CN115041331B - Mirror paint spraying method based on mirror paint spraying lifting shuttle car structure - Google Patents
Mirror paint spraying method based on mirror paint spraying lifting shuttle car structure Download PDFInfo
- Publication number
- CN115041331B CN115041331B CN202210899084.1A CN202210899084A CN115041331B CN 115041331 B CN115041331 B CN 115041331B CN 202210899084 A CN202210899084 A CN 202210899084A CN 115041331 B CN115041331 B CN 115041331B
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- CN
- China
- Prior art keywords
- lifting
- paint
- mirror
- shuttle car
- reflector
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
- B05B12/20—Masking elements, i.e. elements defining uncoated areas on an object to be coated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention discloses a reflector paint spraying method based on a reflector paint spraying lifting shuttle car structure, which comprises a track and a shuttle car capable of walking along the track, wherein the shuttle car comprises a shuttle car frame and a lifting mechanism arranged in the shuttle car frame, the top of the shuttle car frame is provided with a paint shielding plate for supporting and shielding the lower surface of a reflector and preventing the lower surface of the reflector from being polluted, and the power output end of the lifting mechanism is fixedly provided with an adjusting mechanism which can be lifted above the paint shielding plate and is used for supporting the lower surface of the reflector and adjusting the horizontal position of the reflector. The structure of the reflector paint spraying lifting shuttle car is used for assisting in manually carrying the upper and lower reflector sheets, so that the labor intensity is reduced, and the operation efficiency is improved; the risk of the mirror surface of spraying paint being polluted due to manual operation is reduced, meanwhile, during spraying paint, the back surface of the mirror completely falls on the paint shielding plate, so that the accident that the mirror surface of the mirror is polluted due to the aggregation and adhesion of paint mist in the process of spraying paint can not occur, and the production cost is effectively reduced.
Description
Technical Field
The invention relates to the technical field of production equipment of solar reflectors, in particular to a reflector paint spraying method based on a reflector paint spraying lifting shuttle car structure.
Background
The high-temperature-resistant solar reflector is a product which is extremely important in the solar photo-thermal industry and has extremely high quality requirement, and the working temperature of the product reaches 150 ℃ for a long time, so that the good or bad weather resistance of the back paint of the reflector directly influences the reflectivity performance of the product and the service life of the product as a protective layer of a reflector coating. In the existing solar reflector manufacturing process, the reflector back paint is mainly sprayed through the cooperation of the upper and lower sheet operation of the reflector and a curtain type paint spraying machine, the upper and lower sheet operation serves as an important part in the solar high-temperature-resistant reflector paint spraying process, a manual carrying and lifting mode is generally adopted at present, the labor intensity is high, the efficiency is low, the pollution to the paint spraying surface of the reflector is easily caused by manual carrying and lifting, the paint spraying quality is low, and the weather resistance of a product is influenced. In addition, in the process of spraying paint on the high-temperature-resistant reflector spray-painted surface, the non-spray-painted surface can be polluted and very difficult to clean due to the aggregation and adhesion of paint mist, and the use of the reflector is affected.
Disclosure of Invention
The invention aims to solve the defects of the background technology and provides a reflector paint spraying method based on a reflector paint spraying lifting shuttle car structure, which can realize the operation of spraying upper and lower sheets of reflector back paint without manual lifting.
In order to achieve the purpose, the invention provides a reflecting mirror paint spraying lifting shuttle car structure, which is characterized in that: the automatic lifting device comprises a track and a shuttle car capable of walking along the track, wherein the shuttle car comprises a shuttle car frame and a lifting mechanism arranged in the shuttle car frame, a paint shielding plate used for supporting and shielding the lower surface of a reflecting mirror and preventing the lower surface of the reflecting mirror from being polluted is fixed at the top of the shuttle car frame, and an adjusting mechanism capable of penetrating through the paint shielding plate, ascending to the upper part of the paint shielding plate and supporting the lower surface of the reflecting mirror and adjusting the horizontal position of the reflecting mirror is fixed at the power output end of the lifting mechanism.
Further, a plurality of frame struts are vertically and fixedly connected to the bottom of the shuttle car frame, the bottoms of the frame struts are slidably arranged in the tracks, and the frame struts and the tracks are fixed through locking mechanisms.
Further, the locking mechanism comprises a locking threaded rod vertically fixed at the bottom of the frame pillar and a locking bracket fixed in the track, and the locking threaded rod penetrates through the locking bracket to be connected with a locking nut.
Further, the lifting mechanism comprises a lifting cylinder fixed in the shuttle car frame, a lifting plate is fixed on a piston rod of the lifting cylinder, and the adjusting mechanism is fixed on the lifting plate.
Further, a plurality of guide rods are connected between the lifting plate and the shuttle car frame, the tops of the guide rods are vertically fixed at the bottom of the lifting plate, a plurality of guide rod through holes are formed in the bottom of the shuttle car frame, and the bottoms of the guide rods penetrate through the guide rod through holes.
Further, the adjusting mechanism comprises a plurality of adjusting threaded rods which are vertically fixed on the top surface of the lifting plate in a matrix mode, and a universal wheel is fixed at the top of each adjusting threaded rod.
Further, a shuttle panel is fixed to the top of the shuttle frame, and the universal wheels are fixed to the top of the adjusting threaded rod through the shuttle panel.
Further, a handle is hinged to one side surface of the shuttle car panel.
Further, a plurality of positioning pin columns are vertically fixed on the top surface of the shuttle car panel, and positioning pin holes matched with the positioning pin columns are formed in the paint shielding plate.
Furthermore, the paint shielding plate is a frame plate with a rectangular plate hole in the middle for the universal wheel and the adjusting threaded rod to pass through.
The beneficial effects of the invention are as follows: the structure of the reflector paint spraying lifting shuttle car is used for assisting in manually carrying the upper and lower reflector sheets, so that the labor intensity is reduced, and the operation efficiency is improved; the risk of the mirror surface of spraying paint being polluted due to manual operation is reduced, meanwhile, during spraying paint, the back surface of the mirror completely falls on the paint shielding plate, so that the accident that the mirror surface of the mirror is polluted due to the aggregation and adhesion of paint mist in the process of spraying paint can not occur, and the production cost is effectively reduced.
Drawings
FIG. 1 is a top view of a mirror paint hoist shuttle structure of the present invention disposed between a belt conveyor line and a paint spraying apparatus;
FIG. 2 is a schematic perspective view of a mirror paint spraying shuttle car according to the present invention;
FIG. 3 is a top view of a mirror spray shuttle structure of the present invention;
FIG. 4 is a front view of a mirror spray shuttle structure of the present invention;
FIG. 5 is a left side view of the mirror paint hoist shuttle structure of the present invention;
Wherein, 1-track, 2-shuttle (2.1-shuttle frame, 2.2-paint shielding plate, 2.3-frame pillar, 2.4-lift cylinder, 2.5-lift plate, 2.6-guide bar, 2.7-adjusting threaded rod, 2.8-universal wheel, 2.9-shuttle panel, 2.10-handle, 2.11-locating pin, 2.12-locating pin hole), 3-reflector, 4-locking threaded rod, 5-locking support, 6-locking nut, 7-belt conveyor line, 8-paint spraying equipment.
Detailed Description
The invention will now be described in further detail with reference to the drawings and to specific examples.
The lifting shuttle car structure for spraying paint on the reflecting mirror, as shown in fig. 1-5, comprises a track 1 and a shuttle car 2 walking along the track 1, wherein the shuttle car 2 comprises a shuttle car frame 2.1 and a lifting mechanism arranged in the shuttle car frame 2.1, the top of the shuttle car frame 2.1 is fixedly provided with a paint shielding plate 2.2 used for supporting and shielding the lower surface of the reflecting mirror 3 and preventing the lower surface of the reflecting mirror 3 from being polluted, and the power output end of the lifting mechanism is fixedly provided with an adjusting mechanism capable of penetrating through and lifting to the upper side of the paint shielding plate 2.2 and used for supporting the lower surface of the reflecting mirror 3 and adjusting the horizontal position of the reflecting mirror 3.
Specifically, a plurality of frame struts 2.3 are vertically and fixedly connected to the bottom of the shuttle car frame 2.1, the bottom of the frame struts 2.3 is slidably arranged in the track 1, the frame struts 2.3 and the track 1 are fixed through a locking mechanism, the locking mechanism comprises a locking threaded rod 4 vertically fixed to the bottom of the frame struts 2.3 and a locking bracket 5 fixed in the track 1, and the locking threaded rod 4 penetrates through the locking bracket 5 and is connected with a locking nut 6.
The lifting mechanism comprises a lifting cylinder 2.4 fixed in the shuttle frame 2.1, a lifting plate 2.5 is fixed on a piston rod of the lifting cylinder 2.4, a plurality of guide rods 2.6 are connected between the lifting plate 2.5 and the shuttle frame 2.1, the top of each guide rod 2.6 is vertically fixed at the bottom of the corresponding lifting plate 2.5, a plurality of guide rod through holes are formed in the bottom of the shuttle frame 2.1, and the bottom of each guide rod 2.6 penetrates through each guide rod through hole.
The lifting plate 2.5 is fixedly provided with an adjusting mechanism, the adjusting mechanism comprises a plurality of adjusting threaded rods 2.7 which are vertically fixed on the top surface of the lifting plate 2.5 in a matrix mode, and the top of each adjusting threaded rod 2.7 is fixedly provided with a universal wheel 2.8. The top of the shuttle frame 2.1 is fixed with a shuttle panel 2.9, the top of the adjusting threaded rod 2.7 passes through the shuttle panel 2.9 to be fixed with a universal wheel 2.8, and one side surface of the shuttle panel 2.9 is hinged with a handle 2.10. A plurality of positioning pin posts 2.11 are vertically fixed on the top surface of the shuttle car panel 2.9, and positioning pin holes 2.12 matched with the positioning pin posts 2.11 are formed in the paint shielding plate 2.2. The paint mask 2.2 is a frame plate with rectangular plate holes in the middle for the universal wheels 2.8 and the adjusting threaded rods 2.7 to pass through.
In the invention, the reflection mirror paint spraying lifting shuttle car structure consists of a shuttle car 2 and a track 1, wherein a lifting cylinder 2.4, a universal wheel 2.8 and a paint shielding plate 2.2 are arranged on the shuttle car 2, and the paint shielding plate 2.2 is positioned and tiled on the upper surface of the shuttle car 2. The gyro wheel is installed to shuttle 2 bottom, can reciprocate on track 1, and track 1 both ends design has locking mechanism, can fix a position locking shuttle 2 in last piece station and spraying paint station respectively. When the sheet is mounted, the lifting cylinder 2.4 is started to lift the universal wheel 2.8, an operator only needs to lightly support the mirror surface (back surface) of the mirror 3 to be painted on the belt conveying line 7, guide the mirror 3 to be painted to move onto the universal wheel 2.8, adjust the position of glass on the universal wheel 2.8 to enable the glass to be opposite to the paint shielding plate 2.2 below, and then start the lifting cylinder 2.4 to enable the universal wheel 2.8 to descend, and the mirror 3 to be painted falls onto the paint shielding plate 2.2. And the locking mechanism is released, the shuttle car 2 is pushed to the paint spraying station to be positioned and locked, and the paint spraying operation can be performed at the moment. During the sheet discharging, the locking mechanism is released, and the shuttle car 2 is pushed to the upper sheet station and the lower sheet station. And starting the lifting cylinder 2.4 to lift the universal wheel 2.8, lightly supporting the mirror surface of the painted mirror 3, and guiding the mirror 3 to enter the belt conveying line 7 of the next procedure to finish the paint spraying operation.
The structure of the reflector paint spraying lifting shuttle car is used for assisting in manually carrying the upper and lower pieces of the reflector 3, so that the labor intensity is reduced, and the operation efficiency is improved; the risk of being polluted on the paint spraying surface of the reflecting mirror 3 caused by manual operation is reduced, meanwhile, during paint spraying, the back surface of the reflecting mirror 3 completely falls on the paint shielding plate 2.2, so that the accident that the mirror surface of the reflecting mirror 3 is polluted caused by paint mist aggregation and adhesion in the paint spraying process can not occur, and the production cost is effectively reduced.
The above description is only of the preferred embodiment of the present invention, and is not intended to limit the structure of the present invention in any way. Any simple modification, equivalent variation and modification of the above embodiments according to the technical substance of the present invention still fall within the scope of the technical solution of the present invention.
Claims (5)
1. A reflector paint spraying method based on a reflector paint spraying lifting shuttle car structure is characterized by comprising the following steps of: the reflector paint spraying lifting shuttle car structure comprises a track (1) and a shuttle car (2) capable of walking along the track (1), wherein the shuttle car (2) comprises a shuttle car frame (2.1) and a lifting mechanism arranged in the shuttle car frame (2.1), a paint shielding plate (2.2) for supporting and shielding the lower surface of a reflector (3) and preventing the lower surface of the reflector (3) from being polluted is fixed at the top of the shuttle car frame (2.1), and an adjusting mechanism capable of penetrating through the paint shielding plate (2.2) and ascending to the upper side of the paint shielding plate (2.2) and supporting the lower surface of the reflector (3) and adjusting the horizontal position of the reflector (3) is fixed at the power output end of the lifting mechanism;
The lifting mechanism comprises a lifting air cylinder (2.4) fixed in the shuttle car frame (2.1), a lifting plate (2.5) is fixed on a piston rod of the lifting air cylinder (2.4), and the adjusting mechanism is fixed on the lifting plate (2.5);
The adjusting mechanism comprises a plurality of adjusting threaded rods (2.7) which are vertically fixed on the top surface of the lifting plate (2.5) in a matrix manner, and a universal wheel (2.8) is fixed on the top of each adjusting threaded rod (2.7);
the paint shielding plate (2.2) is a frame plate with a rectangular plate hole in the middle for the universal wheel (2.8) and the adjusting threaded rod (2.7) to pass through;
The bottom of the shuttle car frame (2.1) is vertically and fixedly connected with a plurality of frame struts (2.3), the bottom of the frame struts (2.3) is arranged in the track (1) in a sliding manner, and the frame struts (2.3) and the track (1) can be fixed through a locking mechanism;
The locking mechanism comprises a locking threaded rod (4) vertically fixed at the bottom of the frame support (2.3) and a locking bracket (5) fixed in the track (1), and the locking threaded rod (4) penetrates through the locking bracket (5) to be connected with a locking nut (6);
The reflector paint spraying method based on the reflector paint spraying lifting shuttle car structure comprises the following steps of: when the automatic paint spraying device is used for spraying a paint, the lifting cylinder (2.4) is started to lift the universal wheel (2.8), an operator supports the mirror surface of the mirror (3) to be sprayed on the belt conveying line (7), the mirror (3) to be sprayed is guided to move to the universal wheel (2.8), the position of the mirror (3) to be sprayed is adjusted on the universal wheel (2.8), the mirror is right opposite to the lower side of the paint shielding plate (2.2), the lifting cylinder (2.4) is started to enable the universal wheel (2.8) to descend, the mirror (3) to be sprayed falls on the paint shielding plate (2.2), the locking mechanism is released, the shuttle car (2) is pushed to the paint spraying station to be locked again, the locking mechanism is released when the automatic paint spraying device is used for spraying a paint, the shuttle car (2) is pushed to the upper and lower wafer station, the lifting cylinder (2.4) is started to lift the universal wheel (2.8), the mirror (3) to be sprayed is lifted, and the mirror (3) to be guided to enter the next step (7) after the paint spraying is carried out.
2. The mirror painting method based on the mirror painting lifting shuttle structure according to claim 1, wherein: the lifting device is characterized in that a plurality of guide rods (2.6) are connected between the lifting plate (2.5) and the shuttle frame (2.1), the tops of the guide rods (2.6) are vertically fixed at the bottom of the lifting plate (2.5), a plurality of guide rod through holes are formed in the bottom of the shuttle frame (2.1), and the bottoms of the guide rods (2.6) penetrate through the guide rod through holes.
3. The mirror painting method based on the mirror painting lifting shuttle structure according to claim 1, wherein: the top of the shuttle frame (2.1) is fixed with a shuttle panel (2.9), and the top of the adjusting threaded rod (2.7) penetrates through the shuttle panel (2.9) to be fixed with the universal wheel (2.8).
4. A mirror painting method based on a mirror painting lifting shuttle structure as claimed in claim 3, characterized in that: one side surface of the shuttle car panel (2.9) is hinged with a handle (2.10).
5. The mirror painting method based on the mirror painting lifting shuttle structure according to claim 3 or 4, wherein: the top surface of the shuttle car panel (2.9) is vertically fixed with a plurality of positioning pin columns (2.11), and the paint shielding plate (2.2) is provided with positioning pin holes (2.12) matched with the positioning pin columns (2.11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210899084.1A CN115041331B (en) | 2022-07-28 | 2022-07-28 | Mirror paint spraying method based on mirror paint spraying lifting shuttle car structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210899084.1A CN115041331B (en) | 2022-07-28 | 2022-07-28 | Mirror paint spraying method based on mirror paint spraying lifting shuttle car structure |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115041331A CN115041331A (en) | 2022-09-13 |
| CN115041331B true CN115041331B (en) | 2024-09-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210899084.1A Active CN115041331B (en) | 2022-07-28 | 2022-07-28 | Mirror paint spraying method based on mirror paint spraying lifting shuttle car structure |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115646703B (en) * | 2022-11-07 | 2023-05-30 | 哈尔滨职业技术学院 | Car body paint spraying equipment |
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| CN115041331A (en) | 2022-09-13 |
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