CN113184473B - A Reconstruction Device for Concrete Guardrails in the Central Divider of Expressway - Google Patents
A Reconstruction Device for Concrete Guardrails in the Central Divider of Expressway Download PDFInfo
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- CN113184473B CN113184473B CN202110505900.1A CN202110505900A CN113184473B CN 113184473 B CN113184473 B CN 113184473B CN 202110505900 A CN202110505900 A CN 202110505900A CN 113184473 B CN113184473 B CN 113184473B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/02—Belt- or chain-engaging elements
- B65G23/04—Drums, rollers, or wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/22—Arrangements or mountings of driving motors
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01F—ADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
- E01F15/00—Safety arrangements for slowing, redirecting or stopping errant vehicles, e.g. guard posts or bollards; Arrangements for reducing damage to roadside structures due to vehicular impact
- E01F15/02—Continuous barriers extending along roads or between traffic lanes
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01F—ADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
- E01F8/00—Arrangements for absorbing or reflecting air-transmitted noise from road or railway traffic
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- Civil Engineering (AREA)
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- Refuge Islands, Traffic Blockers, Or Guard Fence (AREA)
Abstract
Description
技术领域technical field
本发明属于高速混凝土护栏改造(E01F15/08)技术领域,具体涉及一种用于高速公路中央分隔带混凝土护栏的改造装置。The invention belongs to the technical field of reconstruction of high-speed concrete guardrails (E01F15/08), and in particular relates to a reconstruction device for concrete guardrails in the central divider of expressways.
背景技术Background technique
钢筋混凝土护栏(reinforced concrete fence)是1996年公布的公路交通科学技术名词。高速公路的混凝土护栏一般用于隔离双向的车流,或用于匝道、路口等位置的防护。高速夜间行车因速度快、车辆少,需开启远光以保证司机能及时发现远处问题并提前做出反应,而为减少双向车辆高速远光灯照射对司机的影响,在混凝土护栏上加装防眩板为混凝土护栏改造的主要技术手段。Reinforced concrete fence (reinforced concrete fence) is a scientific and technical term for highway traffic published in 1996. Concrete guardrails on expressways are generally used to isolate two-way traffic, or to protect ramps and intersections. Due to the high speed and few vehicles driving at night at high speed, it is necessary to turn on the high beam to ensure that the driver can find out the problems in the distance in time and respond in advance. The anti-glare board is the main technical means for the transformation of concrete guardrails.
因此,维持原护栏不动,通过在原护栏上部增加防眩板类构件的方式防止远光对司机的影响就显得十分重要;其次,除防眩板类构件,部分高速路面改造垫高后,混凝土护栏高度相对减少,需增加钢构件以保证护栏高度,需提高护栏路面以上高度实现中央分隔带混凝土护栏的改造。Therefore, it is very important to maintain the original guardrail and prevent the impact of high beams on drivers by adding anti-glare board components to the upper part of the original guardrail; The height of the guardrail is relatively reduced, and steel members need to be added to ensure the height of the guardrail, and the height above the road surface of the guardrail needs to be increased to realize the transformation of the concrete guardrail in the central divider.
发明内容Contents of the invention
本发明的目的在于提供一种用于高速公路中央分隔带混凝土护栏的改造装置,以解决上述背景技术中提出的问题。The object of the present invention is to provide a reconstruction device for the concrete guardrail of the median strip of expressway, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:一种用于高速公路中央分隔带混凝土护栏的改造装置,包括对接车头的车架、设于车架上方的车厢以及车厢上厢门外安装的输送式改造设备;In order to achieve the above object, the present invention provides the following technical solutions: a transformation device for the concrete guardrail of the expressway central divider, which includes a vehicle frame connected to the front of the vehicle, a carriage installed above the carriage, and a conveying device installed outside the upper compartment door. retrofit equipment;
上述输送式改造设备在车架的上方滑动安装,上述车架适配输送式改造设备的位置设有承载输送式改造设备的定滑轨,上述定滑轨的端部设有与车架滑动配合实现延伸的动滑轨,上述输送式改造设备包括滑动配合定滑轨的承载底板以及与承载底板端部可旋转连接装配的送料开孔工装,其中送料开孔工装具备一组传动机构,上述传动机构驱动送料开孔工装绕与承载底板端部连接位置旋转调节。The above-mentioned conveying transformation equipment is slidably installed on the top of the vehicle frame. The position where the above-mentioned vehicle frame is adapted to the conveying transformation equipment is provided with a fixed slide rail for carrying the conveyance transformation equipment. The end of the above fixed slide rail is provided with a To realize the extended moving slide rail, the above-mentioned conveying transformation equipment includes a load-bearing base plate that is slidably matched with the fixed slide rail and a feeding and opening tooling that is rotatably connected to the end of the bearing base plate, wherein the feeding and opening tooling is equipped with a set of transmission mechanisms. The mechanism drives the feeding opening tooling to rotate and adjust around the connection position with the end of the bearing bottom plate.
作为优选方案,送料开孔工装包括多组张紧输送履带的传动辊,多组上述传动辊的端部通过构造的对接轴与两侧装配的加强构造板可旋转连接,两个上述加强构造板的一侧设有一组可延伸框架,上述可延伸框架的两端部均连接有装配水平传感器的水平式转向轴,上述水平式转向轴的端部构造有可旋转连接加强构造板的盘型对接部,上述可延伸框架上装配有至少两个可调的开孔设备。As a preferred solution, the feeding and opening tooling includes multiple sets of drive rollers for tensioning the conveyor belt, the ends of the multiple sets of drive rollers are rotatably connected to the reinforced structural plates assembled on both sides through the structural docking shafts, and the two aforementioned reinforced structural plates One side of the frame is provided with a set of extendable frame, both ends of the extendable frame are connected with a horizontal steering shaft equipped with a level sensor, and the end of the horizontal steering shaft is configured with a disc-shaped butt joint that can be rotatably connected to a reinforcing structural plate part, the above-mentioned extendable frame is equipped with at least two adjustable opening devices.
作为优选方案,上述承载底板靠近与送料开孔工装连接的位置设有对接耳,且承载底板的对接耳与一根传动辊的对接轴可旋转连接,上述承载底板远离对接耳的位置设有与适配对接耳的对接轴同轴的弧形导轨。As a preferred solution, the above-mentioned bearing bottom plate is provided with butt joint ears close to the position connected with the feeding opening tooling, and the butt joint ears of the load-bearing base plate are rotatably connected with the butt joint shaft of a transmission roller, and the position of the above-mentioned load base plate is far away from the docking ears. A curved guide rail that is coaxial with the docking shaft of the mating lug.
作为优选方案,上述弧形导轨的内缘面和外缘面构造有啮合传动机构的齿槽一,上述传动机构包括双轴电机一和从动轴,上述双轴电机一的两侧设有对接主动齿轮的电机轴,且电机轴的端部装配有啮合弧形导轨外缘面的外缘啮合齿轮,上述从动轴与双轴电机一的电机轴轴心相互平行,且从动轴的两侧设有与主动齿轮相互啮合的从动齿轮,且从动轴的端部装配有啮合弧形导轨内缘面的内缘啮合齿轮。As a preferred solution, the inner edge surface and the outer edge surface of the above-mentioned arc-shaped guide rail are configured with a tooth groove 1 that engages with the transmission mechanism. The above-mentioned transmission mechanism includes a double-axis motor 1 and a driven shaft. The motor shaft of the driving gear, and the end of the motor shaft is equipped with an outer edge meshing gear that engages the outer edge surface of the arc-shaped guide rail. The side is provided with a driven gear that meshes with the driving gear, and the end of the driven shaft is equipped with an inner edge meshing gear that meshes with the inner edge surface of the arc-shaped guide rail.
作为优选方案,上述盘型对接部的外缘面开设有与微调齿轮相互啮合的齿槽二,上述微调齿轮由一个配合单片机的双轴电机二驱动,且单片机与水平式转向轴上装配的水平传感器电性连接。As a preferred solution, the outer edge surface of the above-mentioned disc-shaped docking part is provided with a
作为优选方案,上述可延伸框架上对称构造有两组装配杆,开孔设备安装于可延伸框架与装配杆形成的缺口之间,且由导向轴和辅助轴支撑,开孔设备包括与导向轴和辅助轴滑动配合的主动卡板、安装于主动卡板下方的伸缩杆以及伸缩杆端部连接的连板和连板底端的两个钻孔电机。As a preferred solution, two groups of assembly rods are symmetrically constructed on the above-mentioned extendable frame, and the opening device is installed between the gap formed by the extendable frame and the assembly rod, and is supported by a guide shaft and an auxiliary shaft. The active clamping plate that is slidably matched with the auxiliary shaft, the telescopic rod installed below the active clamping plate, the connecting plate connected to the end of the telescopic rod and the two drilling motors at the bottom end of the connecting plate.
作为优选方案,上述主动卡板的上方设有传动电机,且传动电机的电机轴底部设有驱动齿轮,上述辅助轴外缘面构造有一列啮合驱动齿轮的齿槽三。As a preferred solution, a transmission motor is provided above the active clamping plate, and a drive gear is provided at the bottom of the motor shaft of the transmission motor, and a row of tooth slots meshing with the drive gear is formed on the outer edge of the auxiliary shaft.
作为优选方案,上述输送履带上等距分布有多根用于绑缚材料的限位扣带。As a preferred solution, a plurality of space-limiting buckles for binding materials are equidistantly distributed on the conveying crawler belt.
本发明的技术效果和优点:该用于高速公路中央分隔带混凝土护栏的改造装置,得益于输送式改造设备的加装,配合定滑轨以及可延伸的动滑轨,便于在车架上实现向侧面的滑动,便于延伸至护栏位置进行改造工作;组成输送式改造设备的送料开孔工装可在传动机构的驱动下绕与承载底板的连接处旋转,实现高度的调整,适应不同高度的护栏结构,同时,输送式改造设备包括运输产品的输送履带,且配合可延伸框架上的开孔设备可实现送料及开孔,便于工人在护栏对应位置上对防眩板或隔离护栏类产品的加装。The technical effects and advantages of the present invention: the reconstruction device for the concrete guardrail of the central divider of the expressway benefits from the installation of the conveying transformation equipment, cooperates with the fixed slide rail and the extendable movable slide rail, and is convenient to install on the vehicle frame Realize sliding to the side, which is convenient to extend to the position of the guardrail for transformation work; the feeding opening tooling that constitutes the conveying transformation equipment can be driven by the transmission mechanism to rotate around the connection with the load-bearing bottom plate to achieve height adjustment and adapt to different heights. At the same time, the conveying transformation equipment includes the conveyor belt for transporting products, and the opening equipment on the extendable frame can realize material feeding and opening, which is convenient for workers to install the anti-glare board or isolation guardrail products at the corresponding position of the guardrail. retrofit.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明输送式改造设备的结构示意图;Fig. 2 is the structural representation of conveying type transformation equipment of the present invention;
图3为本发明图2中A处结构的放大示意图;Fig. 3 is the enlarged schematic view of the structure at A place in Fig. 2 of the present invention;
图4为本发明图2中B处结构的放大示意图;Fig. 4 is the enlarged schematic view of the structure at B place in Fig. 2 of the present invention;
图5为本发明图2中C处结构的放大示意图;Fig. 5 is the enlarged schematic view of the structure at C in Fig. 2 of the present invention;
图6为本发明传动机构的结构示意图。Fig. 6 is a structural schematic diagram of the transmission mechanism of the present invention.
图中:1车架、2车厢、3输送式改造设备、4定滑轨、401动滑轨、5加强构造板、501传动辊、502对接轴、6输送履带、601限位扣带、7承载底板、701弧形导轨、702齿槽一、8可延伸框架、801装配杆、9传动机构、10水平式转向轴、1001盘型对接部、1002齿槽二、11微调齿轮、12主动卡板、1201伸缩杆、1202钻孔电机、1203传动电机、13导向轴、14辅助轴、15双轴电机一、1501主动齿轮、1502外缘啮合齿轮、16从动轴、1601从动齿轮、1602内缘啮合齿轮。In the figure: 1 vehicle frame, 2 carriages, 3 conveying transformation equipment, 4 fixed slide rail, 401 moving slide rail, 5 reinforced structural plate, 501 transmission roller, 502 docking shaft, 6 conveying track, 601 limit buckle belt, 7 Loading base plate, 701 arc-shaped guide rail, 702
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
为实现针对输送式改造设备3的移动,本发明提供了如图1所示的一种用于高速公路中央分隔带混凝土护栏的改造装置,包括对接车头的车架1、设于车架1上方的车厢2以及车厢2上厢门外安装的输送式改造设备3;In order to realize the movement of the
上述输送式改造设备3在车架1的上方滑动安装,上述车架1适配输送式改造设备3的位置设有承载输送式改造设备3的定滑轨4,上述定滑轨4的端部设有与车架1滑动配合实现延伸的动滑轨401,具体实施时,动滑轨401与定滑轨4之间的移动调节可采用类似伺服电机与丝杠传动的工作原理实现,用于将滑动至动滑轨401上方的输送式改造设备3向护栏方向进一步的移动,得益于输送式改造设备3的加装,配合定滑轨4以及可延伸的动滑轨401,便于在车架1上实现向侧面的滑动,便于延伸至护栏位置进行改造工作。The above-mentioned
为实现输送式改造设备3高度的调整以适应护栏高度的需求,并满足送料需求和开孔设备水平度的调整需求,本发明提供了一种如图2、图3、图4和图6所示的一种用于高速公路中央分隔带混凝土护栏的改造装置,上述输送式改造设备3包括滑动配合定滑轨4的承载底板7以及与承载底板7端部可旋转连接装配的送料开孔工装,其中送料开孔工装具备一组传动机构9,上述传动机构9驱动送料开孔工装绕与承载底板7端部连接位置旋转调节,上述承载底板7靠近与送料开孔工装连接的位置设有对接耳,且承载底板7的对接耳与一根传动辊501的对接轴502可旋转连接,上述承载底板7远离对接耳的位置设有与适配对接耳的对接轴502同轴的弧形导轨701,上述弧形导轨701的内缘面和外缘面构造有啮合传动机构9的齿槽一702,上述传动机构9包括双轴电机一15和从动轴16,上述双轴电机一15的两侧设有对接主动齿轮1501的电机轴,且电机轴的端部装配有啮合弧形导轨701外缘面的外缘啮合齿轮1502,上述从动轴16与双轴电机一15的电机轴轴心相互平行,且从动轴16的两侧设有与主动齿轮1501相互啮合的从动齿轮1601,且从动轴16的端部装配有啮合弧形导轨701内缘面的内缘啮合齿轮1602;In order to realize the adjustment of the height of the
送料开孔工装包括多组张紧输送履带6的传动辊501,上述输送履带6上等距分布有多根用于绑缚材料的限位扣带601,多组上述传动辊501的端部通过构造的对接轴502与两侧装配的加强构造板5可旋转连接,两个上述加强构造板5的一侧设有一组可延伸框架8,上述可延伸框架8的两端部均连接有装配水平传感器的水平式转向轴10,上述水平式转向轴10的端部构造有可旋转连接加强构造板5的盘型对接部1001,上述可延伸框架8上装配有至少两个可调的开孔设备,上述盘型对接部1001的外缘面开设有与微调齿轮11相互啮合的齿槽二1002,上述微调齿轮11由一个配合单片机的双轴电机二驱动,且单片机与水平式转向轴10上装配的水平传感器电性连接,组成输送式改造设备3的送料开孔工装可在传动机构9的驱动下绕与承载底板7的连接处旋转,实现高度的调整,适应不同高度的护栏结构,同时,输送式改造设备3包括运输产品的输送履带6,且配合可延伸框架8上的开孔设备可实现送料及开孔,便于工人在护栏对应位置上对防眩板或隔离护栏类产品的加装。The feeding and opening tooling includes multiple sets of
针对混凝土护栏加装材料前的开孔工作,本发明提供了一种如图2和图5所示的开孔设备,上述可延伸框架8上对称构造有两组装配杆801,开孔设备安装于可延伸框架8与装配杆801形成的缺口之间,且由导向轴13和辅助轴14支撑,开孔设备包括与导向轴13和辅助轴14滑动配合的主动卡板12、安装于主动卡板12下方的伸缩杆1201以及伸缩杆1201端部连接的连板和连板底端的两个钻孔电机1202,上述主动卡板12的上方设有传动电机1203,且传动电机1203的电机轴底部设有驱动齿轮,上述辅助轴14外缘面构造有一列啮合驱动齿轮的齿槽三。Aiming at the hole opening work before adding materials to the concrete guardrail, the present invention provides a hole opening device as shown in Figure 2 and Figure 5, the above-mentioned
工作原理,该用于高速公路中央分隔带混凝土护栏的改造装置,在工作时,只需在车头带动车架1移动至需要改造的混凝土护栏旁,调节传动机构9中的双轴电机一15,此时双轴电机一15驱动电机轴旋转,使得主动齿轮1501带动从动齿轮1601使得从动轴16旋转,从而使得外缘啮合齿轮1502和内缘啮合齿轮1602同步啮合弧形导轨701的外缘面和内缘面,使得送料开孔工装绕与承载底板7可旋转连接的部位旋转,实现侧边的抬升,以满足护栏高度的需求,在送料开孔工装下料末端(即输送履带6输送产品的右下角,如图2所示)接近护栏高度时,推送输送式改造设备3向护栏方向运动,并采用锁止机构将承载底板7与动滑轨401锁止定位,此时即可启动驱动传动辊501的驱动设备,并将待安装的材料逐个限位于限位扣带601上,输送履带6带动材料向下运输,方便下方施工人员取用,在获取材料时,可延伸框架8得益于水平式转向轴10上设置的水平传感器配合微调齿轮11与盘型对接部1001上齿槽二1002的啮合实现水平调整,使得伸缩杆1201处于垂直于混凝土护栏的上方的状态,驱动传动电机1203的情况下主动卡板12将沿导向轴13的轴心位移,调整两组主动卡板12的间距即可使得四组钻孔电机1202的间距适应待安装材料的开孔需求,最后启动钻孔电机1202并使得伸缩杆1201延伸即可实现开孔,便于材料向混凝土护栏上的安装。The working principle is that the reforming device used for the concrete guardrail of the central divider of the expressway, when working, only needs to drive the vehicle frame 1 to move to the concrete guardrail that needs to be reformed, and adjust the
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still The technical solutions recorded in the foregoing embodiments may be modified, or some of the technical features may be replaced equivalently, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the within the protection scope of the present invention.
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