CN115026837A - A kind of aerial work robot and its remote control method and remote control system - Google Patents
A kind of aerial work robot and its remote control method and remote control system Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及变电站电力维护技术领域,尤其涉及一种高空作业机器人及其远程控制方法和远程控制系统。The invention relates to the technical field of power maintenance of substations, in particular to an aerial work robot and its remote control method and remote control system.
背景技术Background technique
随着人工智能和机器人领域的发展,电力行业中一些繁重、重复性强且危险性大的工作也正向着自动化、智能化、高效化快速发展。With the development of artificial intelligence and robotics, some heavy, repetitive and dangerous jobs in the power industry are also rapidly developing towards automation, intelligence and efficiency.
现变电站挂/摘地线任务,其工作繁重、重复性强、任务多、危险性大,且存在一定的漏检风险。当前,大部分变电站挂/摘地线作业仍以传统的人工手持挂线杆的方式或者采用升降云梯举升检修工人的方式进行,对检修工人的体能、技艺熟练度要求较高且存在很大的安全隐患。尤其是一些运输线路或大型设备在带电情况下,对其进行操作,很大可能会出现安全事故。At present, the task of hanging/removing the ground wire in the substation is heavy, repetitive, has many tasks, and is dangerous, and there is a certain risk of missed inspection. At present, most of the substation hanging/removing the ground wire is still carried out in the traditional way of hand-holding the hanging pole or by using the elevator to lift the maintenance workers, which requires high physical fitness and technical proficiency of the maintenance workers, and there is a large number of problems. security risks. In particular, when some transportation lines or large equipment are operated under the condition of electrification, safety accidents are likely to occur.
针对以上问题,本发明提出了一种高空作业机器人以及用于对该高空作业机器人进行远程控制的远程控制方法和远程控制系统,来解决对输电线路或大型变电站带电设备进行挂/摘地线工作的安全隐患问题。通过操作员远程控制,避免了操作员与运输线路或大型设备之间的直接接触,从而大大降低了安全事故的发生率。In view of the above problems, the present invention proposes an aerial work robot, a remote control method and a remote control system for remote control of the aerial work robot, so as to solve the problem of hanging/removing the ground wire of the power transmission line or the live equipment of the large substation. security risks. Through operator remote control, direct contact between operators and transportation lines or large equipment is avoided, thereby greatly reducing the incidence of safety incidents.
发明内容SUMMARY OF THE INVENTION
本发明提供一种高空作业机器人及其远程控制方法和远程控制系统,用以解决现有技术中人工手持挂线杆的方式或者采用升降云梯举升检修工人的方式存在安全隐患的缺陷。The present invention provides an aerial work robot, a remote control method and a remote control system thereof, which are used to solve the defects of potential safety hazards in the prior art in the way of manually holding a wire hanger or by using an elevator to lift maintenance workers.
本发明提供一种高空作业机器人,包括:The present invention provides an aerial work robot, comprising:
控制箱;control box;
移动底盘,所述控制箱能够控制所述移动底盘移动;a mobile chassis, the control box can control the mobile chassis to move;
升降作业平台,所述控制箱固定于所述升降作业平台上,且所述控制箱能够控制所述升降作业平台升降;a lifting operation platform, the control box is fixed on the lifting operation platform, and the control box can control the lifting and lowering of the lifting operation platform;
固定于所述升降作业平台上的机械臂,所述控制箱能够控制所述机械臂进行动作;a mechanical arm fixed on the lifting working platform, and the control box can control the mechanical arm to move;
固定于所述机械臂末端关节连杆的末端挂/摘地线工具,所述控制箱能够控制所述末端挂/摘地线工具进行动作;an end hanging/grounding wire tool fixed on the joint link at the end of the mechanical arm, and the control box can control the end hanging/grounding wire tool to perform actions;
遥控手柄,用于将针对所述移动底盘和所述升降作业平台的控制指令发送至所述控制箱;a remote control handle for sending control instructions for the mobile chassis and the lifting work platform to the control box;
固定于所述机械臂末端位置的全景相机,用于将末端作业场景传输至VR眼镜;A panoramic camera fixed at the end position of the robotic arm, used to transmit the end operation scene to the VR glasses;
VR眼镜,用于向操作员提供实时的挂/摘作业3D场景;VR glasses, used to provide operators with real-time 3D scenes of hanging/unloading operations;
惯性动作捕捉设备,用于测量操作员各关节运动信息,以控制所述机械臂的运动;an inertial motion capture device for measuring the motion information of each joint of the operator to control the motion of the robotic arm;
表面肌电臂环,用于测量操作员小臂的表面肌电信号,以控制所述末端挂/摘地线工具的动作。The surface EMG arm ring is used to measure the surface EMG signal of the operator's forearm to control the action of the end hanging/ground wire tool.
根据本发明提供的一种高空作业机器人,还包括:连接固件,全景相机云台和末端挂/摘地线工具支架;The aerial work robot provided according to the present invention further comprises: connecting firmware, a panorama camera head and a tool bracket for hanging/earthing wire at the end;
其中,所述连接固件用于将所述移动底盘、所述升降作业平台、所述机械臂、所述控制箱、所述全景相机连接成整体;所述全景相机云台用于将所述全景相机固定于所述机械臂上;所述末端挂/摘地线工具支架用于将所述末端挂/摘地线工具挂载于所述升降作业平台上。Wherein, the connection firmware is used to connect the mobile chassis, the lifting work platform, the mechanical arm, the control box, and the panoramic camera into a whole; the panoramic camera pan/tilt is used to connect the panoramic camera The camera is fixed on the mechanical arm; the end hanging/ground wire removal tool bracket is used for hanging the end hanging/ground wire removal tool on the lifting work platform.
本发明还提供一种远程控制方法,用于控制上述任一高空作业机器人,包括:The present invention also provides a remote control method for controlling any of the above-mentioned aerial work robots, including:
获取遥控手柄指令,并根据所述遥控手柄指令控制所述移动底盘运动和调节所述升降作业平台的高度;Obtain the remote control handle command, and control the movement of the mobile chassis and adjust the height of the lifting work platform according to the remote control handle command;
获取机械臂末端的作业场景3D信息,并将所述作业场景3D信息实时传输至所述VR眼镜中,用于为操作员提供实时操作场景;Acquire the 3D information of the operation scene at the end of the robotic arm, and transmit the 3D information of the operation scene to the VR glasses in real time, so as to provide the operator with a real-time operation scene;
获取所述惯性动作捕捉设备获取的手臂关节运动信息,并将所述手臂关节运动信息实时传输至所述控制箱,以控制所述机械臂运动;Acquire the arm joint motion information obtained by the inertial motion capture device, and transmit the arm joint motion information to the control box in real time to control the motion of the robotic arm;
获取所述表面肌电臂环获取的表面肌电信号,并将所述表面肌电信号实时传输至所述控制箱,以控制所述末端挂/摘地线工具动作。Acquire the surface electromyography signal obtained by the surface electromyography armband, and transmit the surface electromyography signal to the control box in real time, so as to control the action of the end hanging/grounding wire tool.
根据本发明提供的一种远程控制方法,所述获取遥控手柄指令,并根据所述遥控手柄指令控制所述移动底盘运动和调节所述升降作业平台的高度,具体包括:According to a remote control method provided by the present invention, the acquiring a remote control handle command, and controlling the movement of the mobile chassis and adjusting the height of the lifting work platform according to the remote control handle command, specifically includes:
当所述遥控手柄指令为前进、后退、左转或右转时,通过所述控制箱控制所述移动底盘前进、后退、左转或右转;When the command of the remote control handle is forward, backward, left turn or right turn, control the mobile chassis to move forward, backward, left turn or right turn through the control box;
当所述遥控手柄指令为上升或下降时,通过所述控制箱控制所述升降作业平台恒速上升或下降。When the command of the remote control handle is to ascend or descend, the control box controls the ascending or descending of the lifting work platform at a constant speed.
根据本发明提供的一种远程控制方法,所述获取所述惯性动作捕捉设备获取的手臂关节运动信息,并将所述手臂关节运动信息实时传输至所述控制箱,以控制所述机械臂运动,具体包括:According to a remote control method provided by the present invention, the arm joint motion information acquired by the inertial motion capture device is acquired, and the arm joint motion information is transmitted to the control box in real time to control the motion of the robotic arm , including:
获取佩戴于操作员手臂各关节的所述惯性动作捕捉设备捕捉的手臂关节运动信息;acquiring arm joint motion information captured by the inertial motion capture device worn on each joint of the operator's arm;
通过局域网将所述手臂关节运动信息实时传输至所述控制箱;Real-time transmission of the arm joint motion information to the control box through a local area network;
所述控制箱根据运动映射算法将所述手臂关节运动信息转换为机械臂运动指令,并基于所述机械臂运动指令控制所述机械臂运动。The control box converts the arm joint motion information into a robotic arm motion instruction according to a motion mapping algorithm, and controls the robotic arm motion based on the robotic arm motion instruction.
根据本发明提供的一种远程控制方法,所述获取所述表面肌电臂环获取的表面肌电信号,并将所述表面肌电信号实时传输至所述控制箱,以控制所述末端挂/摘地线工具动作,具体包括:According to a remote control method provided by the present invention, the surface electromyography signal obtained by the surface electromyography armband is acquired, and the surface electromyography signal is transmitted to the control box in real time, so as to control the end hanging /Ground wire tool actions, including:
获取佩戴于操作员小臂上的所述表面肌电臂环采集的所述操作员手臂的表面肌电信号;acquiring the surface electromyography signal of the operator's arm collected by the surface electromyography armband worn on the operator's forearm;
通过蓝牙模块将所述表面肌电信号实时传输给所述控制箱;The surface EMG signal is transmitted to the control box in real time through the Bluetooth module;
所述控制箱根据预设的手部运动分类算法,将所述表面肌电信号转换为挂摘动作指令,并基于所述挂摘动作指令控制所述末端挂/摘地线工具动作。The control box converts the surface EMG signal into a hooking and picking action instruction according to a preset hand motion classification algorithm, and controls the action of the end hooking/grounding wire tool based on the hooking and picking action instruction.
本发明还提供一种远程控制系统,用于控制上述任一高空作业机器人,包括:The present invention also provides a remote control system for controlling any of the above-mentioned aerial work robots, including:
移动底盘及升降作业平台控制单元,用于获取遥控手柄指令,并根据所述遥控手柄指令控制所述移动底盘运动和调节所述升降作业平台的高度;The mobile chassis and the lifting operation platform control unit are used to obtain remote control handle instructions, and control the movement of the mobile chassis and adjust the height of the lifting operation platform according to the remote control handle instructions;
3D作业场景信息获取与显示单元,用于获取机械臂末端的作业场景3D信息,并将所述作业场景3D信息实时传输至所述VR眼镜中,以为操作员提供实时操作场景;The 3D work scene information acquisition and display unit is used to obtain the work scene 3D information at the end of the manipulator, and transmit the work scene 3D information to the VR glasses in real time, so as to provide the operator with a real-time operation scene;
机械臂控制单元,用于获取所述惯性动作捕捉设备获取的手臂关节运动信息,并将所述手臂关节运动信息实时传输至所述控制箱,以控制所述机械臂运动;a robotic arm control unit, configured to acquire arm joint motion information acquired by the inertial motion capture device, and transmit the arm joint motion information to the control box in real time to control the robotic arm motion;
末端工具控制单元,用于获取所述表面肌电臂环获取的表面肌电信号,并将所述表面肌电信号实时传输至所述控制箱,以控制所述末端挂/摘地线工具动作。A terminal tool control unit, configured to acquire the surface electromyography signal obtained by the surface electromyography armband, and transmit the surface electromyography signal to the control box in real time, so as to control the action of the terminal hooking/grounding wire tool .
根据本发明提供的一种远程控制系统,所述机械臂控制单元具体用于:According to a remote control system provided by the present invention, the robotic arm control unit is specifically used for:
获取佩戴于操作员手臂各关节的所述惯性动作捕捉设备捕捉的手臂关节运动信息;acquiring arm joint motion information captured by the inertial motion capture device worn on each joint of the operator's arm;
通过局域网将所述手臂关节运动信息实时传输至所述控制箱;Real-time transmission of the arm joint motion information to the control box through a local area network;
所述控制箱根据运动映射算法将所述手臂关节运动信息转换为机械臂运动指令,并基于所述机械臂运动指令控制所述机械臂运动。The control box converts the arm joint motion information into a robotic arm motion instruction according to a motion mapping algorithm, and controls the robotic arm motion based on the robotic arm motion instruction.
根据本发明提供的一种远程控制系统,所述末端工具控制单元具体用于:According to a remote control system provided by the present invention, the end tool control unit is specifically used for:
获取佩戴于操作员小臂上的所述表面肌电臂环采集的所述操作员手臂的表面肌电信号;acquiring the surface electromyography signal of the operator's arm collected by the surface electromyography armband worn on the operator's forearm;
通过蓝牙模块将所述表面肌电信号实时传输给所述控制箱;The surface EMG signal is transmitted to the control box in real time through the Bluetooth module;
所述控制箱根据预设的手部运动分类算法,将所述表面肌电信号转换为挂摘动作指令,并基于所述挂摘动作指令控制所述末端挂/摘地线工具动作。The control box converts the surface EMG signal into a hooking and picking action instruction according to a preset hand motion classification algorithm, and controls the action of the end hooking/grounding wire tool based on the hooking and picking action instruction.
根据本发明提供的一种远程控制系统,还包括故障报警系统;所述故障报警系统包括:A remote control system provided according to the present invention further includes a fault alarm system; the fault alarm system includes:
工作状态获取单元,用于获取所述高空作业机器人的工作状态;a working state obtaining unit, used for obtaining the working state of the aerial work robot;
工作故障报警单元,用于根据所述工作状态,提示机器人故障并进行报警。The working failure alarm unit is used for prompting the robot failure and giving an alarm according to the working state.
本发明提供的高空作业机器人及其远程控制方法和远程控制系统,可以远程对运输线路或大型设备进行挂/摘地线等工作,避免了工作人员与运输线路或大型设备的直接接触,大大降低了作业安全隐患;各个模块通过控制箱通信连接,分别实现各自的功能,同时设计了一个核心控制系统,管理各子系统,保证机器人根据任务流程协同各模块高效作业。此外,该高空作业机器人采用人臂遥操作模式,利用表面肌电臂环和动作捕捉设备采集人臂表面肌电信号和各关节运动信息发送至控制箱,实现人臂对机械臂的实时柔顺控制,以人作为决策层,控制机械臂和末端挂/摘地线工具,在风力超过三级时可配合操作员的熟练操作提高挂/摘准确率,相对于全自动挂接,具有更高的灵活性和可应变能力,在地线挂/摘准确度和稳定性方面都有所提高。The aerial work robot and its remote control method and remote control system provided by the present invention can remotely perform work such as hanging/removing the ground wire on the transportation line or large equipment, avoiding the direct contact between the staff and the transportation line or the large equipment, and greatly reducing the The hidden dangers of operation safety are avoided; each module is connected through the control box to realize their respective functions. At the same time, a core control system is designed to manage each subsystem to ensure that the robot cooperates with each module efficiently according to the task process. In addition, the aerial work robot adopts the remote operation mode of the human arm, and uses the surface EMG arm ring and motion capture device to collect the surface EMG signal of the human arm and the motion information of each joint and send it to the control box to realize the real-time compliant control of the human arm to the mechanical arm. , with people as the decision-making level, to control the robotic arm and the end hanging/ground wire tools. When the wind exceeds the third level, it can cooperate with the operator's skilled operation to improve the hanging/removing accuracy. Compared with fully automatic hooking, it has higher accuracy. Flexibility and adaptability are improved in terms of ground wire hooking/removing accuracy and stability.
附图说明Description of drawings
为了更清楚地说明本发明或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the present invention or the technical solutions in the prior art more clearly, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are the For some embodiments of the invention, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1是本发明提供的高空作业机器人的结构示意图;1 is a schematic structural diagram of an aerial work robot provided by the present invention;
图2是本发明提供的远程控制方法的流程示意图;2 is a schematic flowchart of a remote control method provided by the present invention;
图3是本发明提供的远程控制方法实施步骤的示意图;3 is a schematic diagram of the implementation steps of the remote control method provided by the present invention;
图4是本发明提供的远程控制系统的结构示意图;Fig. 4 is the structural representation of the remote control system provided by the present invention;
附图标记:Reference number:
1:移动底盘; 2:升降作业平台; 3:控制箱;1: Mobile chassis; 2: Lifting work platform; 3: Control box;
4:机械臂; 5:末端挂/摘地线 6:末端挂/摘地线工具;4: Robot arm; 5: End hanging/grounding wire 6: End hanging/grounding wire tool;
工具支架;tool holder;
7:全景相机; 8:全景相机云台; 9:连接固件;7: Panorama camera; 8: Panorama camera head; 9: Connect firmware;
10:遥控手柄; 11:VR眼镜; 12:惯性动作捕捉设备;10: Remote control handle; 11: VR glasses; 12: Inertial motion capture device;
13:表面肌电臂环。13: Surface EMG armband.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将结合本发明中的附图,对本发明中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the objectives, technical solutions and advantages of the present invention clearer, the technical solutions in the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present invention. , not all examples. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
当前,大部分变电站挂/摘地线作业仍以传统的人工手持挂线杆的方式或者采用升降云梯举升检修工人的方式进行,对检修工人的体能、技艺熟练度要求较高且存在很大的安全隐患。At present, most of the substation hanging/removing the ground wire is still carried out in the traditional way of hand-holding the hanging pole or by using the elevator to lift the maintenance workers, which requires high physical fitness and technical proficiency of the maintenance workers, and there is a large number of problems. security risks.
对此,本发明提供一种高空作业机器人及其远程控制方法和远程控制系统。图1是本发明提供的高空作业机器人的结构示意图,如图1所示,该高空作业机器人主要包括:移动底盘1、升降作业平台2、控制箱3、机械臂4、末端挂/摘地线工具6、遥控手柄10、全景相机7、VR眼镜11、惯性动作捕捉设备12和表面肌电臂环13。In this regard, the present invention provides an aerial work robot and its remote control method and remote control system. Fig. 1 is a schematic structural diagram of an aerial work robot provided by the present invention. As shown in Fig. 1 , the aerial work robot mainly includes: a
其中,控制箱3固定于升降作业平台2上,能够控制移动底盘1、升降作业平台2和机械臂4动作;机械臂4固定于升降作业平台2上,且控制箱3能够控制所述机械臂4动作;末端挂/摘地线工具6固定于机械臂4的末端关节连杆,且控制箱3能够控制末端挂/摘地线工具6动作;遥控手柄10用于将针对移动底盘1和升降作业平台2的控制指令发送至控制箱3,通过控制箱3控制移动底盘1和升降作业平台2的动作;全景相机7固定于机械臂4的末端位置,且全景相机7用于将末端作业场景传输至VR眼镜11;VR眼镜11用于操作员佩戴,向操作员提供实时的挂/摘作业3D场景;惯性动作捕捉设备12佩戴于操作员手臂各关节,用于测量操作员各关节运动信息,以控制机械臂4的运动;表面肌电臂环13佩戴于操作员小臂上,用于测量操作员小臂的表面肌电信号,以控制末端挂/摘地线工具6动作。其中,控制箱3分别与移动底盘1、升降作业平台2、机械臂4、末端挂/摘地线工具6、全景相机7、惯性动作捕捉设备12和表面肌电臂环13连接。Among them, the
此处,遥控手柄10可以将控制移动底盘1的控制指令发送至控制箱3,控制箱3控制移动底盘1移动,靠近需要作业的区域。遥控手柄10还可以将控制升降作业平台2的控制指令发送至控制箱3,控制箱3控制升降作业平台2升降,靠近需要挂/摘地线的运输线路或设备。全景相机7可以获得机械臂4末端作业场景信息,实时传输至VR眼镜11中,用于给操作员提供操作场景。操作员根据VR眼镜11中的操作场景,通过手臂运动,控制箱3根据惯性动作捕捉设备12捕捉到的操作员手臂各关节运动信息,控制机械臂4运动,接近运输线路或大型设备。此外,操作员根据VR眼镜11中的操作场景,还可以通过手部运动,控制箱3根据表面肌电臂环13捕捉到的不同手部动作的表面肌电信号,控制末端挂/摘地线工具6动作,对运输线路或大型设备进行地线的挂/摘任务。Here, the remote control handle 10 can send a control command for controlling the
本发明实施例提供的高空作业机器人,可以远程对运输线路或大型设备进行挂/摘地线等工作,避免了工作人员与运输线路或大型设备的直接接触,大大降低了作业安全隐患;各个模块通过控制箱通信连接,分别实现各自的功能,同时设计了一个核心控制系统,管理各子系统,保证机器人根据任务流程协同各模块高效作业。此外,该高空作业机器人采用人臂遥操作模式,利用表面肌电臂环和动作捕捉设备采集人臂表面肌电信号和各关节运动信息发送至控制箱,实现人臂对机械臂的实时柔顺控制,以人作为决策层,控制机械臂和末端挂/摘地线工具,在风力超过三级时可配合操作员的熟练操作提高挂/摘准确率,相对于全自动挂接,具有更高的灵活性和可应变能力,在地线挂/摘准确度和稳定性方面都有所提高。The aerial work robot provided by the embodiment of the present invention can remotely perform work such as hanging/removing the ground wire on the transportation line or large equipment, avoiding the direct contact between the staff and the transportation line or the large equipment, and greatly reducing the hidden danger of operation safety; each module Through the communication connection of the control box, the respective functions are realized, and a core control system is designed to manage each subsystem to ensure that the robot cooperates with each module efficiently according to the task process. In addition, the aerial work robot adopts the remote operation mode of the human arm, and uses the surface EMG arm ring and motion capture device to collect the surface EMG signal of the human arm and the motion information of each joint and send it to the control box to realize the real-time compliant control of the human arm to the mechanical arm. , with people as the decision-making level, to control the robotic arm and the end hanging/ground wire tools. When the wind exceeds the third level, it can cooperate with the operator's skilled operation to improve the hanging/removing accuracy. Compared with fully automatic hooking, it has higher accuracy. Flexibility and adaptability are improved in terms of ground wire hooking/removing accuracy and stability.
基于上述实施例,上述高空作业机器人还包括:连接固件9、全景相机云台8和末端挂/摘地线工具支架5。其中,连接固件9用于将移动底盘1、升降作业平台2、机械臂4、控制箱3、全景相机7等连接成整体。升降作业平台2固定于移动底盘1上方,控制箱3固定于升降作业平台2末端,全景相机云台将全景相机7固定于机械臂4上,末端挂/摘地线工具支架5将末端挂/摘地线工具6挂载于升降作业平台2上,机械臂4、全景相机7与全景相机云台8和末端挂/摘地线工具支架5固定于控制箱3上。Based on the above-mentioned embodiment, the above-mentioned aerial work robot further includes: connecting
此外,在实际应用中,本发明实施例提供的高空作业机器人机身可以采用高强度钢或碳素钢材料,结构稳定,在挂/摘地线任务时能有效减小风力对挂/摘准确率的影响;在风力超过三级时可配合操作员对机械臂4和末端挂/摘地线工具6的熟练控制以提高挂/摘准确率,相对于全自动挂接,具有更高的灵活性和可应变能力。In addition, in practical applications, the body of the aerial work robot provided by the embodiment of the present invention can be made of high-strength steel or carbon steel material, and has a stable structure, which can effectively reduce the accuracy of wind power when hanging/removing the ground wire. When the wind power exceeds
基于上述任一实施例,图2是本发明提供的远程控制方法的流程示意图,该远程控制方法用于远程控制上述任一实施例提供的高空作业机器人。如图2所示,该方法包括:Based on any of the above embodiments, FIG. 2 is a schematic flowchart of a remote control method provided by the present invention, and the remote control method is used to remotely control the aerial work robot provided by any of the above embodiments. As shown in Figure 2, the method includes:
步骤210,获取遥控手柄指令,并根据所述遥控手柄指令控制所述移动底盘运动和调节所述升降作业平台的高度;
步骤220,获取机械臂末端的作业场景3D信息,并将所述作业场景3D信息实时传输至所述VR眼镜中,用于为操作员提供实时操作场景;Step 220, acquiring the 3D information of the operation scene at the end of the robotic arm, and transmitting the 3D information of the operation scene to the VR glasses in real time, so as to provide the operator with a real-time operation scene;
步骤230,获取所述惯性动作捕捉设备获取的手臂关节运动信息,并将所述手臂关节运动信息实时传输至所述控制箱,以控制所述机械臂运动;
步骤240,获取所述表面肌电臂环获取的表面肌电信号,并将所述表面肌电信号实时传输至所述控制箱,以控制所述末端挂/摘地线工具动作。Step 240: Acquire the surface electromyography signal obtained by the surface electromyography armband, and transmit the surface electromyography signal to the control box in real time, so as to control the action of the end-hanging/grounding wire tool.
具体地,首先通过遥控手柄10控制移动底盘1到达所需要作业的区域,再通过遥控手柄10控制升降作业平台2升高至合适作业高度,在升降作业平台2到达运输线路的作业空间后,全景相机7将待作业的场景视频实时传输至VR眼镜11中显示,给操作员提供作业区域的3D场景,操作员参考VR眼镜11中的3D场景通过佩戴的惯性动作捕捉设备12和表面肌电臂环13和控制箱3来控制机械臂4和末端挂/摘地线工具6动作从而实现对运输线路和大型设备进行挂/摘地线等任务。具体的实施步骤如图3所示,包括:Specifically, first, the
操作员通过遥控手柄10上控制移动底盘1的遥杆发出遥控手柄指令。控制箱3接收到遥控手柄10发出的针对移动底盘1的遥控手柄指令后,控制移动底盘1移动,直到机器人到达所需要作业的区域。其中,遥控手柄指令可以为前进、后退、左转或右转,以通过控制箱3控制移动底盘1相应地进行前进、后退、左转或右转。The operator sends out remote control handle commands through the joystick on the remote control handle 10 that controls the
在机器人到达所需要作业的区域后,操作员通过遥控手柄10上控制升降作业平台2的按键再次发出遥控手柄指令。控制箱3接收到遥控手柄10发出的针对升降作业平台2的遥控手柄指令后,控制升降作业平台2升降,直到远程控制高空作业挂/摘地线机器人到达合适的作业高度。其中,遥控手柄指令可以为上升或下降,以通过控制箱3控制升降作业平台2恒速上升或下降。After the robot arrives at the area to be operated, the operator sends the remote control handle command again through the button on the remote control handle 10 to control the lifting and lowering
在机器人到达合适的作业高度后,全景相机7获得机械臂4末端的作业场景3D信息,实时传输至VR眼镜11中,用于给操作员提供实时操作场景。After the robot reaches a suitable working height, the
操作员获得操作场景3D信息后,控制自身手臂运动。惯性动作捕捉设备12捕捉操作员手臂各关节的手臂关节运动信息,发送给控制箱3,通过控制箱3控制机械臂4运动,接近运输线路或大型设备。After the operator obtains the 3D information of the operation scene, he controls the movement of his own arm. The inertial
在机械臂4接近运输线路或大型设备后,操作员参考VR眼镜11中的操作场景3D信息,控制自身手部动作。表面肌电臂环13捕捉不同手部动作的表面肌电信号后发送给控制箱3,通过控制箱3控制末端挂/摘地线工具6做出相对应的动作,从而对运输线路或大型设备进行地线的挂/摘任务。After the
基于上述任一实施例,所述获取所述惯性动作捕捉设备获取的手臂关节运动信息,并将所述手臂关节运动信息实时传输至所述控制箱,以控制所述机械臂运动,具体包括:Based on any of the above embodiments, the acquiring arm joint motion information acquired by the inertial motion capture device, and transmitting the arm joint motion information to the control box in real time to control the motion of the robotic arm, specifically includes:
获取佩戴于操作员手臂各关节的所述惯性动作捕捉设备捕捉的手臂关节运动信息;acquiring arm joint motion information captured by the inertial motion capture device worn on each joint of the operator's arm;
通过局域网将所述手臂关节运动信息实时传输至所述控制箱;Real-time transmission of the arm joint motion information to the control box through a local area network;
所述控制箱根据运动映射算法将所述手臂关节运动信息转换为机械臂运动指令,并基于所述机械臂运动指令控制所述机械臂运动。The control box converts the arm joint motion information into a robotic arm motion instruction according to a motion mapping algorithm, and controls the robotic arm motion based on the robotic arm motion instruction.
具体地,佩戴于操作员手臂各关节的惯性动作捕捉设备12捕捉到手臂关节运动信息后,通过局域网将上述手臂关节运动信息实时传输至控制箱3。控制箱3根据运动映射算法将上述手臂关节运动信息转换为机械臂运动指令,并基于该机械臂运动指令控制机械臂4进行相应地运动。其中,运动映射算法可以准确地建立手臂关节的运动方式与机械臂的运动方式之间的映射关系,从而将手臂关节运动信息准确地转换为机械臂运动指令。Specifically, after the inertial
基于上述任一实施例,所述获取所述表面肌电臂环获取的表面肌电信号,并将所述表面肌电信号实时传输至所述控制箱,以控制所述末端挂/摘地线工具动作,具体包括:Based on any of the above embodiments, the surface EMG signal obtained by the surface EMG armband is acquired, and the surface EMG signal is transmitted to the control box in real time, so as to control the end hanging/grounding wire Tool actions, including:
获取佩戴于操作员小臂上的所述表面肌电臂环采集的所述操作员手臂的表面肌电信号;acquiring the surface electromyography signal of the operator's arm collected by the surface electromyography armband worn on the operator's forearm;
通过蓝牙模块将所述表面肌电信号实时传输给所述控制箱;The surface EMG signal is transmitted to the control box in real time through the Bluetooth module;
所述控制箱根据预设的手部运动分类算法,将所述表面肌电信号转换为挂摘动作指令,并基于所述挂摘动作指令控制所述末端挂/摘地线工具动作。The control box converts the surface EMG signal into a hooking and picking action instruction according to a preset hand motion classification algorithm, and controls the action of the end hooking/grounding wire tool based on the hooking and picking action instruction.
具体地,佩戴于操作员小臂上的表面肌电臂环13采集到操作员手臂的表面肌电信号。其中,表面肌电臂环13可以捕捉不同手部动作的表面肌电信号。随后,表面肌电臂环13通过蓝牙模块将采集到的表面肌电信号实时传输给控制箱3。控制箱3根据预先训练好的手部动作分类模型判断操作员的具体手势,并将该手势转换为末端挂/摘地线工具6的抓放动作,生成相应的挂摘动作指令,并基于该挂摘动作指令控制末端挂/摘地线工具6做出相对应的动作,从而对运输线路或大型设备进行地线的挂/摘任务。Specifically, the
基于上述任一实施例,图4是本发明提供的远程控制系统的结构示意图。该远程控制系统用于远程控制上述任一实施例提供的高空作业机器人。如图4所示,该远程控制系统包括:移动底盘及升降作业平台控制单元410、3D作业场景信息获取与显示单元420、机械臂控制单元430和末端工具控制单元440。Based on any of the above embodiments, FIG. 4 is a schematic structural diagram of a remote control system provided by the present invention. The remote control system is used to remotely control the aerial work robot provided by any of the above embodiments. As shown in FIG. 4 , the remote control system includes: a mobile chassis and a lifting work
其中,移动底盘及升降作业平台控制单元410用于获取遥控手柄指令,并根据所述遥控手柄指令控制所述移动底盘运动和调节所述升降作业平台的高度;Wherein, the mobile chassis and elevating operation
3D作业场景信息获取与显示单元420用于获取机械臂末端的作业场景3D信息,并将所述作业场景3D信息实时传输至所述VR眼镜中,以为操作员提供实时操作场景;The 3D work scene information acquisition and
机械臂控制单元430用于获取所述惯性动作捕捉设备获取的手臂关节运动信息,并将所述手臂关节运动信息实时传输至所述控制箱,以控制所述机械臂运动;The robotic
末端工具控制单元440用于获取所述表面肌电臂环获取的表面肌电信号,并将所述表面肌电信号实时传输至所述控制箱,以控制所述末端挂/摘地线工具动作。The end
基于上述任一实施例,所述机械臂控制单元具体用于:Based on any of the above embodiments, the robotic arm control unit is specifically used for:
获取佩戴于操作员手臂各关节的所述惯性动作捕捉设备捕捉的手臂关节运动信息;acquiring arm joint motion information captured by the inertial motion capture device worn on each joint of the operator's arm;
通过局域网将所述手臂关节运动信息实时传输至所述控制箱;Real-time transmission of the arm joint motion information to the control box through a local area network;
所述控制箱根据运动映射算法将所述手臂关节运动信息转换为机械臂运动指令,并基于所述机械臂运动指令控制所述机械臂运动。The control box converts the arm joint motion information into a robotic arm motion instruction according to a motion mapping algorithm, and controls the robotic arm motion based on the robotic arm motion instruction.
基于上述任一实施例,所述末端工具控制单元具体用于:Based on any of the above embodiments, the end tool control unit is specifically used for:
获取佩戴于操作员小臂上的所述表面肌电臂环采集的所述操作员手臂的表面肌电信号;acquiring the surface electromyography signal of the operator's arm collected by the surface electromyography armband worn on the operator's forearm;
通过蓝牙模块将所述表面肌电信号实时传输给所述控制箱;The surface EMG signal is transmitted to the control box in real time through the Bluetooth module;
所述控制箱根据预设的手部运动分类算法,将所述表面肌电信号转换为挂摘动作指令,并基于所述挂摘动作指令控制所述末端挂/摘地线工具动作。The control box converts the surface EMG signal into a hooking and picking action instruction according to a preset hand motion classification algorithm, and controls the action of the end hooking/grounding wire tool based on the hooking and picking action instruction.
基于上述任一实施例,该系统还包括故障报警系统;所述故障报警系统包括:Based on any of the above embodiments, the system further includes a fault alarm system; the fault alarm system includes:
工作状态获取单元,用于获取所述高空作业机器人的工作状态;a working state obtaining unit, used for obtaining the working state of the aerial work robot;
工作故障报警单元,用于根据所述工作状态,提示机器人故障并进行报警。The working failure alarm unit is used for prompting the robot failure and giving an alarm according to the working state.
具体地,故障报警系统包括工作状态获取单元和工作故障报警单元。Specifically, the fault alarm system includes a work state acquisition unit and a work fault alarm unit.
其中,工作状态获取单元主要用于查询高空作业机器人中各个工作部件的工作状态,如:移动底盘1、升降作业平台2、机械臂4是处于正常运行状态还是故障状态。例如,对于移动底盘1,查询的状态包括:移动底盘1的移动速度、加速度;对于机械臂4,查询的状态包括:机械臂4的运动坐标类型、机械臂4的位姿(坐标位置及姿态)、机械臂4的速度和加速度;对于升降作业平台2,查询的状态包括:升降的高度和速度。Among them, the working state acquisition unit is mainly used to query the working state of each working part in the aerial work robot, such as: whether the
工作故障报警单元主要用于根据上述工作状态判断相关部件是否处于故障状态,且当部件处于故障状态时,通过VR眼镜11显示相应的报警信息,提示操作员相关设备故障。故障类型主要包括以下几种:电池电量过低故障报警、移动底盘初始化失败报警、升降台故障报警、机械臂各关节故障报警、末端挂/摘地线工具与机械臂末端连接失败报警、各传感器(遥控手柄、全景相机、VR眼镜、惯性动作捕捉设备和表面肌电臂环)与控制箱连接失败报警等等。The working fault alarm unit is mainly used to judge whether the relevant components are in a fault state according to the above working states, and when the components are in a fault state, the corresponding alarm information is displayed through the VR glasses 11 to prompt the operator that the relevant equipment is faulty. The types of faults mainly include the following: low battery fault alarm, mobile chassis initialization failure alarm, lift platform fault alarm, each joint fault alarm of the manipulator, failure alarm of the connection between the end hanging/ground wire tool and the end of the manipulator, each sensor (remote control handle, panoramic camera, VR glasses, inertial motion capture device and surface EMG armband) connection failure alarm with the control box, etc.
以上所描述的装置实施例仅仅是示意性的,其中所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部模块来实现本实施例方案的目的。本领域普通技术人员在不付出创造性的劳动的情况下,即可以理解并实施。The device embodiments described above are only illustrative, wherein the units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in One place, or it can be distributed over multiple network elements. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution in this embodiment. Those of ordinary skill in the art can understand and implement it without creative effort.
通过以上的实施方式的描述,本领域的技术人员可以清楚地了解到各实施方式可借助软件加必需的通用硬件平台的方式来实现,当然也可以通过硬件。基于这样的理解,上述技术方案本质上或者说对现有技术做出贡献的部分可以以软件产品的形式体现出来,该计算机软件产品可以存储在计算机可读存储介质中,如ROM/RAM、磁碟、光盘等,包括若干指令用以使得一台计算机设备(可以是个人计算机,服务器,或者网络设备等)执行各个实施例或者实施例的某些部分所述的方法。From the description of the above embodiments, those skilled in the art can clearly understand that each embodiment can be implemented by means of software plus a necessary general hardware platform, and certainly can also be implemented by hardware. Based on this understanding, the above-mentioned technical solutions can be embodied in the form of software products in essence or the parts that make contributions to the prior art, and the computer software products can be stored in computer-readable storage media, such as ROM/RAM, magnetic A disc, an optical disc, etc., includes several instructions for causing a computer device (which may be a personal computer, a server, or a network device, etc.) to perform the methods described in various embodiments or some parts of the embodiments.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it can still be The technical solutions described in the foregoing embodiments are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
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