CN109845649A - Gasbag-type cowshed pad and its preparation process and application - Google Patents
Gasbag-type cowshed pad and its preparation process and application Download PDFInfo
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- CN109845649A CN109845649A CN201910080931.XA CN201910080931A CN109845649A CN 109845649 A CN109845649 A CN 109845649A CN 201910080931 A CN201910080931 A CN 201910080931A CN 109845649 A CN109845649 A CN 109845649A
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- cowshed
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- 238000002360 preparation method Methods 0.000 title claims abstract description 16
- 229920001971 elastomer Polymers 0.000 claims abstract description 31
- 230000002787 reinforcement Effects 0.000 claims abstract description 29
- 238000010276 construction Methods 0.000 claims abstract description 5
- 230000000694 effects Effects 0.000 claims abstract description 5
- 238000004073 vulcanization Methods 0.000 claims abstract description 5
- 239000010410 layer Substances 0.000 claims description 95
- 239000003292 glue Substances 0.000 claims description 26
- 239000011229 interlayer Substances 0.000 claims description 22
- 231100000252 nontoxic Toxicity 0.000 claims description 13
- 230000003000 nontoxic effect Effects 0.000 claims description 13
- 239000004744 fabric Substances 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 12
- 230000009967 tasteless effect Effects 0.000 claims description 11
- 244000043261 Hevea brasiliensis Species 0.000 claims description 10
- 229920003052 natural elastomer Polymers 0.000 claims description 10
- 229920001194 natural rubber Polymers 0.000 claims description 10
- 239000004677 Nylon Substances 0.000 claims description 9
- 238000003490 calendering Methods 0.000 claims description 9
- 229920001778 nylon Polymers 0.000 claims description 9
- 229920002799 BoPET Polymers 0.000 claims description 6
- 239000005041 Mylar™ Substances 0.000 claims description 6
- 230000004888 barrier function Effects 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 6
- 238000005516 engineering process Methods 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 4
- 238000013007 heat curing Methods 0.000 claims description 3
- 239000000178 monomer Substances 0.000 claims description 3
- 230000001681 protective effect Effects 0.000 abstract description 5
- 230000003670 easy-to-clean Effects 0.000 abstract description 3
- 238000009413 insulation Methods 0.000 abstract description 3
- 230000002265 prevention Effects 0.000 abstract description 3
- 244000144972 livestock Species 0.000 abstract description 2
- 238000004321 preservation Methods 0.000 abstract description 2
- 239000008267 milk Substances 0.000 description 16
- 235000013336 milk Nutrition 0.000 description 16
- 210000004080 milk Anatomy 0.000 description 16
- 238000000034 method Methods 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 8
- 210000000003 hoof Anatomy 0.000 description 5
- 238000009395 breeding Methods 0.000 description 3
- 230000001488 breeding effect Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 238000009360 aquaculture Methods 0.000 description 2
- 244000144974 aquaculture Species 0.000 description 2
- 230000001580 bacterial effect Effects 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 201000010099 disease Diseases 0.000 description 2
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000005273 aeration Methods 0.000 description 1
- 206010003246 arthritis Diseases 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 235000013365 dairy product Nutrition 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000035622 drinking Effects 0.000 description 1
- 238000009408 flooring Methods 0.000 description 1
- 208000015181 infectious disease Diseases 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Housing For Livestock And Birds (AREA)
Abstract
The invention discloses a kind of gasbag-type cowshed pad and its preparation process and application, cowshed pad is monolithic construction；It includes upper layer, rubber frame, inflation inner cavity, air inflation nozzle, lower layer, reinforcement block；Wherein: the upper layer is to be arranged in parallel with lower layer；The rubber frame is connected in the surrounding volume between topmost edge and lower edge；The inflation inner cavity is set to upper layer, lower layer and rubber frame and is formed by inside overall structure；The air inflation nozzle is connected with inflation inner cavity；The reinforcement block is connected on the upper surface on upper layer.The preparation process of cowshed pad includes blanking, vulcanisation step in mold.Cowshed pad of the present invention is layed in cowshed on ground, to ox when pad, bed use, is stood for ox above, activity, rest sleep of droping to the ground；Cowshed pad has good protective effect to ox, and comfortable anti-skidding, damp proof insulation heat preservation, epidemic prevention compressive property are good, easy to clean using safety and sanitation, is conducive to the healthy growth of ox, to improve the output of live-stock product.
Description
Technical field
The present invention relates to cowsheds to pad preparation technical field, more particularly, to a kind of gasbag-type cowshed pad and its preparation process and
Using.
Background technique
Currently, be cement flooring or dirt floor in some cowsheds, milk cow is on ordinary days mainly based on lying down, cement bottom surface
Often easily lead to the generation of the diseases such as milk cow arthritis, hoof disease；Ground is moist, is easy to bacterial reproduction, unhygienic, is unfavorable for milk cow
Healthy growth.Cow hoof is vulnerable to wound during activity for milk cow, so as to cause bacterium infection, also will affect the breeding and dairy of cow
The drinking safety of product.It also needs special messenger to guard, treat when milk cow is sick, also increases aquaculture cost.
It also is to be equipped with one layer of rubber slab on the ground in the cowshed having, to meet, milk cow is movable on rubber slab, stands
The vertical and needs such as rest of droping to the ground.But deficiency existing for rubber slab is: excessively thin, too hard, comfortable, damp proof insulation, every cool and heat insulating ability
Can be poor, and rubber plate face is easily skidded, is fallen down, and use is dangerous, to affect the breeding and milk production of milk cow, is unfavorable for milk cow
Healthy growth.
Summary of the invention
First technical problem to be solved by this invention is to provide a kind of gasbag-type cowshed pad, it is comfortable, anti-skidding, every
Damp, heat preservation, epidemic prevention, compressive property are good, and inflation easily, guarantees reusable under conditions of with enough tolerance, use
Safety and sanitation, it is easy to clean, be conducive to the healthy growth of ox.
In order to solve above-mentioned first technical problem, the technical scheme adopted by the invention is that:
Gasbag-type cowshed pad, is monolithic construction；
It includes upper layer, rubber frame, inflation inner cavity, air inflation nozzle, lower layer, reinforcement block；Wherein:
The upper layer is to be arranged in parallel with lower layer；
The rubber frame is connected in the space between upper layer edge and lower layer edge；
The inflation inner cavity is set to upper layer, lower layer and rubber frame and is formed by inside overall structure；
The air inflation nozzle is connected with inflation inner cavity；
The reinforcement block is connected on the upper surface on upper layer.
The upper layer includes upper glue layer, the upper interlayer among upper glue layer；The upper glue layer is by non-toxic and tasteless pure day
Right rubber material is made；The upper interlayer is one layer of mylar, EP calendering cloth or nylon cloth；Upper layer is will by calendering technology
Made of upper interlayer and upper glue layer pressing；The upper surface on the upper layer is working face, and working face is nylon textured surface.
The rubber frame is in rectangle frame shape；The rubber frame is made of non-toxic and tasteless pure natural rubber material.
The lower layer includes lower glue layer, the lower interlayer among lower glue layer；The lower glue layer is by non-toxic and tasteless pure day
Right rubber material is made；The lower interlayer is one layer of mylar, EP calendering cloth or nylon cloth；The lower layer is to pass through flattener
Skill will be made of lower interlayer and lower glue layer pressing；The lower surface of the lower layer is non-working surface.
The reinforcement block is two pieces, is arranged side by side along its length；The reinforcement block is in the cuboid or square of flat,
Its upper surface is provided with woven design；The reinforcement block is made of non-toxic and tasteless pure natural rubber material.
The air inflation nozzle is set to the one end of cowshed pad along its length.
The cowshed pad is flat rectangular body structure, and the quadrangle of the cowshed pad is fillet or right angle.
Second technical problem to be solved by this invention is to provide a kind of preparation process of gasbag-type cowshed pad, technique
Simply, the controllable degree of process is high, and equipment investment is few, and production cost is low, high production efficiency, ecological, environmental protective, remarkable in economical benefits.
In order to solve above-mentioned second technical problem, the technical scheme adopted by the invention is that:
The preparation process of gasbag-type cowshed pad comprising following processing step:
(1) blanking: according to specification requirement, cut by selection and get out following monomer: two reinforcement blocks, upper layer, rubber frame,
Two layers of barrier paper, air inflation nozzle, lower layer；
(2) vulcanize in mold: in mold cavity, first along its length and draining into two reinforcement blocks, place into upper layer, then
It is put into the rubber frame in rectangle frame shape along the edge on upper layer, two layers of barrier paper is then added, in one along its length
Put air inflation nozzle in end；It is then placed in lower layer；Finally molding heating, and it is inflated to appropriate pressure, it is into a single integrated structure to carry out heat cure；
The preparation of a cowshed single pad body is completed to this.
Molding heating temperature in the step (2) is 145-150 DEG C, and being inflated to appropriate pressure is 0.3Mpa；The step
Suddenly the vulcanization time in (3) 20-30 minutes.
Third technical problem to be solved by this invention is to provide a kind of application of gasbag-type cowshed pad, and cowshed pad is spread
On the ground in cowshed, to ox when pad, bed use, for ox on cowshed pad activity, stand and drop to the ground rest sleep.
Compared with the prior art the present invention, has the advantages that:
Cowshed pad of the present invention is layed on the ground in cowshed, can be used to ox when pad, bed；Ox activity stands or drops to the ground in ox
Rest sleep is all very comfortable above canopy pad, is conducive to ox healthy growth and the breeding and milk production of milk cow.Cowshed pad gas is very square
Just, guarantee that cowshed pad may be reused under conditions of with enough tolerance.Cowshed can be adjusted flexibly according to the demand of user
The specification size and color of pad.
Cowshed pad have high abrasion, corrosion-resistant, anti-skidding, falling-resistant, damping, resistance to compression, impact resistance, nontoxic free from extraneous odour, epidemic prevention,
Long service life；Damp proof insulation, every cool, heat-insulated, water resistance is good, and surface is easy to clean and keeps the excellent performances such as dried sanitary, right
Milk cow has good protective effect, greatly reduces the sick probability of bacterial reproduction and ox, correspondingly reduces aquaculture cost.Cowshed
Pad cool in summer and warm in winter, elasticity is good, comfort level is good, and coefficient of friction is big, the living environment of a safety and comfort health can be provided for milk cow,
To improve the output of live-stock product.
The advantages of cowshed pad preparation process is: simple process, the controllable degree of process is high, and equipment investment is few, and production cost is low,
High production efficiency, output capacity is high, non-environmental-pollution in technical process, ecological, environmental protective, remarkable in economical benefits.
Detailed description of the invention
Fig. 1 is overlooking structure figure of the invention；
Fig. 2 is the A-A sectional view of Fig. 1；
Fig. 3 is the assembling figure of two cowshed single pad bodies.
Part description in Fig. 1-Fig. 3:
1, reinforcement block I；2, upper glue layer；3, air inflation nozzle；4, reinforcement block II；5, upper interlayer；6, rubber frame；7, lower glue layer；8, under
Interlayer；9, inner cavity is inflated；10, cowshed single pad body I；11, cowshed single pad body II.
Specific embodiment
The present invention is described in further detail in the following with reference to the drawings and specific embodiments.
As shown in Figure 1, cowshed pad of the present invention is monolithic construction, is in the flat rectangular bodily form, is internally provided with inflation inner cavity.
It is equipped with an air inflation nozzle 3 in the one end of cowshed pad along its length, air inflation nozzle 3 is used to inflate to inflation inner cavity 9.The quadrangle of cowshed pad
For fillet or right angle.
The specification of cowshed pad and size, the weight of ox are adapted, and can flexibly be adjusted accordingly.In the present embodiment,
The length of cowshed pad is 1300-1500 ㎜, and it is highly 23-28 ㎜ that width, which is 1000-1200 ㎜, preferably length * width * high
Spend 1067 ㎜ * of=1397 ㎜ *, 25.4 ㎜.
Reinforcement block, that is, reinforcement block I 1, reinforcement block II 4 there are two being arranged side by side along its length in the upper surface of cowshed pad.?
The upper surface of reinforcement block is provided with woven design, to increase coefficient of friction, plays the role of anti-skidding.The length of reinforcement block is 700-900 ㎜,
Width is 300-500 ㎜, preferably length * width=800 ㎜ *, 400 ㎜.Reinforcement block is connected on the upper surface on upper layer, is used
The location of cow hoof when milk cow is stood.The spacing between spacing and cow hoof between two reinforcement blocks is adapted.Reinforcement block
It is made of non-toxic and tasteless pure natural rubber material, in the cuboid or the square bodily form of flat.
Cowshed pad is the monolithic construction with closed inflation inner cavity comprising upper layer, rubber frame 6, lower layer, inflation
3, two inner cavity 9, air inflation nozzle reinforcement blocks, in which:
Upper layer includes upper glue layer 2, upper interlayer 5, and upper interlayer 5 is located among upper glue layer 2.Upper glue layer 2 is by non-toxic and tasteless pure natural
Rubber material is made, and upper interlayer 5 is one layer of mylar, EP calendering cloth or nylon cloth；By calendering technology by upper interlayer with it is upper
Glue-line presses together and forms upper layer.Upper layer with a thickness of 2.5-4 ㎜, preferably 3 ㎜.The upper surface on upper layer is working face,
Working face is nylon textured surface；It stands for cow hoof above when use, rest sleep of droping to the ground.
Lower layer includes lower glue layer 7, lower interlayer 8, and lower interlayer 8 is located among lower glue layer 7.Lower glue layer 7 is by non-toxic and tasteless pure
Natural rubber material is made, and lower interlayer 8 is one layer of mylar, EP calendering cloth or nylon cloth；By calendering technology by lower interlayer
It is pressed together with lower glue layer and forms lower layer.Lower layer with a thickness of 1.3-2 ㎜, preferably 1.5 ㎜.The lower surface of lower layer is non-
Working face is touched with cowshed ground when use.
Rubber frame 6 is connected in surrounding volume between topmost edge and lower edge.Rubber frame 6 is in length
Square frame-shaped is made of non-toxic and tasteless pure natural rubber material.The height of rubber frame 6 is 11-21 ㎜, with a thickness of 5-15
㎜, preferably height * width=16 ㎜ *, 10 ㎜.
Closed inflation inner cavity 9 is formed between upper layer, lower layer and rubber frame 6, can give above-mentioned closing by air inflation nozzle 3
Formula inflation inner cavity 9 is inflated.The good airproof performance of inner cavity 9 is inflated, it is air tight.
The step of preparation process of cowshed pad is as follows:
A, blanking:
According to specification requirement, cut by selection and get out following monomer: two reinforcement blocks, upper layer, rubber frame, barrier paper,
Air inflation nozzle, lower layer；
B, vulcanize in mold:
In mold cavity, first along its length and two reinforcement blocks is drained into, upper layer is placed into, then along the surrounding on upper layer
Edge is put into the rubber frame in rectangle frame shape, then adds two layers of barrier paper, air inflation nozzle is put in one end along its length；So
After be put into lower layer；Finally molding heating, and it is inflated to appropriate pressure, it is into a single integrated structure to carry out heat cure；One is completed to this
The preparation of cowshed single pad body.Above-mentioned molding heating temperature is 147 DEG C, and being inflated to appropriate pressure is 0.3Mpa, vulcanization time 25
Minute.
C, airtight detection:
Air is discharged after reaching vulcanization time 25 minutes, product is taken out and carries out airtight detection；Whether airtight detection content has: leaking
Whether gas, aeration quantity, air pressure reach the requirement etc. of 0.2Mpa.
D, it repeats the above process, circuits sequentially reciprocal.
The advantages of cowshed pad preparation process is: simple process, the controllable degree of process is high, and equipment investment is few, and production cost is low,
High production efficiency, output capacity is high, non-environmental-pollution in technical process, ecological, environmental protective, remarkable in economical benefits.It can be according to the need of user
It asks, the specification size and color of cowshed pad is adjusted flexibly.
The application of cowshed pad is: on the ground that cowshed pad is layed in cowshed, to milk cow when pad, bed use, for milk
Ox is movable on cowshed pad, stand and rest of droping to the ground is slept.
Cowshed single pad body can be used alone, referring to Fig.1；It can also be by 2 cowshed single pad body 10,11 or 2 or more
Cowshed single pad body be splicing together use, referring to Fig. 3.The quantity of cowshed single pad body is determined according to the quantity of ox.
Claims (10)
1. gasbag-type cowshed pad, characterized in that
It is monolithic construction；
It includes upper layer, rubber frame, inflation inner cavity, air inflation nozzle, lower layer, reinforcement block；Wherein:
The upper layer is to be arranged in parallel with lower layer；
The rubber frame is connected in the space between upper layer edge and lower layer edge；
The inflation inner cavity is set to upper layer, lower layer and rubber frame and is formed by inside overall structure；
The air inflation nozzle is connected with inflation inner cavity；
The reinforcement block is connected on the upper surface on upper layer.
2. gasbag-type cowshed pad according to claim 1, characterized in that the upper layer includes upper glue layer, is located at upper glue layer
Intermediate upper interlayer；The upper glue layer is made of non-toxic and tasteless pure natural rubber material；The upper interlayer be one layer of mylar,
EP rolls cloth or nylon cloth；Upper layer is will be made of upper interlayer and upper glue layer pressing by calendering technology；The upper layer it is upper
Surface is working face, and working face is nylon textured surface.
3. gasbag-type cowshed pad according to claim 2, characterized in that the rubber frame is in rectangle frame shape；The rubber
Glue frame frame is made of non-toxic and tasteless pure natural rubber material.
4. gasbag-type cowshed pad according to claim 3, characterized in that the lower layer includes lower glue layer, is located at lower glue layer
Intermediate lower interlayer；The lower glue layer is made of non-toxic and tasteless pure natural rubber material；The lower interlayer be one layer of mylar,
EP rolls cloth or nylon cloth；The lower layer is will be made of lower interlayer and lower glue layer pressing by calendering technology；The lower layer
Lower surface be non-working surface.
5. gasbag-type cowshed pad according to claim 4, characterized in that the reinforcement block is two pieces, along its length simultaneously
Row's setting；The reinforcement block is in the cuboid or square of flat, and upper surface is provided with woven design；The reinforcement block is by nontoxic nothing
The pure natural rubber material of taste is made.
6. gasbag-type cowshed pad according to claim 5, characterized in that the air inflation nozzle is set to cowshed pad along length side
To one end.
7. gasbag-type cowshed pad according to claim 6, characterized in that the cowshed pad is flat rectangular body structure, institute
The quadrangle for stating cowshed pad is fillet or right angle.
8. the preparation process of gasbag-type cowshed pad described in any one of claims 1 to 7, characterized in that it includes following work
Skill step:
(1) blanking: according to specification requirement, cut by selection and get out following monomer: two reinforcement blocks, upper layer, rubber frame,
Two layers of barrier paper, air inflation nozzle, lower layer；
(2) vulcanize in mold: in mold cavity, first along its length and draining into two reinforcement blocks, place into upper layer, then
It is put into the rubber frame in rectangle frame shape along upper layer edge, two layers of barrier paper is then added, in one end along its length
Put air inflation nozzle；It is then placed in lower layer；Finally molding heating, and it is inflated to appropriate pressure, it is into a single integrated structure to carry out heat cure；It arrives
This completes the preparation of a cowshed single pad body.
9. the preparation process of gasbag-type cowshed pad according to claim 8, characterized in that the molding in the step (2)
Heating temperature is 145-150 DEG C, and being inflated to appropriate pressure is 0.3Mpa；Vulcanization time 20-30 minutes in the step (3).
10. the application of gasbag-type cowshed pad described in any one of claims 1 to 7, characterized in that cowshed pad is layed in ox
On ground in canopy, to ox when pad, bed use, for ox on cowshed pad activity, stand and drop to the ground rest sleep.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910080931.XA CN109845649B (en) | 2019-01-28 | 2019-01-28 | Air bag type cowshed cushion and preparation process and application thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910080931.XA CN109845649B (en) | 2019-01-28 | 2019-01-28 | Air bag type cowshed cushion and preparation process and application thereof |
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| Publication Number | Publication Date |
|---|---|
| CN109845649A true CN109845649A (en) | 2019-06-07 |
| CN109845649B CN109845649B (en) | 2022-01-18 |
Family
ID=66896413
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910080931.XA Active CN109845649B (en) | 2019-01-28 | 2019-01-28 | Air bag type cowshed cushion and preparation process and application thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112956417A (en) * | 2021-03-05 | 2021-06-15 | 日照茂盛牧业科技有限公司 | Livestock shock pad with heat preservation, deodorization and anti-skidding functions and manufacturing process thereof |
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| Publication number | Publication date |
|---|---|
| CN109845649B (en) | 2022-01-18 |
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Effective date of registration: 20211227 Address after: 261415 Hu tou Ya Zhen Dong song Cun, Laizhou City, Yantai City, Shandong Province Applicant after: Laizhou Jinjingcheng Rubber Co.,Ltd. Address before: 261428 Hu tou Ya Zhen Lang Cun, Laizhou City, Yantai City, Shandong Province Applicant before: LAIZHOU JINGCHENG RUBBER Co.,Ltd. |
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