CN115304829B - High-friction conveyor belt material and preparation method thereof - Google Patents
High-friction conveyor belt material and preparation method thereof Download PDFInfo
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Abstract
本发明提供了一种高摩擦输送带材料及其制备方法,包括如下按重量份计的各原料制成:天然橡胶40‑60份、芳香族聚醚型热塑性聚氨酯弹性体20‑30份、端酰氯基氟橡胶10‑15份、硫化剂3‑6份、氯化铝2‑4份、2,4‑二氨基‑6‑苯基‑1,3,5‑三嗪2‑3份、废旧聚芳恶二唑纤维5‑8份、纳米二硫化钼1‑4份、补强填料25‑40份、玻璃纤维3‑5份、偶联剂3‑5份、4,4′‑二酰氯二苯醚2‑3份、硬脂酸1‑3份、纳米金属氧化物3‑5份、环烷油1‑2份、促进剂1‑5份。本发明公开的高摩擦输送带材料环保性佳、使用寿命长、耐老化性能和性能稳定性足、机械力学性能和耐磨性优异。The invention provides a high-friction conveyor belt material and a preparation method thereof, comprising the following raw materials in parts by weight: 40-60 parts of natural rubber, 20-30 parts of aromatic polyether type thermoplastic polyurethane elastomer, end Acyl chloride-based fluororubber 10-15 parts, vulcanizing agent 3-6 parts, aluminum chloride 2-4 parts, 2,4-diamino-6-phenyl-1,3,5-triazine 2-3 parts, waste 5-8 parts of polyarylene oxadiazole fiber, 1-4 parts of nano molybdenum disulfide, 25-40 parts of reinforcing filler, 3-5 parts of glass fiber, 3-5 parts of coupling agent, 4,4'-diacid chloride 2-3 parts of diphenyl ether, 1-3 parts of stearic acid, 3-5 parts of nano metal oxide, 1-2 parts of naphthenic oil, and 1-5 parts of accelerator. The high-friction conveyor belt material disclosed by the invention has good environmental protection, long service life, sufficient aging resistance and performance stability, and excellent mechanical properties and wear resistance.
Description
技术领域technical field
本发明涉及输送带材料技术领域,尤其涉及一种高摩擦输送带材料及其制备方法。The invention relates to the technical field of conveyor belt materials, in particular to a high-friction conveyor belt material and a preparation method thereof.
背景技术Background technique
橡胶输送带是一种传统橡胶制品,用途广泛。主要用于各类物料的传递和输送,如采矿业的地下物料的输送和地面的装卸,码头物料的装卸,工矿企业炉渣的排泄,邮政快递的分拣。作为不间断的承载移送载体,面对各种工作环境,要求输送带具有优异的耐磨性、机械力学性和性能稳定性。Rubber conveyor belt is a traditional rubber product with a wide range of uses. It is mainly used for the transfer and transportation of various materials, such as the transportation of underground materials in the mining industry and the loading and unloading of the ground, the loading and unloading of dock materials, the discharge of slag in industrial and mining enterprises, and the sorting of postal express delivery. As an uninterrupted load transfer carrier, in the face of various working environments, the conveyor belt is required to have excellent wear resistance, mechanical mechanics and performance stability.
高摩擦输送带是一种较为常见的输送带,其被广泛应用于邮政信件自动分拣输送线和食品、烟草等行业小商品包装条形码自动扫描分辨输送线。由于输送速度很快,被输送的物品需要稳定性好,使得高摩擦输送带对耐磨性和机械力学性能要求更高。传统普通橡胶输送带耐磨性和机械力学性能还无法达到上述要求。现有的高摩擦输送带还或多或少存在环保性不佳、使用寿命不长、耐老化性能和性能稳定性不足、机械力学性能和耐磨性有待进一步提高的缺陷。High-friction conveyor belt is a relatively common conveyor belt, which is widely used in automatic sorting conveyor lines for postal letters and automatic scanning and resolution conveyor lines for small commodity packaging barcodes in food, tobacco and other industries. Due to the high speed of conveying, the conveyed items need to be stable, which makes the high friction conveyor belt have higher requirements on wear resistance and mechanical properties. The wear resistance and mechanical properties of traditional ordinary rubber conveyor belts cannot meet the above requirements. The existing high-friction conveyor belts still have more or less defects of poor environmental protection, short service life, insufficient aging resistance and performance stability, and further improvement in mechanical properties and wear resistance.
为了解决上述问题,专利CN1313530C公开了一种高摩擦输送带材料,包括基础材料、弹性体、增塑剂、稳定剂、增强填充剂,所述基础材料为PVC糊状树脂和PVC参混树脂,所述增塑剂中包括XNBR橡胶增塑剂。该发明采用丁腈橡胶、XNBR液体橡胶增塑剂共混改性普通PVC树脂生产的高摩擦输送带材料,不但能够应用于塑料输送带溶胶涂布法生产工艺之中,而且与共聚PVC-TPE树脂相比,在相同的硬度下,其拉伸强度虽然比不上热塑性聚氨酯,但高于其他热塑性弹性体;压缩永久变形和热变形率小于软质PVC,与橡胶接近,回弹性提高;耐热耐寒性优于软质PVC,高温时的形状保持性好,硬度对温度的依赖关系也小于软质PVC;其弯曲疲劳性优于一般软质PVC,具有良好的表面特性、粘结性、涂装性、耐磨性和消光性。然而,其环保性不佳,耐磨性和机械力学性能有待进一步提高,由于各组分之间的相容性问题,使得其性能稳定性也有待进一步改善。In order to solve the above problems, the patent CN1313530C discloses a high-friction conveyor belt material, including base materials, elastomers, plasticizers, stabilizers, and reinforcing fillers. The base materials are PVC paste resin and PVC mixed resin, The plasticizer includes XNBR rubber plasticizer. The invention uses nitrile rubber and XNBR liquid rubber plasticizer to blend and modify the high-friction conveyor belt material produced by ordinary PVC resin. Compared with resin, at the same hardness, although its tensile strength is not as good as thermoplastic polyurethane, it is higher than other thermoplastic elastomers; compression set and thermal deformation rate are lower than soft PVC, which are close to rubber and have improved resilience; The heat and cold resistance is better than that of soft PVC, the shape retention at high temperature is good, and the dependence of hardness on temperature is also smaller than that of soft PVC; its bending fatigue is better than that of general soft PVC, and it has good surface properties, adhesion, Paintability, abrasion resistance and matting. However, its environmental protection is not good, its wear resistance and mechanical properties need to be further improved, and its performance stability needs to be further improved due to the compatibility problem between the components.
因此,开发一种环保性佳、使用寿命长、耐老化性能和性能稳定性足、机械力学性能和耐磨性优异的高摩擦输送带材料符合市场需求,具有广泛的市场价值和应用前景,对促进输送带领域的发展具有非常重要的意义。Therefore, the development of a high-friction conveyor belt material with good environmental protection, long service life, sufficient aging resistance and performance stability, excellent mechanical properties and wear resistance meets market demand, has extensive market value and application prospects, and is beneficial to It is of great significance to promote the development of the conveyor belt field.
发明内容Contents of the invention
鉴于上述问题,本发明的目的在于提供一种环保性佳、使用寿命长、耐老化性能和性能稳定性足、机械力学性能和耐磨性优异的高摩擦输送带材料及其制备方法。In view of the above problems, the object of the present invention is to provide a high-friction conveyor belt material with good environmental protection, long service life, sufficient aging resistance and performance stability, excellent mechanical properties and wear resistance, and a preparation method thereof.
为了达到上述目的,本发明所采用的技术方案是:一种高摩擦输送带材料,包括如下按重量份计的各原料制成:天然橡胶40-60份、芳香族聚醚型热塑性聚氨酯弹性体20-30份、端酰氯基氟橡胶10-15份、硫化剂3-6份、氯化铝2-4份、2,4-二氨基-6-苯基-1,3,5-三嗪2-3份、废旧聚芳恶二唑纤维5-8份、纳米二硫化钼1-4份、补强填料25-40份、玻璃纤维3-5份、偶联剂3-5份、4,4′-二酰氯二苯醚2-3份、硬脂酸1-3份、纳米金属氧化物3-5份、环烷油1-2份、促进剂1-5份。In order to achieve the above object, the technical solution adopted in the present invention is: a high-friction conveyor belt material, comprising the following raw materials in parts by weight: 40-60 parts of natural rubber, aromatic polyether thermoplastic polyurethane elastomer 20-30 parts, 10-15 parts of acyl chloride-terminated fluororubber, 3-6 parts of vulcanizing agent, 2-4 parts of aluminum chloride, 2,4-diamino-6-phenyl-1,3,5-triazine 2-3 parts, 5-8 parts of waste polyarylene oxadiazole fiber, 1-4 parts of nano molybdenum disulfide, 25-40 parts of reinforcing filler, 3-5 parts of glass fiber, 3-5 parts of coupling agent, 4 , 2-3 parts of 4'-diacid chloride diphenyl ether, 1-3 parts of stearic acid, 3-5 parts of nanometer metal oxide, 1-2 parts of naphthenic oil, and 1-5 parts of accelerator.
优选的,所述促进剂为2-硫醇基苯骈噻唑、2-二硫化二苯并噻唑中的至少一种。Preferably, the accelerator is at least one of 2-mercaptobenzothiazole and 2-dibenzothiazole disulfide.
优选的,所述纳米金属氧化物为纳米氧化锌、纳米氧化镁中的至少一种;所述纳米金属氧化物的粒度为100-400nm。Preferably, the nano-metal oxide is at least one of nano-zinc oxide and nano-magnesium oxide; the particle size of the nano-metal oxide is 100-400 nm.
优选的,所述偶联剂为硅烷偶联剂KH550、硅烷偶联剂KH560、硅烷偶联剂KH570中的至少一种。Preferably, the coupling agent is at least one of silane coupling agent KH550, silane coupling agent KH560 and silane coupling agent KH570.
优选的,所述玻璃纤维的平均直径为3-9μm,长径比为(20-30):1;所述废旧聚芳恶二唑纤维为宝德纶短纤维废弃后的产品,其平均直径为3-9μm,长径比为(20-30):1。Preferably, the average diameter of the glass fiber is 3-9 μm, and the aspect ratio is (20-30): 1; the waste polyarylene oxadiazole fiber is a waste product of Baodren short fiber, and its average diameter It is 3-9μm, and the aspect ratio is (20-30):1.
优选的,所述补强填料为白炭黑、碳酸钙中的至少一种;所述补强填料的粒径为800-1200目;所述纳米二硫化钼的粒径为300-500nm。Preferably, the reinforcing filler is at least one of white carbon black and calcium carbonate; the particle size of the reinforcing filler is 800-1200 mesh; the particle size of the nano molybdenum disulfide is 300-500nm.
优选的,所述硫化剂为硫磺;所述芳香族聚醚型热塑性聚氨酯弹性体的牌号为豪瑞68887;所述天然橡胶为国产天然橡胶母胶SCRWF。Preferably, the vulcanizing agent is sulfur; the brand of the aromatic polyether thermoplastic polyurethane elastomer is Holcim 68887; the natural rubber is domestic natural rubber masterbatch SCRWF.
优选的,所述端酰氯基氟橡胶的来源无特殊要求,在本发明的一个实施例中,所述端酰氯基氟橡胶是由26型液体端羧基氟橡胶(Mn=3450,-COOH%=2.5质量分数)经过酰化反应制成,其中端基转化率为86.57%,制备方法参见:李东翰,廖明义,不同酰化试剂合成液体端酰氯基氟橡胶的研究[J]橡塑技术与装备,2017年23期。Preferably, the source of the acyl chloride-terminated fluororubber has no special requirements. In one embodiment of the present invention, the acyl chloride-terminated fluororubber is made of 26 type liquid carboxyl-terminated fluororubber (Mn=3450, -COOH%= 2.5 mass fraction) is made through acylation reaction, wherein the conversion rate of end group is 86.57%. For the preparation method, see: Li Donghan, Liao Mingyi, Research on the Synthesis of Liquid Acyl Chloride-based Fluororubber with Different Acylation Reagents [J] Rubber and Plastic Technology and Equipment, 2017 Issue 23.
本发明的另一个目的,在于提供一种所述高摩擦输送带材料的制备方法,包括如下步骤:将各原料按重量份混合加入到开放式炼胶机中进行混炼后,形成带体胶,将带状胶覆盖在帘子布或帆布上;在平板硫化机上硫化成型。Another object of the present invention is to provide a method for preparing the high-friction conveyor belt material, which includes the following steps: mixing the raw materials in parts by weight and adding them to an open rubber mixer for kneading to form a belt body rubber , Cover the strip rubber on the cord fabric or canvas; vulcanize and shape it on a flat vulcanizing machine.
优选的,所述混炼中辊温为60-80℃,混炼时间为5-10min。Preferably, the temperature of the rollers during the mixing is 60-80° C., and the mixing time is 5-10 minutes.
优选的,所述硫化成型的硫化温度为145-160℃,压力为10-15MPa,硫化时间8-12min。Preferably, the vulcanization temperature of the vulcanization molding is 145-160° C., the pressure is 10-15 MPa, and the vulcanization time is 8-12 minutes.
相比于现有技术,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:
(1)本发明公开的高摩擦输送带材料的制备方法,该方法工艺简单,操作控制方便,无需专用设备,采用常规设备和工艺步骤即可实现,资金投入少,耗能低,制备效率和良品率高,适于工业化生产。(1) The preparation method of the high-friction conveyor belt material disclosed by the present invention has simple technology, convenient operation and control, no special equipment, can be realized by conventional equipment and process steps, less capital investment, low energy consumption, and high production efficiency. High yield rate, suitable for industrial production.
(2)本发明公开的高摩擦输送带材料,以天然橡胶、芳香族聚醚型热塑性聚氨酯弹性体和端酰氯基氟橡胶共混作为基材,使得制成的产品结合了这些材料的优点,它们之间相互配合共同作用,赋予输送带材料优异的机械力学性能、耐磨性、性能稳定性、耐老化性能,有效延长产品使用寿命。(2) The high-friction conveyor belt material disclosed by the present invention is blended with natural rubber, aromatic polyether type thermoplastic polyurethane elastomer and acyl chloride-terminated fluororubber as the base material, so that the finished product combines the advantages of these materials, They cooperate with each other to endow the conveyor belt material with excellent mechanical properties, wear resistance, performance stability, and aging resistance, effectively prolonging the service life of the product.
(3)本发明公开的高摩擦输送带材料,端酰氯基氟橡胶和4,4′-二酰氯二苯醚上的酰氯基能与芳香族聚醚型热塑性聚氨酯弹性体上的苯环、2,4-二氨基-6-苯基-1,3,5-三嗪上的苯环、氨基发生作用,形成互穿网络结构,与以硫磺为硫化剂的硫化体系、以2,4-二氨基-6-苯基-1,3,5-三嗪为双氨基交联剂的氟橡胶硫化体系一起,进一步增强材料内部交联密度,形成不同的网络结构,这些不同的交联网络结构同时存在,有效提高输送带材料产品的机械力学性能、耐磨性、性能稳定性和耐老化性能,进而延长其使用寿命。(3) In the high-friction conveyor belt material disclosed by the present invention, the acid chloride group on the terminal acid chloride-based fluororubber and 4,4'-diacid chloride diphenyl ether can be combined with the benzene ring on the aromatic polyether type thermoplastic polyurethane elastomer, 2 , The benzene ring and amino group on 4-diamino-6-phenyl-1,3,5-triazine interact to form an interpenetrating network structure, and the vulcanization system with sulfur as the vulcanizing agent and 2,4-di Amino-6-phenyl-1,3,5-triazine is used together with the fluorine rubber vulcanization system of the bis-amino crosslinking agent to further enhance the internal crosslinking density of the material and form different network structures. These different crosslinking network structures simultaneously Existence can effectively improve the mechanical properties, wear resistance, performance stability and aging resistance of conveyor belt material products, thereby prolonging their service life.
(4)本发明公开的高摩擦输送带材料,通过各原料的配伍,在材料结构中同时引入苯基三嗪、苯醚、苯酮、聚氨酯结构,它们在电子效应、位阻效应和共轭效应等多重作用下,使得制成的高摩擦输送带材料耐老化性能和性能稳定性更好,耐磨性和机械力学性能更佳。废旧聚芳恶二唑纤维、纳米二硫化钼、玻璃纤维这些组分配合作用,能有效补强和改善耐磨性。废旧聚芳恶二唑纤维的回收再利用,起到了节能减排的作用;材料分子结构内部成型后含有的卤素含量较小,进而使得环保性能较佳。(4) The high-friction conveyor belt material disclosed by the present invention introduces phenyltriazine, phenylene ether, phenone, and polyurethane structures into the material structure through the compatibility of various raw materials. Under multiple effects such as the effect, the high-friction conveyor belt material has better aging resistance and performance stability, and better wear resistance and mechanical properties. Waste polyarylene oxadiazole fiber, nano-molybdenum disulfide, and glass fiber work together to effectively reinforce and improve wear resistance. The recycling and reuse of waste polyarylene oxadiazole fiber plays the role of energy saving and emission reduction; the halogen content contained in the internal molecular structure of the material is small, which makes the environmental protection performance better.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本发明的技术方案,下面结合实施例对本发明产品作进一步详细的说明。In order to enable those skilled in the art to better understand the technical solution of the present invention, the product of the present invention will be further described in detail below in conjunction with examples.
实施例1Example 1
一种高摩擦输送带材料,包括如下按重量份计的各原料制成:天然橡胶40份、芳香族聚醚型热塑性聚氨酯弹性体20份、端酰氯基氟橡胶10份、硫化剂3份、氯化铝2份、2,4-二氨基-6-苯基-1,3,5-三嗪2份、废旧聚芳恶二唑纤维5份、纳米二硫化钼1份、补强填料25份、玻璃纤维3份、偶联剂3份、4,4′-二酰氯二苯醚2份、硬脂酸1份、纳米金属氧化物3份、环烷油1份、促进剂1份。A high-friction conveyor belt material, comprising the following raw materials in parts by weight: 40 parts of natural rubber, 20 parts of aromatic polyether type thermoplastic polyurethane elastomer, 10 parts of acyl chloride-terminated fluororubber, 3 parts of vulcanizing agent, 2 parts of aluminum chloride, 2 parts of 2,4-diamino-6-phenyl-1,3,5-triazine, 5 parts of waste polyarylene oxadiazole fiber, 1 part of nano molybdenum disulfide, 25 parts of reinforcing filler 3 parts, 3 parts of glass fiber, 3 parts of coupling agent, 2 parts of 4,4'-diacid chloride diphenyl ether, 1 part of stearic acid, 3 parts of nano-metal oxide, 1 part of naphthenic oil, and 1 part of accelerator.
所述促进剂为2-硫醇基苯骈噻唑;所述纳米金属氧化物为纳米氧化锌;所述纳米金属氧化物的粒度为100nm;所述偶联剂为硅烷偶联剂KH550;所述玻璃纤维的平均直径为3μm,长径比为20:1;所述废旧聚芳恶二唑纤维为宝德纶短纤维废弃后的产品,其平均直径为3μm,长径比为20:1;所述补强填料为白炭黑;所述补强填料的粒径为800目;所述纳米二硫化钼的粒径为300nm;所述硫化剂为硫磺;所述芳香族聚醚型热塑性聚氨酯弹性体的牌号为豪瑞68887;所述天然橡胶为国产天然橡胶母胶SCRWF。The accelerator is 2-mercaptobenzothiazole; the nano-metal oxide is nano-zinc oxide; the particle size of the nano-metal oxide is 100nm; the coupling agent is a silane coupling agent KH550; The average diameter of the glass fiber is 3 μm, and the aspect ratio is 20:1; the waste polyarylene oxadiazole fiber is a waste product of Baodren short fiber, and its average diameter is 3 μm, and the aspect ratio is 20:1; The reinforcing filler is white carbon black; the particle diameter of the reinforcing filler is 800 mesh; the particle diameter of the nano molybdenum disulfide is 300nm; the vulcanizing agent is sulfur; the aromatic polyether thermoplastic polyurethane The grade of the elastomer is Holcim 68887; the natural rubber is domestic natural rubber masterbatch SCRWF.
所述端酰氯基氟橡胶是由26型液体端羧基氟橡胶(Mn=3450,-COOH%=2.5质量分数)经过酰化反应制成,其中端基转化率为86.57%,制备方法参见:李东翰,廖明义,不同酰化试剂合成液体端酰氯基氟橡胶的研究[J]橡塑技术与装备,2017年23期。The acyl chloride-terminated fluororubber is made of 26-type liquid carboxyl-terminated fluororubber (Mn=3450, -COOH%=2.5 mass fraction) through acylation reaction, wherein the conversion rate of the terminal group is 86.57%. For the preparation method, see: Li Donghan , Liao Mingyi, Research on Synthesis of Liquid-Terminal Acyl Chloride-based Fluororubbers with Different Acylating Reagents [J] Rubber and Plastic Technology and Equipment, 2017-23.
一种所述高摩擦输送带材料的制备方法,包括如下步骤:将各原料按重量份混合加入到开放式炼胶机中进行混炼后,形成带体胶,将带状胶覆盖在帘子布上;在平板硫化机上硫化成型;所述混炼中辊温为60℃,混炼时间为5min;所述硫化成型的硫化温度为145℃,压力为10MPa,硫化时间8min。A preparation method of the high-friction conveyor belt material, comprising the following steps: mixing each raw material in parts by weight into an open rubber mixer for mixing to form a belt body glue, and covering the belt body glue on the cord fabric Above: vulcanization molding on a flat vulcanizing machine; the roller temperature in the mixing is 60°C, and the mixing time is 5min; the vulcanization temperature of the vulcanization molding is 145°C, the pressure is 10MPa, and the vulcanization time is 8min.
实施例2Example 2
一种高摩擦输送带材料,包括如下按重量份计的各原料制成:天然橡胶45份、芳香族聚醚型热塑性聚氨酯弹性体23份、端酰氯基氟橡胶12份、硫化剂4份、氯化铝2.5份、2,4-二氨基-6-苯基-1,3,5-三嗪2.3份、废旧聚芳恶二唑纤维6份、纳米二硫化钼2份、补强填料30份、玻璃纤维3.5份、偶联剂3.5份、4,4′-二酰氯二苯醚2.3份、硬脂酸1.5份、纳米金属氧化物3.5份、环烷油1.2份、促进剂2份。A high-friction conveyor belt material, comprising the following raw materials in parts by weight: 45 parts of natural rubber, 23 parts of aromatic polyether type thermoplastic polyurethane elastomer, 12 parts of acyl chloride-terminated fluororubber, 4 parts of vulcanizing agent, 2.5 parts of aluminum chloride, 2.3 parts of 2,4-diamino-6-phenyl-1,3,5-triazine, 6 parts of waste polyarylene oxadiazole fiber, 2 parts of nano molybdenum disulfide, 30 parts of reinforcing filler 3.5 parts of glass fiber, 3.5 parts of coupling agent, 2.3 parts of 4,4'-diacid chloride diphenyl ether, 1.5 parts of stearic acid, 3.5 parts of nanometer metal oxide, 1.2 parts of naphthenic oil, and 2 parts of accelerator.
所述促进剂为2-二硫化二苯并噻唑;所述纳米金属氧化物为纳米氧化镁;所述纳米金属氧化物的粒度为200nm;所述偶联剂为硅烷偶联剂KH560;所述玻璃纤维的平均直径为4μm,长径比为22:1;所述废旧聚芳恶二唑纤维为宝德纶短纤维废弃后的产品,其平均直径为5μm,长径比为23:1;所述补强填料为碳酸钙;所述补强填料的粒径为900目;所述纳米二硫化钼的粒径为350nm;所述硫化剂为硫磺;所述芳香族聚醚型热塑性聚氨酯弹性体的牌号为豪瑞68887;所述天然橡胶为国产天然橡胶母胶SCRWF。The accelerator is 2-dibenzothiazole disulfide; the nano-metal oxide is nano-magnesium oxide; the particle size of the nano-metal oxide is 200nm; the coupling agent is a silane coupling agent KH560; The average diameter of the glass fiber is 4 μm, and the aspect ratio is 22:1; the waste polyarylene oxadiazole fiber is a product of Baodren short fiber discarded, and its average diameter is 5 μm, and the aspect ratio is 23:1; The reinforcing filler is calcium carbonate; the particle diameter of the reinforcing filler is 900 mesh; the particle diameter of the nano molybdenum disulfide is 350nm; the vulcanizing agent is sulfur; the aromatic polyether thermoplastic polyurethane elastic The grade of the body is Holcim 68887; the natural rubber is domestic natural rubber masterbatch SCRWF.
所述端酰氯基氟橡胶是由26型液体端羧基氟橡胶(Mn=3450,-COOH%=2.5质量分数)经过酰化反应制成,其中端基转化率为86.57%,制备方法参见:李东翰,廖明义,不同酰化试剂合成液体端酰氯基氟橡胶的研究[J]橡塑技术与装备,2017年23期。The acyl chloride-terminated fluororubber is made of 26-type liquid carboxyl-terminated fluororubber (Mn=3450, -COOH%=2.5 mass fraction) through acylation reaction, wherein the conversion rate of the terminal group is 86.57%. For the preparation method, see: Li Donghan , Liao Mingyi, Research on Synthesis of Liquid-Terminal Acyl Chloride-based Fluororubbers with Different Acylating Reagents [J] Rubber and Plastic Technology and Equipment, 2017-23.
一种所述高摩擦输送带材料的制备方法,包括如下步骤:将各原料按重量份混合加入到开放式炼胶机中进行混炼后,形成带体胶,将带状胶覆盖在帆布上;在平板硫化机上硫化成型;所述混炼中辊温为65℃,混炼时间为6min;所述硫化成型的硫化温度为150℃,压力为12MPa,硫化时间9min。A preparation method of the high-friction conveyor belt material, comprising the following steps: mixing each raw material in parts by weight into an open rubber mixer for mixing to form a belt body glue, and covering the belt-shaped glue on the canvas vulcanization molding on a flat vulcanizing machine; the temperature of the roll in the kneading is 65°C, and the kneading time is 6min; the vulcanization temperature of the vulcanization molding is 150°C, the pressure is 12MPa, and the vulcanization time is 9min.
实施例3Example 3
一种高摩擦输送带材料,包括如下按重量份计的各原料制成:天然橡胶50份、芳香族聚醚型热塑性聚氨酯弹性体25份、端酰氯基氟橡胶13份、硫化剂4.5份、氯化铝3份、2,4-二氨基-6-苯基-1,3,5-三嗪2.5份、废旧聚芳恶二唑纤维6.5份、纳米二硫化钼2.5份、补强填料32份、玻璃纤维4份、偶联剂4份、4,4′-二酰氯二苯醚2.5份、硬脂酸2份、纳米金属氧化物4份、环烷油1.5份、促进剂3份。A high-friction conveyor belt material, comprising the following raw materials in parts by weight: 50 parts of natural rubber, 25 parts of aromatic polyether type thermoplastic polyurethane elastomer, 13 parts of acyl chloride-terminated fluororubber, 4.5 parts of vulcanizing agent, 3 parts of aluminum chloride, 2.5 parts of 2,4-diamino-6-phenyl-1,3,5-triazine, 6.5 parts of waste polyarylene oxadiazole fiber, 2.5 parts of nano molybdenum disulfide, 32 parts of reinforcing filler 4 parts, 4 parts of glass fiber, 4 parts of coupling agent, 2.5 parts of 4,4'-diacid chloride diphenyl ether, 2 parts of stearic acid, 4 parts of nanometer metal oxide, 1.5 parts of naphthenic oil, and 3 parts of accelerator.
所述促进剂为2-硫醇基苯骈噻唑;所述纳米金属氧化物为纳米氧化锌;所述纳米金属氧化物的粒度为250nm;所述偶联剂为硅烷偶联剂KH570;所述玻璃纤维的平均直径为6μm,长径比为25:1;所述废旧聚芳恶二唑纤维为宝德纶短纤维废弃后的产品,其平均直径为6μm,长径比为25:1;所述补强填料为白炭黑;所述补强填料的粒径为1000目;所述纳米二硫化钼的粒径为400nm;所述硫化剂为硫磺;所述芳香族聚醚型热塑性聚氨酯弹性体的牌号为豪瑞68887;所述天然橡胶为国产天然橡胶母胶SCRWF。The accelerator is 2-mercaptobenzothiazole; the nano-metal oxide is nano-zinc oxide; the particle size of the nano-metal oxide is 250nm; the coupling agent is a silane coupling agent KH570; The average diameter of the glass fiber is 6 μm, and the length-to-diameter ratio is 25:1; the waste polyarylene oxadiazole fiber is a waste product of Baodren short fiber, and its average diameter is 6 μm, and the length-to-diameter ratio is 25:1; The reinforcing filler is white carbon black; the particle diameter of the reinforcing filler is 1000 mesh; the particle diameter of the nano molybdenum disulfide is 400nm; the vulcanizing agent is sulfur; the aromatic polyether thermoplastic polyurethane The grade of the elastomer is Holcim 68887; the natural rubber is domestic natural rubber masterbatch SCRWF.
所述端酰氯基氟橡胶是由26型液体端羧基氟橡胶(Mn=3450,-COOH%=2.5质量分数)经过酰化反应制成,其中端基转化率为86.57%,制备方法参见:李东翰,廖明义,不同酰化试剂合成液体端酰氯基氟橡胶的研究[J]橡塑技术与装备,2017年23期。The acyl chloride-terminated fluororubber is made of 26-type liquid carboxyl-terminated fluororubber (Mn=3450, -COOH%=2.5 mass fraction) through acylation reaction, wherein the conversion rate of the terminal group is 86.57%. For the preparation method, see: Li Donghan , Liao Mingyi, Research on Synthesis of Liquid-Terminal Acyl Chloride-based Fluororubbers with Different Acylating Reagents [J] Rubber and Plastic Technology and Equipment, 2017-23.
一种所述高摩擦输送带材料的制备方法,包括如下步骤:将各原料按重量份混合加入到开放式炼胶机中进行混炼后,形成带体胶,将带状胶覆盖在帘子布上;在平板硫化机上硫化成型;所述混炼中辊温为70℃,混炼时间为7.5min;所述硫化成型的硫化温度为153℃,压力为13MPa,硫化时间10min。A preparation method of the high-friction conveyor belt material, comprising the following steps: mixing each raw material in parts by weight into an open rubber mixer for mixing to form a belt body glue, and covering the belt body glue on the cord fabric Above: vulcanization molding on a flat vulcanizing machine; the roll temperature in the mixing is 70°C, the mixing time is 7.5min; the vulcanization temperature of the vulcanization molding is 153°C, the pressure is 13MPa, and the vulcanization time is 10min.
实施例4Example 4
一种高摩擦输送带材料,包括如下按重量份计的各原料制成:天然橡胶55份、芳香族聚醚型热塑性聚氨酯弹性体28份、端酰氯基氟橡胶14份、硫化剂5.5份、氯化铝3.5份、2,4-二氨基-6-苯基-1,3,5-三嗪2.8份、废旧聚芳恶二唑纤维7.5份、纳米二硫化钼3.5份、补强填料38份、玻璃纤维4.5份、偶联剂4.5份、4,4′-二酰氯二苯醚2.8份、硬脂酸2.5份、纳米金属氧化物4.5份、环烷油1.8份、促进剂4份。A high-friction conveyor belt material, comprising the following raw materials in parts by weight: 55 parts of natural rubber, 28 parts of aromatic polyether type thermoplastic polyurethane elastomer, 14 parts of acyl chloride-terminated fluororubber, 5.5 parts of vulcanizing agent, 3.5 parts of aluminum chloride, 2.8 parts of 2,4-diamino-6-phenyl-1,3,5-triazine, 7.5 parts of waste polyarylene oxadiazole fiber, 3.5 parts of nano molybdenum disulfide, 38 parts of reinforcing filler 4.5 parts of glass fiber, 4.5 parts of coupling agent, 2.8 parts of 4,4'-diacid chloride diphenyl ether, 2.5 parts of stearic acid, 4.5 parts of nano metal oxide, 1.8 parts of naphthenic oil, and 4 parts of accelerator.
所述促进剂为2-硫醇基苯骈噻唑、2-二硫化二苯并噻唑按质量比3:5混合形成的混合物;所述纳米金属氧化物为纳米氧化锌、纳米氧化镁按质量比1:3混合形成的混合物;所述纳米金属氧化物的粒度为350nm;所述偶联剂为硅烷偶联剂KH550、硅烷偶联剂KH560、硅烷偶联剂KH570按质量比1:3:5混合形成的混合物;所述玻璃纤维的平均直径为8μm,长径比为28:1;所述废旧聚芳恶二唑纤维为宝德纶短纤维废弃后的产品,其平均直径为8μm,长径比为28:1;所述补强填料为白炭黑、碳酸钙按质量比3:5混合形成的混合物;所述补强填料的粒径为1100目;所述纳米二硫化钼的粒径为450nm;所述硫化剂为硫磺;所述芳香族聚醚型热塑性聚氨酯弹性体的牌号为豪瑞68887;所述天然橡胶为国产天然橡胶母胶SCRWF。The accelerator is a mixture formed by mixing 2-mercaptobenzothiazole and 2-dibenzothiazole disulfide in a mass ratio of 3:5; the nano-metal oxide is nano-zinc oxide and nano-magnesium oxide in mass ratio The mixture formed by mixing 1:3; the particle size of the nano metal oxide is 350nm; the coupling agent is silane coupling agent KH550, silane coupling agent KH560, silane coupling agent KH570 in a mass ratio of 1:3:5 The mixture formed by mixing; the average diameter of the glass fiber is 8 μm, and the aspect ratio is 28:1; the waste polyarylene oxadiazole fiber is a waste product of Baodren short fiber, and its average diameter is 8 μm, and the length is 28:1. The diameter ratio is 28:1; the reinforcing filler is a mixture formed by mixing white carbon black and calcium carbonate in a mass ratio of 3:5; the particle diameter of the reinforcing filler is 1100 mesh; the particle size of the nano molybdenum disulfide The diameter is 450nm; the vulcanizing agent is sulfur; the grade of the aromatic polyether thermoplastic polyurethane elastomer is Holcim 68887; the natural rubber is domestic natural rubber masterbatch SCRWF.
所述端酰氯基氟橡胶是由26型液体端羧基氟橡胶(Mn=3450,-COOH%=2.5质量分数)经过酰化反应制成,其中端基转化率为86.57%,制备方法参见:李东翰,廖明义,不同酰化试剂合成液体端酰氯基氟橡胶的研究[J]橡塑技术与装备,2017年23期。The acyl chloride-terminated fluororubber is made of 26-type liquid carboxyl-terminated fluororubber (Mn=3450, -COOH%=2.5 mass fraction) through acylation reaction, wherein the conversion rate of the terminal group is 86.57%. For the preparation method, see: Li Donghan , Liao Mingyi, Research on Synthesis of Liquid-Terminal Acyl Chloride-based Fluororubbers with Different Acylating Reagents [J] Rubber and Plastic Technology and Equipment, 2017-23.
一种所述高摩擦输送带材料的制备方法,包括如下步骤:将各原料按重量份混合加入到开放式炼胶机中进行混炼后,形成带体胶,将带状胶覆盖在帆布上;在平板硫化机上硫化成型;所述混炼中辊温为75℃,混炼时间为9min;所述硫化成型的硫化温度为158℃,压力为14MPa,硫化时间11min。A preparation method of the high-friction conveyor belt material, comprising the following steps: mixing each raw material in parts by weight into an open rubber mixer for mixing to form a belt body glue, and covering the belt-shaped glue on the canvas vulcanization and molding on a flat vulcanizer; the temperature of the rollers in the mixing is 75°C, and the mixing time is 9min; the vulcanization temperature of the vulcanization molding is 158°C, the pressure is 14MPa, and the vulcanization time is 11min.
实施例5Example 5
一种高摩擦输送带材料,包括如下按重量份计的各原料制成:天然橡胶60份、芳香族聚醚型热塑性聚氨酯弹性体30份、端酰氯基氟橡胶15份、硫化剂6份、氯化铝4份、2,4-二氨基-6-苯基-1,3,5-三嗪3份、废旧聚芳恶二唑纤维8份、纳米二硫化钼4份、补强填料40份、玻璃纤维5份、偶联剂5份、4,4′-二酰氯二苯醚3份、硬脂酸3份、纳米金属氧化物5份、环烷油2份、促进剂5份。A high-friction conveyor belt material, comprising the following raw materials in parts by weight: 60 parts of natural rubber, 30 parts of aromatic polyether type thermoplastic polyurethane elastomer, 15 parts of acyl chloride-terminated fluororubber, 6 parts of vulcanizing agent, 4 parts of aluminum chloride, 3 parts of 2,4-diamino-6-phenyl-1,3,5-triazine, 8 parts of waste polyarylene oxadiazole fiber, 4 parts of nano molybdenum disulfide, 40 parts of reinforcing filler 5 parts, 5 parts of glass fiber, 5 parts of coupling agent, 3 parts of 4,4'-diacid chloride diphenyl ether, 3 parts of stearic acid, 5 parts of nanometer metal oxide, 2 parts of naphthenic oil, and 5 parts of accelerator.
所述促进剂为2-硫醇基苯骈噻唑;所述纳米金属氧化物为纳米氧化镁;所述纳米金属氧化物的粒度为400nm;所述偶联剂为硅烷偶联剂KH550;所述玻璃纤维的平均直径为9μm,长径比为30:1;所述废旧聚芳恶二唑纤维为宝德纶短纤维废弃后的产品,其平均直径为9μm,长径比为30:1;所述补强填料为碳酸钙;所述补强填料的粒径为1200目;所述纳米二硫化钼的粒径为500nm;所述硫化剂为硫磺;所述芳香族聚醚型热塑性聚氨酯弹性体的牌号为豪瑞68887;所述天然橡胶为国产天然橡胶母胶SCRWF。The accelerator is 2-mercaptobenzothiazole; the nano-metal oxide is nano-magnesium oxide; the particle size of the nano-metal oxide is 400nm; the coupling agent is a silane coupling agent KH550; The average diameter of the glass fiber is 9 μm, and the aspect ratio is 30:1; the waste polyarylene oxadiazole fiber is a waste product of Baodren short fiber, and its average diameter is 9 μm, and the aspect ratio is 30:1; The reinforcing filler is calcium carbonate; the particle diameter of the reinforcing filler is 1200 mesh; the particle diameter of the nano molybdenum disulfide is 500nm; the vulcanizing agent is sulfur; the aromatic polyether thermoplastic polyurethane elastic The grade of the body is Holcim 68887; the natural rubber is domestic natural rubber masterbatch SCRWF.
所述端酰氯基氟橡胶是由26型液体端羧基氟橡胶(Mn=3450,-COOH%=2.5质量分数)经过酰化反应制成,其中端基转化率为86.57%,制备方法参见:李东翰,廖明义,不同酰化试剂合成液体端酰氯基氟橡胶的研究[J]橡塑技术与装备,2017年23期。The acyl chloride-terminated fluororubber is made of 26-type liquid carboxyl-terminated fluororubber (Mn=3450, -COOH%=2.5 mass fraction) through acylation reaction, wherein the conversion rate of the terminal group is 86.57%. For the preparation method, see: Li Donghan , Liao Mingyi, Research on Synthesis of Liquid-Terminal Acyl Chloride-based Fluororubbers with Different Acylating Reagents [J] Rubber and Plastic Technology and Equipment, 2017-23.
一种所述高摩擦输送带材料的制备方法,包括如下步骤:将各原料按重量份混合加入到开放式炼胶机中进行混炼后,形成带体胶,将带状胶覆盖在帘子布上;在平板硫化机上硫化成型;所述混炼中辊温为80℃,混炼时间为10min;所述硫化成型的硫化温度为160℃,压力为15MPa,硫化时间12min。A preparation method of the high-friction conveyor belt material, comprising the following steps: mixing each raw material in parts by weight into an open rubber mixer for mixing to form a belt body glue, and covering the belt body glue on the cord fabric Above: vulcanization molding on a flat vulcanizer; the roller temperature in the mixing is 80°C, and the mixing time is 10 minutes; the vulcanization temperature of the vulcanization molding is 160°C, the pressure is 15MPa, and the vulcanization time is 12 minutes.
对比例1Comparative example 1
一种高摩擦输送带材料,其配方和制备方法与实施例1基本相同,不同的是,没有添加2,4-二氨基-6-苯基-1,3,5-三嗪和纳米二硫化钼。A high-friction conveyor belt material, its formulation and preparation method are basically the same as in Example 1, the difference is that 2,4-diamino-6-phenyl-1,3,5-triazine and nano disulfide are not added molybdenum.
对比例2Comparative example 2
一种高摩擦输送带材料,其配方和制备方法与实施例1基本相同,不同的是,没有添加废旧聚芳恶二唑纤维和4,4′-二酰氯二苯醚。A high-friction conveyor belt material, the formulation and preparation method of which are basically the same as in Example 1, except that no waste polyarylene oxadiazole fiber and 4,4'-diacid chloride diphenyl ether are added.
为了进一步说明本发明各实施例产品取得的预期不到的积极技术效果,对各例制成的高摩擦输送带材料进行相关性能测试,测试结果见表1,测试方法如下:耐磨性能按GB/T9867-2008A测定,回弹率按照GB/T1681-2009测试,拉伸强度按照GB/T528-2009测试,耐老化性能按GB/T 3512-2014测试,老化温度为125℃,老化时间为7天,以拉伸强度的变化率来衡量。In order to further illustrate the unexpected positive technical effect that each embodiment product of the present invention obtains, the high-friction conveyer belt material that each example is made carries out relevant performance test, and test result is shown in Table 1, and test method is as follows: abrasion resistance is according to GB /T9867-2008A, rebound rate is tested according to GB/T1681-2009, tensile strength is tested according to GB/T528-2009, aging resistance is tested according to GB/T 3512-2014, aging temperature is 125 ℃, aging time is 7 days, measured as the rate of change of tensile strength.
从表1可以看出,本发明实施例公开的高摩擦输送带材料,与对比例产品相比,具有更优异的耐磨性、回弹性、机械力学性和耐老化性,符合高摩擦输送带材料使用要求。As can be seen from Table 1, the high-friction conveyor belt material disclosed in the embodiments of the present invention has more excellent wear resistance, resilience, mechanical mechanics and aging resistance than the products of the comparative examples, and meets the requirements of high-friction conveyor belts. Material usage requirements.
表1Table 1
以上所述,仅为本发明的较佳实施例而已,并非对本发明作任何形式上的限制;凡本行业的普通技术人员均可按以上所述而顺畅地实施本发明;但是,凡熟悉本专业的技术人员在不脱离本发明技术方案范围内,可利用以上所揭示的技术内容而作出的些许更动、修饰与演变的等同变化,均为本发明的等效实施例;同时,凡依据本发明的实质技术对以上实施例所作的任何等同变化的更动、修饰与演变等,均仍属于本发明的技术方案的保护范围之内。The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any form; all those skilled in the art can implement the present invention smoothly according to the above description; however, anyone who is familiar with the present invention Without departing from the scope of the technical solution of the present invention, professional technicians can use the technical content disclosed above to make some changes, modifications and equivalent changes of evolution, which are all equivalent embodiments of the present invention; Any equivalent changes, modifications and evolutions made by the substantive technology of the present invention to the above embodiments still fall within the scope of protection of the technical solutions of the present invention.
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| CN110041575A (en) * | 2019-03-27 | 2019-07-23 | 江阴市斯强传动科技有限公司 | A kind of high-wearing feature box gluing machine conveyer belt rubber friction layer and preparation method thereof |
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Denomination of invention: A high friction conveyor belt material and its preparation method Granted publication date: 20230407 Pledgee: Yizheng Sub branch of Postal Savings Bank of China Co.,Ltd. Pledgor: YANGZHOU DONGXING RUBBER Co.,Ltd. Registration number: Y2025980017563 |