CN105888227A - Ultrahigh horn-shaped steel structure exterior facing construction platform, equalizing beam for construction and construction method of ultrahigh horn-shaped steel structure exterior facing construction platform - Google Patents
Ultrahigh horn-shaped steel structure exterior facing construction platform, equalizing beam for construction and construction method of ultrahigh horn-shaped steel structure exterior facing construction platform Download PDFInfo
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- CN105888227A CN105888227A CN201610425798.3A CN201610425798A CN105888227A CN 105888227 A CN105888227 A CN 105888227A CN 201610425798 A CN201610425798 A CN 201610425798A CN 105888227 A CN105888227 A CN 105888227A
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G3/00—Scaffolds essentially supported by building constructions, e.g. adjustable in height
- E04G3/18—Scaffolds essentially supported by building constructions, e.g. adjustable in height supported by cantilevers or other provisions mounted in openings in the building, e.g. window openings
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G5/00—Component parts or accessories for scaffolds
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G5/00—Component parts or accessories for scaffolds
- E04G5/001—Safety or protective measures against falling down relating to scaffoldings
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G5/00—Component parts or accessories for scaffolds
- E04G5/007—Devices and methods for erecting scaffolds, e.g. automatic scaffold erectors
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G5/00—Component parts or accessories for scaffolds
- E04G5/08—Scaffold boards or planks
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G5/00—Component parts or accessories for scaffolds
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Abstract
本发明公开一种超高喇叭形钢构外饰面施工平台、搭建用平衡梁及其搭建方法,所述的施工平台包括位于悬挑部下方的与超高喇叭形钢构固连的水平设置的施工面板;在施工面板和悬挑部之间连接有拉索;施工面板边缘处设置有与悬挑部固连的防护网;所述的平衡梁包括平衡臂和位于平衡臂外端部的配重,在平衡臂上设置有两个吊绳挂耳;所述的搭建方法包括从主梁制作到防护网安装的各个步骤。本发明所述的施工平台使用方便,节约了大量的钢材,高空作业快捷安全,材料可以重复使用,降低了成本。本发明公开的平衡梁,使用方便,在吊装的时候直接将主梁捆绑于其上,使用起来安全性高。本发明所述的搭建方法流程紧凑,制作速度快,制作出的施工平台安全性高。
The invention discloses a construction platform for the outer surface of a super-high horn-shaped steel structure, a balance beam for construction and a construction method thereof. A construction panel; a cable is connected between the construction panel and the overhang; a protective net fixed to the overhang is provided at the edge of the construction panel; the balance beam includes a balance arm and an outer end of the balance arm The counterweight is provided with two suspension lugs on the balance arm; the construction method includes various steps from main girder fabrication to protection net installation. The construction platform of the invention is easy to use, saves a large amount of steel materials, works at heights quickly and safely, and materials can be reused, thereby reducing costs. The balance beam disclosed by the invention is easy to use, and the main beam is directly bound to it during hoisting, so the use has high safety. The construction method of the invention has compact flow, fast production speed and high safety of the produced construction platform.
Description
技术领域technical field
本发明属于超高喇叭形钢构施工领域,具体涉及一种超高喇叭形钢构外饰面施工平台、搭建用平衡梁及其搭建方法。The invention belongs to the construction field of ultra-high trumpet-shaped steel structures, and in particular relates to a construction platform for exterior decoration of super-high trumpet-shaped steel structures, a balance beam for construction and a construction method thereof.
背景技术Background technique
塔类建筑,尤其是超高的塔类建筑,如多功能发射塔等,其正负零的基础以上部分为钢结构,总高均在150米以上;钢结构外装饰面多选用玻璃、铝板等幕墙。Tower buildings, especially ultra-high tower buildings, such as multi-functional transmission towers, etc., the part above the base of the positive and negative zero is a steel structure, with a total height of more than 150 meters; the outer decorative surface of the steel structure is mostly made of glass and aluminum plates Wait for the curtain wall.
对于这类建筑其外装饰施工,对于塔身部位可以选择吊篮;但是,对于顶端为上大下小的喇叭形结构,其喇叭口上端悬挑出的水平距离几乎为10m,甚至大于10m,此部位的外装饰面施工,须搭设操作平台。该施工平台采用钢构件从塔身钢结构上悬挑而成。For the exterior decoration construction of this type of building, hanging baskets can be selected for the tower body; however, for the horn-shaped structure with a large top and a small bottom, the horizontal distance from the upper end of the horn is almost 10m, or even greater than 10m. For the construction of the exterior decoration surface of this part, an operating platform must be erected. The construction platform is made of steel components cantilevered from the steel structure of the tower body.
悬挑施工平台及装饰施工均属于超高空作业,风荷载对钢结构安装定位及安全施工影响较大,工人操作难度系数大,危险性高。同时,超长悬挑钢构件挠度值与悬挑跨度成4次方关系,施工平台自身荷载及风载荷对平台支撑体系刚度要求高。The cantilevered construction platform and decoration construction belong to ultra-high-altitude operations. The wind load has a great impact on the installation and positioning of the steel structure and the safe construction. The worker's operation is difficult and dangerous. At the same time, the deflection value of the super-long cantilevered steel member has a quadratic relationship with the cantilever span, and the construction platform's own load and wind load have high requirements on the rigidity of the platform support system.
目前对于悬挑施工平台的施工方法有以下两种:At present, there are two construction methods for the cantilevered construction platform:
1、采用钢管脚手架逐层悬挑,最终达到悬挑长度,这一方法存在的问题为:钢材使用量大,施工平台自身荷较大,稳定性差;且搭设周期长,超高空安装的安全风险比较大。1. Steel pipe scaffolding is used to cantilever layer by layer, and finally reach the cantilever length. The problems of this method are: large amount of steel is used, the construction platform itself has a large load, and the stability is poor; and the erection period is long, and the safety risk of ultra-high-altitude installation bigger.
2、采用单层工字钢桁架悬挑,上方设置钢丝绳卸荷,这一方法将钢管更换为槽钢和工字钢组成的桁架梁,能较好解决悬挑架自身刚度的问题,但其依然存在着以下问题:施工载荷大,小截面桁架难以满足刚度要求;且桁架悬挑长度>7米,塔身钢结构受力大,安全性依然较低。2. A single-layer I-steel truss cantilever is adopted, and a steel wire rope is installed on the top to unload the load. This method replaces the steel pipe with a truss beam composed of channel steel and I-steel, which can better solve the problem of the stiffness of the cantilever frame itself, but its The following problems still exist: the construction load is large, and the small-section truss is difficult to meet the rigidity requirements; and the cantilever length of the truss is more than 7 meters, the steel structure of the tower body is under heavy force, and the safety is still low.
发明内容Contents of the invention
本发明旨在提供一种施工快速、使用安全的超高喇叭形钢构外饰面施工平台、搭建用平衡梁及其搭建方法。The invention aims to provide a super-high trumpet-shaped steel structure outer decoration construction platform with fast construction and safe use, a balance beam for construction and a construction method thereof.
为解决上述技术问题,本发明提供了如下的技术方案:超高喇叭形钢构外饰面施工平台,超高喇叭形钢构横截面为圆形,顶部设置有悬挑部,包括施工面板、拉索和防护网;In order to solve the above-mentioned technical problems, the present invention provides the following technical proposal: construction platform for the outer surface of the ultra-high horn-shaped steel structure, the cross-section of the ultra-high horn-shaped steel structure is circular, and the top is provided with a cantilevered part, including construction panels, Cables and protective nets;
施工面板包括至少两个主梁和连接于两个相邻主梁之间的次梁,主梁为桁架,次梁为H型钢;The construction panel includes at least two main beams and secondary beams connected between two adjacent main beams, the main beams are trusses, and the secondary beams are H-shaped steel;
施工面板位于悬挑部下方,施工面板水平绕超高喇叭形钢构周向与超高喇叭形钢构固连设置;The construction panel is located under the overhanging part, and the construction panel is fixed horizontally around the circumference of the super-high trumpet-shaped steel structure and fixedly connected with the super-high trumpet-shaped steel structure;
拉索连接于施工面板和悬挑部之间;The stay cable is connected between the construction panel and the overhang;
防护网设置于施工面板边缘处,且与悬挑部固连。The protective net is set at the edge of the construction panel and is fixedly connected with the overhanging part.
主梁的上、下弦杆和腹杆均为无缝钢管,主梁沿超高喇叭形钢构横截面所在圆的半径方向设置;The upper and lower chords and webs of the main girder are all seamless steel pipes, and the main girder is arranged along the radial direction of the circle where the cross-section of the super-high trumpet-shaped steel structure is located;
主梁上全熔透对接焊接有连接板,次梁与连接板通过高强螺栓连接;主梁和次梁上部满铺松木跳板,松木跳板和次梁之间通过高强螺栓固定,松木跳板的厚度为30~50mm。The main beam is fully penetrated butt-welded with a connecting plate, and the secondary beam and the connecting plate are connected by high-strength bolts; the upper part of the main beam and the secondary beam is covered with pine springboards, and the pine springboard and the secondary beam are fixed by high-strength bolts. The thickness of the pine springboard is 30~ 50mm.
防护网包括自内向外依次设置的安全护栏、密目安全网、安全平网以及钢丝网,安全护栏固设于施工面板上,且安全护栏的高度为1300~1700mm;密目安全网和安全平网固设于钢丝网上;在悬挑部的顶部设置有悬挑槽钢,悬挑槽钢水平且对应主梁设置,钢丝网一端与悬挑槽钢固连,另一端与主梁固连。The protective net includes safety guardrails, dense mesh safety nets, safety flat nets and steel wire meshes arranged sequentially from the inside to the outside. The safety guardrails are fixed on the construction panel, and the height of the safety guardrails is 1300~1700mm; The mesh is fixed on the steel wire mesh; a cantilevered channel steel is set on the top of the cantilevered part. The cantilevered channel steel is horizontal and set corresponding to the main beam.
钢丝网包括竖向设置的竖向钢丝绳和水平设置的水平钢丝绳,竖向钢丝绳和水平钢丝绳之间通过铁丝连接;相邻竖向钢丝绳之间的距离小于2000mm,相邻水平钢丝绳之间的距离小于1500mm。The steel wire mesh includes vertical steel wire ropes arranged vertically and horizontal steel wire ropes arranged horizontally, and the vertical steel wire ropes and horizontal steel wire ropes are connected by iron wires; the distance between adjacent vertical steel wire ropes is less than 2000mm, and the distance between adjacent horizontal steel wire ropes is less than 1500mm.
主梁的内端部上设置有呈U形的安装板;A U-shaped mounting plate is arranged on the inner end of the main beam;
超高喇叭形钢构上设置有抱箍,抱箍内壁和超高喇叭形钢构贴合处设置有橡胶衬垫;A hoop is installed on the super-high trumpet-shaped steel structure, and a rubber gasket is provided at the joint between the inner wall of the hoop and the super-high trumpet-shaped steel structure;
抱箍上焊接有耳板,耳板与安装板通过承压型高强螺栓固连。The ear plate is welded on the hoop, and the ear plate and the mounting plate are fixedly connected by pressure-bearing high-strength bolts.
拉索分布于每个主梁和悬挑部之间,拉索包括相互平行的内拉索和外拉索,外拉索与主梁外端部之间的距离为800~1200mm;内拉索与主梁外端部的距离为主梁总长的1/5~3/5。The cables are distributed between each main beam and the overhanging part. The cables include inner cables and outer cables parallel to each other. The distance between the outer cables and the outer end of the main beam is 800~1200mm; The distance between the outer ends of the beam is 1/5~3/5 of the total length of the main beam.
拉索下端绕设于主梁上,并通过钢丝绳夹固定,拉索与主梁接触处设置有橡胶材质的内衬;悬挑部上配合拉索设置有吊环,拉索上端与吊环固连。The lower end of the cable is wound around the main beam and fixed by a wire rope clamp. The contact between the cable and the main beam is provided with a rubber lining; the overhanging part is equipped with a ring for the cable, and the upper end of the cable is fixedly connected to the ring.
吊环包括U型的吊板,吊板由HPB300钢筋绕成,吊板的U形口朝上;在吊板两个侧壁之间平行设置有两个夹板,夹板为镀锌钢板,两个夹板分别与超高喇叭形钢构上的钢板的上下表面贴合,拉索绕设于吊板的U形口内。The suspension ring includes a U-shaped hanging plate, which is made of HPB300 steel bars, and the U-shaped opening of the hanging plate faces upward; two splints are arranged in parallel between the two side walls of the hanging plate, the splints are galvanized steel plates, and the two splints The upper and lower surfaces of the steel plates on the ultra-high trumpet-shaped steel structure are respectively attached, and the cables are wound in the U-shaped mouth of the hanging plate.
超高喇叭形钢构外饰面施工平台搭建用平衡梁,包括平衡臂和位于平衡臂外端部的配重,平衡臂材质为无缝钢管,型号为Ф168*6,平衡臂的长度为2000~3000mm;在平衡臂上设置有两个吊绳挂耳,其中一个吊绳挂耳临近平衡臂外端部设置;另一个吊绳挂耳距离平衡臂外端部的距离为800~1000mm。The balance beam used for building the construction platform of the super-high trumpet-shaped steel structure exterior surface, including the balance arm and the counterweight located at the outer end of the balance arm, the material of the balance arm is seamless steel pipe, the model is Ф168*6, and the length of the balance arm is 2000 ~3000mm; there are two sling lugs on the balance arm, one of which is set near the outer end of the balance arm; the distance between the other sling lug and the outer end of the balance arm is 800~1000mm.
超高喇叭形钢构外饰面施工平台的搭建方法,包括以下步骤:The construction method of the super-high horn-shaped steel structure exterior surface construction platform includes the following steps:
a、制作主梁;a. Make the main beam;
首先使用Ф168*6无缝钢管制作桁架的上下弦杆,利用Ф102×5无缝钢管制作桁架的腹杆,制作出的桁架作为主梁,主梁总长≤10米;First use Ф168*6 seamless steel pipe to make the upper and lower chords of the truss, use Ф102×5 seamless steel pipe to make the web of the truss, and use the truss as the main beam, and the total length of the main beam is ≤10 meters;
主梁的数量根据超高喇叭形钢构横截面的直径确定,要保证在安装的时候,每个主梁沿超高喇叭形钢构横截面所在圆的半径方向设置,所有主梁安装后正好绕超高喇叭形钢构一周;随后,在主梁的端部上连接U形的安装板;The number of main girders is determined according to the diameter of the cross-section of the super-high horn-shaped steel structure. It must be ensured that during installation, each main girder is set along the radius direction of the circle where the cross-section of the super-high horn-shaped steel structure is located. Make a circle around the super-high trumpet-shaped steel structure; then, connect the U-shaped mounting plate on the end of the main girder;
b、根据超高喇叭形钢构上的钢柱的直径制作出抱箍;b. Make the hoop according to the diameter of the steel column on the super-high trumpet-shaped steel structure;
超高喇叭形钢构上设置有钢柱,在制作抱箍的时候要保证抱箍可以将钢柱套在其中;There are steel columns on the super-high trumpet-shaped steel structure. When making the hoop, it is necessary to ensure that the hoop can cover the steel column;
抱箍的数量和主梁的数量相等;The number of hoops is equal to the number of main girders;
在抱箍的外弧面中心处焊接耳板,并将抱箍和超高喇叭形钢构上的钢柱通过高强螺栓固定;The ear plate is welded at the center of the outer arc surface of the hoop, and the hoop and the steel column on the super-high trumpet-shaped steel structure are fixed by high-strength bolts;
c、制作拉索和吊环;c. Make cables and rings;
在主梁上与主梁外端部距离800~1000mm处设置外拉索,在主梁上距离主梁外端部为主梁总长的1/5~3/5处设置内拉索;Set the outer cable on the main beam at a distance of 800~1000mm from the outer end of the main beam, and set the inner cable on the main beam at a distance of 1/5~3/5 of the total length of the main beam from the outer end of the main beam;
d、制作平衡梁,采用Ф168*6无缝钢管制作平衡臂,在平衡臂的外端部上设置配重,并在平衡臂上设置吊绳挂耳;d. Make the balance beam, use Ф168*6 seamless steel pipe to make the balance arm, set the counterweight on the outer end of the balance arm, and set the hanging rope hanging lug on the balance arm;
e、安装主梁,e. Install the main beam,
首先,安装吊装绳索:将平衡梁与主梁捆绑在一起,在平衡梁的两个吊绳挂耳上挂上吊装绳索;因为平衡臂和主梁捆绑在一起,并且吊装挂耳在平衡梁上的位置确定,在捆绑平衡梁和主梁的时候需要保证,两个吊装绳索分别位于主梁的外端部上和距离主梁外端部800mm~1000mm处;同时,在平衡梁上吊装辅助吊索,辅助吊索的长度为吊装绳索长度的1.5倍,辅助吊索的吊点在配重上;将吊装绳索和辅助吊装绳索连接到起吊装置上;First, install the lifting rope: tie the balance beam and the main beam together, and hang the lifting rope on the two lifting lugs of the balance beam; because the balance arm and the main beam are bound together, and the lifting lugs are on the balance beam When the balance beam and the main beam are bound, it is necessary to ensure that the two hoisting ropes are respectively located on the outer end of the main beam and 800mm~1000mm away from the outer end of the main beam; at the same time, the auxiliary sling is hoisted on the balance beam. The length of the auxiliary sling is 1.5 times the length of the hoisting rope, and the hoisting point of the auxiliary sling is on the counterweight; connect the hoisting rope and the auxiliary hoisting rope to the lifting device;
然后,开启起吊装置;在起吊装置作用下,使得主梁到达设定位置,在主梁外端部安装外拉索,在外拉索内侧安装内拉索,其中内拉索与主梁外端部的距离为主梁总长的1/5~3/5;将内拉索调整至张紧状态,外拉索调整成松弛状态;Then, open the lifting device; under the action of the lifting device, the main beam reaches the set position, install the outer cable at the outer end of the main beam, and install the inner cable at the inner side of the outer cable, where the distance between the inner cable and the outer end of the main beam is the main 1/5~3/5 of the total length of the beam; adjust the inner cable to a tensioned state, and adjust the outer cable to a relaxed state;
随后,将主梁上的安装板和抱箍上的耳板通过承压型高强螺栓固定;Then, fix the mounting plate on the main beam and the ear plate on the hoop with pressure-bearing high-strength bolts;
最后,将平衡梁和主梁拆除,再将外拉索也调整成张紧状态;将平衡梁通过吊装装置吊至地面,进行下一个主梁的安装;Finally, remove the balance beam and the main beam, and then adjust the outer cables to a tensioned state; hoist the balance beam to the ground through the hoisting device, and install the next main beam;
f、 每安装一个主梁就安装一个次梁,f. Install a secondary beam every time a main beam is installed,
首先,在主梁上全熔透对焊连接板;First, the full penetration butt welded connecting plate on the main beam;
然后,使用起吊装置将H型钢吊装至主梁处,每个连接板上使用两个高强螺栓使得连接板和H型钢连接在一起,以实现次梁的安装;Then, use the lifting device to hoist the H-shaped steel to the main beam, and use two high-strength bolts on each connecting plate to connect the connecting plate and the H-shaped steel together to realize the installation of the secondary beam;
g、施工面板上满铺松木跳板;g. The construction panel is covered with pine boards;
首先,将厚度为30~50mm的松木跳板满铺在主梁和次梁上,保证两块松木跳板的连接处在H型钢上;First, spread the pine springboard with a thickness of 30~50mm on the main beam and the secondary beam to ensure that the connection of the two pine springboards is on the H-shaped steel;
随后,使用螺栓将H型钢和松木跳板连接起来;Then, use bolts to connect the H-shaped steel and the pine plank;
h、安装防护网,h. Install the protective net,
首先,在悬挑部上安装悬挑槽钢,保证每个主梁上方均有一个悬挑槽钢,悬挑槽钢的长度≤4米;First, install the cantilevered channel steel on the cantilevered part to ensure that there is a cantilevered channel steel above each main girder, and the length of the cantilevered channel steel is ≤ 4 meters;
随后,在悬挑槽钢和主梁之间连接竖向钢丝绳,相邻的竖向钢丝绳之间距离小于2000mm;再在竖向钢丝绳上水平设置水平钢丝绳,相邻的水平钢丝绳之间的距离小于1500mm;水平钢丝绳和竖向钢丝绳相接的地方通过铁丝连接,在竖向钢丝绳和水平钢丝绳的作用下形成钢丝网;Subsequently, connect vertical steel wire ropes between the cantilevered channel steel and the main girder, and the distance between adjacent vertical steel wire ropes is less than 2000mm; 1500mm; the place where the horizontal steel wire rope and the vertical steel wire rope meet is connected by iron wire, and a steel wire mesh is formed under the action of the vertical steel wire rope and the horizontal steel wire rope;
最后,在钢丝网内侧自内向外依次设置安全护栏、密目安全网和安全平网,密目安全网和安全平网固定在钢丝网上,安全护栏固定在主梁边缘处,且安全护栏的高度为1.3~1.7mm。Finally, set safety guardrails, dense mesh safety nets and safety flat nets in sequence from the inside to the outside of the steel wire mesh. The dense mesh safety nets and safety flat nets are fixed on the steel wire mesh, and the safety guardrails are fixed at the edge of the main beam, and the height of the safety guardrails 1.3~1.7mm.
通过以上技术方案,本发明的有益效果为:Through the above technical scheme, the beneficial effects of the present invention are:
1.设置的施工面板、拉索和防护网使得超高喇叭形钢构下方形成了封闭的施工平台;且施工面板、拉索和防护网均可以单独制备、施工从而提高了施工速度;同时拉索对超高喇叭形钢构的负荷进行了分散,保证了使用过程中的安全;1. The set construction panels, cables and protective nets make a closed construction platform under the super-high trumpet-shaped steel structure; and the construction panels, cables and protective nets can be prepared and constructed separately to improve the construction speed; The cable disperses the load of the ultra-high trumpet-shaped steel structure, ensuring the safety during use;
2.次梁选用H型钢,主梁选用桁架,两者相结合节约了大量的钢材;2. H-shaped steel is used for the secondary beam, and truss is used for the main beam. The combination of the two saves a lot of steel;
3.防护网包括了安全护栏、密目安全网和安全平网,设置的密目安全网和安全平网采用了双层围护的方式,提高了施工过程中的安全性;3. The protective net includes a safety guardrail, a dense mesh safety net and a safety flat net. The dense mesh safety net and the safety flat net adopt a double-layer enclosure method, which improves the safety during the construction process;
4.竖向钢丝绳和水平钢丝绳形成了防护网的骨架,稳定性高、使用起来比较安全;4. The vertical steel wire rope and the horizontal steel wire rope form the skeleton of the protective net, which has high stability and is relatively safe to use;
5.主梁和超高喇叭形钢构的通过安装板和抱箍连接,安装迅速,从而提高了施工速度;5. The main girder and the ultra-high trumpet-shaped steel structure are connected through the installation plate and the hoop, and the installation is rapid, thereby improving the construction speed;
6.拉索包括了外拉索和内拉索,从而充分对降低了施工面板的负荷;6. The cables include external cables and internal cables, thereby fully reducing the load on the construction panel;
7.拉索一端与主梁通过钢丝绳夹连接,另一端通过吊环和悬挑部连接,从而提高了拉索的安装速度;7. One end of the cable is connected to the main girder through a wire rope clamp, and the other end is connected to the suspension ring and the overhang, thereby increasing the installation speed of the cable;
8.吊环包括了U型的吊板和与吊板固定的两个夹板,通过两个夹板和钢板的上下表面贴合,从而使得吊环充分和超高喇叭形钢构接触,降低单点受力,提高安全性;8. The lifting ring includes a U-shaped hanging plate and two splints fixed to the hanging plate. The two splints are attached to the upper and lower surfaces of the steel plate, so that the lifting ring is fully in contact with the super-high trumpet-shaped steel structure, and the single-point force is reduced. , improve security;
9.设置的平衡梁包括了吊绳挂耳和配重,保证了主梁吊装过程中的安全;9. The set balance beam includes hanging lugs and counterweights to ensure the safety of the main beam during hoisting;
10.施工平台的搭建方法,流程紧凑,各个部件的制作顺序和安装顺序合理,可以提高施工速度,同时提升施工效果,保证搭建出的施工平台安全耐用。10. The construction method of the construction platform has a compact process, and the production sequence and installation sequence of each component are reasonable, which can increase the construction speed and improve the construction effect at the same time, ensuring that the constructed construction platform is safe and durable.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图2为图1俯视图;Fig. 2 is a top view of Fig. 1;
图3为主梁结构示意图;Figure 3 is a schematic diagram of the main beam structure;
图4为图3中A部放大图;Fig. 4 is an enlarged view of part A in Fig. 3;
图5为图4俯视图;Fig. 5 is a top view of Fig. 4;
图6为图3中B部放大图;Fig. 6 is an enlarged view of part B in Fig. 3;
图7为图6左视图;Fig. 7 is the left side view of Fig. 6;
图8为吊索结构示意图;Figure 8 is a schematic diagram of the sling structure;
图9为次梁和松木跳板连接结构示意图;Fig. 9 is a schematic diagram of the connection structure between the secondary beam and the pine springboard;
图10为防护网结构示意图;Fig. 10 is a schematic diagram of the protective net structure;
图11为平衡梁结构示意图;Figure 11 is a schematic diagram of the balance beam structure;
图12为本发明所述搭建方法流程图。Fig. 12 is a flow chart of the construction method of the present invention.
具体实施方式detailed description
超高喇叭形钢构为现有的建筑,其横截面呈圆形,在其边缘处设置有钢柱11,其楼板包括了钢板17,同时在其顶端设置有悬挑部2。The super-tall trumpet-shaped steel structure is an existing building with a circular cross-section. Steel columns 11 are arranged at the edges, the floor slab includes steel plates 17, and a cantilevered part 2 is arranged at the top.
如图1、图2、图3、图4、图5、图6、图7、图8、图9和图10所示的超高喇叭形钢构外饰面施工平台,包括与超高喇叭形钢构1固连的施工面板3,施工面板3水平设置;同时施工面板3位于悬挑部2下方,为了便于对整个超高喇叭形钢构的外饰面进行施工,施工面板3绕超高喇叭形钢构周向设置。在使用的时候,将脚手架放置于施工面板3上进行施工即可。The construction platform of super-high trumpet-shaped steel structure exterior decoration as shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9 and Fig. 10, including the super-high horn The construction panel 3 fixedly connected to the shaped steel structure 1 is set horizontally; at the same time, the construction panel 3 is located under the cantilevered part 2. The high trumpet-shaped steel structure is arranged circumferentially. When in use, the scaffolding is placed on the construction panel 3 for construction.
施工面板3包括至少两个主梁,每个主梁沿超高喇叭形钢构横截面所在圆的半径方向设置,主梁的长度≤10000mm,从而解决了主梁过长造成的超高喇叭形钢构载荷过大的问题。主梁的数量以超高喇叭形钢构横截面所在圆的直径确定,所有主梁安装后正好绕超高喇叭形钢构1一周,本实施例中主梁的数量为16。The construction panel 3 includes at least two main girders, each of which is arranged along the radial direction of the circle where the cross-section of the super-high trumpet-shaped steel structure is located. The problem of excessive steel structure load. The number of main girders is determined by the diameter of the circle where the cross-section of the super-high trumpet-shaped steel structure is located. After all the main girders are installed, they just go around the super-high trumpet-shaped steel structure 1 for one week. The number of main girders in this embodiment is 16.
主梁为桁架,上弦杆311和下弦杆为Ф168×6的无缝钢管;腹杆为Ф102×5的无缝钢管。The main girder is a truss, the upper chord 311 and the lower chord are Ф168×6 seamless steel pipes; the webs are Ф102×5 seamless steel pipes.
在主梁的内端部上设置有U形的安装板10,安装板10和主梁的连接采用全熔透对接焊接的方式。为了实现施工面板3和超高喇叭形钢构的固定,在超高喇叭形钢构的钢柱11上配合安装板10设置有抱箍8,抱箍8通过高强螺栓13和钢柱11固定;在抱箍8和钢柱11的贴合处设置有橡胶衬垫101,设置的橡胶衬垫101可以增大抱箍8和钢柱11之间的摩擦力,从而增大抱箍8的承压能力。在抱箍8外弧面的中心处焊接有耳板9,耳板9的端部伸入U形的安装板10内;同时,耳板9与安装板10通过承压型高强螺栓12固连,通过耳板9和安装板10的固连实现主梁和超高喇叭形钢构的固连,进而实现施工面板和超高喇叭形钢构的固连。其中,承压型高强螺栓和高强螺栓均为市售产品,其中的高不是对程度的限定,而是与承压型高强一起表明螺栓的类型。A U-shaped mounting plate 10 is arranged on the inner end of the main girder, and the connection between the mounting plate 10 and the main girder adopts a full-penetration butt welding method. In order to realize the fixation of the construction panel 3 and the ultra-high horn-shaped steel structure, a hoop 8 is arranged on the steel column 11 of the ultra-high horn-shaped steel structure in cooperation with the installation plate 10, and the hoop 8 is fixed by high-strength bolts 13 and steel columns 11; A rubber gasket 101 is provided at the joint between the hoop 8 and the steel column 11. The rubber gasket 101 can increase the friction between the hoop 8 and the steel column 11, thereby increasing the pressure of the hoop 8. ability. An ear plate 9 is welded at the center of the outer arc surface of the hoop 8, and the end of the ear plate 9 extends into the U-shaped mounting plate 10; at the same time, the ear plate 9 and the mounting plate 10 are fixedly connected by pressure-bearing high-strength bolts 12 , through the fixed connection of the ear plate 9 and the mounting plate 10, the fixed connection of the main girder and the super-high trumpet-shaped steel structure is realized, and then the fixed connection of the construction panel and the super-high trumpet-shaped steel structure is realized. Among them, pressure-bearing high-strength bolts and high-strength bolts are commercially available products, and the high is not a limit to the degree, but indicates the type of bolt together with the pressure-bearing high-strength.
其中外、内的定义方式为:靠近超高喇叭形钢构的为内,远离的为外。The definition of outside and inside is as follows: the one close to the super-high trumpet-shaped steel structure is inside, and the one far away is outside.
在相邻两个主梁之间连接有次梁32,次梁32为H型钢,同时次梁32沿超高喇叭形钢构所在圆的同心圆切线方向设置,从而实现力的分散,降低本施工平台对超高喇叭形钢构的负荷。A secondary beam 32 is connected between two adjacent main beams. The secondary beam 32 is H-shaped steel. At the same time, the secondary beam 32 is arranged along the tangent direction of the concentric circle of the ultra-high trumpet-shaped steel structure, so as to realize the dispersion of force and reduce the cost. The load of the construction platform on the super-high trumpet-shaped steel structure.
为了实现主梁和次梁32的连接,主梁的上弦杆311上设置有连接板14,连接板14和上弦杆311的连接方式为全熔透对接焊;次梁32与连接板14通过高强螺栓13连接,从而方便两者在高空中的连接。在主梁和次梁32上部满铺松木跳板20,松木跳板20的厚度为30~50mm,优选40mm,通过选用松木材质的跳板,牢固耐用、使用寿命长。松木跳板20和次梁32通过高强螺栓13固定,同时保证两个松木跳板32的相接处位于次梁32上,进而保证本施工平台使用过程中的安全。In order to realize the connection between the main girder and the secondary beam 32, the upper chord 311 of the main girder is provided with a connecting plate 14, and the connection mode between the connecting plate 14 and the upper chord 311 is full penetration butt welding; Bolt 13 is connected, thereby facilitates the connection of both in high altitude. The main beam and the secondary beam 32 tops are covered with pine boards 20, the thickness of the pine boards 20 is 30-50 mm, preferably 40 mm, and the boards made of pine materials are durable and have a long service life. The pine plank 20 and the secondary beam 32 are fixed by high-strength bolts 13, while ensuring that the junction of the two pine planks 32 is located on the secondary beam 32, thereby ensuring the safety of the construction platform during use.
为了进一步提高本施工平台的使用安全,在施工面板3和悬挑部2之间设置有拉索,拉索包括平行设置的内拉索41和外拉索42。外拉索42与主梁外端部之间的距离为800~1200mm;内拉索41与主梁外端部的距离为主梁总长的1/5~3/5,优选为2/5。其中内拉索41和外拉索42分别包括两个钢丝绳43,此处通过设置内拉索和外拉索,同时对内拉索和外拉索的位置进行了设计,可以极大的提高施工面板3的安全,使得施工面板3对超高喇叭形钢构的负荷进行了分散。In order to further improve the use safety of the construction platform, a cable is provided between the construction panel 3 and the overhanging part 2, and the cable includes an inner cable 41 and an outer cable 42 arranged in parallel. The distance between the outer cable 42 and the outer end of the main beam is 800-1200mm; the distance between the inner cable 41 and the outer end of the main beam is 1/5-3/5 of the total length of the main beam, preferably 2/5. Wherein the inner cable 41 and the outer cable 42 respectively include two steel wire ropes 43, here by setting the inner cable and the outer cable, and designing the positions of the inner cable and the outer cable, the construction can be greatly improved. The safety of the panel 3 enables the construction panel 3 to disperse the load of the ultra-high trumpet-shaped steel structure.
为了保证拉索的安装稳定,组成拉索的钢丝绳43的连接方式为:In order to ensure that the installation of the dragline is stable, the connection mode of the steel wire rope 43 forming the dragline is as follows:
钢丝绳43的下端绕设于上弦杆311上,并通过钢丝绳夹19固定;同时,在钢丝绳43和上弦杆311的贴合处设置有橡胶材质的内衬18,从而降低使用过程中对钢丝绳43的磨损;钢丝绳夹19为市售产品,在使用的过程中为了保证强度,每一个钢丝绳上使用的钢丝绳夹19的数量为3个。The lower end of the wire rope 43 is wound around the upper chord 311 and fixed by the wire rope clamp 19; at the same time, a rubber lining 18 is provided at the joint between the wire rope 43 and the upper chord 311, thereby reducing the stress on the wire rope 43 during use. Abrasion; the steel wire rope clamp 19 is a commercially available product, and in order to ensure the strength during use, the number of steel wire rope clamps 19 used on each steel wire rope is three.
钢丝绳43的上端通过吊环与钢板17固连,吊环包括吊板15和与钢板17的上下表面均贴合的夹板16,两个夹板16均与U型的吊板15固连,吊板15由HPB300钢筋弯折而成,安装的时候吊板15的U形口朝上,钢丝绳43绕设于与钢板17的下表面贴合的夹板16和吊板15之间。The upper end of wire rope 43 is fixedly connected with steel plate 17 by suspension ring, and suspension ring comprises suspension plate 15 and the splint 16 that is all fitted with the upper and lower surfaces of steel plate 17, and two splints 16 are all connected with U-shaped suspension plate 15, and suspension plate 15 is made of The HPB300 steel bar is bent and formed. When installing, the U-shaped opening of the suspension plate 15 faces upwards, and the steel wire rope 43 is wound between the splint 16 and the suspension plate 15 that fit the lower surface of the steel plate 17 .
通过拉索降低了施工面板3对超高喇叭形钢构的拉力,保证了施工面板使用过程中的安全。The pulling force of the construction panel 3 on the ultra-high trumpet-shaped steel structure is reduced by the cable, which ensures the safety of the construction panel during use.
为了进一步保证施工面板3使用过程中的安全,在施工面板3的边缘处设置有防护网,防护网用于防止有物体或者人从施工面板3的边缘处掉落下来。防护网的上部与悬挑部2固连,下部与施工面板3固连。In order to further ensure the safety of the construction panel 3 during use, a protective net is provided at the edge of the construction panel 3 , and the protective net is used to prevent objects or people from falling from the edge of the construction panel 3 . The upper part of the protective net is fixedly connected with the overhanging part 2, and the lower part is fixedly connected with the construction panel 3.
防护网包括自内向外依次设置的安全护栏、密目安全网、安全平网以及钢丝网,安全护栏与施工面板3固连,安全护栏的高度为1300~1600mm,优选为15mm。钢丝网作为防护网的支架,包括竖向设置的竖向钢丝绳61和水平设置的水平钢丝绳62,竖向钢丝绳61和水平钢丝绳62的相接处通过铁丝连接,铁丝没有在图中显示。相邻竖向钢丝绳61之间的距离小于2000mm,相邻水平钢丝绳62之间的距离小于1500mm,从而保证使用者的安全。The protective net includes a safety guardrail, a dense mesh safety net, a safety flat net and a steel wire mesh arranged sequentially from the inside to the outside. The safety guardrail is fixedly connected with the construction panel 3, and the height of the safety guardrail is 1300-1600mm, preferably 15mm. Wire mesh is as the support of protective net, comprises the vertical steel wire rope 61 of vertical setting and the horizontal steel wire rope 62 of horizontal setting, and the joint of vertical steel wire rope 61 and horizontal steel wire rope 62 is connected by iron wire, and iron wire is not shown in the figure. The distance between adjacent vertical steel wire ropes 61 is less than 2000mm, and the distance between adjacent horizontal steel wire ropes 62 is less than 1500mm, thereby ensuring the safety of users.
为了保证钢丝网的固定,在悬挑部2的顶部固定热轧而成的悬挑槽钢7,悬挑槽钢7对于主梁设置,保证每个主梁上方都有一个水平设置的悬挑槽钢7,悬挑槽钢7用于固定钢丝网的上部,钢丝网的下部与主梁固定即可。In order to ensure the fixation of the wire mesh, hot-rolled cantilevered channel steel 7 is fixed on the top of the cantilevered part 2, and the cantilevered channel steel 7 is set for the main beam to ensure that there is a horizontal cantilever above each main beam Channel steel 7, cantilevered channel steel 7 is used for fixing the top of steel wire netting, and the bottom of steel wire netting and girder are fixed and get final product.
当钢丝网搭建完成后,再将密目安全网和安全平网固定在钢丝网上即可,密目安全网和安全平网均为市售产品。After the steel wire mesh is built, it is enough to fix the dense mesh safety net and the safety flat net on the steel wire mesh. Both the dense mesh safety net and the safety flat net are commercially available products.
本发明所述的施工平台使用方便,通过桁架和H型钢相组合的方式,节约了大量的钢材,同时本施工平台搭建方便,与超高喇叭形钢构的连接均采用抱箍销接的方式,高空作业快捷安全,材料可以重复使用,降低了成本。The construction platform described in the present invention is easy to use, saves a lot of steel materials through the combination of truss and H-shaped steel, and at the same time, the construction platform is convenient to build, and the connection with the ultra-high trumpet-shaped steel structure adopts the method of hoop pin connection , High-altitude operations are fast and safe, and materials can be reused, reducing costs.
本发明还公开了一种搭建上述超高喇叭形钢构外饰面施工平台的平衡梁,如图11所述,包括平衡臂20,平衡臂20的材质为无缝钢管,型号为Ф168*6;平衡臂20的长度为2000~3000mm,优选为2900mm,从而充分满足对主梁的吊装。The present invention also discloses a balance beam for building the construction platform of the super-high horn-shaped steel structure exterior surface, as shown in Figure 11, including a balance arm 20, the material of the balance arm 20 is seamless steel pipe, and the model is Ф168*6 ; The length of the balance arm 20 is 2000~3000mm, preferably 2900mm, so as to fully satisfy the hoisting of the main girder.
在平衡臂20的外端部上设置有配重22,配重22的重量和平衡臂的长度以及主梁的重量有关,要能够保证主梁和平衡臂20固定后,在配重作用下能够保持平衡臂的水平。A counterweight 22 is arranged on the outer end of the balance arm 20. The weight of the counterweight 22 is related to the length of the balance arm and the weight of the main girder. After the main beam and the balance arm 20 are fixed, they can Keep the balance arm level.
为了方便吊装,在平衡臂20上设置有两个吊绳挂耳21,两个吊绳挂耳一个临近平衡臂20的外端部设置;另一个吊绳挂耳21距离平衡臂20外端部的距离为800~1000mm。For the convenience of hoisting, two sling lugs 21 are arranged on the balance arm 20, one of the two sling lugs is set near the outer end of the balance arm 20; The distance is 800~1000mm.
本发明公开的平衡梁,使用方便,在吊装的时候直接将主梁捆绑于其上,使用起来安全性高。The balance beam disclosed by the invention is easy to use, and the main beam is directly bound to it during hoisting, so the use has high safety.
本发明还公开了一种上述超高喇叭形钢构外饰面施工平台的搭建方法,包括如下步骤:The present invention also discloses a construction method of the construction platform for the exterior surface of the above-mentioned ultra-high trumpet-shaped steel structure, which includes the following steps:
a、制作主梁;a. Make the main beam;
首先,使用Ф168*6无缝钢管制作桁架的上下弦杆,利用Ф102×5无缝钢管制作桁架的腹杆,制作出的桁架作为主梁,主梁总长≤10米;此处主梁的个数根据超高喇叭形钢构横截面的直径确定,要保证在安装的时候,每个主梁沿超高喇叭形钢构1横截面所在圆的半径方向设置,所有主梁安装后正好绕超高喇叭形钢构一周;First, use Ф168*6 seamless steel pipe to make the upper and lower chords of the truss, use Ф102×5 seamless steel pipe to make the web of the truss, and use the truss as the main beam. The total length of the main beam is ≤10 meters; The number is determined according to the diameter of the cross-section of the super-high horn-shaped steel structure. It must be ensured that during installation, each main girder is set along the radial direction of the circle where the cross-section of the super-high horn-shaped steel structure 1 is located. A week of tall trumpet-shaped steel structure;
随后,在主梁的端部上连接U形的安装板10,用于和超高喇叭形钢构1连接固定。Subsequently, a U-shaped mounting plate 10 is connected to the end of the main girder for connection and fixation with the ultra-high trumpet-shaped steel structure 1 .
b、根据超高喇叭形钢构上的钢柱的直径制作出抱箍;b. Make the hoop according to the diameter of the steel column on the super-high trumpet-shaped steel structure;
抱箍8的直径由钢柱11确定,要保证抱箍8可以将钢柱11套在其中。抱箍8的数量和主梁的数量相等,从而保证每个主梁在连接的时候均通过抱箍和超高喇叭形钢构1固定。在抱箍8的外弧面中心处焊接耳板9,并将抱箍8和超高喇叭形钢构1上的钢柱11通过高强螺栓13固定。The diameter of the hoop 8 is determined by the steel column 11, and it must be ensured that the hoop 8 can cover the steel column 11 therein. The number of hoops 8 is equal to the number of the main girders, so as to ensure that each main girder is fixed by the hoops and the ultra-high trumpet-shaped steel structure 1 when connected. The ear plate 9 is welded at the center of the outer arc surface of the hoop 8, and the steel column 11 on the hoop 8 and the super-high horn-shaped steel structure 1 is fixed by high-strength bolts 13.
c、制作拉索和吊环;c. Make cables and rings;
在主梁上与主梁外端部距离800~1000mm处设置外拉索42;在主梁上距离主梁外端部为主梁总长的1/5~3/5处设置内拉索41。其中内拉索41和外拉索42与主梁的连接方式为将组成内拉索41和外拉索42的钢丝绳43绕在主梁上,钢丝绳43的上端通过钢丝绳夹19固定即可。An outer stay cable 42 is arranged at a distance of 800-1000 mm from the outer end of the main beam on the main beam; an inner stay cable 41 is arranged at a place 1/5 to 3/5 of the total length of the main beam from the outer end of the main beam on the main beam. Wherein the connection mode of inner stay cable 41 and outer stay cable 42 and main girder is that the steel wire rope 43 that will form inner stay cable 41 and outer stay cable 42 is wound on the main girder, and the upper end of steel wire rope 43 is fixed by wire rope clip 19 and gets final product.
d、制作平衡梁;d. Make a balance beam;
采用Ф168*6无缝钢管制作平衡臂20,在平衡臂20的外端部上设置配重22,在平衡臂上设置两个吊绳挂耳21,完成平衡梁的制作,其中一个吊绳挂耳21临近平衡臂20外端部设置;另一个吊绳挂耳21距离平衡臂20外端部的距离为800~1000mm。The balance arm 20 is made of Ф168*6 seamless steel pipe, a counterweight 22 is set on the outer end of the balance arm 20, and two hanging rope lugs 21 are set on the balance arm to complete the production of the balance beam. The ear 21 is set close to the outer end of the balance arm 20; the distance between the other sling hanging ear 21 and the outer end of the balance arm 20 is 800-1000mm.
e、安装主梁,e. Install the main beam,
首先,安装吊装绳索:将平衡梁23与主梁捆绑在一起,在平衡梁23的两个吊绳挂耳21上挂上吊装绳索;在捆绑平衡梁23和主梁的时候需要保证,两个吊装绳索分别位于主梁的外端部上和主梁上距离主梁外端部800mm~1000mm处。同时,为了提高安全性,在平衡梁21上吊装辅助吊索,辅助吊索的长度为吊装绳索长度的1.5倍,辅助吊索的吊点在配重22上,从而充分保证使用过程中的安全。First, install the lifting rope: bind the balance beam 23 and the main beam together, and hang the lifting rope on the two lifting lugs 21 of the balance beam 23; when binding the balance beam 23 and the main beam, it is necessary to ensure that the two The hoisting ropes are respectively located on the outer end of the main girder and on the main girder at a distance of 800 mm to 1000 mm from the outer end of the main girder. At the same time, in order to improve safety, an auxiliary sling is hoisted on the balance beam 21. The length of the auxiliary sling is 1.5 times the length of the hoisting rope, and the lifting point of the auxiliary sling is on the counterweight 22, thereby fully ensuring safety during use. .
然后,将吊装绳索和起吊装置连接,开启起吊装置,使得起吊装置带动平衡梁23和主梁到达设定位置;在主梁上安装临近主梁外端部的外拉索42和位于外拉索内侧的内拉索41,内拉索和主梁外端部之间的距离为800mm~1000mm;将内拉索41调整至张紧状态,外拉索42调整成松弛状态,内拉索41进行承重,提高主梁和超高喇叭形钢构安装过程中的安全。Then, the hoisting rope is connected with the hoisting device, and the hoisting device is opened so that the hoisting device drives the balance beam 23 and the main beam to the set position; Inner cable 41, the distance between the inner cable and the outer end of the main beam is 800mm ~ 1000mm; the inner cable 41 is adjusted to a tensioned state, the outer cable 42 is adjusted to a loose state, and the inner cable 41 carries out load-bearing, improving the main beam. Safety during installation of beams and super-tall flared steel structures.
随后,将主梁上的安装板10和抱箍8上的耳板9通过承压型高强螺栓12固定。Subsequently, the mounting plate 10 on the main girder and the ear plate 9 on the hoop 8 are fixed by pressure-type high-strength bolts 12 .
最后,将平衡梁和主梁拆除,将外拉索调整成张紧状态;将平衡梁通过吊装装置吊至地面;Finally, the balance beam and the main beam are removed, and the outer cables are adjusted to a tensioned state; the balance beam is hoisted to the ground through the hoisting device;
在进行主梁安装的时候,内拉索首先调整至张紧状态,主梁和超高喇叭形钢构固定好后,再将外拉索调整至张紧状态,从而方便了主梁的安全;此处,主梁安装好后再将外拉索调整至张紧状态,可以保证外拉索的充分受力。When installing the main girder, the inner cable is first adjusted to a tensioned state. After the main girder and the super-high trumpet-shaped steel structure are fixed, the outer cable is adjusted to a tensioned state, which facilitates the safety of the main girder; here , after the main girder is installed, adjust the outer cable to the tensioned state, which can ensure the full force of the outer cable.
在进行主梁安装的时候,按顺时针的顺序依次进行安装。When installing the main beam, install it in a clockwise order.
f、次梁的安装;f. Installation of secondary beams;
首先,在主梁上全熔透对接焊连接板14。Firstly, the connection plate 14 is fully penetrated butt welded on the girder.
然后,将H型钢吊装至主梁处,在一个连接板14上使用两个高强螺栓13将连接板14和H型钢连接在一起,实现次梁的安装。Then, hoist the H-shaped steel to the main beam, and use two high-strength bolts 13 on a connecting plate 14 to connect the connecting plate 14 and the H-shaped steel together to realize the installation of the secondary beam.
g、重复步骤e和步骤f;g, repeat step e and step f;
在安装的时候,每安装好一个主梁进行一个次梁的安装,直到主梁绕超高喇叭形钢构一周。During installation, every time a main girder is installed, a secondary girder is installed until the main girder wraps around the ultra-high trumpet-shaped steel structure.
h、铺设松木跳板;h. Laying pine planks;
将厚度为30~50mm,优选为40mm的松木跳板20满铺在H型钢上和相邻H型钢的间隙上,保证两块松木跳板20的连接处在H型钢上;随后使用高强螺栓13将H型钢和松木跳板连接起来。从而使得H型钢上部形成平面,使用的时候直接将脚手架放置于其上即可。The thickness is 30 ~ 50mm, preferably the pine springboard 20 of 40mm is fully spread on the gap between the H-shaped steel and the adjacent H-shaped steel, so as to ensure that the connection of the two pine springboards 20 is on the H-shaped steel; Sectional steel and pine gangplanks are joined. In this way, the upper part of the H-shaped steel forms a plane, and the scaffolding can be directly placed on it when in use.
i、安装防护网,i. Install the protective net,
首先,在悬挑部2上安装悬挑槽钢7,悬挑槽钢7的长度≤4000mm,保证每个主梁上方对应有一个悬挑槽钢7;First, install the cantilevered channel steel 7 on the cantilevered part 2, the length of the cantilevered channel steel 7 is ≤ 4000mm, and ensure that there is a cantilevered channel steel 7 above each main girder;
随后,在悬挑槽钢7和主梁之间连接竖向钢丝绳61,保证两个相邻的竖向钢丝绳61之间距离小于2000mm;再在竖向钢丝绳61上水平设置水平钢丝绳62,相邻水平钢丝绳62之间的距离小于1500mm;水平钢丝绳62和竖向钢丝绳61相接的地方通过铁丝连接,通过竖向钢丝绳和水平钢丝绳形成钢丝网;Subsequently, connect the vertical wire rope 61 between the cantilevered channel steel 7 and the main girder to ensure that the distance between two adjacent vertical wire ropes 61 is less than 2000mm; The distance between the horizontal steel wire ropes 62 is less than 1500mm; the place where the horizontal steel wire ropes 62 and the vertical steel wire ropes 61 meet is connected by iron wires, and the steel wire mesh is formed by the vertical steel wire ropes and the horizontal steel wire ropes;
最后,在钢丝网内侧自内向外依次设置安全护栏5、密目安全网和安全平网,其中安全护栏5固设于施工面板上,且安全护栏的高度为1300~1700mm,优选为1500mm,密目安全网和安全平网均固设于钢丝网上,密目安全网和安全平网均为市售产品。采用密目安全网和安全平网的双层维护方式实现完全封闭,保证了施工平台使用过程中的安全。Finally, a safety guardrail 5, a dense mesh safety net and a safety flat net are sequentially set on the inner side of the steel wire mesh from the inside to the outside, wherein the safety guardrail 5 is fixed on the construction panel, and the height of the safety guardrail is 1300-1700mm, preferably 1500mm. Both the mesh safety net and the safety flat net are fixed on the steel wire mesh, and both the dense mesh safety net and the safety flat net are commercially available products. The double-layer maintenance method of dense mesh safety net and safety flat net is used to realize complete closure, which ensures the safety of the construction platform during use.
本发明所述的搭建方法流程紧凑,设计合理,其中用的材料具有先后的制作顺序,避免了材料的浪费,制作速度快,制作出的施工平台安全性高。The construction method of the present invention has a compact flow and a reasonable design, and the materials used in it have a sequential production sequence, which avoids waste of materials, has fast production speed, and the produced construction platform has high safety.
Claims (10)
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| CN114108811A (en) * | 2021-11-30 | 2022-03-01 | 中建钢构工程有限公司 | Non-support mounting method for super high-rise transfer truss |
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