CN107313360A - Overhead cable formula is without support bearing replacement operating platform - Google Patents

Overhead cable formula is without support bearing replacement operating platform Download PDF

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Publication number
CN107313360A
CN107313360A CN201710583433.8A CN201710583433A CN107313360A CN 107313360 A CN107313360 A CN 107313360A CN 201710583433 A CN201710583433 A CN 201710583433A CN 107313360 A CN107313360 A CN 107313360A
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hanging basket
traction
rope
gooseneck
pulley
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CN107313360B (en
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胡峰强
王军
熊小华
伍坤
周振华
蔡源介
丁友清
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Nanchang University
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Nanchang University
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D22/00Methods or apparatus for repairing or strengthening existing bridges ; Methods or apparatus for dismantling bridges
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/04Bearings; Hinges

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

一种溜索式无支架支座更换操作平台,由锚固板、双向牛腿卡座、限位螺栓、钢横梁、吊耳、行车钢丝绳、安全钢丝绳、牵引绳、牵引动滑轮及吊篮组成;在盖梁两端分别安装锚固板,两钢横梁一端分别通过双向牛腿卡座及限位螺栓安装固定在相应锚固板上;在两钢横梁相应位置吊耳间安装钢丝绳和安全钢丝绳;吊篮上端安装有牵引动滑轮,并通过牵引动滑轮悬挂在行走钢丝绳上;钢横梁与吊篮设置牵引绳,吊篮通过牵引绳定位。吊篮通过牵引动滑轮行走在行车钢丝绳上,吊篮内作业人员将安全绳扣挂在安全钢丝绳上,通过牵引绳人工拉拽实现吊篮在横桥向移动到达指定位置。本发明能提供支座更换、盖梁修复、表面清理、涂饰等行为,安全可靠,安装方便快捷,节约施工成本,适用于高速公路常见预制梁桥支座更换。

A zipper-type non-bracket support replacement operation platform, which is composed of anchor plates, two-way corbel holders, limit bolts, steel beams, lifting lugs, driving wire ropes, safety wire ropes, traction ropes, traction pulleys and hanging baskets; Anchor plates are installed at both ends of the cover beam, and one end of the two steel beams is respectively installed and fixed on the corresponding anchor plates through two-way corbel brackets and limit bolts; steel wire ropes and safety wire ropes are installed between the lifting lugs at the corresponding positions of the two steel beams; the upper end of the hanging basket The traction pulley is installed, and is suspended on the walking wire rope through the traction pulley; the steel beam and the hanging basket are provided with a traction rope, and the hanging basket is positioned by the traction rope. The hanging basket walks on the driving wire rope through the traction pulley, and the operator in the hanging basket hangs the safety rope buckle on the safety wire rope, and manually pulls the hanging basket through the traction rope to move to the designated position in the direction of the cross bridge. The invention can provide support replacement, cover beam repair, surface cleaning, painting and other actions, is safe and reliable, convenient and quick to install, saves construction cost, and is suitable for replacement of common prefabricated beam bridge bearings on expressways.

Description

溜索式无支架支座更换操作平台Zipline-type non-bracket support replacement operating platform

技术领域technical field

本发明属于桥梁工程技术领域。涉及一种适用于高速公路预制桥梁支座更换的操作平台。The invention belongs to the technical field of bridge engineering. It relates to an operation platform suitable for replacement of expressway prefabricated bridge bearings.

背景技术Background technique

桥梁支座是连接桥梁上部与下部结构的重要构件,近几年随着交通运输的发展,桥梁支座受到周期性荷载,特别是超载的影响,势必加速支座老化或变形破坏,这直接危及桥梁结构的寿命,需要定期更换。对于高跨墩、大跨线、跨江、跨河流山谷的桥梁,如果按常规搭设满堂脚手架施工平台来进行支座更换就会受到地质条件、桥梁净空、桥下是否有水等因素的限制;如果雇用桥检车过来就会受限于施工成本太高;如果采用在桥墩盖梁上打孔来搭设施工平台,装拆麻烦,工作效率低。如何快速搭建支座更换施工平台往往对施工单位是一个很大的困扰,而常常把大量的人力物力花费在桥下施工平台的搭设上。因此,如何在维持正常交通情况下简化操作平台的搭设尤为重要和迫切。Bridge bearings are important components connecting the upper and lower structures of bridges. With the development of transportation in recent years, bridge bearings are affected by periodic loads, especially overloading, which will inevitably accelerate the aging or deformation of bearings, which directly endangers The life of the bridge structure requires periodic replacement. For bridges with high-span piers, long-span lines, rivers, and river valleys, if a full-scale scaffolding construction platform is routinely erected to replace supports, it will be limited by factors such as geological conditions, bridge clearance, and whether there is water under the bridge; If you hire a bridge inspection vehicle to come over, you will be limited by the high construction cost; if you use drilling holes on the bridge pier cap beam to build a construction platform, it will be troublesome to assemble and disassemble, and the work efficiency will be low. How to quickly build the support and replace the construction platform is often a big problem for the construction unit, and a lot of manpower and material resources are often spent on the erection of the construction platform under the bridge. Therefore, how to simplify the setting up of the operating platform while maintaining normal traffic conditions is particularly important and urgent.

发明内容Contents of the invention

本发明的目的在于克服现有技术存在的上述不足,提供一种溜索式无支架支座更换操作平台。The object of the present invention is to overcome the above-mentioned shortcomings existing in the prior art, and to provide a zipline type support replacement operation platform without support.

本发明是通过以下技术方案实现的。The present invention is achieved through the following technical solutions.

本发明所述的溜索式无支架支座更换操作平台,由由锚固板、双向牛腿卡座、限位螺栓、钢横梁、吊耳、行车钢丝绳、安全钢丝绳、牵引绳、牵引动滑轮及吊篮组成;在盖梁两端分别安装锚固板,两钢横梁一端分别通过双向牛腿卡座及限位螺栓安装固定在相应锚固板上;在两钢横梁相应位置吊耳间安装行走钢丝绳和安全钢丝绳;吊篮上端安装有牵引动滑轮,并通过牵引动滑轮悬挂在行走钢丝绳上;钢横梁与吊篮间设置牵引绳,吊篮通过牵引绳定位。吊篮通过牵引动滑轮行走在行车钢丝绳上,吊篮内作业人员将安全绳扣挂在安全钢丝绳上,通过牵引绳人工拉拽实现吊篮在横桥向移动到达指定位置。The zipper-type non-bracket support replacement operating platform of the present invention is composed of an anchor plate, a two-way corbel bracket, a limit bolt, a steel beam, a lifting lug, a driving wire rope, a safety wire rope, a traction rope, a traction pulley and a suspension. Anchorage plates are installed at both ends of the cover beam, and one end of the two steel beams is respectively installed and fixed on the corresponding anchor plates through two-way brackets and limit bolts. Steel wire rope; a traction pulley is installed on the upper end of the hanging basket, and is suspended on the walking wire rope through the traction pulley; a traction rope is set between the steel beam and the hanging basket, and the hanging basket is positioned by the traction rope. The hanging basket walks on the driving wire rope through the traction pulley, and the operator in the hanging basket hangs the safety rope buckle on the safety wire rope, and manually pulls the hanging basket through the traction rope to move to the designated position in the direction of the cross bridge.

作为本发明的进一步改进,所述锚固板是一块带有螺栓孔的厚钢板,双向牛腿卡座是由上下各两个牛腿和两块小钢板焊接在锚固板。锚固板预留螺栓孔,盖梁侧面上植入带螺纹的钢筋,将锚固板与盖梁侧面紧贴后采用螺帽固定。As a further improvement of the present invention, the anchor plate is a thick steel plate with bolt holes, and the two-way corbel holder is welded to the anchor plate by two upper and lower corbels and two small steel plates. Bolt holes are reserved for the anchor plate, and threaded steel bars are implanted on the side of the cover beam, and the anchor plate is tightly attached to the side of the cover beam and fixed with nuts.

本发明的进一步改进,所述钢横梁是由两槽钢组拼焊接而成;每根钢横梁上设置三个吊耳;吊耳在钢横梁上通过抱箍方式用螺栓连接固定,吊耳抱箍两侧的钢横梁上焊接限位块,防止吊耳发生纵桥向位移。为了避免钢横梁发生纵向滑动,在锚固板两侧边缘附近的钢横梁相应位置处焊接限位块。通过双向牛腿卡座上安装限位螺栓,使钢横梁在锚固板上不发生水平转动。行走钢丝绳两端设置卸扣,将卸扣与钢横梁上的吊耳连接,形成吊篮的行走轨道。As a further improvement of the present invention, the steel beams are assembled and welded by two channel steels; each steel beam is provided with three lifting lugs; The limit blocks are welded on the steel beams on both sides of the hoop to prevent the longitudinal displacement of the lifting lug. In order to prevent the longitudinal sliding of the steel beam, limit blocks are welded at the corresponding positions of the steel beam near the edges on both sides of the anchor plate. By installing limit bolts on the two-way corbel bracket, the steel crossbeam does not rotate horizontally on the anchor plate. Shackles are provided at both ends of the walking wire rope, and the shackles are connected with the lifting lugs on the steel beam to form the walking track of the hanging basket.

作为本发明的进一步改进,所述的牵引动滑轮下端设置有金属活扣,两个牵引动滑轮之间用滑轮横系杆连接,滑轮横系杆上设置卡槽;安装时,行走钢丝绳和安全钢丝绳的一端先固定连接在钢横梁预留的吊耳上,行走钢丝绳安装牵引动滑轮,再将行走钢丝绳和安全钢丝绳的另一端固定连接在盖梁另一侧的钢横梁上。吊篮是由吊篮框架及脚手架踏板拼装而成。吊篮框架是通过若干空心管材焊接而成,前后设置有斜杆通过螺栓固定连接起围挡作用,吊篮框架底部放置脚手架踏板,吊篮框架四个立柱顶端通过金属活扣与牵引动滑轮连接。定滑轮在钢横梁上通过抱箍形式用螺栓连接固定,吊篮框架两端设置卡槽,牵引绳两端设置金属活扣,将牵引绳穿过定滑轮,并将两端的金属活扣分别安装在各自对应的卡槽上,通过拉拽牵引绳使吊篮在横桥向移动,同时并可将吊篮固定在指定位置。As a further improvement of the present invention, the lower end of the traction pulley is provided with a metal snap, and the two traction pulleys are connected by a pulley tie rod, and a card slot is arranged on the pulley tie rod; when installing, the walking wire rope and the safety wire rope One end is fixedly connected to the lug reserved on the steel beam first, and the traveling wire rope is installed with a traction pulley, and then the other end of the traveling wire rope and safety wire rope is fixedly connected to the steel beam on the other side of the cover beam. The hanging basket is assembled from the hanging basket frame and the scaffolding pedal. The hanging basket frame is welded by a number of hollow pipes, and the front and rear are equipped with oblique rods that are fixed and connected by bolts to act as a fence. The scaffolding pedal is placed at the bottom of the hanging basket frame, and the tops of the four columns of the hanging basket frame are connected to the traction pulley through metal buckles. The fixed pulley is connected and fixed by bolts on the steel beam through a hoop, slots are set at both ends of the hanging basket frame, and metal buckles are set at both ends of the traction rope. Pass the traction rope through the fixed pulley and install the metal buckles at both ends respectively. On the corresponding slots, the hanging basket can be moved in the direction of the bridge by pulling the traction rope, and at the same time, the hanging basket can be fixed at the designated position.

本发明与现有技术相比,优点在于:所述溜索式无支架支座更换操作平台安装快捷方便,节约施工成本,安全可靠度高,不易受到现场环境的限制。Compared with the prior art, the present invention has the advantages that the zipline-type non-bracket support replacement operating platform is quick and convenient to install, saves construction costs, has high safety and reliability, and is not easily restricted by the site environment.

附图说明Description of drawings

图1为本发明的结构示意简图。Fig. 1 is a schematic diagram of the structure of the present invention.

图2为横桥向盖梁侧面各装置放大详图。Figure 2 is an enlarged detailed view of the devices on the side of the cross bridge to the cover beam.

图3为卸扣与吊耳连接放大详图。Figure 3 is an enlarged detailed view of the connection between the shackle and the lifting lug.

图4为吊篮结构示意图。Figure 4 is a schematic diagram of the structure of the hanging basket.

图中:1为盖梁,2为锚固板,3为双向牛腿卡座,4为限位螺栓,5为钢横梁,6为限位块,7为吊耳,8为卸扣,9为定滑轮,10为行走钢丝绳,11为安全钢丝绳,12为牵引绳,13为牵引动滑轮,14为金属活扣,15为吊篮,16为吊篮框架,17为脚手架踏板,18为滑轮横系杆,19为卡槽。In the figure: 1 is the cover beam, 2 is the anchor plate, 3 is the two-way bracket bracket, 4 is the limit bolt, 5 is the steel beam, 6 is the limit block, 7 is the lifting lug, 8 is the shackle, 9 is the Fixed pulley, 10 is a walking wire rope, 11 is a safety wire rope, 12 is a traction rope, 13 is a traction pulley, 14 is a metal buckle, 15 is a hanging basket, 16 is a hanging basket frame, 17 is a scaffold pedal, and 18 is a horizontal pulley Bar, 19 is the draw-in groove.

具体实施方式detailed description

下面结合附图和具体实施方式对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

施工人员通过已有桥梁检修辅助平台从桥面上来到横桥向的盖梁1两侧安装锚固板2,锚固板2预留螺栓孔;安装时,先在盖梁1横桥向两侧面用冲击钻钻孔,清孔后植入带螺纹的钢筋,将锚固板2与盖梁1侧面紧贴后采用螺帽固定。钢横梁5放置在双向牛腿卡座3上,限位块6卡在锚固板2两侧,通过在双向牛腿卡座3上安装限位螺栓4,使钢横梁5固定在锚固板2上,不会发生纵横向位移。在靠近中央分隔带盖梁1端处的钢横梁5上先安装行走钢丝绳10和安全钢丝绳11;安装时,行走钢丝绳10和安全钢丝绳11通过卸扣8与钢横梁5上的吊耳7连接,然后将行走钢丝绳10和安全钢丝绳11的另一端与轻质导绳绑扎连接。轻质导绳另一端绑扎重物,抛射至盖梁1另一侧并挂靠在相应的钢横梁5上,然后连接相应的吊耳7。在连接吊耳7前,两侧行走钢丝绳10上各穿过两个牵引动滑轮13;该牵引动滑轮13的下端设置金属活扣14用于与吊篮框架16连接。安装好吊篮框架16后,将脚手架踏板17安放在吊篮框架16底部,供施工人员行走站立。先就近安装一侧的牵引绳12,另一侧牵引绳12可在吊篮框架16内采用类似抛射方法安装到位。牵引绳12安装时,一端的金属活扣14安装在滑轮横系杆18的卡槽19上,另一端穿过钢横梁5上的定滑轮9,作业人员通过拉拽牵引绳12使吊篮15在横桥向移动。在移动过程中,吊篮15两侧牵引绳12同时作业,以一侧拉拽另一侧放松的方式使吊篮15在横桥向移动,到达指定位置后将拉拽一侧牵引绳12和放松另一侧牵引绳12的金属活扣14,同时连接固定在相应吊篮框架16卡槽19上。待吊篮15到达指定位置固定后,作业人员可进行支座等操作。作业人员在吊篮15中作业时应绑扎安全绳,安全绳末端的金属活扣14安装在中间的安全钢丝绳11上,确保作业安全。作业完成后,依照先装后拆的顺序依次拆除。The construction personnel go from the bridge deck to the two sides of the cover beam 1 in the direction of the cross bridge through the existing auxiliary bridge maintenance platform, and install the anchor plate 2, and the bolt holes are reserved for the anchor plate 2; Drill the hole with a percussion drill, and implant the threaded steel bar after clearing the hole, and then fix the anchor plate 2 and the side of the cover beam 1 tightly with nuts. The steel beam 5 is placed on the two-way corbel holder 3, the limit block 6 is stuck on both sides of the anchor plate 2, and the steel beam 5 is fixed on the anchor plate 2 by installing the limit bolt 4 on the two-way corbel holder 3 , no vertical or horizontal displacement occurs. Install walking wire rope 10 and safety wire rope 11 on the steel crossbeam 5 near central partition cover beam 1 end; Then the other end of the walking wire rope 10 and the safety wire rope 11 is bound and connected with the light guide rope. The other end of the light guide rope is tied with a heavy object, thrown to the other side of the cover beam 1 and hung on the corresponding steel beam 5, and then connected to the corresponding lifting lug 7. Before connecting the lifting lug 7, two traction pulleys 13 are respectively passed on the walking wire rope 10 on both sides; After the hanging basket frame 16 is installed, the scaffolding pedal 17 is placed on the bottom of the hanging basket frame 16 for construction workers to walk and stand. The traction rope 12 of one side is installed nearby earlier, and the traction rope 12 of the other side can adopt similar projectile method to be installed in place in the hanging basket frame 16. When the traction rope 12 is installed, the metal buckle 14 at one end is installed on the slot 19 of the pulley horizontal tie rod 18, and the other end passes through the fixed pulley 9 on the steel beam 5, and the operator pulls the traction rope 12 to make the hanging basket 15 Move across the bridge. During the moving process, the traction ropes 12 on both sides of the hanging basket 15 work at the same time, and the hanging basket 15 is moved in the direction of the bridge by pulling one side and relaxing the other side. After reaching the designated position, the pulling rope 12 on one side and Loosen the metal buckle 14 of the traction rope 12 on the other side, and connect and fix it on the slot 19 of the corresponding hanging basket frame 16 at the same time. After the hanging basket 15 arrives at the designated position and is fixed, the operator can perform operations such as the support. The operator should tie up the safety rope when working in the hanging basket 15, and the metal snap button 14 at the end of the safety rope is installed on the safety wire rope 11 in the middle to ensure the safety of the operation. After the work is completed, disassemble in the order of first assembly and then disassembly.

应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改变和润饰也应视为本发明的保护范围。本实施例中未明确的各组成部分均可用现有技术加以实现。It should be pointed out that those skilled in the art can make some improvements and modifications without departing from the principle of the present invention, and these changes and modifications should also be regarded as the protection scope of the present invention. All components that are not specified in this embodiment can be realized by existing technologies.

Claims (4)

1. a kind of overhead cable formula is without support bearing replacement operating platform, it is characterised in that:By anchor plate(2), two-way bracket deck (3), caging bolt(4), gooseneck(5), hanger(7), walking steel wire rope(10), safety steel cable(11), pull rope(12), lead Priming pulley(13)And hanging basket(15)Composition;In bent cap(1)Two ends are respectively mounted anchor plate(2), two goosenecks(5)Distinguish one end Pass through two-way bracket deck(3)And caging bolt(4)It is fixed on corresponding anchor plate(2)On;In two goosenecks(5)Corresponding positions Put hanger(7)Between steel wire rope is installed(10)And safety steel cable(11);Hanging basket(15)Upper end is provided with traction movable pulley(13), and By drawing movable pulley(13)It is suspended on walking steel wire rope(10)On;Gooseneck(5)With hanging basket(15)Pull rope is set(12), hang Basket(15)Pass through pull rope(12)Positioning.
2. overhead cable formula according to claim 1 is without support bearing replacement operating platform, it is characterised in that:The anchor plate (2)It is one block of steel plate with bolt hole;Two-way bracket deck(3)It is made up of each two brackets and two blocks of small steel plates up and down And it is welded on anchor plate(2);Anchor plate(2)Prepared screw-bolt hole, bent cap(1)Threaded reinforcing bar is implanted on side, by anchor plate (2)With bent cap(1)Side is fixed after being close to using nut.
3. overhead cable formula according to claim 1 is without support bearing replacement operating platform, it is characterised in that:The gooseneck (5)It is to be welded by two channel-section steel spellings;Every gooseneck(5)Three hangers of upper setting(7), each hanger(7)Pass through anchor ear Mode is joined with bolts in gooseneck(5)On, hanger(7)The gooseneck of anchor ear both sides(5)On be welded with limited block(6); In anchor plate(2)Gooseneck near both sides of the edge(5)Corresponding position welded limiting block(6);Two-way bracket deck(3)Upper peace Equipped with caging bolt(4);Driving steel wire rope(10)And safety steel cable(11)Two ends set shackle(8), by shackle(8)Respectively with Gooseneck(5)The hanger of upper relevant position(7)Connection.
4. overhead cable formula support bearing replacement operating platform according to claim 1, it is characterised in that:Described traction is dynamic to be slided Wheel(13)Lower end is provided with metal knot that can be undone by a pull(14), two traction movable pulleys(13)Between with pulley lateral bracing connect(18), pulley Lateral bracing(18)Upper setting neck(19);Hanging basket(15)It is by hanging basket framework(16)And treadle of false work(17)It is assembled;Hang Hoop frame(16)It is welded by some hollow tubes, the front and rear brace that is provided with is bolted;Hanging basket framework(16)Bottom Place treadle of false work(17), hanging basket framework(16)Four column tops pass through metal knot that can be undone by a pull(14)With traction movable pulley(13)Even Connect;Fixed pulley(9)In gooseneck(5)It is upper to be joined with bolts by anchor ear form, hanging basket framework(16)Two ends set neck (19), pull rope(11)Two ends set metal knot that can be undone by a pull(14), by pull rope(12)Through fixed pulley(9), and by the metal at two ends Knot that can be undone by a pull(14)It is separately mounted to each self-corresponding neck(19)On.
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CN111794486A (en) * 2020-07-24 2020-10-20 曹妃甸港矿石码头股份有限公司 Novel loading building swing chute maintenance ladder and using method thereof

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