CN110829713A - Maglev motors and air conditioners - Google Patents
Maglev motors and air conditioners Download PDFInfo
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- CN110829713A CN110829713A CN201911120486.1A CN201911120486A CN110829713A CN 110829713 A CN110829713 A CN 110829713A CN 201911120486 A CN201911120486 A CN 201911120486A CN 110829713 A CN110829713 A CN 110829713A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/08—Structural association with bearings
- H02K7/09—Structural association with bearings with magnetic bearings
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- H—ELECTRICITY
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Abstract
本申请提供一种磁悬浮电机和空调器。该磁悬浮电机包括壳体、转子组件(1)、定子组件(2)、主轴(3)、安装架(4)、径向磁悬浮轴承(5)和轴向轴承,安装架(4)固定设置在壳体上,径向磁悬浮轴承(5)固定安装在安装架(4)上,转子组件(1)套设在径向磁悬浮轴承(5)外周,定子组件(2)套设在转子组件(1)外周,主轴(3)设置在转子组件(1)的轴向外侧,并与转子组件(1)固定连接,轴向轴承用于调节主轴(3)的轴向位置,径向磁悬浮轴承(5)用于调节转子组件(1)的径向位置。根据本申请的磁悬浮电机,能够减小电机整机在轴向方向上的尺寸,使其能够应用于狭小空间等特殊场合,提高电机的适用范围。
The present application provides a magnetic levitation motor and an air conditioner. The magnetic suspension motor comprises a casing, a rotor assembly (1), a stator assembly (2), a main shaft (3), a mounting frame (4), a radial magnetic suspension bearing (5) and an axial bearing, and the mounting frame (4) is fixedly arranged on the On the housing, the radial magnetic suspension bearing (5) is fixedly mounted on the mounting frame (4), the rotor assembly (1) is sleeved on the outer periphery of the radial magnetic suspension bearing (5), and the stator assembly (2) is sleeved on the rotor assembly (1) ) outer circumference, the main shaft (3) is arranged on the axial outer side of the rotor assembly (1), and is fixedly connected with the rotor assembly (1), the axial bearing is used to adjust the axial position of the main shaft (3), and the radial magnetic suspension bearing (5 ) is used to adjust the radial position of the rotor assembly (1). According to the magnetic levitation motor of the present application, the size of the entire motor in the axial direction can be reduced, so that it can be applied to special occasions such as narrow spaces, and the applicable range of the motor can be improved.
Description
技术领域technical field
本申请涉及电机设备技术领域,具体涉及一种磁悬浮电机和空调器。The present application relates to the technical field of motor equipment, and in particular to a magnetic levitation motor and an air conditioner.
背景技术Background technique
磁悬浮电机是利用磁悬浮轴承的电磁力作用,将电机转子悬浮于空中,使电机转子与电机定子之间没有机械接触,没有机械摩擦,是一种低损耗、高性能轴承。在实现电机转子高转速的同时,还具有无机械磨损、能耗低、噪声小、寿命长,无需润滑和密封、无油污染等优点、磁悬浮电机转子转速只受转子材料抗拉强度的限制,因此磁悬浮电机转子的圆周速度可以很高,在高速设备中的应用越来越广泛。The magnetic suspension motor uses the electromagnetic force of the magnetic suspension bearing to suspend the motor rotor in the air, so that there is no mechanical contact between the motor rotor and the motor stator, and there is no mechanical friction. It is a low-loss, high-performance bearing. While realizing the high speed of the motor rotor, it also has the advantages of no mechanical wear, low energy consumption, low noise, long life, no need for lubrication and sealing, and no oil pollution. The rotor speed of the magnetic levitation motor is only limited by the tensile strength of the rotor material. Therefore, the circumferential speed of the rotor of the magnetic levitation motor can be very high, and it is more and more widely used in high-speed equipment.
磁悬浮电机一般都会配有2个径向磁轴承和1对轴向磁轴承,加上电机定子与转子,从而导致整机在轴向方向上的尺寸较大,不能适用于空间狭小的特殊场合,应用范围受到限制。Magnetic levitation motors are generally equipped with 2 radial magnetic bearings and 1 pair of axial magnetic bearings, plus the stator and rotor of the motor, resulting in a larger size of the whole machine in the axial direction, which cannot be applied to special occasions with small space. The scope of application is limited.
发明内容SUMMARY OF THE INVENTION
因此,本申请要解决的技术问题在于提供一种磁悬浮电机和空调器,能够减小电机整机在轴向方向上的尺寸,使其能够应用于狭小空间等特殊场合,提高电机的适用范围。Therefore, the technical problem to be solved by the present application is to provide a magnetic levitation motor and an air conditioner, which can reduce the size of the entire motor in the axial direction, so that it can be applied to special occasions such as narrow spaces and improve the application range of the motor.
为了解决上述问题,本申请提供一种磁悬浮电机,包括壳体、转子组件、定子组件、主轴、安装架、径向磁悬浮轴承和轴向轴承,安装架固定设置在壳体上,径向磁悬浮轴承固定安装在安装架上,转子组件套设在径向磁悬浮轴承外周,定子组件套设在转子组件外周,主轴设置在转子组件的轴向外侧,并与转子组件固定连接,轴向轴承用于调节主轴的轴向位置,径向磁悬浮轴承用于调节转子组件的径向位置。In order to solve the above problems, the present application provides a magnetic levitation motor, including a casing, a rotor assembly, a stator assembly, a main shaft, a mounting frame, a radial magnetic suspension bearing and an axial bearing, the mounting frame is fixedly arranged on the casing, and the radial magnetic suspension bearing It is fixedly installed on the mounting frame, the rotor assembly is sleeved on the outer periphery of the radial magnetic suspension bearing, the stator assembly is sleeved on the outer periphery of the rotor assembly, the main shaft is arranged on the axial outer side of the rotor assembly, and is fixedly connected with the rotor assembly, and the axial bearing is used for adjustment The axial position of the main shaft, and the radial magnetic bearing is used to adjust the radial position of the rotor assembly.
优选地,径向磁悬浮轴承包括径向铁芯和径向绕组,径向铁芯安装在安装架上,径向铁芯的两个轴向端面与转子组件的两个轴向端面齐平,径向绕组沿轴向绕制在径向铁芯上,径向绕组沿径向铁芯的周向均匀分布。Preferably, the radial magnetic suspension bearing includes a radial iron core and radial windings, the radial iron core is mounted on the mounting frame, the two axial end faces of the radial iron core are flush with the two axial end faces of the rotor assembly, and the radial The radial windings are wound on the radial iron core in the axial direction, and the radial windings are evenly distributed along the circumference of the radial iron core.
优选地,安装架上设置有第一止挡凸起,第一止挡凸起用于限定径向磁悬浮轴承在安装架上的轴向安装位置。Preferably, the mounting frame is provided with a first stop protrusion, and the first stop protrusion is used to define an axial installation position of the radial magnetic suspension bearing on the mounting frame.
优选地,安装架包括安装轴,安装轴穿设在径向磁悬浮轴承的内周侧,安装轴的一端固定设置在壳体上。Preferably, the installation frame includes an installation shaft, the installation shaft penetrates through the inner peripheral side of the radial magnetic suspension bearing, and one end of the installation shaft is fixed on the housing.
优选地,壳体上设置有向远离径向磁悬浮轴承的方向轴向凸出的凸块,凸块的背侧设置有安装槽,安装轴安装在安装槽内。Preferably, the housing is provided with a projection that protrudes axially in a direction away from the radial magnetic suspension bearing, the back side of the projection is provided with an installation groove, and the installation shaft is installed in the installation groove.
优选地,主轴靠近转子组件的一端固定设置有止推盘,止推盘远离主轴的外周侧固定设置有向着转子组件延伸的轴向连接件,轴向连接件的末端设置有端面连接件,端面连接件固定连接在转子组件的端面上。Preferably, a thrust plate is fixedly arranged at one end of the main shaft close to the rotor assembly, an axial connecting member extending toward the rotor assembly is fixedly disposed on the outer peripheral side of the thrust plate away from the main shaft, and an end surface connecting member is disposed at the end of the axial connecting member. The connecting piece is fixedly connected to the end face of the rotor assembly.
优选地,端面连接件为形状与转子组件的端面形状相适配的环形盘状结构,端面连接件与转子组件之间焊接或者螺接固定。Preferably, the end face connecting piece is an annular disk-shaped structure whose shape matches the shape of the end face of the rotor assembly, and the end face connecting piece and the rotor assembly are fixed by welding or screwing.
优选地,轴向连接件为筒状结构或杆状结构。Preferably, the axial connector is a cylindrical structure or a rod-shaped structure.
优选地,轴向轴承包括第一轴承部和第二轴承部,第一轴承部固定设置在安装架上,第二轴承部固定设置在壳体上,止推盘位于第一轴承部和第二轴承部之间。Preferably, the axial bearing includes a first bearing part and a second bearing part, the first bearing part is fixedly arranged on the mounting frame, the second bearing part is fixedly arranged on the housing, and the thrust plate is located on the first bearing part and the second bearing part between the bearing parts.
优选地,止推盘设置在主轴的端面位置处,并与主轴形成一体式结构。Preferably, the thrust plate is arranged at the position of the end face of the main shaft, and forms an integral structure with the main shaft.
优选地,壳体包括前机壳和后机壳,前机壳和后机壳为分体结构,且固定连接在一起,安装架设置在后机壳上,定子组件安装在前机壳上。Preferably, the casing includes a front casing and a rear casing, the front casing and the rear casing are separate structures and are fixedly connected together, the mounting frame is arranged on the rear casing, and the stator assembly is installed on the front casing.
优选地,前机壳包括从外周侧向内周侧沿着轴向向远离转子铁芯的方向延伸的台阶状端盖,端盖包括沿着远离转子铁芯的轴向依次排布的第一端壁、第二端壁、第三端壁和第四端壁,相邻的端壁之间通过轴向连接段固定连接。Preferably, the front casing includes a stepped end cover extending in an axial direction away from the rotor iron core from the outer peripheral side to the inner peripheral side, and the end cover includes first and second end covers arranged in sequence along the axial direction away from the rotor iron core The end wall, the second end wall, the third end wall and the fourth end wall, and the adjacent end walls are fixedly connected by an axial connecting section.
优选地,第一端壁与第二端壁之间形成第一台阶,第一端壁与定子组件的端壁贴合,第二端壁与定子组件的端壁之间形成第一阶梯槽,定子组件包括定子绕组,定子绕组设置在第一阶梯槽内。Preferably, a first step is formed between the first end wall and the second end wall, the first end wall is abutted with the end wall of the stator assembly, and a first stepped groove is formed between the second end wall and the end wall of the stator assembly, The stator assembly includes stator windings arranged in the first stepped slots.
优选地,第二端壁和第三端壁之间形成第二阶梯槽,磁悬浮电机包括止推盘和轴向连接件时,止推盘和轴向连接件设置在第二阶梯槽的轴向内侧,轴向连接件位于第二端壁和第三端壁之间的轴向连接段的径向内侧。Preferably, a second stepped groove is formed between the second end wall and the third end wall. When the magnetic levitation motor includes a thrust plate and an axial connecting piece, the thrust plate and the axial connecting piece are arranged in the axial direction of the second stepped groove. On the inner side, the axial connector is located radially inward of the axial connecting section between the second end wall and the third end wall.
优选地,电机包括第二轴承部时,第二轴承部的径向外壁与第三端壁和第四端壁之间的轴向连接段的径向内壁贴合,第二轴承部的轴向外壁与第四端壁的轴向内壁贴合。Preferably, when the motor includes the second bearing portion, the radially outer wall of the second bearing portion is in contact with the radially inner wall of the axial connecting section between the third end wall and the fourth end wall, and the axial direction of the second bearing portion The outer wall fits with the axial inner wall of the fourth end wall.
根据本申请的另一方面,提供了一种空调器,包括磁悬浮电机,该磁悬浮电机为上述的磁悬浮电机。According to another aspect of the present application, an air conditioner is provided, comprising a magnetic levitation motor, and the magnetic levitation motor is the above-mentioned magnetic levitation motor.
本申请提供的磁悬浮电机,包括壳体、转子组件、定子组件、主轴、安装架、径向磁悬浮轴承和轴向轴承,安装架固定设置在壳体上,径向磁悬浮轴承固定安装在安装架上,转子组件套设在径向磁悬浮轴承外周,定子组件套设在转子组件外周,主轴设置在转子组件的轴向外侧,并与转子组件固定连接,轴向轴承用于调节主轴的轴向位置,径向磁悬浮轴承用于调节转子组件的径向位置。该磁悬浮电机中,将主轴设置在转子组件的轴向外侧,然后将径向磁悬浮轴承设置在转子组件的内周侧,从而使得径向磁悬浮的设置位置与转子组件的设置位置在轴向上相重合,从而能够不影响转子组件的转矩输出,同时减小主轴的轴向长度,进而减小整个磁悬浮电机的轴向尺寸,优化整体结构,减少整机整体轴向尺寸,使得磁悬浮电机能够方便应用于空间狭小又需要大惯量的应用场合,提高电机的适用范围。The magnetic levitation motor provided by this application includes a casing, a rotor assembly, a stator assembly, a main shaft, a mounting frame, a radial magnetic suspension bearing and an axial bearing. The installation frame is fixedly arranged on the casing, and the radial magnetic suspension bearing is fixedly installed on the installation frame. , the rotor assembly is sleeved on the outer periphery of the radial magnetic suspension bearing, the stator assembly is sleeved on the outer periphery of the rotor assembly, the main shaft is arranged on the axial outer side of the rotor assembly, and is fixedly connected with the rotor assembly, and the axial bearing is used to adjust the axial position of the main shaft, Radial magnetic bearings are used to adjust the radial position of the rotor assembly. In the magnetic suspension motor, the main shaft is arranged on the axial outer side of the rotor assembly, and then the radial magnetic suspension bearing is arranged on the inner peripheral side of the rotor assembly, so that the setting position of the radial magnetic suspension is axially aligned with that of the rotor assembly. Coincidence, so as not to affect the torque output of the rotor assembly, while reducing the axial length of the main shaft, thereby reducing the axial size of the entire magnetic levitation motor, optimizing the overall structure, reducing the overall axial size of the whole machine, making the magnetic levitation motor convenient It is used in applications where the space is small and large inertia is required, and the scope of application of the motor is improved.
附图说明Description of drawings
图1为本申请实施例的磁悬浮电机的纵截面结构示意图;1 is a schematic diagram of a longitudinal cross-sectional structure of a magnetic levitation motor according to an embodiment of the application;
图2为本申请实施例的磁悬浮电机的横截面结构示意图。FIG. 2 is a schematic cross-sectional structural diagram of a magnetic levitation motor according to an embodiment of the present application.
附图标记表示为:Reference numerals are indicated as:
1、转子组件;2、定子组件;3、主轴;4、安装架;5、径向磁悬浮轴承;6、第一止挡凸起;7、凸块;8、安装槽;9、止推盘;10、轴向连接件;11、端面连接件;12、第一轴承部;13、第二轴承部;14、前机壳;15、后机壳;16、第一端壁;17、第二端壁;18、第三端壁;19、第四端壁;20、第二止挡凸起。1. Rotor assembly; 2. Stator assembly; 3. Main shaft; 4. Mounting frame; 5. Radial magnetic bearing; 6. First stop protrusion; 7. Bump; 8. Installation slot; 9. Thrust plate ; 10, axial connector; 11, end face connector; 12, the first bearing part; 13, the second bearing part; 14, the front casing; 15, the rear casing; 16, the first end wall; 17, the first Two end walls; 18, the third end wall; 19, the fourth end wall; 20, the second stopper protrusion.
具体实施方式Detailed ways
结合参见图1至图2所示,根据本申请的实施例,磁悬浮电机包括壳体、转子组件1、定子组件2、主轴3、安装架4、径向磁悬浮轴承5和轴向轴承,安装架4固定设置在壳体上,径向磁悬浮轴承5固定安装在安装架4上,转子组件1套设在径向磁悬浮轴承5外周,定子组件2套设在转子组件1外周,主轴3设置在转子组件1的轴向外侧,并与转子组件1固定连接,轴向轴承用于调节主轴3的轴向位置,径向磁悬浮轴承5用于调节转子组件1的径向位置。1 to 2 , according to an embodiment of the present application, a magnetic levitation motor includes a housing, a rotor assembly 1 , a stator assembly 2 , a main shaft 3 , a mounting
该磁悬浮电机中,将主轴3设置在转子组件1的轴向外侧,然后将径向磁悬浮轴承5设置在转子组件1的内周侧,从而使得径向磁悬浮的设置位置与转子组件1的设置位置在轴向上相重合,从而能够不影响转子组件1的转矩输出,同时减小主轴3的轴向长度,进而减小整个磁悬浮电机的轴向尺寸,优化整体结构,减少整机整体轴向尺寸,使得磁悬浮电机能够方便应用于空间狭小又需要大惯量的应用场合,提高电机的适用范围。In the magnetic suspension motor, the main shaft 3 is arranged on the axial outer side of the rotor assembly 1, and then the radial magnetic suspension bearing 5 is arranged on the inner peripheral side of the rotor assembly 1, so that the setting position of the radial magnetic suspension is the same as that of the rotor assembly 1. They overlap in the axial direction, so that the torque output of the rotor assembly 1 is not affected, and the axial length of the main shaft 3 is reduced, thereby reducing the axial size of the entire magnetic levitation motor, optimizing the overall structure, and reducing the overall axial direction of the whole machine. The size of the magnetic levitation motor can be easily applied to applications where the space is small and large inertia is required, and the scope of application of the motor is improved.
在本申请中,由于主轴3并非是一定要位于转子组件1的内周侧,只要能够使得转子组件1的转矩顺利输出至主轴3即可,因此可以利用此特点对主轴进行改造,在不增加主轴3长度的基础上,改变转子组件1与主轴3的连接位置,从而让出位于转子组件1内周侧的位置,由于径向磁悬浮轴承5是沿主轴3的轴向设置,且转子组件1所在的轴向部分是必然存在的,因此可以利用主轴3结构变化在转子组件1的内周所产生的空间进行径向磁悬浮轴承5的设置,从而在保证径向磁悬浮轴承5对转子组件1的径向支撑的同时,不占用额外的轴向空间,使得磁悬浮电机的总体轴向长度主要由转子组件1和主轴3来确定,省去了设置径向磁悬浮轴承5所需的轴向段,因此可以大幅度缩减磁悬浮电机的总体轴向尺寸,在不改变电机输出转矩的情况下减小电机的整体尺寸,使得电机能够满足复杂环境下的使用要求。此外,由于主轴3的轴向长度大幅度缩减,因此能够大幅度降低电机的成本。In the present application, since the main shaft 3 does not have to be located on the inner peripheral side of the rotor assembly 1, as long as the torque of the rotor assembly 1 can be smoothly output to the main shaft 3, the main shaft can be modified by using this feature. On the basis of increasing the length of the main shaft 3, change the connection position of the rotor assembly 1 and the main shaft 3, so as to make way for the position on the inner peripheral side of the rotor assembly 1, because the radial magnetic suspension bearing 5 is arranged along the axial direction of the main shaft 3, and the rotor assembly The axial part where 1 is located is bound to exist. Therefore, the space generated by the structural change of the main shaft 3 on the inner circumference of the rotor assembly 1 can be used to set the radial magnetic suspension bearing 5, so as to ensure that the radial magnetic suspension bearing 5 has no effect on the rotor assembly 1. At the same time, it does not occupy additional axial space, so that the overall axial length of the magnetic suspension motor is mainly determined by the rotor assembly 1 and the main shaft 3, and the axial section required for setting the radial magnetic suspension bearing 5 is omitted. Therefore, the overall axial size of the magnetic levitation motor can be greatly reduced, and the overall size of the motor can be reduced without changing the output torque of the motor, so that the motor can meet the use requirements in complex environments. In addition, since the axial length of the main shaft 3 is greatly reduced, the cost of the motor can be greatly reduced.
在本申请中,径向磁悬浮轴承5包括径向铁芯和径向绕组,径向铁芯安装在安装架4上,径向铁芯的两个轴向端面与转子组件1的两个轴向端面齐平,径向绕组沿轴向绕制在径向铁芯上,径向绕组沿径向铁芯的周向均匀分布,从而能够在转子组件1的周向形成均匀的径向作用力,使得转子组件1更加方便形成径向平衡,提高磁悬浮电机工作时的稳定性。在径向绕组中通电流为径向磁悬浮轴承5提供电磁力,通过径向铁芯、径向气隙与转子组件1之间形成径向轴承电磁回路,使转子组件1在径向方向上悬浮。In this application, the radial magnetic suspension bearing 5 includes a radial iron core and radial windings. The radial iron core is mounted on the mounting
径向铁芯由导磁性强的硅钢片叠片组成,采用叠片方式有利减少涡流损耗、提高效率;叠片中开有槽,在槽中有用漆包线绕制的径向绕组,用于提供电磁场,形成径向轴承定子。The radial core is composed of silicon steel sheet laminations with strong magnetic conductivity. The lamination method is beneficial to reduce eddy current loss and improve efficiency; there are slots in the laminations, and radial windings wound with enameled wires are used in the slots to provide electromagnetic fields. , forming a radial bearing stator.
在本申请中,径向铁芯的两个轴向端面与转子组件1的两个轴向端面齐平,因此能够保证径向绕组所形成的磁场在转子组件1的整个轴向上形成径向作用力,更加有利于实现转子组件1的径向平衡,同时,本申请的径向磁悬浮轴承5布置于转子组件1的内圆中心,可以采用单个径向磁悬浮轴承5实现转子组件1的径向悬浮,有效减少整机的轴向尺寸,提高装配精度,同时节约一个径向磁悬浮轴承5的成本。In the present application, the two axial end faces of the radial iron core are flush with the two axial end faces of the rotor assembly 1 , so it can be ensured that the magnetic field formed by the radial windings forms a radial direction in the entire axial direction of the rotor assembly 1 . The acting force is more conducive to realizing the radial balance of the rotor assembly 1. At the same time, the radial magnetic suspension bearing 5 of the present application is arranged at the center of the inner circle of the rotor assembly 1, and a single radial magnetic suspension bearing 5 can be used to realize the radial direction of the rotor assembly 1. The suspension can effectively reduce the axial size of the whole machine, improve the assembly accuracy, and save the cost of a radial magnetic suspension bearing 5 at the same time.
在其他实施例中,也可以在转子组件1的内孔中沿轴向间隔设置至少两个径向磁悬浮轴承5,同样也不会占用额外的轴向长度,因此也能够在为转子组件1提供径向悬浮力的同时,减小整机的轴向尺寸。In other embodiments, at least two radial
径向磁悬浮轴承5整体通过安装架4固定在壳体中,为整机结构提供基本的支撑作用。The radial magnetic suspension bearing 5 is integrally fixed in the housing through the mounting
定子组件2的定子铁芯通过叠装电工硅片形成,并安装固定在前机壳上,电机绕组绕制在定子铁芯中,为转子组件1提供旋转驱动力;通过定子铁芯、电机气隙、转子组件1形成电机的电磁回路,使转子在圆周方向上进行旋转运动。The stator iron core of the stator assembly 2 is formed by stacking electrical silicon chips, and is installed and fixed on the front casing. The motor windings are wound in the stator iron core to provide rotational driving force for the rotor assembly 1; The gap and rotor assembly 1 form the electromagnetic circuit of the motor, which makes the rotor perform rotational movement in the circumferential direction.
安装架4上设置有第一止挡凸起6,第一止挡凸起6用于限定径向磁悬浮轴承5在安装架4上的轴向安装位置。该第一止挡凸起6为环状凸起,能够对径向磁悬浮轴承5在安装架4上的安装起到有效的轴向定位,保证径向磁悬浮轴承5的安装准确度以及安装效率。The mounting
安装架4包括安装轴,安装轴穿设在径向磁悬浮轴承5的内周侧,安装轴的一端固定设置在壳体上。在本申请中,安装架4采用安装轴的结构形式,能够方便安装轴的加工,提高加工效率,同时也方便进行径向磁悬浮轴承5在安装架4上的安装。优选地,为了保证安装架4在壳体上的安装结构的稳定性和可靠性,安装轴可以包括防转段和圆柱段,其中防转段具有防转切边,或者为多边形结构,圆柱段与防转段一体,且位于转子组件1内周侧,防转段固定安装在壳体上,径向磁悬浮轴承5安装在圆柱段上。The mounting
壳体上设置有向远离径向磁悬浮轴承5的方向轴向凸出的凸块7,凸块7的背侧设置有安装槽8,安装轴安装在安装槽8内。通过在壳体上设置凸块7,并在凸块7中设置沿轴向延伸的安装槽8,能够提高安装轴与壳体之间的轴向配合长度,提高壳体对安装轴的支撑强度,进而保证安装轴对于径向磁悬浮轴承5的支撑强度和结构稳定性。The housing is provided with a convex block 7 that protrudes axially in the direction away from the radial
在本实施例中,主轴3靠近转子组件1的一端固定设置有止推盘9,止推盘9远离主轴3的外周侧固定设置有向着转子组件1延伸的轴向连接件10,轴向连接件10的末端设置有端面连接件11,端面连接件11固定连接在转子组件1的端面上。止推盘9作为连接主轴3与转子组件1的一部分,能够实现主轴3与转子组件1之间的固定连接,同时还可以作为轴向轴承的作用对象,实现对主轴3的轴向位置的调节,因此能够进一步缩短磁悬浮电机的轴向尺寸,有利于磁悬浮电机的扁平化,节省铜线,散热更好。In this embodiment, a thrust plate 9 is fixedly arranged at one end of the main shaft 3 close to the rotor assembly 1 , and an axial connecting member 10 extending toward the rotor assembly 1 is fixedly disposed on the outer peripheral side of the thrust plate 9 away from the main shaft 3 . The end of the member 10 is provided with an end face connecting member 11 , and the end face connecting member 11 is fixedly connected to the end face of the rotor assembly 1 . As a part of connecting the main shaft 3 and the rotor assembly 1, the thrust plate 9 can realize the fixed connection between the main shaft 3 and the rotor assembly 1, and can also be used as the object of the axial bearing to realize the adjustment of the axial position of the main shaft 3 Therefore, the axial size of the magnetic levitation motor can be further shortened, which is beneficial to the flattening of the magnetic levitation motor, saves copper wires, and provides better heat dissipation.
端面连接件11为形状与转子组件1的端面形状相适配的环形盘状结构,端面连接件11与转子组件1之间焊接或者螺接固定。端面连接件11用于实现与转子组件1的端面之间的固定连接,方便转子组件1将转矩传输至主轴3,进而通过主轴3输出转矩。端面连接件11可以为环形盘状结构,与转子组件1的端面之间形成良好的固定连接,也可以为多个沿周向间隔设置的板状结构,每个板状结构均与其设置位置处的转子组件1之间固定连接,进而从整体上实现转子组件1与主轴3之间的固定连接。The end face connecting member 11 is an annular disk-shaped structure whose shape matches the shape of the end face of the rotor assembly 1 , and the end face connecting member 11 and the rotor assembly 1 are fixed by welding or screwing. The end face connector 11 is used to realize a fixed connection with the end face of the rotor assembly 1 , so as to facilitate the rotor assembly 1 to transmit torque to the main shaft 3 , and then output torque through the main shaft 3 . The end face connecting piece 11 can be an annular disk-shaped structure, which forms a good fixed connection with the end face of the rotor assembly 1, or can be a plurality of plate-shaped structures arranged at intervals along the circumferential direction, and each plate-shaped structure is located at its setting position. The rotor assembly 1 is fixedly connected, thereby realizing the fixed connection between the rotor assembly 1 and the main shaft 3 as a whole.
轴向连接件10为筒状结构或杆状结构。当端面连接件11为环形盘状结构时,轴向连接件10可以采用筒状结构,当端面连接件11为周向间隔设置的板状结构时,轴向连接件10可以采用杆状结构,一杆对应一板,或者多杆对应一板。The axial connector 10 is a cylindrical structure or a rod-like structure. When the end-face connecting member 11 is an annular disk-shaped structure, the axial connecting member 10 can adopt a cylindrical structure; when the end-face connecting member 11 is a plate-shaped structure arranged at circumferential intervals, the axial connecting member 10 can adopt a rod-shaped structure, One rod corresponds to one board, or multiple rods correspond to one board.
轴向轴承包括第一轴承部12和第二轴承部13,第一轴承部12固定设置在安装架4上,第二轴承部13固定设置在壳体上,止推盘9位于第一轴承部12和第二轴承部13之间。第一轴承部12和第二轴承部13均包括有铁芯和绕组,其中第一轴承部12、轴向气隙和止推盘9形成第一电磁回路,用于对主轴3施加向着第一方向运动的轴向作用力,第二轴承部13、轴向气隙和止推盘9形成第二电磁回路,用于对主轴3施加向着第二方向运动的轴向作用力,第一方向与第二方向相反。通过调节第一轴承部12和第二轴承部13的绕组电流大小,能够调整第一轴承部12和第二轴承部13输出的电磁力的大小,进而调节止推盘9在轴向方向上的位置,使得止推盘9在轴向方向上悬浮在预设位置处。The axial bearing includes a
优选地,止推盘9设置在主轴3的端面位置处,并与主轴3形成一体式结构,一方面可以减少成型工序,降低成型难度,另一方面也能够更加有效地保证止推盘9与主轴3之间的连接结构强度,提高主轴3与止推盘9结构的一致性。Preferably, the thrust plate 9 is arranged at the end face of the main shaft 3 and forms an integral structure with the main shaft 3. On the one hand, it can reduce the molding process and reduce the difficulty of forming, and on the other hand, it can more effectively ensure that the thrust plate 9 and the main shaft 3 are connected to each other. The structural strength of the connection between the main shafts 3 improves the structural consistency of the main shaft 3 and the thrust plate 9 .
壳体包括前机壳14和后机壳15,前机壳14和后机壳15为分体结构,且固定连接在一起,安装架4设置在后机壳15上,定子组件2安装在前机壳14上。通过将壳体分为前机壳14和后机壳15,能够使得壳体形成分体式结构,从而既能够降低壳体的加工难度,同时也能够方便进行壳体内部各个部件的安装固定。The casing includes a
前机壳14包括从外周侧向内周侧沿着轴向向远离转子铁芯的方向延伸的台阶状端盖,端盖包括沿着远离转子铁芯的轴向依次排布的第一端壁16、第二端壁17、第三端壁18和第四端壁19,相邻的端壁之间通过轴向连接段固定连接。The
第一端壁16与第二端壁17之间形成第一台阶,第一端壁16与定子组件2的端壁贴合,第二端壁17与定子组件2的端壁之间形成第一阶梯槽,定子组件2包括定子绕组,定子绕组设置在第一阶梯槽内。第一端壁16与定子组件2的端壁贴合,能够保证前机壳14与定子组件2之间的配合更加紧密,保证定子组件2在前机壳14上安装结构的稳定性和可靠性。将定子绕组设置在第一阶梯槽内,既能够保证定子组件2与壳体之间的紧密配合,又能够充分利用定子组件2的结构合理设计壳体的结构,使得壳体的结构能够得到充分利用,方便进行定子绕组的安装设置。A first step is formed between the
第二端壁17和第三端壁18之间形成第二阶梯槽,磁悬浮电机包括止推盘9和轴向连接件10时,止推盘9和轴向连接件10设置在第二阶梯槽的轴向内侧,轴向连接件10位于第二端壁17和第三端壁18之间的轴向连接段的径向内侧。由于轴向连接件10的轴向长度相对于定子绕组的厚度要超出不少距离,因此如果使得第二端壁17径向延伸至轴向连接件10所在位置处,就会导致第二端壁17与轴向连接件10之间发生干涉,此时在壳体上形成相对于第二端壁17轴向距离更远的第三端壁18,就能够在第三端壁18与转子组件1之间形成足够的轴向距离,满足轴向连接件10和止推盘9的安装需要,同时不会增加壳体的体积,便于实现壳体的小型化和紧凑化。A second stepped groove is formed between the second end wall 17 and the
第三端壁18和第四端壁19之间形成第三阶梯槽,磁悬浮电机包括第二轴承部13时,第二轴承部13的径向外壁与第三端壁18和第四端壁19之间的轴向连接段的径向内壁贴合,第二轴承部13的轴向外壁与第四端壁19的轴向内壁贴合。由于第二轴承部13位于止推盘9的轴向外侧,因此当第三端壁18与止推盘9之间的轴向距离合适时,第二轴承部13与第三端壁18之间的距离就会过小,导致第三端壁18与止推盘9之间无法留下足够的安装空间来安装第二轴承部13,因此,此时在第三端壁18的轴向外侧设置有第四端壁19,从而使得第四端壁19与止推盘9之间有足够的空间安装第二轴承部13,同时,还可以利用第四端壁19与其所连接的轴向连接段形成安装台阶,使得第二轴承部13能够同时通过第四端壁19和轴向连接段进行固定安装,提高第二轴承部13在壳体上的安装结构的稳定性和可靠性。A third stepped groove is formed between the
对于第一轴承部12而言,在安装架4上靠近止推盘9的一端还设置有第二止挡凸起20,该第二止挡凸起20能够为第一轴承部12在安装架4上的安装形成轴向定位,方便实现第一轴承部12在安装架4上的固定安装。For the
在本申请中,前机壳14采用了连续的台阶结构作为端盖结构,能够利用连续的台阶结构所形成的阶梯槽形成递增的轴向安装空间,从而使得端盖能够满足不同的内部结构的安装要求,从而在不增加壳体体积的前提下有效利用壳体的内部空间,实现各个内部结构的安装,结构布局更加合理,更加有利于实现壳体的小型化,使得壳体的结构更加紧凑,更好地满足狭小空间的使用要求,同时也可以有效保证输出转矩。In the present application, the
根据本申请的实施例,空调器包括磁悬浮电机,该磁悬浮电机为上述的磁悬浮电机。According to an embodiment of the present application, the air conditioner includes a magnetic levitation motor, and the magnetic levitation motor is the above-mentioned magnetic levitation motor.
本领域的技术人员容易理解的是,在不冲突的前提下,上述各有利方式可以自由地组合、叠加。It can be easily understood by those skilled in the art that, on the premise of no conflict, the above advantageous manners can be freely combined and superimposed.
以上仅为本申请的较佳实施例而已,并不用以限制本申请,凡在本申请的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本申请的保护范围之内。以上仅是本申请的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本申请技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本申请的保护范围。The above are only preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present application shall be included in the protection scope of the present application. Inside. The above are only the preferred embodiments of the present application. It should be pointed out that for those skilled in the art, without departing from the technical principles of the present application, several improvements and modifications can also be made, and these improvements and modifications should also be It is regarded as the protection scope of this application.
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| CN113315301A (en) * | 2021-05-10 | 2021-08-27 | 鑫磊压缩机股份有限公司 | Magnetic suspension high-speed asynchronous motor |
| CN115467896A (en) * | 2022-08-04 | 2022-12-13 | 宁波亿文特自动化科技有限公司 | Turntable structure supported by air bearing |
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