CN115372260A - A lens defect detection system - Google Patents

A lens defect detection system Download PDF

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CN115372260A
CN115372260A CN202211072334.0A CN202211072334A CN115372260A CN 115372260 A CN115372260 A CN 115372260A CN 202211072334 A CN202211072334 A CN 202211072334A CN 115372260 A CN115372260 A CN 115372260A
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lens
conveyor belt
defect detection
detection system
control computer
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向祖勇
向建国
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Hunan Boyidi Optical Technology Co ltd
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Hunan Boyidi Optical Technology Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/89Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
    • G01N21/892Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the flaw, defect or object feature examined
    • G01N21/896Optical defects in or on transparent materials, e.g. distortion, surface flaws in conveyed flat sheet or rod

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  • Analytical Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Textile Engineering (AREA)
  • Engineering & Computer Science (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

The invention provides a lens defect detection system, comprising: the method comprises the following steps of installing a rack, a conveying mechanism, a jacking mechanism and a detection mechanism; the conveying mechanism is fixedly arranged on the mounting rack and used for conveying the lenses; the conveying mechanism comprises a transparent conveying belt; the jacking mechanism is arranged on the mounting rack and positioned on two sides of the transparent conveyor belt, and comprises lifting rods arranged on two sides of the transparent conveyor belt, and a first clamping block and a second clamping block which are respectively arranged at the upper ends of the lifting rods and are oppositely arranged; the detection mechanism is arranged above the conveying mechanism and used for detecting the lens jacked by the jacking mechanism; the detection mechanism comprises an LED lamp arranged below the transparent conveyor belt, an optical microscope arranged above the transparent conveyor belt, a CCD image sensor and a control computer; the CCD image sensor is connected with a high-definition camera and electrically connected with the control computer. The lens defect detection system provided by the invention can be used for completing the defect detection of the lens, and has high detection efficiency and high reliability.

Description

一种镜片缺陷检测系统A lens defect detection system

技术领域technical field

本发明涉及镜片缺陷检测系统技术领域,特别涉及一种镜片缺陷检测系统。The invention relates to the technical field of lens defect detection systems, in particular to a lens defect detection system.

背景技术Background technique

随着社会的快速发展,人们的生活水平不断的提高,为了方便人们生活,人们发明了各种各样的眼镜,眼镜也成为人们生活中的必需品,尤其是到了老年时期,几乎人人都离不开戴眼镜,而眼镜最关键的部分就是眼镜片,为了满足人们的需求,加快眼镜片的制作。With the rapid development of society and the continuous improvement of people's living standards, in order to facilitate people's lives, people have invented various glasses, and glasses have become a necessity in people's lives, especially in old age, almost everyone leaves Do not wear glasses, and the most critical part of glasses is spectacle lenses. In order to meet people's needs, the production of spectacle lenses is accelerated.

现有的镜片缺陷检测需要人工抽检或人工目测的方式来控制其质量。劳动强度大,难于解决人力疲劳带来的误检,导致检测的效率低下,可靠性差,保持稳定而准确的检测效果较为困难。Existing lens defect detection requires manual sampling or manual visual inspection to control its quality. The labor intensity is high, and it is difficult to solve the false detection caused by human fatigue, resulting in low detection efficiency and poor reliability, and it is difficult to maintain a stable and accurate detection effect.

发明内容Contents of the invention

本发明目的是,针对上上述问题,亟需提出一种镜片缺陷检测系统,实现镜片的自动化缺陷检测。The object of the present invention is to address the above problems, and it is urgent to propose a lens defect detection system to realize automatic defect detection of lenses.

本发明提出一种镜片缺陷检测系统,包括:The present invention proposes a lens defect detection system, including:

安装机架、传送机构、顶升机构以及检测机构;Install the frame, transmission mechanism, jacking mechanism and detection mechanism;

所述传送机构固定设置在所述安装机架上,用于镜片的传送;所述传送机构包括透明传送带;The transmission mechanism is fixedly arranged on the installation frame for the transmission of lenses; the transmission mechanism includes a transparent conveyor belt;

所述顶升机构设置在所述安装机架上,且位于所述透明传送带的两侧,所述顶升机构包括设置在所述透明传送带两侧的升降杆、分别设置在所述升降杆的上端且相对设置的第一夹块和第二夹块;The jacking mechanism is arranged on the installation frame and is located on both sides of the transparent conveyor belt. The jacking mechanism includes lifting rods arranged on both sides of the transparent conveyor belt, The upper end and the first clamping block and the second clamping block arranged oppositely;

所述检测机构设置在所述传送机构的上方,用于所述顶升机构顶升的镜片的检测;所述检测机构包括设置在所述透明传送带下方的LED灯、设置在所述透明传送带上方的光学显微镜、CCD图像传感器以及控制电脑;The detection mechanism is arranged above the transmission mechanism for detection of the lens lifted by the jacking mechanism; the detection mechanism includes an LED light arranged below the transparent conveyor belt, Advanced optical microscope, CCD image sensor and control computer;

所述CCD图像传感器连接设置有高清摄像机,所述CCD图像传感与控制电脑电性连接。The CCD image sensor is connected with a high-definition camera, and the CCD image sensor is electrically connected with the control computer.

优选的,所述顶升机构包括平行设置在所述透明传送带两侧的轨道槽、设置在所述轨道槽内的滑块、以及驱动所述滑块沿所述导轨的导向方向移动的驱动件。Preferably, the jacking mechanism includes track grooves arranged in parallel on both sides of the transparent conveyor belt, a slider arranged in the track groove, and a driving member that drives the slider to move along the guiding direction of the guide rail .

优选的,所述升降杆的下端与所述滑块固定连接。Preferably, the lower end of the lifting rod is fixedly connected with the slider.

优选的,所述驱动件与所述控制电脑电连接。Preferably, the driving member is electrically connected with the control computer.

优选的,还包括设置在所述传送机构上方的扫描装置,所述扫描装置用于检测出现缺陷的镜片,所述扫描装置确定出现缺陷镜片的位置,发出信号至所述控制电脑,所述控制电脑发出信号至所述顶升机构,所述顶升机构移动至所述镜片的位置。Preferably, it also includes a scanning device arranged above the conveying mechanism, the scanning device is used to detect the defective lens, the scanning device determines the position of the defective lens, sends a signal to the control computer, and the control The computer sends a signal to the jacking mechanism, and the jacking mechanism moves to the position of the lens.

优选的,设置在所述传送机构出口端的推料机构,所述推料机构用于将有缺陷的镜片推送出传送机构。Preferably, a pushing mechanism is provided at the outlet end of the conveying mechanism, and the pushing mechanism is used to push defective lenses out of the conveying mechanism.

优选的,所述第一夹块和第二夹块相对的一侧设置有镜片的限位槽。Preferably, the opposite sides of the first clamping block and the second clamping block are provided with limiting grooves for lenses.

本发明的有益效果:Beneficial effects of the present invention:

本发明的一种镜片缺陷检测系统包括:安装机架、传送机构、顶升机构以及检测机构;所述传送机构用于镜片的传送,顶升机构将镜片顶升移动至检测机构进行检测拍照,扫描装置用于定位出现缺陷镜片的位置。检测机构通过设置在透明传送带下方的LED灯进行光线补偿,光学显微镜和CCD图像传感器以及高清摄像机的拍照检测,所述顶升机构将有缺陷的镜片放置于透明传送带进行传送,所述推料机构将有缺陷的镜片推出,完成对镜片的缺陷检测,检测效率高,可靠性高。A lens defect detection system of the present invention includes: an installation frame, a transmission mechanism, a jacking mechanism, and a detection mechanism; the transmission mechanism is used for the transmission of the lens, and the jacking mechanism moves the lens to the detection mechanism for inspection and photography. A scanning device is used to locate the location of the defective lens. The detection mechanism performs light compensation through the LED lights arranged under the transparent conveyor belt, optical microscope, CCD image sensor and high-definition camera for photo inspection, the jacking mechanism places defective lenses on the transparent conveyor belt for transmission, and the pushing mechanism Push out the defective lens to complete the defect detection of the lens, with high detection efficiency and high reliability.

附图说明Description of drawings

图1是本发明中镜片缺陷检测系统的结构示意图;Fig. 1 is a structural schematic diagram of a lens defect detection system in the present invention;

其中,10-安装机架、20-传送机构、21-透明传送带、30-顶升机构、31-升降杆、32-第一夹块、33-第二夹块、34-限位槽、35-轨道槽、36-滑块、37-驱动件、40-检测机构、41-LED灯、42-光学显微镜、43-CCD图像传感器、44-控制电脑、45-高清摄像机、50-推料机构。Among them, 10-installation frame, 20-transmission mechanism, 21-transparent conveyor belt, 30-jacking mechanism, 31-lifting rod, 32-first clamping block, 33-second clamping block, 34-limiting groove, 35 -Track groove, 36-slider, 37-driver, 40-detection mechanism, 41-LED light, 42-optical microscope, 43-CCD image sensor, 44-control computer, 45-high-definition camera, 50-pushing mechanism .

具体实施方式Detailed ways

本发明提出一种镜片缺陷检测系统,参考图1,该镜片缺陷检测系统,本发明提出一种镜片缺陷检测系统,包括:安装机架10、传送机构20、顶升机构30以及检测机构40;所述传送机构20固定设置在所述安装机架10上,用于镜片的传送;所述传送机构20包括透明传送带21;透明传送带21用于传送镜片;所述顶升机构30设置在所述安装机架10上,且位于所述透明传送带21的两侧,所述顶升机构30包括设置在所述透明传送带21两侧的升降杆31、分别设置在所述升降杆31的上端且相对设置的第一夹块32和第二夹块33;所述检测机构40设置在所述传送机构20的上方,用于所述顶升机构30顶升的镜片的检测;所述检测机构40包括设置在所述透明传送带21下方的LED灯41、设置在所述透明传送带21上方的光学显微镜42、CCD图像传感器43以及控制电脑44;所述CCD图像传感器43连接设置有高清摄像机45,所述CCD图像传感与控制电脑44电性连接。透明传送带21下方的LED灯41用于高清摄像机45拍摄时的补光。The present invention proposes a lens defect detection system, referring to FIG. 1 , the lens defect detection system, the present invention proposes a lens defect detection system, including: an installation frame 10, a transmission mechanism 20, a jacking mechanism 30 and a detection mechanism 40; The transmission mechanism 20 is fixedly arranged on the installation frame 10 for transmission of lenses; the transmission mechanism 20 includes a transparent conveyor belt 21; the transparent conveyor belt 21 is used for transmitting lenses; the jacking mechanism 30 is arranged on the Installed on the frame 10 and located on both sides of the transparent conveyor belt 21, the jacking mechanism 30 includes lifting rods 31 arranged on both sides of the transparent conveyor belt 21, which are respectively arranged on the upper ends of the lifting rods 31 and opposite to each other. The first clamping block 32 and the second clamping block 33 are set; the detection mechanism 40 is arranged above the transmission mechanism 20, and is used for the detection of the lens lifted by the jacking mechanism 30; the detection mechanism 40 includes The LED lamp 41 that is arranged on described transparent conveyor belt 21 below, the optical microscope 42 that is arranged on described transparent conveyor belt 21 top, CCD image sensor 43 and control computer 44; Described CCD image sensor 43 is connected and is provided with high-definition camera 45, and described The CCD image sensor is electrically connected with the control computer 44 . The LED light 41 below the transparent conveyor belt 21 is used for supplementary light when the high-definition camera 45 shoots.

在其中的一实施例中,所述顶升机构30包括平行设置在所述透明传送带21两侧的轨道槽35、设置在所述轨道槽35内的滑块36、以及驱动所述滑块36沿所述导轨的导向方向移动的驱动件37。所述驱动件37驱动所述顶升机构30沿轨道槽35的导向方向来回移动。In one of the embodiments, the jacking mechanism 30 includes track grooves 35 arranged in parallel on both sides of the transparent conveyor belt 21 , sliders 36 arranged in the track grooves 35 , and driving the sliders 36 A drive member 37 that moves along the guiding direction of the guide rail. The driving member 37 drives the jacking mechanism 30 to move back and forth along the guiding direction of the track groove 35 .

在其中的一实施例中,所述升降杆31的下端与所述滑块36固定连接。In one embodiment, the lower end of the lifting rod 31 is fixedly connected with the sliding block 36 .

在其中的一实施例中,所述驱动件37与所述控制电脑44电连接,通过所述控制电脑44的程序控制所述顶升机构30移动到指定的位置。In one of the embodiments, the driving member 37 is electrically connected to the control computer 44, and the program of the control computer 44 controls the lifting mechanism 30 to move to a designated position.

在其中的一实施例中,还包括设置在所述传送机构20上方的扫描装置,所述扫描装置用于检测出现缺陷的镜片,所述扫描装置确定出现缺陷镜片的位置,发出信号至所述控制电脑44,所述控制电脑44发出信号至所述顶升机构30,所述顶升机构30移动至所述镜片的位置。还包括设置在所述传送机构20出口端的推料机构50,所述推料机构50用于将有缺陷的镜片推送出传送机构20。所述第一夹块32和第二夹块33相对的一侧设置有镜片的限位槽34,所述限位槽34V型设置,用于所述第一夹块32和第二夹块33夹持稳定。In one of the embodiments, it also includes a scanning device arranged above the conveying mechanism 20, the scanning device is used to detect the defective lens, the scanning device determines the position of the defective lens, and sends a signal to the A control computer 44, the control computer 44 sends a signal to the jacking mechanism 30, and the jacking mechanism 30 moves to the position of the lens. It also includes a pusher mechanism 50 arranged at the outlet end of the delivery mechanism 20 , the pusher mechanism 50 is used to push defective lenses out of the delivery mechanism 20 . The opposite side of the first clamping block 32 and the second clamping block 33 is provided with a limiting groove 34 for the lens, and the limiting groove 34 is V-shaped for the first clamping block 32 and the second clamping block 33 Clamping is stable.

本发明的有益效果:Beneficial effects of the present invention:

本发明的一种镜片缺陷检测系统包括:安装机架10、传送机构20、顶升机构30以及检测机构40;所述传送机构20用于镜片的传送,顶升机构30将镜片顶升移动至检测机构40进行检测拍照,扫描装置用于定位出现缺陷镜片的位置。检测机构40通过设置在透明传送带21下方的LED灯41进行光线补偿,光学显微镜42和CCD图像传感器43以及高清摄像机45的拍照检测,所述顶升机构30将有缺陷的镜片放置于透明传送带21进行传送,所述推料机构50将有缺陷的镜片推出,完成对镜片的缺陷检测,检测效率高,可靠性高。A lens defect detection system of the present invention includes: an installation frame 10, a transmission mechanism 20, a jacking mechanism 30, and a detection mechanism 40; The detection mechanism 40 performs detection and photographing, and the scanning device is used to locate the position of the defective lens. The detection mechanism 40 performs light compensation through the LED lamp 41 arranged under the transparent conveyor belt 21, the optical microscope 42, the CCD image sensor 43 and the high-definition camera 45 take pictures and detects, and the jacking mechanism 30 places defective lenses on the transparent conveyor belt 21 After transmission, the pushing mechanism 50 pushes out the defective lens to complete the defect detection of the lens, with high detection efficiency and high reliability.

在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Orientation or position indicated by "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. The relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, therefore It should not be construed as a limitation of the present invention.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.

在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.

以上内容是结合具体的实施方式对本发明所作的进一步详细说明,不能认定本发明的具体实施只局限于这些说明。对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单推演或替换。The above content is a further detailed description of the present invention in conjunction with specific embodiments, and it cannot be assumed that the specific implementation of the present invention is limited to these descriptions. Those of ordinary skill in the technical field to which the present invention belongs can also make some simple deduction or replacement without departing from the concept of the present invention.

Claims (7)

1.一种镜片缺陷检测系统,其特征在于,包括:1. A lens defect detection system, characterized in that, comprising: 安装机架、传送机构、顶升机构以及检测机构;Install the frame, transmission mechanism, jacking mechanism and detection mechanism; 所述传送机构固定设置在所述安装机架上,用于镜片的传送;所述传送机构包括透明传送带;The transmission mechanism is fixedly arranged on the installation frame for the transmission of lenses; the transmission mechanism includes a transparent conveyor belt; 所述顶升机构设置在所述安装机架上,且位于所述透明传送带的两侧,所述顶升机构包括设置在所述透明传送带两侧的升降杆、分别设置在所述升降杆的上端且相对设置的第一夹块和第二夹块;The jacking mechanism is arranged on the installation frame and is located on both sides of the transparent conveyor belt. The jacking mechanism includes lifting rods arranged on both sides of the transparent conveyor belt, The upper end and the first clamping block and the second clamping block arranged oppositely; 所述检测机构设置在所述传送机构的上方,用于所述顶升机构顶升的镜片的检测;所述检测机构包括设置在所述透明传送带下方的LED灯、设置在所述透明传送带上方的光学显微镜、CCD图像传感器以及控制电脑;The detection mechanism is arranged above the transmission mechanism for detection of the lens lifted by the jacking mechanism; the detection mechanism includes an LED light arranged below the transparent conveyor belt, Advanced optical microscope, CCD image sensor and control computer; 所述CCD图像传感器连接设置有高清摄像机,所述CCD图像传感与控制电脑电性连接。The CCD image sensor is connected with a high-definition camera, and the CCD image sensor is electrically connected with the control computer. 2.根据权利要求1的镜片缺陷检测系统,其特征在于,所述顶升机构包括平行设置在所述透明传送带两侧的轨道槽、设置在所述轨道槽内的滑块、以及驱动所述滑块沿所述轨道槽的导向方向移动的驱动件。2. The lens defect detection system according to claim 1, characterized in that, the jacking mechanism comprises track grooves arranged in parallel on both sides of the transparent conveyor belt, sliders arranged in the track grooves, and drives the A driving part for the slider to move along the guiding direction of the track groove. 3.根据权利要求2的镜片缺陷检测系统,其特征在于,所述升降杆的下端与所述滑块固定连接。3. The lens defect detection system according to claim 2, characterized in that, the lower end of the lifting rod is fixedly connected with the slider. 4.根据权利要求2的镜片缺陷检测系统,其特征在于,所述驱动件与所述控制电脑电连接。4. The lens defect detection system according to claim 2, characterized in that, the driving element is electrically connected with the control computer. 5.根据权利要求1的镜片缺陷检测系统,其特征在于,还包括设置在所述传送机构上方的扫描装置,所述扫描装置用于检测出现缺陷的镜片,所述扫描装置确定出现缺陷镜片的位置,发出信号至所述控制电脑,所述控制电脑发出信号至所述顶升机构,所述顶升机构移动至所述镜片的位置。5. The lens defect detection system according to claim 1, further comprising a scanning device arranged above the conveying mechanism, the scanning device is used to detect defective lenses, and the scanning device determines the number of defective lenses. position, send a signal to the control computer, and the control computer sends a signal to the jacking mechanism, and the jacking mechanism moves to the position of the lens. 6.根据权利要求1的镜片缺陷检测系统,其特征在于,设置在所述传送机构出口端的推料机构,所述推料机构用于将有缺陷的镜片推送出传送机构。6. The lens defect detection system according to claim 1, characterized in that a pushing mechanism is provided at the outlet end of the conveying mechanism, and the pushing mechanism is used to push defective lenses out of the conveying mechanism. 7.根据权利要求1的镜片缺陷检测系统,其特征在于,所述第一夹块和第二夹块相对的一侧设置有镜片的限位槽。7 . The lens defect detection system according to claim 1 , wherein a limit groove for the lens is provided on opposite sides of the first clamping block and the second clamping block. 8 .
CN202211072334.0A 2022-09-02 2022-09-02 A lens defect detection system Pending CN115372260A (en)

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