CN115449975A - Intelligent twisting process and equipment for processing down quilt - Google Patents

Intelligent twisting process and equipment for processing down quilt Download PDF

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Publication number
CN115449975A
CN115449975A CN202211127053.0A CN202211127053A CN115449975A CN 115449975 A CN115449975 A CN 115449975A CN 202211127053 A CN202211127053 A CN 202211127053A CN 115449975 A CN115449975 A CN 115449975A
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China
Prior art keywords
plate
twist
twisting
plates
base
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CN202211127053.0A
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CN115449975B (en
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张明
肖启成
夏伟昌
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Anhui Haoyue Home Textile Co ltd
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Anhui Haoyue Home Textile Co ltd
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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B35/00Work-feeding or -handling elements not otherwise provided for
    • D05B35/08Work-feeding or -handling elements not otherwise provided for for ruching, gathering, casing, or filling lace, ribbons, or bindings; Pleating devices; Cuttlers; Gathering feet; Crimpers; Curlers; Rufflers
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47GHOUSEHOLD OR TABLE EQUIPMENT
    • A47G9/00Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
    • A47G9/02Bed linen; Blankets; Counterpanes
    • A47G9/0207Blankets; Duvets

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

The invention discloses an intelligent twisting process and equipment for processing a down quilt, belonging to the technical field of down quilt processing, wherein the twisting equipment comprises a base, wherein a synchronous driving assembly is arranged on the base and is connected with a twisting assembly; the twist component comprises a supporting base plate, a supporting side plate, a transverse connecting plate, a side twist plate, an annular plate, a middle twist plate and a fixed supporting plate; both sides of the inner wall of the annular plate are fixedly connected with a plurality of middle twist plates and side twist plates for forming a twist effect; the base is provided with a sewing assembly, and the sewing assembly is used for sewing the twisted part of the cloth. Through the mode, when the twisting is carried out, the multi-station twisting assembly is arranged, so that the twisting of multiple parts of the down quilt cloth can be realized, the shapes are basically consistent when the twisting is carried out in jacking, the device is high in stability, errors are not prone to occurring, the twisting efficiency is high, the twisting effect of each time can be basically consistent, and the attractiveness of the down quilt is improved.

Description

Intelligent twisting process and equipment for processing down quilt
Technical Field
The invention relates to the technical field of down quilt processing, in particular to an intelligent twisting process and equipment for down quilt processing.
Background
The down quilt is deeply loved by consumers due to excellent heat preservation performance, and the twisted and sewn down quilt enters the market along with the rising of the requirement of people on the aesthetic degree of bed articles, is folded and sewn on the cloth of the down quilt by manual work, and forms a three-dimensional shape with the same flowers and boxes, so that the aesthetic degree of the down quilt is greatly improved.
At present, because the twisting is formed by manually pinching the pleats, on one hand, the manual pleat pinching speed is low, and on the other hand, errors are easily made during pleat pinching to cause reworking, so that the twisting efficiency is very low; on the other hand, although the cloth material is soft, the twisting effect at each time cannot be guaranteed to be completely consistent, but due to the fact that the manual twisting is based on experience, the twisting quality of the same down quilt cannot be guaranteed to be basically consistent due to the fact that each flower is twisted when the user pinches the folds, and the attractiveness of the down quilt is also affected to a certain degree.
Based on the above, the invention designs an intelligent twisting process and equipment for processing down quilts to solve the problems.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides an intelligent twisting process and equipment for processing a down quilt.
In order to achieve the purpose, the invention is realized by the following technical scheme:
an intelligent twisting process for processing a down quilt comprises the following steps:
firstly, placing down quilt cloth on an equidistant conveying device;
step two, conveying the down quilt cloth to twisting equipment by an equidistant conveying device, and straightening the cloth;
twisting the cloth through a twisting component of twisting equipment;
step four, sewing the twisted part of the cloth through a sewing component of the twisting equipment;
and step five, rotating the sewn cloth by ninety degrees, and repeating the step three to the step four to obtain the twisted cloth.
The application also provides twisting equipment for the intelligent down quilt processing twisting process, which comprises a base, wherein a synchronous driving assembly is arranged on the base and is connected with the twisting assembly;
the twisting component comprises a supporting base plate, a supporting side plate, a transverse connecting plate, a side twisting plate, an annular plate, a middle twisting plate and a fixed supporting plate; one end of the supporting base plate is fixedly connected with a plurality of fixed supporting plates, and the lower ends of the fixed supporting plates are fixedly connected to the base; one end of each supporting base plate is fixedly connected with a plurality of supporting side plates, and a plurality of needle head movable grooves convenient for the movement of each sewing machine needle are formed in the supporting base plates and the supporting side plates;
the two sides of the inner wall of the annular plate are fixedly connected with a plurality of middle twist plates and side twist plates for forming a twist effect, the middle twist plates are positioned in the middle positions of the left side and the right side of the annular plate, and the side twist plates are positioned in the upper left side, the lower left side, the upper right side and the lower right side of the annular plate; the upper ends of the middle twist plate and the side twist plates protrude out of the top of the annular plate, and the lower ends of the middle twist plate and the side twist plates are flush with the bottom of the annular plate; one end of each annular plate close to the support base plate is provided with a movable groove, adjacent annular plates are fixedly connected through a transverse connecting plate, and the transverse connecting plate is connected with the synchronous driving assembly;
the base is provided with a sewing assembly, and the sewing assembly is used for sewing the twisted part of the cloth.
Furthermore, the distance between the middle twist plates on the two sides of the annular plate is more than or equal to the width of the supporting side plate; the distance between the side twist plates on the two sides of the annular plate is more than or equal to the width of the supporting side plate.
Furthermore, the movable groove of the annular plate is in contact with the side wall of the supporting side plate in an attaching mode, and the other ends of the torsion plate on each side and the middle torsion plate are in contact with the side wall of the supporting side plate in an attaching mode.
Further, the length of the support side plate is less than the inner diameter of the annular plate.
Furthermore, the sewing assembly comprises a translation assembly, a first limiting slide block, a first guide rail, a sewing machine base, a sewing machine head and a mounting frame; translation subassembly fixed mounting is on the base, the one end of mounting bracket and translation subassembly's expansion end fixed connection, the first limit slide block of lower extreme fixedly connected with of mounting bracket, first limit slide block sliding connection is on first guide rail, first guide rail fixed mounting is on the base, the inner wall upper end fixed mounting of mounting bracket has a plurality of groups sewing machine aircraft nose, the inner wall lower extreme fixed mounting of mounting bracket has a plurality of groups and sewing machine aircraft nose matched with sewing machine frame, the one-to-one about sewing machine frame and the sewing machine aircraft nose.
Furthermore, the bottom of the supporting side plate is in contact with the upper end of the sewing machine base in a fitting manner.
Furthermore, the translation assembly adopts a wire module sliding table.
Advantageous effects
(1) According to the invention, the cross connecting plate is driven to move upwards by the synchronous driving assembly, the cross connecting plate drives the annular plate to move upwards, the annular plate drives the middle twist plate and the side twist plates to move upwards, the straightened cloth is placed on the side twist plates and the middle twist plates, and the cloth is jacked up to form a twist shape by the upward movement of the middle twist plates and the side twist plates; through setting up reciprocating of the annular slab of being convenient for of activity groove, sewing machine needle activity of being convenient for sew up through setting up syringe needle activity groove, through the twist flower subassembly that sets up the multistation, can realize twisting flower to the multiple position of eiderdown quilt cloth, the shape is unanimous basically when jack-up is twisted flower, device stability is high, be difficult for makeing mistakes, twist flower is efficient, can guarantee that the twist flower effect of every turn is unanimous basically, thereby guarantee that the twist flower quality on same eiderdown quilt is unanimous basically, the pleasing to the eye degree of eiderdown quilt has been improved.
(2) According to the invention, after the annular plate drives the middle twist plate and the side twist plates to move upwards to jack up cloth to form a twist shape, the mounting rack is driven to move back and forth through the translation assembly, and the mounting rack drives each group of sewing machine bases and the sewing machine heads to move back and forth to fix the twist shape in a sewing way; through the sewing assembly that sets up the multistation, can realize sewing up in step of turning round the flower to the multi-position, turn round the flower assembly position inconvenient during the sewing up, reduced the influence to turning round the flower shape, guaranteed to sew up the effect and sew up efficiency.
(3) When the twisting assembly is twisted, when the cylinder extends outwards, the cylinder drives the driving plate to move leftwards along the second guide rail, the driving plate drives the inclined plate to move leftwards, the inclined plate pushes the movable rod to move upwards due to the limiting effect of the sliding plate and the sleeve, the movable rod drives the transverse movable plate to move upwards, the transverse movable plate drives the L-shaped plate to move upwards, and the L-shaped plate drives the transverse connecting plate to move upwards.
(4) According to the invention, the cylinder, the translation assembly and the electric sewing machine head can be controlled by the external control assembly to work in a matched manner, so that the twisting and sewing operations are carried out after the cloth is conveyed, and the device is more intelligent.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It is obvious that the drawings in the following description are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be derived from them without inventive effort.
FIG. 1 is a first perspective view of a main structure of an intelligent twisting device for processing down quilts;
FIG. 2 is a front view of the structure of an intelligent twisting device for processing down quilts in accordance with the present invention;
FIG. 3 is a left side view of the structure of the present invention;
FIG. 4 is a perspective view of a main structure of an intelligent twisting device for processing down quilts;
FIG. 5 is a third perspective view of the main structure of the intelligent twisting device for processing down quilts in accordance with the present invention;
FIG. 6 is a perspective view of a main structure of an intelligent twisting device for processing down quilts;
fig. 7 is an enlarged view of a point a in fig. 6.
The reference numerals in the drawings denote:
1. a base; 2. a suturing assembly; 21. a translation assembly; 22. a first limit slide block; 23. a first guide rail; 24. a sewing machine base; 25. a sewing machine head; 26. a mounting frame; 3. a twist assembly; 31. supporting the base plate; 32. a needle head moving groove; 33. supporting the side plates; 34. a transverse connecting plate; 35. a side twist plate; 36. an annular plate; 37. a middle twist plate; 38. fixing the support plate; 39. a movable groove; 4. a synchronous drive assembly; 41. a movable rod; 42. a sloping plate; 43. a second guide rail; 44. a second limit slide block; 45. a chute; 46. a cylinder; 47. an L-shaped plate; 48. a horizontal movable plate; 49. a slide plate; 410. a sleeve; 411. a drive plate.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The present invention will be further described with reference to the following examples.
Example 1
The embodiment provides a processing technology of a twisted down quilt, which comprises the following steps:
firstly, placing down quilt cloth on an equidistant conveying device;
step two, conveying the down quilt cloth to twisting equipment by an equidistant conveying device, and straightening the cloth;
twisting the cloth through a twisting component 3 of twisting equipment;
step four, sewing the twist part of the cloth through a sewing component 2 of the twist equipment;
step five, rotating the sewn cloth by ninety degrees, and repeating the step three to the step four to obtain the twisted cloth;
and step six, sewing and filling the twisted cloth with down to prepare the twisted down quilt.
Example 2
Referring to the accompanying drawings of the specification 1-7, the embodiment provides twisting equipment for twisting down feather to be processed, which comprises a base 1, wherein a synchronous driving assembly 4 is installed on the base 1, and the synchronous driving assembly 4 is connected with a twisting assembly 3;
the twist assembly 3 comprises a support backing plate 31, a support side plate 33, a cross connecting plate 34, a side twist plate 35, an annular plate 36, a middle twist plate 37 and a fixed support plate 38; one end of the supporting cushion plate 31 is fixedly connected with a plurality of fixed supporting plates 38, and the lower ends of the fixed supporting plates 38 are fixedly connected to the base 1; one end of the supporting backing plate 31 is fixedly connected with a plurality of supporting side plates 33, and a plurality of needle head moving grooves 32 which are convenient for moving of the sewing machine needles are formed in the supporting backing plate 31 and each supporting side plate 33;
the two sides of the inner wall of the annular plate 36 are fixedly connected with a plurality of middle twist plates 37 and side twist plates 35 which are used for forming a twist effect, the middle twist plates 37 are positioned in the middle positions of the left side and the right side of the annular plate 36, and the side twist plates 35 are positioned at the positions of the left upper side, the left lower side, the right upper side and the right lower side of the annular plate 36; the upper ends of the middle twist plate 37 and the side twist plates 35 protrude out of the top of the annular plate 36, and the lower ends of the middle twist plate 37 and the side twist plates 35 are flush with the bottom of the annular plate 36; one end of each annular plate 36 close to the support backing plate 31 is provided with a movable groove 39, adjacent annular plates 36 are fixedly connected through a transverse connecting plate 34, and the transverse connecting plate 34 is connected with the synchronous driving assembly 4;
the distance between the middle twist plates 37 on the two sides of the annular plate 36 is more than or equal to the width of the supporting side plate 33;
the distance between the side twist plates 35 on the two sides of the annular plate 36 is more than or equal to the width of the supporting side plate 33;
preferably, the movable groove 39 of the annular plate 36 is in contact with the side wall of the supporting side plate 33, and the other ends of the twist plates 35 and 37 are in contact with the side wall of the supporting side plate 33;
the length of the support side plate 33 is slightly less than the inner diameter of the annular plate 36; when the annular plate 36, the side twist plates 35 and the middle twist plate 37 move downward, the support side plate 33 does not affect the movement;
during twisting, the cross connecting plate 34 is driven to move upwards through the synchronous driving assembly 4, the cross connecting plate 34 drives the annular plate 36 to move upwards, the annular plate 36 drives the middle twisting plate 37 and the side twisting plates 35 to move upwards, the straightened cloth is placed on the side twisting plates 35 and the middle twisting plates 37, and the cloth is jacked up to form a twisting shape through the upward movement of the middle twisting plates 37 and the side twisting plates 35; through setting up the reciprocating of the annular plate 36 of being convenient for of activity groove 39, through setting up the sewing machine needle activity of being convenient for of syringe needle activity groove 32 and sewing up, through the twist flower subassembly 3 that sets up the multistation, can realize twisting flower to the multiple position of eiderdown quilt cloth, the shape is unanimous basically when jack-up is twisted flower, device stability is high, be difficult for makeing mistakes, twist flower is efficient, can guarantee that the effect of twisting flower at every turn is unanimous basically, thereby guarantee that the twist flower quality on same eiderdown quilt is unanimous basically, the pleasing to the eye degree of eiderdown quilt has been improved.
The base 1 is provided with a sewing component 2, and the sewing component 2 is used for sewing the twisted part of the cloth.
Example 3
Referring to fig. 1-7 of the specification, on the basis of embodiment 2, the sewing assembly 2 includes a translation assembly 21, a first limit slider 22, a first guide rail 23, a sewing machine base 24, a sewing machine head 25 and a mounting frame 26; the horizontal moving assembly 21 is fixedly arranged on the base 1, one end of the mounting rack 26 is fixedly connected with the movable end of the horizontal moving assembly 21, the lower end of the mounting rack 26 is fixedly connected with a first limiting slide block 22, the first limiting slide block 22 is connected onto a first guide rail 23 in a sliding mode, the first guide rail 23 is fixedly arranged on the base 1, a plurality of groups of sewing machine heads 25 are fixedly arranged at the upper end of the inner wall of the mounting rack 26, a plurality of groups of sewing machine bases 24 matched with the sewing machine heads 25 are fixedly arranged at the lower end of the inner wall of the mounting rack 26, and the sewing machine bases 24 correspond to the sewing machine heads 25 in a vertical one-to-one mode;
preferably, the bottom of the supporting side plate 33 is in contact with the upper end of the sewing machine base 24;
each sewing machine head 25 is respectively positioned above each needle head movable groove 32;
the annular plate 36 drives the middle twist plate 37 and the side twist plates 35 to move upwards to jack up the cloth to form a twist shape, at the moment, each sewing machine head 25 and each sewing machine base 24 are respectively positioned above and below the annular plate 36, the presser feet of the sewing machine heads 25 are pressed on the cloth, the sewing machine heads 25 are positioned between the side twist plates 35 and the middle twist plates 37 on the left side and the right side, the mounting frame 26 is driven to move back and forth through the translation assembly 21, and the mounting frame 26 drives each group of sewing machine bases 24 and the sewing machine heads 25 to move back and forth to fix the twist shape; by arranging the multi-station sewing component 2, synchronous sewing of multi-part twist can be realized, the position of the twist component 3 is inconvenient during sewing, the influence on the twist shape is reduced, and the sewing effect and the sewing efficiency are ensured;
preferably, the translation assembly 21 employs a wire module sliding table;
example 4
Referring to fig. 1-7 of the specification, on the basis of embodiment 2, the synchronous driving assembly 4 includes a movable rod 41, a sloping plate 42, a second guide rail 43, a second limit slider 44, a cylinder 46, an L-shaped plate 47, a cross movable plate 48, a sliding plate 49, a sleeve 410, and a driving plate 411; the air cylinder 46 is fixedly connected to the base 1, the output end of the air cylinder 46 is connected with the driving plate 411, the lower end of the driving plate 411 is fixedly connected with a plurality of second limiting sliding blocks 44, the second limiting sliding blocks 44 are slidably connected to second guide rails 43, the second guide rails 43 are fixedly installed on the base 1, the upper end of the driving plate 411 is fixedly connected with a plurality of inclined plates 42 with the same inclination direction, inclined grooves 45 are formed in the inclined plates 42, movable rods 41 are movably connected in the inclined grooves 45, the movable rods 41 are fixedly connected to the transverse movable plate 48, and the upper end of the transverse movable plate 48 is fixedly connected with each transverse connecting plate 34 through a plurality of L-shaped plates 47 with equal intervals; the lower surface of the upper end of the L-shaped plate 47 is also fixedly connected with a sliding plate 49, the lower end of the sliding plate 49 is movably connected in the sleeve 410, and the lower end of the sleeve 410 is fixedly connected on the base 1;
when in twisting, when the air cylinder 46 extends outwards, the air cylinder 46 drives the driving plate 411 to move leftwards along the second guide rail 43, the driving plate 411 drives the inclined plate 42 to move leftwards, due to the limiting effect of the sliding plate 49 and the sleeve 410, the inclined plate 42 pushes the movable rod 41 to move upwards, the movable rod 41 drives the transverse movable plate 48 to move upwards, the transverse movable plate 48 drives the L-shaped plate 47 to move upwards, and the L-shaped plate 47 drives the transverse connecting plate 34 to move upwards.
Preferably, cylinder 46, translation subassembly 21, electronic sewing machine aircraft nose 25 all are connected to the external control subassembly, and through current control technique, the equidistant conveyor of external control subassembly control carries the cloth to control cylinder 46, translation subassembly 21, electronic sewing machine aircraft nose 25 cooperation work, realize carrying the cloth after, turn round the flower, then sew up the operation, make the device more intelligent.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the corresponding technical solutions.

Claims (8)

1. An intelligent twisting process for processing a down quilt is characterized in that: the method comprises the following steps:
firstly, placing down quilt cloth on an equidistant conveying device;
step two, conveying the down quilt cloth to twisting equipment by an equal-interval conveying device, and straightening the cloth;
twisting the cloth by twisting equipment;
step four, sewing the twist parts of the cloth through twist equipment;
and step five, rotating the sewn cloth by ninety degrees, and repeating the step three to the step four.
2. An intelligent duvet processing twisting device used in the twisting process of claim 1, comprising a base (1), characterized in that:
the base (1) is provided with a synchronous driving assembly (4), and the synchronous driving assembly (4) is connected with the twisting assembly (3);
the twist assembly (3) comprises a support backing plate (31), a support side plate (33), a transverse connecting plate (34), a side twist plate (35), an annular plate (36), a middle twist plate (37) and a fixed support plate (38); one end of the supporting base plate (31) is fixedly connected with a plurality of fixed supporting plates (38), and the lower ends of the fixed supporting plates (38) are fixedly connected to the base (1); one end of the supporting backing plate (31) is fixedly connected with a plurality of supporting side plates (33), and a plurality of needle head movable grooves (32) which are convenient for the movement of each sewing machine needle are arranged on the supporting backing plate (31) and each supporting side plate (33);
both sides of the inner wall of the annular plate (36) are fixedly connected with a plurality of middle twist plates (37) and side twist plates (35) which are used for forming a twist effect, and the upper ends of the middle twist plates (37) and the side twist plates (35) protrude out of the top of the annular plate (36); one end of each annular plate (36) close to the support backing plate (31) is provided with a movable groove (39), the adjacent annular plates (36) are fixedly connected through a transverse connecting plate (34), and the transverse connecting plate (34) is connected with the synchronous driving assembly (4);
the base (1) is provided with a sewing component (2), and the sewing component (2) is used for sewing the twisted part of the cloth.
3. The texturizing apparatus of claim 2, wherein: the distance between the middle twist plates (37) on the two sides of the annular plate (36) is more than or equal to the width of the supporting side plate (33); the distance between the side twist plates (35) on the two sides of the annular plate (36) is larger than or equal to the width of the supporting side plate (33).
4. The texturizing apparatus of claim 3, wherein: the movable groove (39) of the annular plate (36) is in contact with the side wall of the supporting side plate (33), and the other ends of the torsion plates (35) on the sides and the middle torsion plate (37) are in contact with the side wall of the supporting side plate (33).
5. The texturizing apparatus of claim 4, wherein: the length of the supporting side plate (33) is smaller than the inner diameter of the annular plate (36).
6. The texturizing apparatus of claim 2, wherein: the sewing assembly (2) comprises a translation assembly (21), a first limiting slide block (22), a first guide rail (23), a sewing machine base (24), a sewing machine head (25) and a mounting rack (26); translation subassembly (21) fixed mounting is on base (1), the one end of mounting bracket (26) and the expansion end fixed connection of translation subassembly (21), the first stop block (22) of lower extreme fixedly connected with of mounting bracket (26), first stop block (22) sliding connection is on first guide rail (23), first guide rail (23) fixed mounting is on base (1), the inner wall upper end fixed mounting of mounting bracket (26) has a plurality of groups sewing machine head (25), the inner wall lower extreme fixed mounting of mounting bracket (26) has a plurality of groups and sewing machine head (25) matched with sewing machine frame (24), sewing machine frame (24) and sewing machine head (25) upper and lower one-to-one.
7. The texturizing apparatus of claim 6, wherein: the bottom of the supporting side plate (33) is in contact with the upper end of the sewing machine base (24) in a fitting manner.
8. The texturizing apparatus of claim 6, wherein: the translation assembly (21) adopts a wire module sliding table.
CN202211127053.0A 2022-09-16 2022-09-16 Intelligent down quilt processing twisting process and equipment thereof Active CN115449975B (en)

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