CN106312971B - Lifting and translocating formula wheel is to electric system inspection platform - Google Patents

Lifting and translocating formula wheel is to electric system inspection platform Download PDF

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Publication number
CN106312971B
CN106312971B CN201610944867.1A CN201610944867A CN106312971B CN 106312971 B CN106312971 B CN 106312971B CN 201610944867 A CN201610944867 A CN 201610944867A CN 106312971 B CN106312971 B CN 106312971B
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shifting
lifting
platform
wheel set
maintenance
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CN106312971A (en
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张晓峰
高文
张保利
蔡峰
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CRRC Qishuyan Co Ltd
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CSR Qishuyan Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25HWORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
    • B25H1/00Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
    • B25H1/14Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting the bench top
    • B25H1/16Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting the bench top in height

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)

Abstract

本发明涉及电机检修技术领域,尤其是一种升降移位式轮对电机系统检修平台,包括移位厢体,移位厢体的前、后两个面处于打通状态,移位厢体内部的中间位置固定有中板,移位厢体顶部设有升降平台,移位厢体的两侧都设有一条移位齿条,移位厢体内部的四个角上各设有一根升降液压缸,升降液压缸顶部和升降平台固定连接,升降平台的前、后位置各设有一排导轨,两排导轨之间设有支撑装置。首先检修平台高效可靠,极大提高了轮对电机系统的检修效率,其次该平台占用空间小,所进行的各项操作相对集中,利于在整个机车检修流程中实现工位化管理,最后该检修平台在相对封闭的厢式空间中运行,可确证人员与设备的安全。

The present invention relates to the technical field of motor maintenance, in particular to a lifting and shifting type wheel set motor system maintenance platform, which includes a shifting box body, the front and rear sides of the shifting box body are in the open state, and the inside of the shifting box body A middle plate is fixed at the middle position, a lifting platform is set on the top of the shifting body, a shifting rack is installed on both sides of the shifting body, and a lifting hydraulic cylinder is installed on each of the four corners inside the shifting body , The top of the lifting hydraulic cylinder is fixedly connected with the lifting platform, a row of guide rails is respectively provided at the front and rear positions of the lifting platform, and a supporting device is provided between the two rows of guide rails. First of all, the maintenance platform is efficient and reliable, which greatly improves the maintenance efficiency of the wheel-set motor system. Secondly, the platform occupies a small space, and the operations performed are relatively concentrated, which is conducive to the realization of station-based management in the entire locomotive maintenance process. Finally, the maintenance The platform operates in a relatively closed van space, which can confirm the safety of personnel and equipment.

Description

升降移位式轮对电机系统检修平台Lifting and shifting wheel set motor system maintenance platform

技术领域technical field

本发明涉及电机检修技术领域,尤其是一种升降移位式轮对电机系统检修平台。The invention relates to the technical field of motor maintenance, in particular to a lifting and shifting wheel set motor system maintenance platform.

背景技术Background technique

现有轮对电机系统检修时,需要拆卸转向架上部结构(车体),同时为了取出整个轮对电机,对转向架本身零部件也要进行较大程度的拆卸,检修完成后再组装复原,工作效率低下,需要耗费极大的人力和物力,不利于工位化管理。When the existing wheel set motor system is overhauled, it is necessary to disassemble the upper structure of the bogie (car body). At the same time, in order to take out the entire wheel set motor, the components of the bogie itself must be disassembled to a large extent, and then assembled and restored after the overhaul is completed. The work efficiency is low, and it needs to consume a lot of manpower and material resources, which is not conducive to station-based management.

发明内容Contents of the invention

为了克服现有的电机检修需要对转向架本身零部件也要进行较大程度的拆卸,检修完成后再组装复原,工作效率低下,需要耗费极大的人力和物力,不利于工位化管理的不足,本发明提供了一种升降移位式轮对电机系统检修平台。In order to overcome the need to disassemble the parts of the bogie itself to a large extent in order to overcome the existing motor overhaul, after the overhaul is completed and then assembled and restored, the work efficiency is low, and it requires a lot of manpower and material resources, which is not conducive to the station-based management. Insufficient, the present invention provides a lifting and shifting wheel set motor system maintenance platform.

本发明解决其技术问题所采用的技术方案是:一种升降移位式轮对电机系统检修平台,包括移位厢体,移位厢体的前、后两个面处于打通状态,移位厢体内部的中间位置固定有中板,移位厢体顶部设有升降平台,移位厢体的两侧都设有一条移位齿条,移位厢体内部的四个角上各设有一根升降液压缸,升降液压缸顶部和升降平台固定连接,升降平台的前、后位置各设有一排导轨,两排导轨之间设有支撑装置。The technical solution adopted by the present invention to solve the technical problem is: a lifting and shifting wheel set motor system maintenance platform, including a shifting box body, the front and rear sides of the shifting box body are in the open state, and the shifting box body There is a middle plate fixed in the middle of the body, a lifting platform is set on the top of the shifting box, a shifting rack is installed on both sides of the shifting box, and a rack is installed on each of the four corners inside the shifting box. Lifting hydraulic cylinder, the top of the lifting hydraulic cylinder is fixedly connected with the lifting platform, the front and rear positions of the lifting platform are respectively provided with a row of guide rails, and a supporting device is arranged between the two rows of guide rails.

根据本发明的另一个实施例,进一步包括升降平台上表面设有和导轨相平行的导向槽,支撑装置通过定位螺栓固定在导向槽内。According to another embodiment of the present invention, it further includes that the upper surface of the lifting platform is provided with a guide groove parallel to the guide rail, and the supporting device is fixed in the guide groove by positioning bolts.

根据本发明的另一个实施例,进一步包括升降平台上通过螺栓固定有轮对限位装置,轮对限位装置套在轨道上。According to another embodiment of the present invention, it further includes that a wheel pair limiting device is fixed on the lifting platform through bolts, and the wheel pair limiting device is sleeved on the track.

根据本发明的另一个实施例,进一步包括移位厢体左右两侧板子前后侧都焊接有一块固定板,每个固定板上都通过螺栓固定有一个移位电机,移位电机的机头都朝外设计,移位电机的机头和移位齿条接触,移位电机可以在移位齿条上前后移动。According to another embodiment of the present invention, it further includes that a fixing plate is welded to the front and rear sides of the plates on the left and right sides of the shifting box body, and each fixing plate is fixed with a shifting motor by bolts, and the heads of the shifting motors are both Outwardly designed, the head of the shift motor is in contact with the shift rack, and the shift motor can move back and forth on the shift rack.

根据本发明的另一个实施例,进一步包括移位厢体的内部两侧都设有升降导轨,升降平台两侧卡在升降导轨内,升降平台可以在升降导轨内上下移动。According to another embodiment of the present invention, it further includes that both sides inside the shifting box are provided with lifting guide rails, both sides of the lifting platform are stuck in the lifting guide rails, and the lifting platform can move up and down in the lifting guide rails.

根据本发明的另一个实施例,进一步包括移位厢体的左右两侧均固定有两根平行的移位导轨。According to another embodiment of the present invention, it further includes that two parallel shifting guide rails are fixed on the left and right sides of the shifting box.

根据本发明的另一个实施例,进一步包括移位导轨设在移位齿条的上方和下方,并且和移位齿条相平行。According to another embodiment of the present invention, it further includes that the shifting guide rails are arranged above and below the shifting rack, and are parallel to the shifting rack.

本发明的有益效果是,首先检修平台高效可靠,极大提高了轮对电机系统的检修效率,其次该平台占用空间小,所进行的各项操作相对集中,利于在整个机车检修流程中实现工位化管理,最后该检修平台在相对封闭的厢式空间中运行,可确证人员与设备的安全。The beneficial effects of the present invention are that, firstly, the maintenance platform is efficient and reliable, which greatly improves the maintenance efficiency of the wheel set motor system; Finally, the maintenance platform operates in a relatively closed van space, which can confirm the safety of personnel and equipment.

附图说明Description of drawings

下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2是本发明的支撑拆卸状态示意图;Fig. 2 is a schematic diagram of a support disassembly state of the present invention;

图3是本发明的下沉移位状态示意图;Fig. 3 is a schematic diagram of the sinking displacement state of the present invention;

图4是本发明的检修状态示意图。Fig. 4 is a schematic view of the maintenance state of the present invention.

图中1.支撑装置,2.轮对限位装置,3.升降平台,4.升降导轨,5.移位电机,6.移位齿条,7.升降液压缸,8.移位导轨,9.移位厢体,10.轨道,11.中板,12.导向槽。In the figure 1. Supporting device, 2. Wheel set limit device, 3. Lifting platform, 4. Lifting guide rail, 5. Shifting motor, 6. Shifting rack, 7. Lifting hydraulic cylinder, 8. Shifting guide rail, 9. Shifting car body, 10. Track, 11. Middle plate, 12. Guide groove.

具体实施方式Detailed ways

如图1-4是本发明的结构示意图,一种升降移位式轮对电机系统检修平台,包括移位厢体9,移位厢体9的前、后两个面处于打通状态,移位厢体9内部的中间位置固定有中板11,移位厢体9顶部设有升降平台3,所述移位厢体9的两侧都设有一条移位齿条6,移位厢体9内部的四个角上各设有一根升降液压缸7,升降液压缸7顶部和升降平台3固定连接,升降平台3的前、后位置各设有一排导轨10,两排导轨10之间设有支撑装置1,升降平台3上表面设有和导轨10相平行的导向槽12,支撑装置1通过定位螺栓固定在导向槽12内,升降平台3上通过螺栓固定有轮对限位装置2,轮对限位装置2套在轨道10上,移位厢体9左右两侧板子前后侧都焊接有一块固定板,每个固定板上都通过螺栓固定有一个移位电机5,移位电机5的机头都朝外设计,移位电机5的机头和移位齿条6接触,移位电机5可以在移位齿条6上前后移动,移位厢体9的内部两侧都设有升降导轨4,升降平台3两侧卡在升降导轨4内,升降平台3可以在升降导轨4内上下移动,移位厢体9的左右两侧均固定有两根平行的移位导轨8,移位导轨8设在移位齿条6的上方和下方,并且和移位齿条6相平行。Figure 1-4 is a structural schematic diagram of the present invention, a lifting and shifting type wheel set motor system maintenance platform, including a shifting box body 9, the front and rear sides of the shifting box body 9 are in the open state, and the shifting A middle plate 11 is fixed at the middle position inside the car body 9, and a lifting platform 3 is provided on the top of the shift car body 9, and a shift rack 6 is arranged on both sides of the shift car body 9, and a shift rack 6 is arranged on the top of the shift car body 9. Each of the four corners of the interior is provided with a lifting hydraulic cylinder 7, and the top of the lifting hydraulic cylinder 7 is fixedly connected with the lifting platform 3. The front and rear positions of the lifting platform 3 are each provided with a row of guide rails 10, and between the two rows of guide rails 10 is a The support device 1, the upper surface of the lifting platform 3 is provided with a guide groove 12 parallel to the guide rail 10, the support device 1 is fixed in the guide groove 12 by positioning bolts, and the wheel pair limiting device 2 is fixed on the lifting platform 3 by bolts. The limiter 2 is set on the track 10, and a fixed plate is welded to the front and rear sides of the plates on the left and right sides of the shift box body 9, and each fixed plate is fixed with a shift motor 5 by bolts. The machine heads are all designed outwards, the machine head of the displacement motor 5 is in contact with the displacement rack 6, the displacement motor 5 can move back and forth on the displacement rack 6, and both sides of the displacement compartment 9 are provided with lifting gears. The guide rail 4 and both sides of the lifting platform 3 are stuck in the lifting guide rail 4, the lifting platform 3 can move up and down in the lifting guide rail 4, and two parallel shifting guide rails 8 are fixed on the left and right sides of the shifting box body 9, and the shifting The guide rail 8 is arranged above and below the shift rack 6 and is parallel to the shift rack 6 .

该装置具有升降平台3,上面布置有二个支撑装置1,为轮对电机系统的主体结构提供了可靠的支撑。支撑装置1与升降平台3通过定位螺栓联接,且可通过升降平台3上的导向槽12进行位置调整,以适应不同场合的多种需求,扩大其适用范围。The device has a lifting platform 3 on which two support devices 1 are arranged, which provide reliable support for the main structure of the wheel set motor system. The support device 1 and the lifting platform 3 are connected by positioning bolts, and the position can be adjusted through the guide groove 12 on the lifting platform 3, so as to meet the various needs of different occasions and expand its scope of application.

该装置的升降平台3上布置有轨道10和轮对限位装置2,轮对限位装置2通过螺栓固定于升降平台3上,轮对限位装置2限制轮对电机系统沿轨道10的滑行,确保轮对电机系统在升降、平移及检修过程中保持稳定状态,保证人员与设备的安全.The lifting platform 3 of the device is provided with a track 10 and a wheel pair limiting device 2, the wheel pair limiting device 2 is fixed on the lifting platform 3 by bolts, and the wheel pair limiting device 2 limits the sliding of the wheel set motor system along the track 10 , to ensure that the wheel set motor system maintains a stable state during lifting, translation and maintenance, ensuring the safety of personnel and equipment.

作为主体结构的移位厢体9为整个平台提供升降和平移功能,四个升降液压缸7配合升降导轨4控制整个升降平台3的升降运动,四个移位电机5与移位齿条6配合移位导轨8控制整个移位厢体9的平移运动,通过升降和平移功能,整个轮对电机系统可以在机车整备状态下,仅通过拆卸轮对电机与转向架相关联接部件,移出整个轮对电机进行检修,完成后通过该平台移入轮对电机进行组装复原,过程简单快捷,极大提高了检修效率,且整个操作过程在封闭的厢体内完成,提升了操作的安全性。The shifting box 9 as the main structure provides lifting and translation functions for the entire platform, four lifting hydraulic cylinders 7 cooperate with the lifting guide rail 4 to control the lifting movement of the entire lifting platform 3, and four shifting motors 5 cooperate with the shifting rack 6 The shifting guide rail 8 controls the translational movement of the entire shifting box body 9. Through the lifting and translation functions, the entire wheel set motor system can be moved out of the entire wheel set only by disassembling the relevant connecting parts of the wheel set motor and the bogie when the locomotive is ready. The motor is inspected and repaired. After the completion, it is moved into the wheel set motor through the platform for assembly and restoration. The process is simple and fast, which greatly improves the repair efficiency, and the entire operation process is completed in a closed box, which improves the safety of the operation.

该种装置可广泛适用于需进行轮对电机检修的场合,例如各机务段检修基地等。This kind of device can be widely used in occasions where wheel set motor maintenance is required, such as maintenance bases of various locomotive depots and the like.

以上说明对本发明而言只是说明性的,而非限制性的,本领域普通技术人员理解,在不脱离所附权利要求所限定的精神和范围的情况下,可做出许多修改、变化或等效,但都将落入本发明的保护范围内。The above description is only illustrative, rather than restrictive, to the present invention. Those skilled in the art understand that many modifications, changes or the like can be made without departing from the spirit and scope defined by the appended claims. effect, but all will fall within the protection scope of the present invention.

Claims (4)

1.一种升降移位式轮对电机系统检修平台,包括移位厢体(9),移位厢体(9)的前、后两个面处于打通状态,移位厢体(9)内部的中间位置固定有中板(11),移位厢体(9)顶部设有升降平台(3),其特征是,所述移位厢体(9)的两侧都设有一条移位齿条(6),移位厢体(9)内部的四个角上各设有一根升降液压缸(7),升降液压缸(7)顶部和升降平台(3)固定连接,升降平台(3)的前、后位置各设有一排导轨(10),两排导轨(10)之间设有支撑装置(1),所述移位厢体(9)左右两侧板子前后侧都焊接有一块固定板,每个固定板上都通过螺栓固定有一个移位电机(5),移位电机(5)的机头都朝外设计,移位电机(5)的机头和移位齿条(6)接触,移位电机(5)可以在移位齿条(6)上前后移动,所述移位厢体(9)的内部两侧都设有升降导轨(4),升降平台(3)两侧卡在升降导轨(4)内,升降平台(3)可以在升降导轨(4)内上下移动。1. A lifting and shifting type wheel set motor system maintenance platform, including a shifting box (9), the front and rear sides of the shifting box (9) are in the open state, and the inside of the shifting box (9) The middle plate (11) is fixed at the middle position, and the lifting platform (3) is arranged on the top of the shifting body (9). Article (6), each of the four corners inside the shifting box (9) is provided with a lifting hydraulic cylinder (7), the top of the lifting hydraulic cylinder (7) is fixedly connected with the lifting platform (3), and the lifting platform (3) A row of guide rails (10) are respectively provided at the front and rear positions of the two rows of guide rails (10), and a support device (1) is provided between the two rows of guide rails (10). plate, each fixed plate is fixed with a shift motor (5) by bolts, the head of the shift motor (5) is designed outward, the head of the shift motor (5) and the shift rack (6 ) contact, the shifting motor (5) can move back and forth on the shifting rack (6), the inner sides of the shifting box (9) are equipped with lifting guide rails (4), and the lifting platform (3) is two The side is stuck in the lifting guide rail (4), and the lifting platform (3) can move up and down in the lifting guide rail (4). 2.根据权利要求1所述的升降移位式轮对电机系统检修平台,其特征是,所述升降平台(3)上表面设有和导轨(10)相平行的导向槽(12),支撑装置(1)通过定位螺栓固定在导向槽(12)内。2. The lifting and shifting wheel set motor system maintenance platform according to claim 1, characterized in that, the upper surface of the lifting platform (3) is provided with a guide groove (12) parallel to the guide rail (10), supporting The device (1) is fixed in the guide groove (12) by positioning bolts. 3.根据权利要求1所述的升降移位式轮对电机系统检修平台,其特征是,所述升降平台(3)上通过螺栓固定有轮对限位装置(2),轮对限位装置(2)套在轨道(10)上。3. The lifting and shifting wheel set motor system maintenance platform according to claim 1, characterized in that, the lifting platform (3) is fixed with a wheel set limiting device (2) by bolts, and the wheel set limiting device (2) Put it on the track (10). 4.根据权利要求1所述的升降移位式轮对电机系统检修平台,其特征是,所述移位厢体(9)的左右两侧均固定有两根平行的移位导轨(8)。4. The lifting and shifting wheel set motor system maintenance platform according to claim 1, characterized in that two parallel shifting guide rails (8) are fixed on the left and right sides of the shifting box (9) .
CN201610944867.1A 2016-10-26 2016-10-26 Lifting and translocating formula wheel is to electric system inspection platform Expired - Fee Related CN106312971B (en)

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US5482303A (en) * 1995-03-07 1996-01-09 Meloy; John Carriage table
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