CN115434071B - A method and weaving machine based on integrated weaving of flat belt chains - Google Patents

Abstract

The invention discloses a method and a weaving machine based on the integrated weaving of a flat belt chain. The method includes: setting a weaving method for integral weaving of the flat belt chain, and storing the integrated weaving method in the weaving machine; The above-mentioned integrated weaving method controls the yarn on the weaving machine to form the webbing of the flat belt chain; the webbing is cut according to the preset length to obtain the flat belt chain; the flat belt chain is formed by integral weaving, so that the flat belt and the rope flap are hung The ring connection is sewn and formed, which can effectively avoid damage to the flat belt yarn by the sewing needle, making the flat belt chain have high tensile strength and low raw material cost.

Description

A method and weaving machine based on integrated weaving of flat belt chains

Technical field

The present invention mainly relates to the field of textile technology, and specifically relates to a method and a weaving machine based on integrated weaving and forming of a flat belt chain.

Background technique

Daisy rope, also called flat belt chain, is a basic climbing equipment necessary for climbing. Users can use daisy rope to connect block buckles, provide buffering, and facilitate the carrying of various climbing equipment and equipment. It provides users with many functions. convenient.

The existing daisy rope preparation method first forms two webbings, and then mechanically sews the two webbings to form a rope flap hanging loop. That is, mechanical equipment is used to sew the two webbings together at the preset positions to form several rope flaps. Hanging loops, this mechanical sewing method will cause damage to the yarn in the flat belt, and may interrupt the original yarn, thereby affecting the tensile strength of the flat belt chain, and this sewing method is based on the additional addition of the flat belt For the rope flap hanging ring, sewing yarn on the flat belt will increase the weight of the rope flap hanging ring, which will also consume more materials. This will make the safety of the flat belt chain not high and the cost of raw materials used for manufacturing is high.

Contents of the invention

The purpose of the present invention is to overcome the shortcomings of the prior art. The present invention provides a method and a weaving machine based on an integrated weaving and forming of a flat belt chain. By integrally weaving and forming a flat belt chain, the connection between the flat belt and the rope flap hanging ring is Stitching and forming can effectively avoid damage to the flat belt yarn by the sewing needle, making the flat belt chain have high tensile strength and low raw material cost.

The invention provides a method based on integrated braiding and forming of a flat belt chain. The method includes:

Set up the weaving method of integrated weaving of the flat belt chain, and store the integrated weaving method in the weaving machine;

Based on the weaving method of the integrated weaving, the yarn on the weaving machine is controlled to form a webbing chain of the flat belt;

Cut the webbing according to the preset length to obtain a flat belt chain.

Further, the weaving method for integrally weaving the flat belt chain includes:

Set the preset length value, width value, and yarn parameter value of each webbing in the webbing chain;

Set the spacing of each rope flap hanging ring in the flat belt chain as well as the position of the ring fixation and connection parts;

Braiding parameter values for integrated braiding in flat belt chains.

Further, the webbing based on the integrated weaving method to control the yarn forming flat belt chain on the weaving machine includes:

The first step: control the weaving machine to pull the yarn of the first flat belt to form the first hanging ring;

Step 2: When the first hanging ring is formed and consolidated, control the weaving machine to pull the yarn of the second flat belt and the yarn of the first flat belt to simultaneously form and consolidate the first ring;

Step 3: After the first ring is consolidated and formed, control the weaving machine to pull the yarn of the second flat belt and the yarn of the first flat belt to form the first rope flap hanging ring at the same time;

Step 4: When completing the formation of the first connection part of the first rope flap hanging ring, control the weaving machine to pull the yarn of the second flat belt and the yarn of the first flat belt to form the first connection part at the same time;

Step 5: Based on the third and fourth steps, alternately form the remaining rope flap hanging rings and connecting parts in the flat belt chain until the tail ring is consolidated;

Step 6: When the tail ring is formed and consolidated, first control the weaving machine to pull the yarn of the second flat belt and the yarn of the first flat belt to form the tail ring and consolidate at the same time, and then stop pulling the yarn of the second flat belt And continue to pull the yarn of the first flat belt to form a tail hanging ring.

The head ring is formed by clamping the webbing of the first webbing with the webbing of the second webbing.

The connecting portion of the flat belt chain has a suture in which the yarns of the first flat belt and the yarns of the second flat belt are intertwined together.

The tail ring is formed by clamping the webbing of the first webbing with the webbing of the second webbing.

Further, the yarn parameter values include: yarn component value and yarn color value.

Further, the yarn components include: ultra-high molecular weight polyethylene and nylon.

Further, the fabric on each rope flap hanging ring in the flat belt chain is made of yarns arranged alternately along the warp and weft directions.

The invention also provides a weaving machine, which includes:

Weave setting module: Design the weave for the integrated weaving of the flat belt chain, and store the integrated weave in the weaving machine;

Work module: Based on the integrated weaving method, the webbing of the yarn forming flat belt chain on the weaving machine is controlled;

Cutting module: Cut the webbing according to the preset length to obtain a flat belt chain.

The invention provides a flat belt chain and a weaving machine based on integrated weaving. The yarn on the weaving machine is controlled by an integrated weaving method to form the webbing of the flat belt chain and the flat belt chain is formed, so that the flat belt and the rope flap are The hanging loop connection is sewn and formed. This integrated weaving method does not cause the seam to damage the flat belt yarn, so that there is no problem of breakage of the yarn at the loop fastener and the connecting part of the flat belt chain, making the flat belt chain produced by it The high tensile strength of the belt chain also improves the safety of the entire flat belt chain, and through the integrated weaving method, the preparation process of the flat belt chain is integrated, and there is no need to sew yarn on the flat belt, making the raw materials Reduced usage costs.

Description of the drawings

In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts.

Figure 1 is a structural view of a flat belt chain in a novel embodiment of the present invention;

Figure 2 is a tensile test diagram of the flat belt chain in the new embodiment of the present invention;

Figure 3 is a tensile load test diagram of the rope flap hanging ring in the new embodiment of the present invention;

Figure 4 is a structural view of the connection part in the novel embodiment of the present invention;

Figure 5 is a structural view of ring consolidation in an embodiment of the present invention.

Figure 6 is a flow chart of a method for integrally braiding and forming a flat belt chain in an embodiment of the present invention;

Figure 7 is a flow chart of a method for forming a flat belt chain from yarns of a weaving machine in an embodiment of the present invention;

Figure 8 is a schematic structural diagram of a weaving machine in an embodiment of the present invention.

Detailed ways

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

Specifically, Figure 1 shows a structural view of a flat belt chain in an embodiment of the present invention. The flat belt chain 1 includes an upper flat belt 2 and a lower flat belt 3. The upper flat belt 2 and the lower flat belt 3 adopt Several rope flap hanging rings 4 are integrally woven to make the structure stable and reliable and not easy to crack. The upper flat belt 2 and the lower flat belt 3 are double-opening strip-shaped flat belts, and the double-opening strip-shaped flat belts are connected through ring consolidation to form a double-layer flat belt. The plurality of rope flap hanging rings 4 are distributed on the flat belt chain 1 at preset intervals and are used for connecting quick buckles, providing buffering, and conveniently carrying various mountaineering equipment and equipment, etc., providing users with a lot of convenience.

It should be noted that the overall tension of the flat belt chain 1 must reach or exceed at least 22KN, and the tension of the rope flap hanging ring 4 must reach or exceed at least 3KN to meet the safety requirements of climbing users.

Specifically, please refer to Figures 2-3. Figure 2 shows a tensile load test chart of the flat belt chain in the embodiment of the present invention, and Figure 3 shows a tensile load test chart of the rope flap hanging ring in the embodiment of the present invention.

The overall tensile force of the flat belt chain 1 is 27KN, and the tensile load strength of the rope flap hanging ring 4 is 5KN. In this way, it is not necessary to use double lock protection when the flat belt chain needs to be shortened, making the user's operation more convenient and reducing user errors. Operational issues.

Specifically, the flat belt chain 1 is made of nylon, Dyneema, or a blend of nylon and Dyneema. Here we provide a variety of flat belt chains 1 made of different materials, which can meet the different needs of rock climbing users.

Specifically, the width of the upper flat belt 2 and the lower flat belt 3 is any value between 12-20 mm to ensure that the flat belt chain 1 is strong in load-bearing, and the length is any value between 90-180 cm. This length The range of the webbing will not be too long to be detrimental to the user's use, nor will it be too short to hinder the user's normal activities.

What's more, the upper flat belt 2 and the lower flat belt 3 are tubular woven flat belts to achieve the purpose of being strong and durable.

What's more, the flat belt chain 1 is formed by one or more groups of yarns and warps that intersect vertically. This design makes the overall tensile force of the flat belt chain 1 strong.

Specifically, the surface of the flat belt chain 1 is provided with coating glue, and the coating glue is polyacrylate, or polyurethane, or polyvinyl chloride, or silicone, or synthetic rubber to achieve waterproof, anti-slip and wear-resistant properties. Purpose.

More, the colors of the upper flat belt 2 and the lower flat belt 3 are different, and/or the widths of the upper flat belt 2 and the lower flat belt 3 are different, for easy identification of the upper flat belt 2 and the lower flat belt 3. , intuitively judge the length of different positions.

Specifically, Figure 4 shows a structural view of the connection part in the embodiment of the present invention. Adjacent rope flap hanging rings 4 among the several rope flap hanging rings 4 are connected through the connecting part 5. The connecting part 5 is provided There are multiple layers of sutures with strong tensile strength, ensuring that the rope flap hanging ring 4 is firm in bearing load.

Specifically, Figure 5 shows a structural view of the ring consolidation in the embodiment of the present invention. The ring consolidation 6 is a three-layer structure formed by the lower flat belt 3 clamping the upper flat belt 2. The ring consolidation 6 is also provided with a suture in which the yarns of the upper flat belt 2 and the lower flat belt 3 are interwoven into one body. The sutures of the ring consolidation 6 are thicker than the multi-layer sutures of the connecting part 5. Ring consolidation 6 has higher tensile strength.

Furthermore, Figure 6 shows a flow chart of a method for integrally braiding and forming a flat belt chain in an embodiment of the present invention. The method includes:

S61: Set the integrated weaving method of the flat belt chain and store the integrated weaving method in the weaving machine.

Specifically, the weaving method of setting up the integrated weaving of the flat belt chain includes: setting the preset length value, width value, and yarn parameter value of each flat belt in the flat belt chain; setting the hanging ring of each rope flap in the flat belt chain spacing as well as the position of loop consolidations and connections; braiding parameter values for integral braiding in flat belt chains.

It should be noted that the set parameter value is used to define the molded product of the flat belt chain.

Further, the yarn parameter values include: yarn component value and yarn color value.

Further, the first webbing and the second webbing have different colors.

Further, the yarn component content is: ultra-high molecular weight polyethylene 50%-60%, nylon 40%-50%.

It should be noted that UHMWPE (ultra-high molecular weight polyethylene) is a thermoplastic engineering plastic with linear structure and excellent comprehensive properties. The molecular weight is as high as 1.5 million or more. It has low density and good wear resistance. Self-lubricating, impact resistance, corrosion resistance and other characteristics.

Furthermore, the preset length value of each webbing ranges from 90 cm to 180 cm, and the width value ranges from 12 mm to 20 mm, so that the webbing will not be too long to be used by the user. , it will not hinder the user's normal activities due to being too short, and ensures that the flat belt chain can bear a strong load.

S62: Control the yarn forming flat belt chain on the weaving machine based on the integrated weaving method.

Specifically, Figure 7 shows a flow chart of a method for forming a flat belt chain on a weaving machine in an embodiment of the present invention. The weaving method based on the integrated weaving method controls the yarn forming flat belt chain on the weaving machine. The webbing includes:

S71: Control the weaving machine to pull the yarn forming first hanging ring of the first flat belt;

S72: When the first hanging ring is formed and the first ring is consolidated, the weaving machine is controlled to pull the yarn of the second flat belt and the yarn of the first flat belt to form and consolidate the first ring at the same time. This is the head of the flat belt chain;

S73: After the first ring is consolidated and formed, control the weaving machine to pull the yarn of the second flat belt and the yarn of the first flat belt to form the first rope flap hanging ring at the same time. The rope flap hanging ring is arranged on the first ring. Between the fixation and the tail ring fixation, it is used to connect quick buckles, provide buffering, and facilitate the carrying of various mountaineering equipment;

S74: When the first rope flap hanging ring is completed to form the first connection part, the weaving machine is controlled to pull the yarn of the second flat belt and the yarn of the first flat belt to simultaneously form the first connection part. The part is arranged between adjacent rope flap hanging rings;

S75: Based on S73 and S74, the remaining rope flap hanging rings and connecting parts in the flat belt chain are alternately formed until the tail ring is consolidated. This is to cyclically weave multiple rope flap hanging rings and connecting parts;

S76: When forming the tail ring and consolidating, first control the weaving machine to pull the yarn of the second flat belt and the yarn of the first flat belt at the same time to form the tail ring and consolidate, then stop pulling the yarn of the second flat belt and continue The yarn that pulls the first webbing forms the tail hanging ring, which is the tail of the webbing chain.

Further, the head ring is fixed and formed by clamping the webbing of the first flat belt with the webbing of the second flat belt.

Further, the head hanging ring is formed by the first flat belt and is arranged above the head ring fixation.

Furthermore, each connection part in the flat belt chain has stitches in which the yarns of the first flat belt and the yarns of the second flat belt are intertwined to ensure that the rope flap hanging ring can bear a strong load.

Further, the tail ring is formed by clamping the webbing of the first flat belt with the webbing of the second flat belt.

Further, the tail hanging ring is formed by the first flat belt and is arranged below the tail ring fixation.

Furthermore, the fabric on each rope flap hanging ring in the flat belt chain is made of yarns alternately arranged and woven along the warp and weft directions, so that the overall pulling force of the flat belt chain is strong.

Furthermore, the first flat belt and the second flat belt are tube-woven flat tapes, which are strong and durable. The manufacturing principle of the tube-woven flat tape is to wind the yarn into a weft tube before weaving. , inserted into the fixed tooth base of the knitting machine, and then the weft tube rotates and moves along the figure-8-shaped track to draw the yarns to cross and weave with each other.

S63: Cut the webbing according to the preset length to obtain a flat belt chain.

An embodiment of the present invention also provides a weaving machine. Figure 8 shows a schematic structural diagram of the weaving machine in an embodiment of the present invention. The weaving machine includes:

Weave setting module 10: Design the weave for the integrated weaving of the flat belt chain, and store the integrated weave in the weaving machine;

Work module 20: Control the yarn forming flat belt chain webbing on the weaving machine based on the integrated weaving method;

Cutting module 30: cuts the woven tape according to the preset length to obtain a flat belt chain.

Embodiments of the present invention provide a method for integrally weaving and forming a flat belt chain and a weaving machine. The yarn on the weaving machine is controlled by the integral weaving method to form the webbing of the flat belt chain and the flat belt chain is formed, so that the flat belt chain is formed. The connection point of the rope flap hanging ring is sewn and formed. This integrated weaving method does not cause the seam to damage the yarn of the flat belt chain, so that there is no problem of breakage of the yarns in the consolidation and connecting parts of the upper ring of the flat belt chain, making it easier to manufacture. The resulting flat belt chain has high tensile strength, which also improves the safety of the entire flat belt chain. Moreover, through the integrated weaving method, the preparation process of the flat belt chain is integrated, and there is no need to sew yarn on the flat belt. , reducing the cost of raw material use.

The above is a detailed introduction to the method of integrally weaving and forming a flat belt chain and the weaving machine provided by the embodiments of the present invention. This article uses specific examples to illustrate the principles and implementation methods of the present invention. The description of the above embodiments It is only used to help understand the method and its core idea of the present invention; at the same time, for those of ordinary skill in the field, there will be changes in the specific implementation and application scope based on the idea of the present invention. In summary, The content of this description should not be construed as limiting the invention.

Claims (8)

1. A method for integrally braiding a formed flat belt chain, the method comprising:

setting a knitting method of integrally knitting the ribbon chain, and storing the knitting method of integrally knitting in a loom;

controlling the braid of the yarn forming flat belt chain on the loom based on the integrally woven weaving method;

cutting the woven belt according to a preset length to obtain a flat belt chain;

the weaving method for integrally weaving the flat belt chain comprises the following steps of:

setting a preset length value, a preset width value and a preset yarn parameter value of each flat belt in the flat belt chain;

setting the space between each rope flap hanging ring in the flat belt chain and the position of a ring consolidation part and a connecting part;

weaving parameter values of the integral weaving in the flat belt chain; the webbing for controlling yarn forming flat belt chains on a loom based on the integrally woven weave comprises:

the first step: controlling a loom to pull a yarn forming head hanging ring of the first flat belt;

and a second step of: when the head ring forming head ring consolidation is finished, controlling a loom to pull yarns of the second flat belt and yarns of the first flat belt to form the head ring consolidation at the same time;

and a third step of: after the header ring is fixedly formed, controlling a loom to pull yarns of the second flat belt and yarns of the first flat belt to form a first rope flap hanging ring simultaneously;

fourth step: when the first rope flap hanging ring is completed to form a first connecting part, controlling a loom to pull yarns of the second flat belt and yarns of the first flat belt to form the first connecting part simultaneously;

fifth step: alternately forming the rest rope flap hanging rings and the connecting parts in the flat belt chain based on the third step and the fourth step until the tail ring is solidified;

sixth step: when the forming tail ring is fixedly connected, the loom is controlled to pull the yarns of the second flat belt and the yarns of the first flat belt to be fixedly connected at the same time, and then the pulling of the yarns of the second flat belt is stopped and the pulling of the yarns of the first flat belt is continued to form the tail hanging ring.

2. The method of integrally braiding a formed endless chain as claimed in claim 1, wherein the header loop is formed by clamping the webbing of the second endless belt with the webbing of the first endless belt.

3. The method of integrally knitting a formed endless chain as claimed in claim 1, wherein the connecting portion of the endless chain has stitching of the yarns of the first endless belt and the yarns of the second endless belt interwoven therewith.

4. The method of integrally braiding a formed endless chain as claimed in claim 1, wherein the tail loop is formed by clamping the webbing of the second endless belt with the webbing of the first endless belt.

5. The method based on integrally knit forming a flat belt chain of claim 1, wherein the yarn parameter values include: yarn composition values and yarn color values.

6. The method of integrally knitting a formed endless chain as claimed in claim 5, wherein said yarn component includes: ultra high molecular weight polyethylene and nylon.

7. The method of integrally knitting a formed endless chain as claimed in claim 1, wherein the endless belt on each of the rope flap loops in the endless chain is knitted from yarns alternately arranged in the warp and weft directions.

8. A loom, characterized in that it comprises:

and a weaving method setting module: designing a weaving method of integrally weaving the flat belt chain, and storing the weaving method of integrally weaving in a weaving machine;

the working module is as follows: controlling the braid of the yarn forming flat belt chain on the loom based on the integrally woven weaving method;

and (3) a cutting module: cutting the woven belt according to a preset length to obtain a flat belt chain;

the knitting method for integrally knitting the flat belt chain comprises the following steps of:

setting a preset length value, a preset width value and a preset yarn parameter value of each flat belt in the flat belt chain;

setting the space between each rope flap hanging ring in the flat belt chain and the position of a ring consolidation part and a connecting part;

weaving parameter values of the integral weaving in the flat belt chain;

the webbing for controlling yarn forming flat belt chains on a loom based on the integrally woven weave comprises:

the first step: controlling a loom to pull a yarn forming head hanging ring of the first flat belt;

and a second step of: when the head ring forming head ring consolidation is finished, controlling a loom to pull yarns of the second flat belt and yarns of the first flat belt to form the head ring consolidation at the same time;

and a third step of: after the header ring is fixedly formed, controlling a loom to pull yarns of the second flat belt and yarns of the first flat belt to form a first rope flap hanging ring simultaneously;

fourth step: when the first rope flap hanging ring is completed to form a first connecting part, controlling a loom to pull yarns of the second flat belt and yarns of the first flat belt to form the first connecting part simultaneously;

fifth step: alternately forming the rest rope flap hanging rings and the connecting parts in the flat belt chain based on the third step and the fourth step until the tail ring is solidified;

sixth step: when the forming tail ring is fixedly connected, the loom is controlled to pull the yarns of the second flat belt and the yarns of the first flat belt to be fixedly connected at the same time, and then the pulling of the yarns of the second flat belt is stopped and the pulling of the yarns of the first flat belt is continued to form the tail hanging ring.