Easy-to-open bottle cap with curved surface two-dimensional code and manufacturing method thereof
Technical Field
The invention relates to the technical field of bottle caps, in particular to an easy-to-open bottle cap with curved surface two-dimensional codes and a manufacturing method thereof.
Background
The bottle cap is used for sealing the bottle, the bottle cap has different shapes and different operation methods according to different functions, beer is low-alcohol wine prepared by hydrolyzing and fermenting starch to produce sugar, the beer bottle is a container of beer, and the beer bottle is generally provided with a special beer bottle cap.
The cover surface part of the existing easy-to-open beer bottle cover is bent and deformed after the use, so that the two-dimensional code printed in the cover cannot be read.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the easy-to-open bottle cap with the curved surface two-dimension code and the manufacturing method thereof, which solve the problem that the two-dimension code printed in the cap cannot be read due to the bending deformation of the cap surface part of the prior easy-to-open beer bottle cap after the use in the prior art.
The invention aims at achieving the purposes by adopting the technical scheme that the pop-top bottle cap with the curved surface two-dimension code and the manufacturing method thereof comprise a bottle cap main body, a reinforcing component and the two-dimension code, wherein an outer ring area and an inner ring area are respectively arranged on the outer side and the inner side of the upper surface of the bottle cap main body, a protective component is fixed on the outer wall of the bottle cap main body, a meshing cap tooth is fixed at the bottom of the bottle cap main body, the reinforcing component is arranged in the bottle cap main body, the reinforcing component comprises a reinforcing ring, a gasket and a reinforcing sheet, the reinforcing ring is fixed on the middle and the outer side of the inner wall of the bottle cap main body, the gasket is fixed on the outer wall of the reinforcing ring, the reinforcing sheet is fixed on the inner side of the inner wall of the bottle cap main body, the two-dimension code is arranged below the middle of the inner side of the inner part of the bottle cap main body, the pop-top component comprises an outer convex cap, a fixing buckle and a pull ring, and the pull ring are fixed on the outer side of the outer convex cap.
Optionally, the outer ring area is in an arc arch structure, and the symmetrical center of the outer ring area and the inner ring area are in a concentric circle structure.
Optionally, the protection subassembly is including abrasionproof sand grip and outer solid ring, the outer wall top of bottle lid main part is fixed with the abrasionproof sand grip, and the outer wall middle part of bottle lid main part is fixed with outer solid ring.
Optionally, the symmetry center of the reinforcing ring coincides with the symmetry center of the bottle cap main body, and the reinforcing ring is in an annular hollow structure.
Optionally, the reinforcing piece of the inboard stiffening ring is semi-closed structure, and is fixed connection between reinforcing piece and the bottle lid main part.
Optionally, the manufacturing method of the easy-to-open bottle cap provided with the curved surface two-dimensional code comprises the following steps:
S1, cutting raw materials
Taking aluminum alloy as a bottle cap processing raw material, flattening the surface of the aluminum alloy by adopting a compression roller to ensure that the surface is flat and the thickness is uniform, and then cutting out aluminum alloy sheets with corresponding sizes as bottle cap blanks;
S2, stamping and preparing
Punching the aluminum alloy sheet blank, wherein the aluminum alloy sheet blank is sleeved at the corresponding bottom die position of the bottle mouth part during punching, and the upper part of the aluminum alloy sheet blank is punched by adopting a corresponding punching composite die;
s3, assembling parts
Welding a reinforcing ring integrally in the bottle cap main body, continuously welding reinforcing sheets on the inner side of the reinforcing ring, and then pressing and fixing a gasket on the inner side of the reinforcing ring through a compression molding process without adding any glue;
s4, pull ring fixing
Fixing a fixing buckle and a pull ring on an outer convex cover area outside a bottle cap main body through injection molding, wherein the pull ring is made of plastic materials, and trimming the pull ring to avoid the situation that a sharp angle cuts a user at the outer edge of the pull ring;
s5, two-dimensional code spraying
And spraying or imprinting the two-dimensional code on the inner side of the bottle cap main body by adopting an ink jet printer or a laser coding machine, so that the processing and manufacturing of the easy-to-open bottle cap can be completed.
Optionally, in the punching preparation process of S2, the size between the bottom die of the bottle mouth part for punching and the punching composite die of the upper part is identical.
Optionally, in the stamping preparation process of S2, the outer ring area, the inner ring area, the wear-resistant raised strips on the outer side wall, the outer fixing ring and the engaging cover teeth of the main body cover top of the bottle cap are integrally formed.
Optionally, the dimension of the two-dimensional code is 6 x 6mm, and the error range of the two-dimensional code is 0.5mm.
Optionally, the level of the two-dimensional code is 3, and 47 characters are accommodated under the condition that the error correction level is Q, so that the current use requirement can be met, and when the number of characters is 35 or below, the error correction level is updated to H, so that the readable rate is further improved.
The invention provides an easy-to-open bottle cap with a curved surface two-dimensional code and a manufacturing method thereof, which comprises the following steps of
The beneficial effects are that:
The easy-to-open beer bottle cap with the curved surface two-dimension code and the manufacturing method thereof can be used for manufacturing the easy-to-open beer bottle cap with small deformation condition, so that the deformation curvature of the two-dimension code position is reduced, and the scanning and reading of the two-dimension code are facilitated.
1. The outer ring area, the inner ring area, the wear-resistant raised strips on the outer side wall, the outer fixed ring and the biting cover teeth of the cover top of the main body of the bottle cover are integrally formed in the preparation process, the stamping speed is high, the outer ring area with an arc-shaped arch-shaped structure enables the periphery of the main body of the bottle cover to be of a convex structure, the area of the outer ring area is increased compared with that of the plane structure, the influence of the deformation degree of the cover on the inner periphery of the main body of the bottle cover is reduced, the deformation area of the cover is covered on the peripheral part to the greatest extent, the wear-resistant raised strips are of a convex strip-shaped structure, the outer wall of the main body of the bottle cover is protected conveniently, friction force is increased, and the structural strength of the main body of the bottle cover can be enhanced through the arrangement of the outer fixed ring.
2. This easy-open bottle lid with curved surface two-dimensional code and manufacturing method thereof adds stiffening ring, gasket and welding reinforcement piece through the process of part equipment in its inside, and the inner wall of stiffening ring has the gasket, and the structural strength of this bottle lid main part can be strengthened in the setting of outer solid ring, and the setting of gasket can play sealed effect, seals the beer bottleneck, and the setting of reinforcement piece can bear deformation pressure, avoids reinforcement piece coverage area to warp.
3. This easy-open bottle lid with curved surface two-dimensional code and manufacturing method thereof, the reinforcement piece is semi-closed structure and can wrap up the two-dimensional code for the deformation area that uncaps is located the opening part that the reinforcement piece was kept away from two-dimensional code one side, thereby reduces the deformation camber design in two-dimensional code position and can let the two-dimensional code be exposed completely after the bottle lid main part is opened, can place the bottle lid main part camber minimum position of bending deformation with the two-dimensional code simultaneously, these all make the two-dimensional code be convenient for scan, consequently this design makes the readable rate of two-dimensional code improve by a wide margin, and reading speed also obviously accelerates.
4. The pull ring structure of the easy-to-open bottle cap with the curved surface two-dimension code and the manufacturing method thereof are convenient for uncovering, the outer convex cover part can bear a part of deformation pressure, and when the pressure in the beer bottle is too high due to external factors, the part of the inner side of the outer convex cover, which is attached to the bottle mouth, is not provided with the biting cover teeth, and can be expanded to cause air leakage, so that the risk of bottle explosion after the beer bottle is packaged is reduced.
Drawings
FIG. 1 is a schematic view of the exterior top view of the present invention;
FIG. 2 is an external elevational schematic of the present invention;
FIG. 3 is a schematic top view of the interior of the present invention;
fig. 4 is a schematic perspective view of a reinforcing ring according to the present invention.
In the figure, 1, a bottle cap main body, 2, an outer ring area, 3, an inner ring area, 4, a protection component, 401, an anti-abrasion convex strip, 402, an outer fixing ring, 5, a snap-in cap tooth, 6, a reinforcing component, 601, a reinforcing ring, 602, a gasket, 603, a reinforcing piece, 7, a two-dimensional code, 8, a pull-out component, 801, an outer convex cap, 802, a fixing buckle, 803 and a pull ring.
Detailed Description
Referring to fig. 1 to 4, the technical scheme includes that the pop-top bottle cap with curved two-dimension codes comprises a bottle cap main body 1, a reinforcing component 6 and two-dimension codes 7, wherein an outer ring region 2 and an inner ring region 3 are respectively arranged on the outer side and the inner side of the upper surface of the bottle cap main body 1, a protection component 4 is fixed on the outer wall of the bottle cap main body 1, a biting cover tooth 5 is fixed on the bottom of the bottle cap main body 1, the reinforcing component 6 is arranged in the bottle cap main body 1, the reinforcing component 6 comprises a reinforcing ring 601, a gasket 602 and a reinforcing sheet 603, the reinforcing ring 601 is fixed on the outer side in the inner wall of the bottle cap main body 1, the gasket 602 is fixed on the outer wall of the reinforcing ring 601, the reinforcing sheet 603 is fixed on the inner side of the inner wall of the bottle cap main body 1, the two-dimension codes 7 are arranged on the middle and lower side in the inner part of the bottle cap main body 1, a pop-top component 8 is fixed on the outer side of the bottle cap main body 1, the pop-top component 8 comprises an outer convex cover 801, a fixing buckle 802 and a pull ring 803 are fixed on the outer side of the outer convex cover 801.
Referring to fig. 1, an outer ring region 2 has an arc-shaped arch structure, and a center of symmetry of the outer ring region 2 and an inner ring region 3 have a concentric circle structure;
the outer ring zone 2 with the arc-shaped arch-shaped structure enables the periphery of the bottle cap main body 1 to be of a protruding structure, and compared with the area of the plane structure, the area of the outer ring zone is increased, so that the influence of the deformation degree of the uncapping on the inner periphery of the bottle cap main body 1 is reduced, and the uncapping deformation area is covered on the peripheral part to the greatest extent.
Referring to fig. 2, the protection component 4 includes an anti-wear protrusion 401 and an outer fixing ring 402, the anti-wear protrusion 401 is fixed above the outer wall of the bottle cap main body 1, and the outer fixing ring 402 is fixed in the middle of the outer wall of the bottle cap main body 1;
the specific operation is as follows, the anti-wear raised strips 401 are in a raised strip-shaped structure, so as to protect the outer wall of the bottle cap main body 1, increase friction force, and enhance the structural strength of the bottle cap main body 1 by the arrangement of the outer fixing ring 402.
Referring to fig. 3, the symmetry center of the reinforcing ring 601 coincides with the symmetry center of the bottle cap main body 1, and the reinforcing ring 601 is in an annular hollow structure, the reinforcing sheet 603 on the inner side of the reinforcing ring 601 is in a semi-closed structure, and the reinforcing sheet 603 is fixedly connected with the bottle cap main body 1;
The outer wall of the reinforcing ring 601 is provided with a gasket 602, the structural strength of the bottle cap main body 1 can be enhanced by the arrangement of the outer fixing ring 402, the gasket 602 can play a sealing role, the beer bottle mouth is sealed, the reinforcing sheet 603 can bear deformation pressure, deformation of the covering area of the reinforcing sheet 603 is avoided, the reinforcing sheet 603 is of a semi-closed structure and can wrap the two-dimension code 7, the deformation area of the cover opening is located at the opening of the reinforcing sheet 603 away from one side of the two-dimension code 7, deformation curvature of the position of the two-dimension code 7 is reduced, and scanning and reading of the two-dimension code 7 are facilitated.
Referring to fig. 1-4, the manufacturing method of the easy-to-open bottle cap with the curved surface two-dimension code comprises the following steps:
S1, cutting raw materials
Taking aluminum alloy as a bottle cap processing raw material, flattening the surface of the aluminum alloy by adopting a compression roller to ensure that the surface is flat and the thickness is uniform, and then cutting out aluminum alloy sheets with corresponding sizes as bottle cap blanks;
S2, stamping and preparing
Punching the aluminum alloy sheet blank, wherein the aluminum alloy sheet blank is sleeved at the corresponding bottom die position of the bottle mouth part during punching, and the upper part of the aluminum alloy sheet blank is punched by adopting a corresponding punching composite die;
s3, assembling parts
Welding a reinforcing ring 601 integrally in the bottle cap main body 1, continuously welding a reinforcing sheet 603 on the inner side of the reinforcing ring 601, and then pressing and fixing a gasket 602 on the inner side of the reinforcing ring 601 through a compression molding process without adding any glue;
s4, pull ring fixing
Fixing a fixing buckle 802 and a pull ring 803 in an outer convex cover 801 area of the bottle cap main body 1 through injection molding, wherein the pull ring 803 is made of plastic, and trimming the pull ring 803 to avoid a sharp angle cut at the outer edge of the pull ring 803 from injuring a user;
s5, two-dimensional code spraying
The two-dimensional code 7 is sprayed or carved on the inner side of the bottle cap main body 1 by adopting a code spraying machine or a laser code printing machine, and the processing and manufacturing of the easy-to-open bottle cap can be completed.
In the punching preparation process of S2, the bottom die of the bottle mouth part for punching is matched with the punching compound die at the upper part in size.
In the punching preparation process of S2, an outer ring zone 2, an inner ring zone 3, an anti-abrasion raised strip 401, an outer fixing ring 402 and a meshing cover tooth 5 on the outer side wall of the cover top of the bottle cap main body 1 are integrally formed.
The two-dimensional code 7 has the size of 6mm by 6mm, the error range of the two-dimensional code 7 is 0.5mm, the grade of the two-dimensional code 7 is 3, 47 characters are accommodated under the condition that the error correction grade is Q, the current use requirement can be met, when the character number requirement is 35 or below, the error correction grade is updated to H, the readable rate is further improved, and the readable rate of the two-dimensional code 7 is greatly improved due to the size requirement and the structural arrangement.
In summary, when the pop-top bottle cap with the curved surface two-dimension code and the manufacturing method thereof are used, firstly, processing and preparation of the bottle cap main body 1 are required to be completed, aluminum alloy is taken as a bottle cap processing raw material during preparation, the surface of the aluminum alloy is flattened by adopting a compression roller, the surface of the aluminum alloy is leveled and the thickness is uniform, then aluminum alloy sheets with corresponding dimensions are cut out to serve as bottle cap blanks, then the aluminum alloy sheet blanks are punched, sleeved at the bottom mould positions of corresponding bottle mouth parts during punching, the upper part of the aluminum alloy sheet blanks is punched by adopting a corresponding punching composite mould, a plurality of anti-abrasion raised strips 401 and an outer fixed ring 402 are formed above the outer part of the aluminum alloy sheet blanks, a plurality of occluding cover teeth 5 are formed below the outer part of the aluminum alloy sheet blanks, and the primary preparation is completed;
When the anti-abrasion raised strip 401 is added in use, the outer wall of the bottle cap main body 1 is protected conveniently, meanwhile, the friction force is increased, the outer fixed ring 402 can enhance the structural strength of the bottle cap main body 1, the gasket 602 can play a sealing role, the beer bottle mouth is sealed, when the bottle cap is required to be opened, the bottle cap can be opened through the pull ring 803 structure of the easy-open component 8, part of the outer cover 801 can bear a part of deformation pressure, and when the pressure in the beer bottle is too high due to external factors, the part, which is attached to the bottle mouth, of the inner side of the outer cover 801 is not provided with the engagement cover teeth 5, can be expanded to cause air leakage, and the bottle explosion danger after the beer bottle is packaged is reduced;
The outer ring zone 2 that is arc arch form structure in-process uncapping can reduce the influence of uncapping deformation degree to bottle lid main part 1 inner periphery for uncapping deformation area furthest covers in peripheral part, and the reinforcing piece 603 can bear deformation pressure, avoid reinforcing piece 603 coverage area to warp, reinforcing piece 603 is semi-closed structure and can wrap around two-dimensional code 7, make uncapping deformation area be located the opening part of reinforcing piece 603 one side of keeping away from two-dimensional code 7, thereby reduce the deformation curvature in two-dimensional code 7 position, be convenient for the scanning of two-dimensional code 7 read, this design can let two-dimensional code 7 be fully exposed after bottle lid main part 1 opens, and these all make two-dimensional code 7 be convenient for scan in bending deformation's bottle lid main part 1 curvature position simultaneously, consequently, this design makes the readable rate of two-dimensional code 7 improve by a wide margin, the reading speed also obviously accelerates, just so accomplish the use of easy-to-draw bottle lid and manufacturing method of whole be equipped with curved surface two-dimensional code.