CN114734947A - Air bag blasting weakening structure - Google Patents
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- CN114734947A CN114734947A CN202210360911.XA CN202210360911A CN114734947A CN 114734947 A CN114734947 A CN 114734947A CN 202210360911 A CN202210360911 A CN 202210360911A CN 114734947 A CN114734947 A CN 114734947A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R21/00—Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
- B60R21/02—Occupant safety arrangements or fittings, e.g. crash pads
- B60R21/16—Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
- B60R21/20—Arrangements for storing inflatable members in their non-use or deflated condition; Arrangement or mounting of air bag modules or components
- B60R21/215—Arrangements for storing inflatable members in their non-use or deflated condition; Arrangement or mounting of air bag modules or components characterised by the covers for the inflatable member
- B60R21/2165—Arrangements for storing inflatable members in their non-use or deflated condition; Arrangement or mounting of air bag modules or components characterised by the covers for the inflatable member characterised by a tear line for defining a deployment opening
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Abstract
Description
技术领域technical field
本发明涉及安全气囊领域,尤其涉及一种气囊爆破弱化结构。The invention relates to the field of airbags, in particular to an airbag burst weakening structure.
背景技术Background technique
车辆安全气囊组件是一种用于保护驾驶员和乘客安全的车辆配件。其一般安装在方向盘、仪表板等位置。车辆安全气囊组件主要包括安全气囊、遮盖安全气囊的安全气囊门,以及将安全气囊门连接到承载部件的安全气囊门铰链。在安全气囊组件被触发时,通过安全气囊门周圈的弱化线结构使得安全气囊门打开,以便能实现安全气囊的弹出,并且安全气囊门铰链能在打开时实现安全气囊门的引导。根据所使用的安全气囊门的大小,在安全气囊组件触发时,有不同的力作用于安全气囊门周边的弱化线及转轴位置的铰链上。安全气囊门尺寸越大或者重量越重或者同一个安全气囊的点爆装置越多,则作用于安全气囊门四周弱化线及转轴处铰链上的力就越大。在气囊点爆的一瞬间,点爆装置内点火装置瞬间启动,气体在短时间内快速将气囊布撑开。此时气囊布撑开将会对承载安全气囊的零件施加两个力:一个力直接作用于气囊门周边弱化线,在极短时间内按照弱化线设计的范围和方向撕裂弱化线所在的区域,打开气囊门;另一个力作用在气囊门转轴及气囊固定点位附近,通过零件固定气囊的结构承载爆破力并引导这种力及时散溢,保证整体零件结构的完整。此时除了零件本身结构的强度需要能够承受爆破力,更重要的是要在极短时间内,将爆破主体的大部分力通过气囊门的打开,将这个力发散出去。A vehicle airbag module is a vehicle accessory used to protect the driver and passengers. It is generally installed on the steering wheel, dashboard, etc. A vehicle airbag assembly mainly includes an airbag, an airbag door that covers the airbag, and an airbag door hinge that connects the airbag door to a carrier member. When the airbag assembly is triggered, the airbag door is opened by the weakening line structure of the periphery of the airbag door, so that the airbag can be ejected, and the airbag door hinge can guide the airbag door when it is opened. Depending on the size of the airbag door used, when the airbag assembly is triggered, different forces act on the weakening line around the airbag door and the hinge at the position of the rotation axis. The larger the size or weight of the airbag door, or the more ignition devices of the same airbag, the greater the force acting on the weakening line around the airbag door and the hinge at the hinge. At the moment when the airbag is ignited, the ignition device in the ignition device is activated instantly, and the gas quickly spreads the airbag cloth in a short time. At this time, the expansion of the airbag cloth will exert two forces on the parts carrying the airbag: one force directly acts on the weakening line around the airbag door, tearing the area where the weakening line is located in a very short time according to the design range and direction of the weakening line , open the airbag door; another force acts on the airbag door rotating shaft and the airbag fixing point. The structure of the airbag fixed by the parts carries the blasting force and guides this force to dissipate in time to ensure the integrity of the overall part structure. At this time, in addition to the strength of the structure of the part itself, it needs to be able to withstand the blasting force, and more importantly, most of the force of the blasting body must be dissipated through the opening of the airbag door in a very short time.
目前市面上已有两种且大范围应用的气囊门弱化方式,第一种在注塑时候,将需要弱化的局部位置厚度减薄,从而形成气囊爆破时候的薄弱点,打开安全气囊门;第二种为激光弱化,即用激光沿着弱化线方向点状切穿或者半切穿零件,从而实现弱化效果。如中国专利CN111152749A公开了一种汽车副驾驶安全气囊爆破弱化结构,其方案是包括相对设置的铰链侧弱化线和气囊开启侧弱化线,以及两条相对设置的保护侧弱化线,铰链侧弱化线的强度高于所述保护侧弱化线,保护侧弱化线的强度高于所述气囊开启侧弱化线。其弱化线的结构即为弱化孔形式。然而现有的弱化孔或者弱化槽都是直接在原有平板结构上进行加工而成的,加工完成后弱化孔或者弱化槽也会较为脆弱,当气囊爆破气囊门打开时极容易撕裂其周边部件造成破碎件的飞溅,而飞溅的破碎件极易引起车内成员的二次伤害。At present, there are two widely used airbag door weakening methods on the market. The first is to reduce the thickness of the part that needs to be weakened during injection molding, thereby forming a weak point when the airbag is exploded and opening the airbag door; The first type is laser weakening, that is, the laser is used to cut through or half-cut the parts along the weakened line direction, so as to achieve the weakening effect. For example, Chinese patent CN111152749A discloses a burst weakening structure of an automobile passenger airbag, the scheme of which is to include oppositely arranged hinge side weakening lines and airbag opening side weakening lines, and two oppositely arranged protection side weakening lines and hinge side weakening lines The strength of the protection side is higher than that of the protection side weakening line, and the strength of the protection side weakening line is higher than that of the airbag opening side weakening line. The structure of the weakened line is the weakened pore form. However, the existing weakened holes or weakened grooves are directly processed on the original flat plate structure. After the processing is completed, the weakened holes or weakened grooves will also be relatively fragile. When the airbag burst airbag door is opened, its surrounding components are easily torn. Causes the splash of broken parts, and the splashed broken parts can easily cause secondary injuries to the members of the car.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种气囊爆破弱化结构,保证气囊爆破时气囊门以及其周边部件保持完整。The purpose of the present invention is to provide an airbag detonation weakening structure, which ensures that the airbag door and its peripheral components remain intact when the airbag is detonated.
为实现上述技术目的,本发明采用了以下技术方案:For realizing the above-mentioned technical purpose, the present invention has adopted the following technical solutions:
一种气囊爆破弱化结构,包括内饰板,所述内饰板的板面上设置有半包围式弱化线,所述弱化线的合围区域构成气囊门,所述气囊门的背面设置有气囊组件,所述弱化线两侧或一侧的板体厚度大于气囊门和内饰板的厚度。An airbag burst weakening structure, comprising an interior trim panel, the panel surface of the interior trim panel is provided with a semi-enclosed weakening line, the enclosing area of the weakening line constitutes an airbag door, and an airbag assembly is arranged on the back of the airbag door , the thickness of the plate body on both sides or one side of the weakening line is greater than the thickness of the airbag door and the interior trim panel.
上述方案中通过加厚弱化线的两侧避免弱化线破裂后撕裂弱化线周边的零部件,造成破片的飞溅,同时由于弱化线两侧的结构得到强化,这样使得气囊起爆时其力量更加集中在弱化线位置避免内饰板或气囊门的碎裂消耗爆炸力影响起爆时间。In the above scheme, the two sides of the weakened line are thickened to avoid tearing the parts around the weakened line after the weakened line ruptures, resulting in the splash of fragments. At the same time, the structure on both sides of the weakened line is strengthened, which makes the airbag more concentrated when it is detonated. Avoid fragmentation of interior trim panels or airbag doors at the weakening line, consuming explosive force and affecting detonation time.
作为优选,所述弱化线包括条形槽,所述条形槽通过模压成型且其槽底厚度小于气囊门和内饰板的厚度,所述条形槽的槽腔内材料挤压至槽口两侧形成驼峰结构。Preferably, the weakening line includes a strip groove, the strip groove is formed by molding and the thickness of the groove bottom is smaller than the thickness of the airbag door and the interior panel, and the material in the groove cavity of the strip groove is extruded to the notch Both sides form a hump structure.
作为优选,所述条形槽的槽底从远离气囊门的一侧到靠近气囊门的一侧厚度逐渐减小。Preferably, the thickness of the groove bottom of the strip groove gradually decreases from the side away from the airbag door to the side close to the airbag door.
作为优选,所述槽底靠近气囊门一侧与其槽壁之间通过直角或锐角过渡,所述槽底远离气囊门一侧与其槽壁之间通过圆角过渡。Preferably, the side of the groove bottom close to the airbag door and its groove wall pass through a right angle or acute angle transition, and the side of the groove bottom away from the airbag door and its groove wall pass through a rounded transition.
作为优选,所述驼峰结构与气囊门和内饰板之间通过弧形段过渡。Preferably, the hump structure and the airbag door and the interior panel transition through an arc section.
作为优选,所述条形槽的槽腔从下至上逐渐变宽。Preferably, the groove cavity of the strip-shaped groove gradually widens from bottom to top.
作为优选,所述驼峰结构从上至下逐渐变宽,且驼峰结构的顶部呈圆弧形。Preferably, the hump structure gradually widens from top to bottom, and the top of the hump structure is arc-shaped.
作为优选,所述弱化线的两端通过平直的铰链相连,所述弱化线与铰链合围成矩形封闭结构,所述铰链处结构强度大于弱化线处结构强度。Preferably, both ends of the weakened line are connected by a straight hinge, the weakened line and the hinge enclose a rectangular closed structure, and the structural strength at the hinge is greater than that at the weakened line.
作为优选,所述铰链包括条形沟,所述条形沟通过模压成型且其沟底厚度小于气囊门和内饰板的厚度,所述条形沟的沟腔内材料挤压至沟口两侧形成山峰状结构,所述山峰状结构的宽度大于驼峰结构宽度,所述沟底的厚度和宽度大于槽底的厚度和宽度,所述沟底两侧与沟壁之间圆弧过渡。Preferably, the hinge includes a strip-shaped groove, the strip-shaped channel is formed by molding and the thickness of the groove bottom is smaller than the thickness of the airbag door and the interior panel, and the material in the groove cavity of the strip-shaped groove is extruded to the two sides of the groove opening. The side forms a peak-like structure, the width of the peak-like structure is greater than the width of the hump structure, the thickness and width of the groove bottom are greater than the thickness and width of the groove bottom, and the two sides of the groove bottom and the groove wall are arc transitions.
作为优选,所述铰链位于矩形的长边的中部,所述铰链长度小于矩形的长边长度,所述矩形的长边与短边之间通过弧线过渡。Preferably, the hinge is located in the middle of the long side of the rectangle, the length of the hinge is less than the length of the long side of the rectangle, and the long side and the short side of the rectangle transition through an arc.
附图说明Description of drawings
图1为本发明安装结构示意图;Fig. 1 is the installation structure schematic diagram of the present invention;
图2是本发明立体示意图;Fig. 2 is the three-dimensional schematic diagram of the present invention;
图3是本发明剖视图;Fig. 3 is the sectional view of the present invention;
图4是图3的A部放大图;Fig. 4 is the enlarged view of A part of Fig. 3;
图5是图3的B部放大图;Fig. 5 is the B part enlarged view of Fig. 3;
附图标记说明:10、内饰板;20、气囊门;30、弱化线;31、条形槽;311、槽底;312、槽壁;313、圆角;32、驼峰结构;321、弧形段;40、铰链;41、条形沟;411、沟底;412、沟壁;42、山峰状结构。Description of reference numerals: 10, interior trim panel; 20, airbag door; 30, weakening line; 31, strip groove; 311, groove bottom; 312, groove wall; 313, rounded corner; 32, hump structure; 321,
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更为明显易懂,下面结合附图对本发明的具体实施例做详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
在本发明的描述中,需要说明的是,术语“底部”、“外侧”、“前后”等指示的方位或位置关系为基于附图状态下所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "bottom", "outside", "front and rear", etc. are based on the orientation or positional relationship shown in the state of the drawings, and are only for the convenience of description The present invention and simplified description do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“连接”、应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the term "connection" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection; It can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
一种气囊爆破弱化结构,包括内饰板10,所述内饰板10的板面上设置有半包围式弱化线30,所述弱化线30的合围区域构成气囊门20,所述气囊门20的背面设置有气囊组件,所述弱化线30两侧或一侧的板体厚度大于气囊门20和内饰板10的厚度。An airbag burst weakening structure, comprising an
如图1、2、3所示上述方案中气囊组件一般包括气囊内框架和气囊外框架,气囊内框架一般用于放置固定安全气囊总成,弱化线30设置在气囊内框架和气囊外框架的间隙位置对应的内饰板10上。实际加工时内饰板10是一体成型的整块材料,然后通过加工出弱化线30来形成气囊门20,而半包围形式的弱化线30使得气囊起爆后气囊门20仍然具有一部分与内饰板10相连避免气囊门20整个飞出对人员造成伤害。另外内饰板10指的是副驾驶位置的中控面板膝盖上方面板方向盘上的盖板等具有安全气囊的位置。本申请中当气囊起爆后,弱化线30便会破裂,气囊门20便会绕未设置弱化线30的位置翻转打开形成一个开口,气囊从该开口处爆开阻挡在驾乘人员与车辆零部件之间。通过加厚弱化线30的两侧避免弱化线30破裂后撕裂弱化线30周边的零部件,造成破片的飞溅,同时由于弱化线30两侧的结构得到强化,这样使得气囊起爆时其力量更加集中在弱化线30位置避免内饰板10或气囊门20的碎裂消耗爆炸力影响起爆时间。As shown in Figures 1, 2, and 3, the airbag assembly generally includes an airbag inner frame and an airbag outer frame. The airbag inner frame is generally used to place and fix the airbag assembly, and the weakening
如图4所示,所述弱化线30包括条形槽31,所述条形槽31通过模压成型且其槽底311厚度小于气囊门20和内饰板10的厚度,所述条形槽31的槽腔内材料挤压至槽口两侧形成驼峰结构32。驼峰结构32即为弱化线30两侧的加厚结构,其中弱化线30设置在内饰板10的背面,气囊门20和内饰板10一般由一整块纤维织物模压形成的,在对纤维织物模压的同时通过对应模具挤压需要设置弱化线30的位置,将该位置的材料挤压至两侧形成驼峰结构32和条形槽31。具体加工方法是通过模具结构特征的挤压,加热后呈现热塑型或热固型基板,在模具上下模合模的过程中,经受挤压力,具有一定需要减薄的区域首先受力成型,形成沟状特征,此时原本在沟位置的基材材料因为热量呈现具有一定的流动性,向着内,外两侧特殊设计的驼峰结构32流动。当合模完成后,通过注塑孔将熔融状态的塑胶沿着设计好的背面注塑孔位注塑在基材的背面,形成各种注塑特征。在安全气囊门20周圈的弱化线的内外两侧将会有注塑特征成型,此时外侧驼峰结构32将帮助具有一定倾角及圆角的减薄区域抵挡熔融注塑料的继续流入,内侧驼峰结构32将帮助内气囊门框架结构成型时熔融注塑料的继续流入,以减少注塑溢料对弱化结构的影响。本发明对弱化线30进行了一次成型,而传统方法中则是对已经成型的内饰板10进行材料的切除,切除材料会残生一定的碎屑,碎屑未清理干净便会导致车辆运行时的内饰异响。同时由于内饰板10较脆对材料进行切除时必然导致切除部位形成细微损伤,当气囊爆开时该损伤处极易发生撕裂形成破片对人员造成伤害。As shown in FIG. 4 , the
作为优选,所述条形槽31的槽底311从远离气囊门20的一侧到靠近气囊门20的一侧厚度逐渐减小。这样气囊爆开时将靠近气囊门20的一侧的槽底311位置最为脆弱,最易被撕裂开来,使其具有更快的气囊爆开速度。其中槽底311厚度为气囊门20或内饰板10厚度的20%-50%。槽底311远离气囊门20一侧厚度范围为0.4-0.5倍内饰板10厚度,靠近气囊门20的一侧槽底311的厚度为0.2-0.35倍内饰板10厚度,当内饰板10厚度为1.5mm时优选靠近气囊门20的一侧槽底311的厚度为0.45mm。Preferably, the thickness of the
作为优选,所述槽底311靠近气囊门20一侧与其槽壁312之间通过直角或锐角过渡,优选为锐角过渡,所述槽底311远离气囊门20一侧与其槽壁312之间通过圆角313过渡。这样便能在槽底311靠近气囊门20一侧与其槽壁312之间形成应力集中,当气囊起爆时从内饰板10的背部形成扩张力,然后气囊门20和内饰板10便能在锐角位置处形成弯折,而该处也恰好是板面最薄的位置,这样该处位置极易断开撕裂,可以加速气囊门20的打开。圆角为半径0.1m-1mm之间的倒角,目前内饰板10厚度为1.5mm,圆角半径选择范围为0.5-0.75倍基板厚度。当爆破冲击力传导至气囊门及其附近位置时,应力将集中在所设计的弱化结构中锐角位置处,在0-200ms的时间内,气囊门20周围的弱化线30将自动撕裂,从而使气囊门20沿着既定弱化线30区域打开,此时气囊布在其中气体瞬间膨胀的过程中,从气囊门打开的区域内延伸开来,直至达到指定位置,从而保护驾乘人员的安全。Preferably, the side of the
作为优选,所述驼峰结构32与气囊门20和内饰板10之间通过弧形段321过渡。避免驼峰结构32与气囊门20和内饰板10之间形成应力集中,防止在该处断裂造成条状的驼峰结构32飞溅。弧形段321半径选择范围为0.5-0.75倍基板厚度。Preferably, a transition between the
作为优选,所述条形槽31的槽腔从下至上逐渐变宽。其中上下指的是图3所示的上下方向,当在槽底311的锐角位置处弯折时两侧驼峰结构32之间和槽壁312之间便会相互靠近,这样上大下小的设置能够避免在槽底311的锐角位置折断之前或之后驼峰结构32之间和槽壁312之间相互碰撞,防止碰撞力抵消部分爆炸力造成气囊起爆延迟,同时避免碰撞造成的气囊门20或内饰板10的局部断裂。槽底311宽度范围为0.5mm-1.5mm,选优为1mm。Preferably, the groove cavity of the strip-shaped
作为优选,所述驼峰结构32从上至下逐渐变宽,且驼峰结构32的顶部呈圆弧形。这样的形状同样能够防止两侧驼峰结构32在气囊爆开时发生碰撞,同时也避免形成尖锐结构干涉其他零部件。驼峰结构32的顶部圆弧形半径应小于内饰板10压缩成型后厚度的66%且不应小于模压加所能做的最小倒角0.1mm,驼峰结构32的顶部圆弧形半径优选厚度为内饰板10的0.5倍即为0.75mm。Preferably, the
作为优选,所述弱化线30的两端通过平直的铰链40相连,所述弱化线30与铰链40合围成矩形封闭结构,所述铰链40处结构强度大于弱化线30处结构强度。这样可以保证弱化线30位置会先于铰链40处裂开,气囊起爆时先炸开弱化线30,然后爆炸力得到释放便不会再过多对铰链40施加压力,因此打开的气囊门20便会绕铰链40转动。Preferably, two ends of the weakened
如图5所示,所述铰链40包括条形沟41,所述条形沟41通过模压成型且其沟底411厚度小于气囊门20和内饰板10的厚度,所述条形沟41的沟腔内材料挤压至沟口两侧形成山峰状结构42,所述山峰状结构42的宽度大于驼峰结构32宽度,所述沟底411的厚度和宽度大于槽底311的厚度和宽度,所述沟底411两侧与沟壁412之间圆弧过渡。上述方案中铰链40结构与弱化线30结构相似,其实际转动方式是条形沟41的沟底411发生弯折使得两沟壁412开始敞开分离。As shown in FIG. 5 , the
作为优选,所述铰链40位于矩形的长边的中部,所述铰链40长度小于矩形的长边长度,所述矩形的长边与短边之间通过弧线过渡。避免气囊门20形成折角部,若是形成折角部容易导致气囊门20打开时折角断裂,形成破片。Preferably, the
虽然本申请公开披露如上,但本申请公开的保护范围并非仅限于此。本领域技术人员,在不脱离本申请公开的精神和范围的前提下,可进行各种变更与修改,这些变更与修改均将落入本发明的保护范围。Although the disclosure of the present application is as above, the scope of protection disclosed in the present application is not limited thereto. Those skilled in the art can make various changes and modifications without departing from the spirit and scope disclosed in the present application, and these changes and modifications will all fall within the protection scope of the present invention.
Claims (10)
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| CN216942985U (en) * | 2022-04-07 | 2022-07-12 | 拓普电动车热管理系统(宁波)有限公司 | Air bag blasting weakening structure |
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2022
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|---|---|---|---|---|
| GB1358427A (en) * | 1971-03-29 | 1974-07-03 | Daiwa Can Co Ltd | Tinplate closure for a container or can |
| JPH02303949A (en) * | 1989-05-17 | 1990-12-17 | Nippon Plast Co Ltd | Cover unit for air bag |
| US6402189B1 (en) * | 2000-02-15 | 2002-06-11 | Textron Automotive Company, Inc | Airbag door and method for making same |
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| CN207842876U (en) * | 2018-01-24 | 2018-09-11 | 重庆平伟汽车零部件有限公司 | Embedded air bag doors and automobile |
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