CN115656198B - Wine bottle inner wall wire drawing detection device and detection method - Google Patents
Wine bottle inner wall wire drawing detection device and detection methodInfo
- Publication number
- CN115656198B CN115656198B CN202211298651.4A CN202211298651A CN115656198B CN 115656198 B CN115656198 B CN 115656198B CN 202211298651 A CN202211298651 A CN 202211298651A CN 115656198 B CN115656198 B CN 115656198B
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Abstract
本发明涉及酒瓶机器视觉检测技术领域，尤其涉及一种酒瓶内壁拉丝检测装置及检测方法。提供一种能够进入酒瓶内部对酒瓶内壁进行角度倾斜拍摄检测，避免漏检的酒瓶内壁拉丝检测装置。一种酒瓶内壁拉丝检测装置，包括有底座、放置盘、隔离罩、立架、检测机构和旋转机构，底座顶部转动式连接有放置盘，底座顶部连接有隔离罩，底座左侧连接有立架，立架上设有检测机构，底座上设有旋转机构。本发明通过电动推杆带动安装架向下运动，使得挡架对拨动架进行推动，进而使得拨动架带动检测头转动，从而能够对酒瓶内壁进行拍摄检测，避免出现检测遗漏，导致无法直观发现拉丝的情况。
The present invention relates to the technical field of machine vision inspection of wine bottles, and in particular to a device and method for detecting wiredrawing on the inner wall of a wine bottle. A device for detecting wiredrawing on the inner wall of a wine bottle is provided, which can enter the interior of a wine bottle and perform angled shooting and inspection on the inner wall of the wine bottle to avoid missed detection. A device for detecting wiredrawing on the inner wall of a wine bottle comprises a base, a placement plate, an isolation cover, a stand, a detection mechanism and a rotating mechanism. The top of the base is rotatably connected to the placement plate, the top of the base is connected to the isolation cover, the left side of the base is connected to the stand, the stand is provided with a detection mechanism, and the base is provided with a rotating mechanism. The present invention drives the mounting frame downward by an electric push rod, so that the blocking frame pushes the toggle frame, and then the toggle frame drives the detection head to rotate, thereby being able to perform shooting and inspection on the inner wall of the wine bottle, avoiding missed detection and the inability to intuitively detect wiredrawing.
Description
Technical Field
The invention relates to the technical field of machine vision detection of wine bottles, in particular to a device and a method for detecting wire drawing on the inner wall of a wine bottle.
Background
The inner wall wire drawing of the wine bottle, namely the bird hanging, is one of the common serious defects affecting food safety in the manufacturing process of the wine bottle, and the defects are easy to break and fall off by wine liquid in the filling process of a winery, so that glass wires and glass fragments are generated to enter the wine liquid, and the food safety is initiated.
The traditional wine bottle inner wall wire drawing detection method is to finish identification detection through the detection of the side wall of the EBI inspection machine, and the detection method has missed detection on the inner wall wire drawing of a very thin inner wall wire drawing and the inner wall wire drawing of a pattern area, especially on some special-shaped wine bottles which cannot rotate in the EBI, and the traditional side wall detection has larger probability of missed detection.
Therefore, the wine bottle inner wall wire drawing detection device capable of entering the wine bottle to perform angle oblique shooting detection on the wine bottle inner wall and avoiding missing detection is developed at present.
Disclosure of Invention
In order to overcome the defect that the probability of missed detection exists in the side wall detection of the existing device, the wine bottle inner wall wire drawing detection device capable of entering the wine bottle to perform angle oblique shooting detection on the wine bottle inner wall and avoiding missed detection is provided.
The technical scheme is that the wine bottle inner wall wire drawing detection device comprises a base, a placing disc, an isolation cover, a stand, a detection mechanism and a rotation mechanism, wherein the placing disc is rotatably connected to the top of the base, the isolation cover is connected to the top of the base, the stand is connected to the left side of the base, the detection mechanism for carrying out angle rotation shooting on the inside of a wine bottle is arranged on the stand, and the rotation mechanism for enabling the placing disc to automatically intermittently rotate is arranged on the base.
Further, detection mechanism is including electric putter, mounting bracket, detection head, stir the frame and keep off the frame, is connected with electric putter on the grudging post, and electric putter telescopic end is gone up the rotation and is connected with the mounting bracket, and the mounting bracket right side rotation is connected with the detection head, and the sliding of mounting bracket right part is connected with stirs the frame, and grudging post upper portion right side is connected with keeps off the frame, stirs the frame and is connected with detection head slidingtype.
Further, rotary mechanism is including motor, lack gear, straight-tooth wheel, screens ring, screens piece, first spring and fixed block, and there is the motor on the upper side of base right part through bolted connection, is connected with lack gear on the motor output shaft, is connected with the straight-tooth wheel on the placing plate, and placing plate lower part is connected with the screens ring, and the upper side of base left part is connected with the fixed block, and slidingtype on the fixed block is connected with the screens piece, is connected with first spring between screens piece and the fixed block.
Further, the automatic rotary moving device comprises a rotating mechanism for automatically rotating and moving away the mounting frame, the rotating mechanism comprises a rotating piece and a shifting column, the rotating piece is connected to the left side of the mounting frame, the shifting column is connected to the right side of the upper portion of the stand, and the shifting column is connected with the rotating piece in a sliding mode.
Further, still including being used for carrying out the clamping mechanism who presss from both sides tight fixedly to the beverage bottle, clamping mechanism is including mounting, second spring and clamping piece, and the placing tray top is connected with three mounting, all is connected with the clamping piece on the mounting in a sliding manner, all is connected with the second spring between clamping piece and the mounting.
Further, the utility model also comprises a bottom lamp, and the middle position of the top of the placing tray is connected with the bottom lamp.
Further, the novel toggle rack further comprises a guide post and a third spring, wherein the guide post is connected to the upper side of the right part of the toggle rack, the guide post is connected with the mounting rack in a sliding mode, and the third spring is connected between the guide post and the mounting rack.
Further, the clamping members are each of arcuate design in a portion thereof adjacent to each other.
A method for detecting the wire drawing of the inner wall of a wine bottle comprises the following steps:
step1, controlling an electric push rod to enable a rotating piece to drive a mounting frame to rotate, then placing a wine bottle to be detected on a placing disc, and clamping and limiting the wine bottle by using a clamping piece;
step 2, starting a bottom lamp, controlling an electric push rod to enable a rotating piece to drive a mounting frame to rotate and reset, sending a detection head into a wine bottle for shooting detection, and simultaneously starting a motor to enable a placing plate to intermittently rotate to assist the detection head in comprehensive shooting detection;
step 3, closing the motor after the detection is finished, controlling the electric push rod to enable the detection head to leave the inside of the wine bottle, and then controlling the electric push rod to enable the rotating piece to drive the mounting frame to rotate, and taking out the wine bottle;
And 4, finally, controlling the electric push rod to enable the rotating piece to drive the mounting frame to rotate and reset.
The invention has the beneficial effects that 1, the electric push rod drives the mounting frame to move downwards, so that the baffle frame pushes the poking frame, and the poking frame drives the detection head to rotate, thereby being capable of shooting and detecting the inner wall of the wine bottle, and avoiding the condition that the wiredrawing cannot be found intuitively due to missing detection.
2. According to the invention, the motor output shaft drives the gear-lack wheel to rotate, so that the effect of intermittent rotation of the spur gear is realized, and the placing plate drives the wine bottle to intermittently rotate, so that the detection head can conveniently and clearly shoot and detect the inner wall of the wine bottle.
3. According to the invention, the wine bottle is clamped and fixed by the cooperation between the clamping piece and the second spring, so that the wine bottle is prevented from falling off in the rotating process, and the material is prevented from being damaged.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic view of a partial perspective structure of the present invention.
Fig. 3 is a schematic perspective view of the detection mechanism of the present invention.
Fig. 4 is a schematic perspective view of a part of the detection mechanism of the present invention.
Fig. 5 is a schematic perspective view of a rotary mechanism according to the present invention.
Fig. 6 is a schematic perspective view of a rotating mechanism according to the present invention.
Fig. 7 is a schematic perspective view of the clamping mechanism of the present invention.
Fig. 8 is a schematic perspective view of the guide post and the third spring of the present invention.
Reference numerals 1_base, 11_set-up tray, 12_cage, 13_stand, 2_detection mechanism, 20_electric push rod, 21_mount, 22_detection head, 23_toggle, 24_hold, 3_rotation mechanism, 30_motor, 31_short gear, 32_spur gear, 33_detent ring, 34_detent, 35_first spring, 36_fixed block, 4_rotation mechanism, 40_rotation member, 41_toggle, 5_clamping mechanism, 50_fixed member, 51_second spring, 52_clamping member, 6_bottom lamp, 7_guide post, 70_third spring.
Detailed Description
The invention is further described below with reference to the drawings and examples.
The utility model provides a beverage bottle inner wall wire drawing detection device, as shown in fig. 1 and 2, including base 1, place dish 11, cage 12, grudging post 13, detection mechanism 2 and rotary mechanism 3, base 1 top rotation type is connected with places dish 11, places dish 11 and is used for placing the beverage bottle, and base 1 top is connected with cage 12, and cage 12 can protect the part of inside, and base 1 left side is connected with grudging post 13, is equipped with detection mechanism 2 on the grudging post 13 for carry out the angle rotation shooting to beverage bottle inside, be equipped with rotary mechanism 3 on the base 1, make place dish 11 can automatic intermittent type rotate.
In the manufacturing process of the wine bottle, the condition that the inner wall of the bottle body is drawn due to the process error is likely to occur, in order to detect the wine bottle after the production is completed, detection personnel can assist in detection through the device, firstly, the wine bottle is placed on the placement disc 11, then the detection mechanism 2 is used for shooting and detecting the inside of the wine bottle, and meanwhile, the rotating mechanism 3 is required to be started, so that the wine bottle intermittently starts to rotate, the detecting mechanism 2 can comprehensively shoot the inner wall of the wine bottle, the condition of detection omission is avoided, and the detection accuracy is improved.
As shown in fig. 1, 3 and 4, the detection mechanism 2 comprises an electric push rod 20, a mounting frame 21, a detection head 22, a stirring frame 23 and a blocking frame 24, wherein the electric push rod 20 is connected to the vertical frame 13, the mounting frame 21 is rotatably connected to the telescopic end of the electric push rod 20, the detection head 22 is rotatably connected to the right side of the mounting frame 21, the detection head 22 is used for shooting and detecting the inside of a wine bottle, the stirring frame 23 is slidably connected to the right part of the mounting frame 21, the blocking frame 24 is connected to the right side of the upper part of the vertical frame 13, the stirring frame 23 can be pushed by the blocking frame 24, the stirring frame 23 is slidably connected with the detection head 22, and the stirring frame 23 can drive the detection head 22 to rotate.
When the wine bottle is subjected to wiredrawing detection, the mounting frame 21 is firstly rotated clockwise, then the wine bottle is placed, the mounting frame 21 is rotated anticlockwise to reset after the placement is stabilized, then the electric push rod 20 is started, the telescopic end of the electric push rod 20 is contracted to move so as to drive the mounting frame 21 to move downwards, the stirring frame 23 is driven to move downwards along with the downward movement of the mounting frame 21, meanwhile, the detection head 22 is driven to move downwards along with the driving of the mounting frame 21 so as to enter the wine bottle, the stirring frame 23 is pushed by the baffle frame 24 to start to slide upwards along with the continuous downward movement of the baffle stirring frame 23 and contact with the baffle frame 24, the detection head 22 is rotated backwards to form an angle inclination, further, the inner wall of the wine bottle can be directly shot, a detection person can observe the inner wall of the wine bottle intuitively, in the shooting detection process, the detection person needs to rotate the placement disc 11 so as to rotate the wine bottle, so that the detection head 22 can comprehensively detect the inner wall of the wine bottle, the part of detection omission is avoided, after detection is finished, the telescopic end of the electric push rod 20 is controlled to extend and reset, so that the mounting frame 21 starts to move upwards and reset, further, the stirring frame 23 is not contacted with the baffle frame 24, at the moment, the stirring frame 23 can slide downwards and reset under the action of gravity of the self, so that the detection head 22 rotates forwards and resets, further, the detection head 22 is convenient to move upwards along with the mounting frame 21 and leave the inside of the wine bottle, finally, the detected wine bottle is taken down, the wine bottle can be continuously detected, the electric push rod 20 drives the mounting frame 21 to move downwards, the baffle frame 24 pushes the stirring frame 23, the stirring frame 23 drives the detection head 22 to rotate, the inner wall of the wine bottle can be shot and detected, detection omission is avoided, and the condition that wiredrawing cannot be intuitively found is avoided.
As shown in fig. 1 and 5, the rotating mechanism 3 includes a motor 30, a gear-lack 31, a spur gear 32, a clamping ring 33, a clamping member 34, a first spring 35 and a fixed block 36, wherein the upper side of the right part of the base 1 is connected with the motor 30 through a bolt, the output shaft of the motor 30 is connected with the gear-lack 31, the placing disc 11 is connected with the spur gear 32, the spur gear 32 and the toothed part of the gear-lack 31 are meshed with each other, the lower part of the placing disc 11 is connected with the clamping ring 33, the upper side of the left part of the base 1 is connected with the fixed block 36, the fixed block 36 is connected with the clamping member 34 in a sliding manner, the clamping member 34 can be clamped with the clamping ring 33, so that the placing disc 11 cannot rotate, a first spring 35 is connected between the clamping member 34 and the fixed block 36, the left end of the first spring 35 is connected with the clamping member 34, and the right end of the first spring 35 is wound on the clamping member 34.
When the detecting head 22 starts to shoot and detect the inside of the wine bottle, in order to enable the detecting head 22 to comprehensively shoot and detect the inner wall of the wine bottle, the motor 30 can be started, the output shaft of the motor 30 drives the gear-lack 31 to rotate, so that the straight gear 32 starts to rotate, further the placing disc 11 rotates, the placing disc 11 rotates to drive the wine bottle to rotate, at the moment, the clamping rings 33 can squeeze the clamping pieces 34, so that the clamping pieces 34 slide leftwards, the first springs 35 are stressed and compressed, the toothed part of the gear-lack 31 is disengaged from the straight gear 32 along with the continued rotation of the gear-lack 31, at the moment, the gear-lack 32 does not rotate any more, namely, the gear-lack 31 rotates one circle to drive the straight gear 32 to rotate one third circle, namely 120 degrees, when the spur gear 32 is no longer driven by the spur gear 31, the clamping ring 33 is in a state of no longer extruding the clamping piece 34, the clamping piece 34 slides rightwards and resets under the action of the first spring 35, so that the clamping ring 33 is clamped again, the placing disc 11 is prevented from continuing to rotate, wine bottles topple over, meanwhile, the wine bottles are kept still, the detection head 22 is also facilitated to clearly shoot and detect, and then the operation is repeated when the toothed part of the spur gear 31 is continuously meshed with the spur gear 32, in summary, the spur gear 32 is driven to rotate by the output shaft of the motor 30, so that the intermittent rotation effect of the spur gear 32 is realized, the placing disc 11 drives the wine bottles to intermittently rotate, and the detection head 22 is convenient to clearly shoot and detect the inner wall of the wine bottles.
As shown in fig. 1 and 6, the rotary mechanism 4 is further included, the rotary mechanism 4 includes a rotary member 40 and a shifting column 41, the rotary member 40 is connected to the left side of the mounting frame 21, the shifting column 41 is connected to the right side of the upper portion of the stand 13, the shifting column 41 is slidably connected to the rotary member 40, an arc-shaped groove is formed in the rotary member 40, and the rotary member 40 can rotate in the process of rotating the shifting column 41.
When needs detect the beverage bottle, control electric putter 20 flexible end is continued to extend earlier to make rotating member 40 begin forward rotation under the effect of dialling post 41, and then make mounting bracket 21 clockwise rotation, mounting bracket 21 can drive the detection head 22 motion this moment, make the beverage bottle can place on placing the dish 11, after the beverage bottle is placed, control electric putter 20 flexible end shrink, thereby make the turning block drive mounting bracket 21 anticlockwise rotation reset, afterwards follow electric putter 20 telescopic link and continue to shrink, can drive detection head 22 and get into the beverage bottle in and detect, in sum up, cooperate with rotating member 40 through dialling post 41, make mounting bracket 21 can automatic rotation, thereby the beverage bottle of being convenient for is placed fast.
As shown in fig. 1 and 7, the wine bottle clamping device further comprises a clamping mechanism 5, the clamping mechanism 5 comprises a fixing piece 50, a second spring 51 and a clamping piece 52, the top of the placing disc 11 is connected with three fixing pieces 50, the fixing pieces 50 are all connected with the clamping pieces 52 in a sliding mode, a part of the clamping pieces 52, which are close to each other, is arc-shaped, can be attached to the outer edge of the wine bottle, so that the wine bottle can be limited and clamped, the second spring 51 is connected between the clamping pieces 52 and the fixing pieces 50, the second spring 51 is wound on the clamping pieces 52, one ends, close to each other, of the second springs 51 are connected with the clamping pieces 52, and one ends, far away from each other, of the second springs 51 are connected with the fixing pieces 50.
When detecting the beverage bottle, in order to prevent that the beverage bottle from dropping at pivoted in-process, need press from both sides tight fixedly to the beverage bottle, at first before placing the beverage bottle, need all to draw the clamping piece 52 to one side that is kept away from each other for second spring 51 all atress compression, afterwards place the beverage bottle on placing the dish 11, then loosen clamping piece 52, clamping piece 52 all can slide the reduction to one side that is close to each other under the effect of second spring 51 this moment, and press from both sides tight fixedly to the beverage bottle, avoid the beverage bottle to drop at pivoted in-process, after the beverage bottle detects, will draw clamping piece 52 all to one side that is kept away from each other, make second spring 51 all atress compression, afterwards take out the beverage bottle, then loosen clamping piece 52, make clamping piece 52 all reset completely under the effect of second spring 51 can, through the cooperation between clamping piece 52 and the second spring 51, press from both sides tight fixedly to the beverage bottle, prevent that the beverage bottle from dropping at pivoted in-process from causing the material damage.
As shown in fig. 1 and 7, the wine bottle further comprises a bottom lamp 6, the middle position of the top of the placing tray 11 is connected with the bottom lamp 6, and the bottom lamp 6 is used for illuminating the bottom of the wine bottle, so that the auxiliary detection head 22 can shoot and detect the inner wall of the wine bottle.
When shooting and detecting the wine bottle, the bottom lamp 6 needs to be started, so that the wine bottle is illuminated and polished, and the detection head 22 is clearer when shooting and detecting the inside of the wine bottle.
As shown in fig. 1 and 8, the toggle frame 23 further comprises a guide post 7 and a third spring 70, the upper side of the right part of the toggle frame 23 is connected with the guide post 7, the guide post 7 is connected with the mounting frame 21 in a sliding manner, the third spring 70 is connected between the guide post 7 and the mounting frame 21, the top end of the third spring 70 is connected with the mounting frame 21, the bottom end of the third spring 70 is connected with the guide post 7, and the third spring 70 is wound on the guide post 7.
When the toggle frame 23 is pushed by the baffle frame 24 to start sliding upwards, the guide post 7 can slide upwards, so that the third spring 70 is stressed to compress, and the guide post 7 can slide downwards to reset under the action of the third spring 70 at the moment along with the fact that the toggle frame 23 is not pushed by the baffle frame 24, so that the toggle frame 23 slides downwards to reset, and reset under the action of the gravity of the toggle frame 23 is not needed, so that reset is more stable.
A method for detecting the wire drawing of the inner wall of a wine bottle comprises the following steps:
Step 1, controlling an electric push rod 20 to enable a rotating piece 40 to drive a mounting frame 21 to rotate, then placing wine bottles to be detected on a placing disc 11, and clamping and limiting the wine bottles by using a clamping piece 52;
Step 2, starting the bottom lamp 6, controlling the electric push rod 20 to enable the rotating piece 40 to drive the mounting frame 21 to rotate and reset, sending the detection head 22 into the wine bottle for shooting detection, and simultaneously starting the motor 30 to enable the placing plate 11 to intermittently rotate to assist the detection head 22 in full shooting detection;
Step 3, after the detection is finished, the motor 30 is closed, the electric push rod 20 is controlled to enable the detection head 22 to leave the inside of the wine bottle, then the electric push rod 20 is controlled to enable the rotating piece 40 to drive the mounting frame 21 to rotate, and the wine bottle is taken out;
and 4, finally, controlling the electric push rod 20 to enable the rotating piece 40 to drive the mounting frame 21 to rotate and reset.
While the invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
Claims (6)
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| CN202211298651.4A CN115656198B (en) | 2022-10-24 | 2022-10-24 | Wine bottle inner wall wire drawing detection device and detection method |
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| CN202211298651.4A CN115656198B (en) | 2022-10-24 | 2022-10-24 | Wine bottle inner wall wire drawing detection device and detection method |
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| CN115656198B true CN115656198B (en) | 2025-08-05 |
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| CN117470865B (en) * | 2023-12-26 | 2024-04-26 | 淄博安泽特种气体有限公司 | Gas cylinder pressure detection device |
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