CN115891552A - An installation structure of a ball pin connecting rod assembly - Google Patents
An installation structure of a ball pin connecting rod assembly Download PDFInfo
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- CN115891552A CN115891552A CN202211347984.1A CN202211347984A CN115891552A CN 115891552 A CN115891552 A CN 115891552A CN 202211347984 A CN202211347984 A CN 202211347984A CN 115891552 A CN115891552 A CN 115891552A
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- 238000009434 installation Methods 0.000 title claims abstract description 11
- 238000001125 extrusion Methods 0.000 claims abstract description 22
- 239000003381 stabilizer Substances 0.000 claims description 30
- 229910000831 Steel Inorganic materials 0.000 claims description 17
- 239000010959 steel Substances 0.000 claims description 17
- 239000006096 absorbing agent Substances 0.000 claims description 15
- 230000035939 shock Effects 0.000 claims description 14
- 230000000712 assembly Effects 0.000 claims description 11
- 238000000429 assembly Methods 0.000 claims description 11
- 230000002265 prevention Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 4
- 239000000725 suspension Substances 0.000 description 13
- 238000000034 method Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
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Abstract
Description
技术领域technical field
本发明涉及悬架系统,具体涉及一种球销连杆总成的安装结构。The invention relates to a suspension system, in particular to a mounting structure of a ball pin connecting rod assembly.
背景技术Background technique
随着汽车工业技术的发展,以及人们对汽车的乘坐舒适性、操控稳定性要求的提升,绝大多数汽车的悬架系统都设计了能同时连接左右1/4悬架的稳定杆。当汽车在转向时,左右1/4悬架的车轮发生反向跳动,稳定杆随之发生扭转,增大悬架系统的刚度,从而减小左右1/4悬架反向跳动的趋势,以减小车身的侧倾角度,从而提升车辆的操控性能;当汽车左右1/4悬架同向跳动时(如过减速带等),稳定杆不发生扭转,悬架系统的刚度几乎不变或变化较小,从而保证悬架系统柔顺地缓解车辆垂直方向的冲击,保证乘客的乘坐舒适性。With the development of automobile industry technology, and the improvement of people's requirements for car ride comfort and handling stability, the suspension system of most cars is designed with a stabilizer bar that can connect the left and right 1/4 suspensions at the same time. When the car is turning, the wheels of the left and right 1/4 suspensions jump in the opposite direction, and the stabilizer bar is twisted accordingly, which increases the stiffness of the suspension system, thereby reducing the tendency of the left and right 1/4 suspensions to run in the opposite direction. Reduce the roll angle of the body, thereby improving the handling performance of the vehicle; when the left and right 1/4 suspensions of the car jump in the same direction (such as passing speed bumps, etc.), the stabilizer bar does not twist, and the stiffness of the suspension system is almost unchanged or The change is small, so as to ensure that the suspension system can smoothly relieve the impact in the vertical direction of the vehicle and ensure the ride comfort of passengers.
应稳定杆的运动特性要求,需在稳定杆与悬架系统零件(如减振器)之间增加可解除摆动自由度的球销连杆总成(即包含球销的连杆)。该球销连杆总成通过两端的球销分别与稳定杆和减振器相连,并依靠球销末端自带的螺纹,以及螺母实现紧固;当拧紧螺母时,螺纹副沿球销的轴向产生轴力,使得稳定杆和减振器被连杆球销和螺母压紧,并产生静摩擦力,以克服稳定杆扭转时所产生的力,确保连接的可靠性。球销的特性所致,除了能沿自身径向自由摆动之外,也可以绕自身轴线进行转动,且球销自身抵抗摆动、转动的力矩都较小,即启动力矩较小。当球销转动的启动力矩,不足以克服因螺母与球销螺纹拧紧过程所产生的带动球销转动的力矩时,将导致球销与稳定杆或减振器装配时发生转动;另外,为实现球销与稳定杆或减振器拧紧后的防松,通常使用带防松功能的螺母,但同时也会增加拧紧过程中,螺纹副的摩擦阻力,进一步加大拧紧过程中球销发生转动的可能性,最终可能导致拧紧困难或达不到设定拧紧扭矩。According to the motion characteristics of the stabilizer bar, it is necessary to add a ball pin link assembly (that is, a link containing the ball pin) between the stabilizer bar and the suspension system parts (such as shock absorbers) that can release the swing degree of freedom. The ball pin connecting rod assembly is respectively connected to the stabilizer bar and the shock absorber through the ball pins at both ends, and is fastened by the thread at the end of the ball pin and the nut; when the nut is tightened, the thread pair is along the axis of the ball pin The axial force is generated in the direction, so that the stabilizer bar and the shock absorber are pressed by the connecting rod ball pin and the nut, and static friction is generated to overcome the force generated when the stabilizer bar is twisted to ensure the reliability of the connection. Due to the characteristics of the ball pin, in addition to being able to freely swing along its own radial direction, it can also rotate around its own axis, and the ball pin itself has a small moment to resist swinging and rotating, that is, the starting torque is small. When the starting torque of the ball pin rotation is not enough to overcome the torque that drives the ball pin to rotate due to the screwing process of the nut and the ball pin thread, it will cause the ball pin to rotate when it is assembled with the stabilizer bar or shock absorber; in addition, in order to realize The anti-loosening of the ball pin and the stabilizer bar or shock absorber after tightening usually uses a nut with anti-loosening function, but at the same time, it will increase the friction resistance of the thread pair during the tightening process, and further increase the rotation of the ball pin during the tightening process. Possibility, it may eventually lead to difficulty in tightening or failure to reach the set tightening torque.
CN211844014U公开了一种悬架稳定杆连接杆防转安装结构,包括稳定杆、稳定杆连接杆和悬架部件;稳定杆连接杆的两端设置有球头,球头的球杆上设置有法兰面,法兰面的外侧设置有六角凸台;稳定杆的端部设置有安装面,安装面与球头的法兰面相配合的一侧设置有六角凹槽。该安装结构在装配及拆卸稳定杆连接杆时,无需使用辅助工具固定球头,只需保证稳定杆连接杆上下两端的球头上的六角凸台不离开对应的悬架部件及稳定杆上六角凹槽即可,然后打紧或松开螺母,提高了稳定杆连接杆的装配及拆卸效率。毋庸置疑,上述专利文献公开的技术方案是所属技术领域的一种有益的尝试,但是这种稳定杆连接杆不仅需要改动自身结构,还需要对稳定杆以及减振器的结构进行改动,增加了零件生产成本,并且装配时需要保证两个六角凸台的方向分别与两个六角凹槽的位置相对应,才能保证上下两个六角凸台均插入对应的六角凹槽中,装配时可能需要转动球头以改变六角凸台的角度,造成装配工时增加。CN211844014U discloses a kind of anti-rotation installation structure of the suspension stabilizer bar connecting rod, including stabilizer bar, stabilizer bar connecting rod and suspension components; the two ends of the stabilizer bar connecting rod are provided with ball heads, and the ball rod of the ball head is provided with a The outer side of the flange surface is provided with a hexagonal boss; the end of the stabilizer bar is provided with a mounting surface, and the side where the mounting surface matches the flange surface of the ball head is provided with a hexagonal groove. This installation structure does not need to use auxiliary tools to fix the ball head when assembling and disassembling the stabilizer bar connecting rod. It only needs to ensure that the hexagonal bosses on the ball heads at the upper and lower ends of the stabilizer bar connecting rod do not leave the corresponding suspension components and the upper hexagon of the stabilizer bar. The groove is sufficient, and then the nut is tightened or loosened, which improves the efficiency of assembly and disassembly of the connecting rod of the stabilizer bar. Undoubtedly, the technical solution disclosed in the above-mentioned patent documents is a beneficial attempt in the technical field, but this kind of stabilizer bar connecting rod not only needs to modify its own structure, but also needs to modify the structure of the stabilizer bar and the shock absorber, which increases the The production cost of the parts, and it is necessary to ensure that the directions of the two hexagonal bosses correspond to the positions of the two hexagonal grooves during assembly, so as to ensure that the upper and lower hexagonal bosses are inserted into the corresponding hexagonal grooves, and may need to be rotated during assembly The ball head is used to change the angle of the hexagonal boss, resulting in increased assembly man-hours.
发明内容Contents of the invention
有鉴于此,本发明的目的在于提供一种球销连杆总成的安装结构,能够防止球销构件转动,保证螺母能够拧紧达到设定拧紧扭矩,并且不需要改变对手件的结构,装配简便,装配效率高,防转效果好,制造成本低。In view of this, the object of the present invention is to provide an installation structure of the ball pin linkage assembly, which can prevent the ball pin member from rotating, ensure that the nut can be tightened to reach the set tightening torque, and does not need to change the structure of the counterpart, which is easy to assemble , high assembly efficiency, good anti-rotation effect and low manufacturing cost.
本发明中的一种球销连杆总成的安装结构,包括球销连杆总成、两个对手件以及两个螺母,所述球销连杆总成包括连杆本体以及分别设置在所述连杆本体的上下两端的两个球销组件,两个所述对手件上均设置有用于与所述球销组件连接的球销连接结构;两个所述球销组件均包括球销构件,所述球销构件包括球头体、法兰盘以及螺杆,所述球头体和螺杆分别设置在所述法兰盘的左右两侧,所述法兰盘的朝向所述螺杆的一面为对手件侧法兰面,所述对手件侧法兰面上设置有挤压凸台;所述螺杆穿过所述球销连接结构的连接过孔,当所述螺母与螺杆螺纹连接并拧紧所述螺母时,所述挤压凸台作用于所述球销连接结构,使所述球销连接结构上变形并形成用于容纳所述挤压凸台的凹槽。An installation structure of a ball pin link assembly in the present invention includes a ball pin link assembly, two counterparts and two nuts, the ball pin link assembly includes a link body and is respectively arranged on the The two ball pin assemblies at the upper and lower ends of the connecting rod body, the two counterparts are provided with ball pin connection structures for connecting with the ball pin assemblies; both of the ball pin assemblies include ball pin components , the ball pin member includes a ball body, a flange and a screw, the ball body and the screw are respectively arranged on the left and right sides of the flange, and the side of the flange facing the screw is The flange surface on the side of the counterpart, where an extruding boss is arranged on the flange surface of the counterpart; the screw passes through the connection hole of the ball pin connection structure, when the nut is threadedly connected with the screw and tightened When tightening the nut, the extrusion boss acts on the ball pin connection structure to deform the ball pin connection structure and form a groove for accommodating the extrusion boss.
进一步,所述挤压凸台经过热处理,其强度大于所述球销连接结构的强度。Further, the extruded boss has been heat-treated, and its strength is greater than that of the ball-pin connection structure.
进一步,所述挤压凸台的数量为多个,多个所述挤压凸台沿周向间隔设置在所述对手件侧法兰面上,多个所述挤压凸台的长度方向均沿所述法兰盘的径向。Further, the number of the extruding bosses is multiple, and the plurality of extruding bosses are arranged at intervals along the circumferential direction on the flange surface on the side of the counterpart, and the length direction of the plurality of extruding bosses is uniform. along the radial direction of the flange.
进一步,多个所述挤压凸台的宽度不大于所述法兰盘的直径的1/10。Further, the width of the plurality of extrusion bosses is not greater than 1/10 of the diameter of the flange.
进一步,两个所述球销组件均还包括钢套以及球销座,所述钢套与所述连杆本体连接,所述球销座内嵌于所述钢套内,所述球销座的内部设置有用于与所述球头体连接的球头安装腔。Further, the two ball pin assemblies also include a steel sleeve and a ball pin seat, the steel sleeve is connected to the connecting rod body, the ball pin seat is embedded in the steel sleeve, and the ball pin seat The interior of the ball head is provided with a ball head installation cavity for connecting with the ball head body.
进一步,两个所述球销组件均还包括防尘套,所述球头体的朝向所述法兰盘的一侧设置有轴颈,所述轴颈与法兰盘之间形成右环槽,所述钢套上设置有左环槽,所述防尘套的左右两部分别通过卡簧与所述左环槽以及右环槽连接。Further, the two ball pin assemblies also include a dust cover, a journal is provided on the side of the ball head facing the flange, and a right ring groove is formed between the journal and the flange , the steel sleeve is provided with a left ring groove, and the left and right parts of the dustproof cover are respectively connected with the left ring groove and the right ring groove through a circlip.
进一步,所述连杆本体的中心轴线沿上下方向,所述球销构件的中心轴线、所述钢套的中心轴线以及所述球销座的中心轴线均沿左右方向。Further, the central axis of the connecting rod body is along the vertical direction, and the central axis of the ball pin member, the central axis of the steel sleeve and the central axis of the ball pin seat are all along the left and right direction.
进一步,所述螺杆的远离所述法兰盘一端设置有拆卸防转槽。Further, an anti-rotation groove is provided at the end of the screw rod away from the flange.
进一步,其中一所述对手件为稳定杆,另一所述对手件为减振器。Further, one of the counterparts is a stabilizer bar, and the other counterpart is a shock absorber.
进一步,所述稳定杆的球销连接结构为端部套筒,所述减振器的球销连接结构为连接支架。Further, the ball-pin connection structure of the stabilizer bar is an end sleeve, and the ball-pin connection structure of the shock absorber is a connecting bracket.
本发明的有益效果是:The beneficial effects of the present invention are:
1、本发明在整车装配的安装球销连杆总成工序时,拧紧螺母的过程中,挤压凸台能够作用于球销连接结构,使球销连接结构上变形并形成用于容纳所述挤压凸台的凹槽,挤压凸台与凹槽相嵌合,能够克服螺纹副带动球销构件转动的力矩,从而防止球销构件转动,保证螺母能够拧紧达到设定拧紧扭矩;1. In the process of installing the ball pin connecting rod assembly of the whole vehicle, during the process of tightening the nut, the extrusion boss can act on the ball pin connection structure to deform the ball pin connection structure and form a The groove of the extruding boss, the extruding boss and the groove are fitted together, can overcome the moment that the thread pair drives the ball pin member to rotate, thereby preventing the ball pin member from rotating, and ensuring that the nut can be tightened to reach the set tightening torque;
2、本发明不需要改变对手件的结构,装配简便,装配效率高,防转效果好,制造成本低。2. The present invention does not need to change the structure of the counterpart, and is easy to assemble, high in assembly efficiency, good in anti-rotation effect, and low in manufacturing cost.
附图说明Description of drawings
为了使本发明的目的、技术方案和有益效果更加清楚,本发明提供如下附图进行说明:In order to make the purpose, technical scheme and beneficial effect of the present invention clearer, the present invention provides the following drawings for illustration:
图1为本发明的球销构件的结构示意图;Fig. 1 is the structural representation of ball pin member of the present invention;
图2为本发明的球销组件的结构示意图;Fig. 2 is the structural representation of ball pin assembly of the present invention;
图3为本发明的球销连杆总成的结构示意图(其中一球销组件用爆炸图的形式展现);Fig. 3 is a structural schematic diagram of the ball pin connecting rod assembly of the present invention (one ball pin assembly is shown in the form of an exploded diagram);
图4为本发明的球销连杆总成与其中一对手件(稳定杆)连接的局部放大示意图;Fig. 4 is a partially enlarged schematic diagram of the connection between the ball pin linkage assembly of the present invention and one pair of counterparts (stabilizer bars);
图5为本发明的球销连杆总成与另一对手件(减振器)连接的局部放大示意图。Fig. 5 is a partially enlarged schematic diagram of the connection between the ball pin linkage assembly of the present invention and another counterpart (shock absorber).
附图中标记如下:The marks in the attached drawings are as follows:
1-连杆本体,2-球销组件,21-球销构件,211-球头体,212-法兰盘,2121-对手件侧法兰面,2122-挤压凸台,213-螺杆,2131-拆卸防转槽,214-轴颈,22-钢套,23-球销座,24-防尘套,25-卡簧;1-Connecting rod body, 2-Ball pin assembly, 21-Ball pin member, 211-Ball body, 212-Flange plate, 2121-Flange surface on the counterpart side, 2122-Extrusion boss, 213-Screw, 2131-removal anti-rotation groove, 214-journal, 22-steel sleeve, 23-ball pin seat, 24-dust cover, 25-circlip;
3-螺母;3 - Nut;
4a-稳定杆,4b-减振器,41-球销连接结构。4a-stabilizer bar, 4b-shock absorber, 41-ball pin connection structure.
具体实施方式Detailed ways
下面结合附图和实施例对本发明的技术方案作详细说明。The technical solution of the present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.
如图1-图5所示,本实施例中的一种球销连杆总成的安装结构,包括球销连杆总成、两个对手件以及两个螺母3,所述球销连杆总成包括连杆本体1以及分别设置在所述连杆本体1的上下两端的两个球销组件2,两个所述对手件上均设置有用于与所述球销组件2连接的球销连接结构41;两个所述球销组件2均包括球销构件21,所述球销构件21包括球头体211、法兰盘212以及螺杆213,所述球头体211和螺杆213分别设置在所述法兰盘212的左右两侧,所述法兰盘212的朝向所述螺杆213的一面为对手件侧法兰面2121,所述对手件侧法兰面2121上设置有挤压凸台2122;所述螺杆213穿过所述球销连接结构41的连接过孔,当所述螺母3与螺杆213螺纹连接并拧紧所述螺母3时,所述挤压凸台2122作用于所述球销连接结构41,使所述球销连接结构41上变形并形成用于容纳所述挤压凸台2122的凹槽。在本实施例中,所述挤压凸台2122经过热处理,其强度大于所述球销连接结构41的强度。As shown in Figures 1-5, the installation structure of a ball pin linkage assembly in this embodiment includes a ball pin linkage assembly, two counterparts and two
挤压凸台2122和法兰盘212是一体的,球销构件21在加工时整体经过热处理,提高球销构件21的强度,挤压凸台2122作为球销构件21的一部分,其强度也随之提高,因此,在整车装配的安装球销连杆总成工序时,螺杆213穿过对手件的球销连接结构41的连接过孔后,装上螺母3并对螺母3施加扭矩,使螺母3拧紧,在拧紧螺母3的过程中,又由于螺母3与螺杆213形成螺纹副,因此螺杆213带动球销构件21整体沿轴向移动,挤压凸台2122与球销连接结构41相接触后继续拧紧螺母3,球销构件21整体继续沿轴向移动,挤压凸台2122作用于球销连接结构41,使球销连接结构41上变形并形成用于容纳所述挤压凸台2122的凹槽,挤压凸台2122与凹槽相嵌合,能够克服螺纹副带动球销构件21转动的力矩,从而防止球销构件21转动,保证螺母3能够拧紧达到设定拧紧扭矩。并且,该安装结构不需要改变对手件的结构,装配简便,装配效率高。The
本实施例中,所述挤压凸台2122的数量为多个,多个所述挤压凸台2122沿周向间隔设置在所述对手件侧法兰面2121上,多个所述挤压凸台2122的长度方向均沿所述法兰盘212的径向。挤压凸台2122的数量可以为四个,也可以为三个、五个或者六个,优选的,多个所述挤压凸台2122沿周向等间隔设置。多个挤压凸台2122的长度方向均沿法兰盘212的径向,与法兰盘212的旋转方向向垂直,能够进一步提升防转效果。In this embodiment, there are multiple
本实施例中,多个所述挤压凸台2122的宽度不大于所述法兰盘212的直径的1/10,减小挤压凸台2122与球销连接结构41的接触面的面积,使挤压凸台2122能够更易压迫球销连接结构41发生变形。In this embodiment, the width of the plurality of
本实施例中,两个所述球销组件2均还包括钢套22以及球销座23,所述钢套22与所述连杆本体1连接,所述球销座23内嵌于所述钢套22内,所述球销座23的内部设置有用于与所述球头体211连接的球头安装腔。球销座23与球头构件形成球铰副,连杆本体1、钢套22以及球销座23分别加工后连接在一起,分体加工能够降低制造成本。In this embodiment, the two
本实施例中,两个所述球销组件2均还包括防尘套24,所述球头体211的朝向所述法兰盘212的一侧设置有轴颈214,所述轴颈214与法兰盘212之间形成右环槽,所述钢套22上设置有左环槽,所述防尘套24的左右两部分别通过卡簧25与所述左环槽以及右环槽连接。防尘套24能够防止灰尘进入球铰副。In this embodiment, the two
本实施例中,所述连杆本体1的中心轴线沿上下方向,所述球销构件21的中心轴线、所述钢套22的中心轴线以及所述球销座23的中心轴线均沿左右方向。In this embodiment, the central axis of the connecting
本实施例中,所述螺杆213的远离所述法兰盘212一端设置有拆卸防转槽2131,拆卸防转槽2131为内六角凹槽,在拆卸时,若出现螺纹副生锈或者其余影响拆卸的情况,能够通过六角拆卸工具插入内六角凹槽,然后转动螺母3,实现拆卸,防止拆卸过程中球销构件21转动。In this embodiment, the end of the
本实施例中,其中一所述对手件为稳定杆4a,另一所述对手件为减振器4b;在本实施例中,所述稳定杆4a的球销连接结构41为端部套筒,所述减振器4b的球销连接结构41为连接支架。稳定杆4a和减振器4b的球销连接结构41的强度均小于挤压凸台2122的强度。In this embodiment, one of the counterparts is a
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present invention without limitation. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be carried out Modifications or equivalent replacements without departing from the spirit and scope of the technical solution of the present invention shall be covered by the claims of the present invention.
Claims (10)
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| CN202211347984.1A CN115891552A (en) | 2022-10-31 | 2022-10-31 | An installation structure of a ball pin connecting rod assembly |
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| CN211844014U (en) * | 2020-01-09 | 2020-11-03 | 阿尔特汽车技术股份有限公司 | Suspension stabilizer bar connecting rod prevents changeing mounting structure |
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| FR621686A (en) * | 1926-01-14 | 1927-05-16 | Locking system of nuts and bolts in tightening position | |
| EP0204156A1 (en) * | 1985-05-07 | 1986-12-10 | Tomaso Mattiauda | Screw bolt |
| US20030049071A1 (en) * | 2001-09-10 | 2003-03-13 | Nhk Spring Co., Ltd. | Ball joint |
| KR20130005762A (en) * | 2011-07-07 | 2013-01-16 | 현대자동차주식회사 | Mounting-structure of linkage for stabilizer-bar |
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