406. The upper and lower both ends of spill fly leaf 411 are equipped with L shape cardboard 413 respectively, and L shape cardboard 413 detains the upper and lower both sides of locating vertical backplate 401.
As shown in fig. 12 to 18, a vertical sleeve plate 418 is sleeved on the movable rod 416, an L-shaped movable plate 419 is arranged at the upper end of the vertical sleeve plate 418, a rotary end plate 420 is arranged at the other end of the L-shaped movable plate 419, a pair of rollers 421 are arranged on the rotary end plate 420, a first guide rod is tangent between the rollers 421, a third back plate 460 is arranged at two ends of the first guide rod, the third back plate 460 is arranged on the bottom plate 1, a pair of vertical spring pins 426 are arranged on the L-shaped movable plate 419 in an upward extending manner, a second spring 427 is sleeved at the upper end of the vertical spring pins 426, a lifting transverse plate 428 is movably arranged on the vertical spring pins 426, the lifting transverse plate 428 is located at the lower end of the second spring 427, two ends of the lifting transverse plate 428 are respectively bent upwards to form end vertical plates 429, a pair of first guide rods 431 are arranged on the inner walls of the end vertical plates 429 located on the outer sides, first guide sleeves 432 are sleeved on the inner ends of the first guide rods 431, inner vertical plates 433 are installed at the inner ends of the first guide sleeves 432, the inner vertical plates 433 are installed on the side plates 302, and the end vertical plates 429 located on the inner sides are sleeved on the first guide sleeves 432. The upper end of the inner vertical plate 433 is rotatably provided with a rotating head 434, the outer side end of the rotating head 434 is provided with a spline sleeve 437, the outer side end of the spline sleeve 437 is provided with a limiting end ring, a second spline shaft 435 is penetrated in the spline sleeve 437, the inner side end of the second spline shaft 435 is provided with a clamping arc plate 436, the outer side end of the second spline shaft 435 is provided with an outer end ring 441, the inner side of the outer end ring 441 is provided with a third spring 442, the third spring 442 is positioned between the limiting end ring and the outer end ring 441, the outer side end of the second spline shaft 435 is provided with a push-pull rod 443, the periphery of the spline sleeve 437 is provided with a plurality of limiting teeth 430, the spline housing 437 is sleeved with a movable ring 438, the movable ring 438 is positioned at the inner side of the limiting end ring, the limiting teeth 430 are penetrated on the movable ring 438, the movable ring 438 is provided with a movable tube 439, a spiral groove 440 is arranged on the movable tube 439, the push-pull rod 443 extends out of the outer side end of the movable tube 439, the outer side end of the movable tube 439 is provided with a rotating inner sleeve 444, the rotating inner sleeve 444 is sleeved on the push-pull rod 443, the rotating inner sleeve 444 is rotationally provided with a lantern ring 445, the upper end of the lantern ring 445 is provided with a concave connecting plate 447, the lower end of a vertical section positioned at the outer side of the concave connecting plate 447 is provided with a waist-shaped plate 448, limiting wheels 449 are respectively arranged at two ends of the waist-shaped plate 448 in a rotating manner, arc-shaped annular grooves 446 are arranged on the peripheral sides of the limiting wheels 449, second guide rods are arranged between the limiting wheels 449, two ends of each second guide rod are arranged on a third back plate 460, a pair of second guide rods 450 are arranged on the vertical section of the concave connecting plate 447 positioned on the inner side, a second guide sleeve 451 is sleeved at the inner side end of each second guide rod 450, an inner mounting plate 452 is arranged at the inner side end of each second guide sleeve 451, the inner mounting plate 452 is arranged at the upper end of an inner vertical plate 433, an outer extending support plate 453 is arranged at the lower end of each inner mounting plate 452, guide pins 454 extend downwards at the outer side ends of the outer extending support plates 453, the guide pin 454 penetrates through the spiral groove 440, a pair of limiting rings 461 are fixed at the outer side end of the push-pull rod 443 through pins, a connecting seat 455 is rotatably arranged between the limiting rings 461, and the connecting seat 455 is arranged at the upper end of an end vertical plate 429 positioned at the outer side.
Specifically, as shown in fig. 13 and 18, the first guide rod includes a pair of connection end rods 422 mounted on the third back plate 460, a first round rod 423 is bent at an inner end of the connection end rod 422 at a front end, a first inclined rod 424 is bent at the other end of the first round rod 423, a second round rod 425 is bent at the other end of the first inclined rod 424, an inner end of the connection end rod 422 at a rear end is disposed on the second round rod 425, and a rear end of the first inclined rod 424 extends obliquely inwards.
Specifically, as shown in fig. 18, the second guide rod includes a pair of first end rods 459 mounted on the third back plate 460, a third round rod 456 is bent at an inner end of the first end rod 459 at a front end, a second inclined rod 457 is bent at the other end of the third round rod 456, a fourth round rod 458 is bent at the other end of the second inclined rod 457, the fourth round rod 458 is disposed on the first end rod 459 at a rear end, a rear end of the second inclined rod 457 extends obliquely inward, and in addition, the first inclined rod 424 is disposed at a front end of the second inclined rod 457.
The embodiment is realized by the following way when the overturning operation of the capacitor is executed:
Step 1, an operator loads the capacitor in the vibration feeding hopper, and starts the electromagnetic oscillator to enable the feeding hopper to arrange the capacitor, and the arranged capacitor enters the blanking pipe.
Step 2, monitoring the capacitor posture at the bottom end of the blanking pipe through a camera, pushing out the capacitor through an extrapolation device if the pin of the capacitor is upward through the camera monitoring, and starting the cylinder 22 if the pin of the capacitor is downward.
Step 3, when the cylinder 22 is started, the placing plate 300 is driven to move forward along the length direction of the guide rail 304. When the placing plate 300 moves forward, the insert rod 414 moves forward in the first end slot 404 and moves down the first chute 403 into the lower guide slot 405 under the guide of the paddle 408, after which the insert rod 414 will move in the lower guide slot 405 and the roller 421 moves on the first guide bar.
In addition, when the placing plate 300 moves forward, the limit wheel 449 always moves forward on the second guide bar.
If the inner push wheel 327 on the placement plate 300 moves to the outer wall of the inner pressure plate 326 on the inner push plate 322, and the inner push wheel 327 acts on the outer wall of the inner push plate 322, the inner push plate 322 pushes the capacitor up to a certain height through the ejector plate 314, and the gear 309 moves until the inner push wheel 327 moves out of the end of the outer push plate 324 on the inner push plate 322 when the first gear 321 moves to the front end of the first gear 321, and the first gear 321 and the gear 309 are meshed, and when the placement plate 300 continues to move forward, the gear 309 rotates under the action of the first gear 321, the rotation of the gear 309 drives the wire sleeve 308 to rotate, the rotation of the wire sleeve 308 drives the lead screw 310 to move up to a certain height along the axial direction of the first spline shaft 311, and the capacitor is pushed up to a certain height through the ejector plate 314 as the lead screw 310 moves up, and the rotation of the gear 309 moves out of the end of the inner push plate 324 on the inner push plate 322, at this time, the inner push plate 322 loses inward force of the inner push wheel 327, so that the first gear 321 moves out of the ejector plate 319 under the action of the first spring 319, and the capacitor is pushed up to a certain height.
When the capacitor is jacked up, the roller 421 moves onto the second round bar 425 through the first diagonal bar 424, at this time, since the second round bar 425 is located inside the first round bar 423, the push-pull bar 443 will move inward, and with the inward movement of the push-pull bar 443, the capacitor will be clamped by the clamping arc plate 436, and when the capacitor is clamped, the corresponding vertical spring pin 426, the end riser 429 and the L-shaped movable plate 419 will also move inward. During this process, the inner rod 414 always moves in the lower guide groove 405, and the limit wheel 449 always moves on the third round rod 456.
When the capacitor is clamped by the clamping arc plate 436, the placing plate 300 continues to drive the capacitor to move forward, and when the capacitor moves forward, the gear 309 will interact with the second rack 315, and the gear 309 will rotate in the opposite direction due to the interaction between the gear 309 and the second rack 315, so that the screw 310 moves downward, and the capacitor is not moved downward because it is already clamped by the clamping arc plate 436. In the process, the roller 421 moves on the second round bar 425, the insert bar 414 always moves in the lower guide groove 405, and the limit wheel 449 moves on the third round bar 456.
When the gear 309 is to be disconnected from the second rack 315, the limiting wheel 449 will now move to the fourth round bar 458 through the second diagonal bar 457, and since the fourth round bar 458 is located inside the third round bar 456, the movable tube 439 will be pushed to move inwardly, the inward movement of the movable tube 439 will rotate the movable tube 439 due to the existence of the spiral groove 440 and the guide pin 454, the rotation of the movable tube 439 will drive the second spline shaft 435 to rotate, and the rotation of the second spline shaft 435 will drive the capacitor to overturn, and the overturn of the capacitor will be completed when the limiting wheel 449 passes through the second diagonal bar 457. During this process, the inner rod 414 always moves in the lower guide groove 405, and the roller 421 moves on the second round bar 425.
When the capacitor is turned over, the inner plunger 414 will enter the second end slot 407 via the other tab 408, and the roller 421 will move over the second round bar 425 and the stop wheel 449 will move over the fourth round bar 458. Until when the placing plate 300 moves to the extreme position, and the paddle 408 moves to the natural position under the driving of the torsion spring 410. And the air cylinder 22 moves the placing plate 300 backward.
When the placing plate 300 moves backwards, the inner inserting rod 414 moves from the second end groove 407 into the second chute 406, and when the inner inserting rod 414 enters the second chute 406, the L-shaped movable plate 419 moves upwards under the guidance of the second chute 406 and the driving of the second spring 427 until the inner inserting rod 414 enters the upper guide groove 402 from the second chute 406, and when the inner inserting rod 414 enters the upper guide groove 402, the roller 421 and the first guide rod are disconnected, and when the inner inserting rod 414 and the roller 421 and the first guide rod are disconnected, the second spline shaft 435 moves outwards under the pushing of the third spring 442, the clamping of the capacitor is cancelled, the capacitor falls into the limiting cover 305, and the pins of the capacitor face upwards. In the movement of the placement plate 300 thereafter, since the stopper wheel 449 passes the second inclined rod 457, the movable tube 439 will be restored to the original state. And when the movable tube 439 is moved outward, the capacitor does not rotate because the capacitor is not clamped. During the backward movement of the placement plate 300, the interaction of the gear 309 and the second rack 315 causes the capacitor to be lifted by the top plate 314. When the gear 309 passes the first rack 321, the gear 309 and the first rack 321 will not act until the capacitor moves below the blanking pipe due to the external pushing force of the internal pushing wheel 327 to the internal pushing plate 322 and the pulling force of the first spring 319.
And step 4, pushing out the overturned capacitor through an extrapolation device.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the invention, and it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit and scope of the invention. Thus, it is intended that the present invention also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
Claims (10)
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| CN202410334614.7A CN117923126B (en) | 2024-03-22 | 2024-03-22 | Capacitor overturning device |
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| CN202410334614.7A CN117923126B (en) | 2024-03-22 | 2024-03-22 | Capacitor overturning device |
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| CN119059254B (en) * | 2024-11-06 | 2025-01-28 | 四川九州光电子技术有限公司 | Optical communication device base loading attachment |
| CN119898596B (en) * | 2025-03-27 | 2025-08-26 | 深圳银利电器制造有限公司 | Automatic adjustment and conveying equipment for electrical component processing |
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