CN105710042A - Intelligent sorting device for logistics - Google Patents
Intelligent sorting device for logistics Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
- B07C3/08—Apparatus characterised by the means used for distribution using arrangements of conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C1/00—Measures preceding sorting according to destination
- B07C1/10—Sorting according to size or flexibility
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/10—Apparatus characterised by the means used for detection ofthe destination
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/18—Devices or arrangements for indicating destination, e.g. by code marks
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- Discharge Of Articles From Conveyors (AREA)
Abstract
本发明公开了一种物流智能分拣装置,包括货物输送机构、货物信息采集机构、货物分拣机构以及漏拣机构,所述货物信息采集机构布置在货物输送机构输入端的信息采集区,所述货物分拣机构布置在货物输送机构中部的分拣区,所述漏拣机构布置在货物输送机构输出端的漏拣区,所述货物分拣机构在X、Y、Z空间内自由移动对放置于货物输送机构上的货物进行拣取,并将货物分拣到对应的出料口,所述货物输送机构、货物信息采集机构以及货物分拣机构分别与主控机构连接。本发明实现了“量体裁衣”式分拣,有效避免了人工暴力分拣问题,而且货物分拣效率高,运行速度快,大大减轻了工作人员的劳动强度,最后未完成分拣的货物则由漏拣机构进行收集。
The invention discloses a logistics intelligent sorting device, which includes a cargo conveying mechanism, a cargo information collection mechanism, a cargo sorting mechanism and a missed sorting mechanism. The cargo information collection mechanism is arranged in the information collection area at the input end of the cargo conveying mechanism. The cargo sorting mechanism is arranged in the sorting area in the middle of the cargo conveying mechanism, and the missing sorting mechanism is arranged in the missing picking area at the output end of the cargo conveying mechanism. The goods on the goods conveying mechanism are picked and sorted to the corresponding outlets, and the goods conveying mechanism, the goods information collection mechanism and the goods sorting mechanism are respectively connected with the main control mechanism. The invention realizes the "tailor-made" type sorting, effectively avoids the problem of manual violent sorting, and has high sorting efficiency and fast running speed, which greatly reduces the labor intensity of the staff. Select agencies for collection.
Description
技术领域 technical field
本发明属于物流设备技术领域,特别涉及一种物流智能分拣装置。 The invention belongs to the technical field of logistics equipment, in particular to a logistics intelligent sorting device.
背景技术 Background technique
物流中货物的分拣工作是物流作业过程中重要的环节之一,如今大型物流工作站的分拣工作越来越趋于自动化,但是有许多中小型快递站的大部分分拣工作还是由人力操作,自动化程度低,人为的分拣,存在着工作效率低,出错率高,工作人员劳动强度大且暴力分拣等问题。 The sorting of goods in logistics is one of the important links in the logistics operation process. Nowadays, the sorting work of large logistics workstations is becoming more and more automated, but most of the sorting work in many small and medium express stations is still performed manually. , low degree of automation, artificial sorting, there are problems such as low work efficiency, high error rate, high labor intensity and violent sorting.
发明内容 Contents of the invention
本发明目的在于:针对上述存在的问题,提供一种能够有效解决暴力分拣货物现象,提高货物分拣效率,减轻工作人员劳动强度的物流智能分拣装置。 The purpose of the present invention is to provide a logistics intelligent sorting device that can effectively solve the phenomenon of violent sorting of goods, improve the efficiency of goods sorting, and reduce the labor intensity of staff in view of the above existing problems.
本发明的技术方案是这样实现的:一种物流智能分拣装置,其特征在于:包括货物输送机构、货物信息采集机构、货物分拣机构以及漏拣机构,所述货物信息采集机构布置在货物输送机构输入端的信息采集区,所述货物分拣机构布置在货物输送机构中部的分拣区,所述漏拣机构布置在货物输送机构输出端的漏拣区,所述货物分拣机构在X、Y、Z空间内自由移动对放置于货物输送机构上的货物进行拣取,并将货物分拣到对应的出料口,所述货物输送机构、货物信息采集机构以及货物分拣机构分别与主控机构连接。 The technical solution of the present invention is achieved as follows: a logistics intelligent sorting device, characterized in that it includes a cargo conveying mechanism, a cargo information collection mechanism, a cargo sorting mechanism, and a missing picking mechanism, and the cargo information collection mechanism is arranged on the The information collection area at the input end of the conveying mechanism, the cargo sorting mechanism is arranged in the sorting area in the middle of the cargo conveying mechanism, the missed picking mechanism is arranged in the missed picking area at the output end of the cargo conveying mechanism, and the cargo sorting mechanism is located at X, Freely move in the Y and Z spaces to pick up the goods placed on the goods conveying mechanism, and sort the goods to the corresponding outlets. The goods conveying mechanism, goods information collection mechanism and goods sorting mechanism are respectively connected with the main control mechanism connection.
本发明所述的物流智能分拣装置,其所述货物信息采集机构包括用于对货物的条形码进行扫描的红外扫描器以及用于对货物的大小、形状和位置信息进行采集的红外距离传感器,所述红外扫描器和红外距离传感器分别与主控机构连接。 In the logistics intelligent sorting device of the present invention, the cargo information collection mechanism includes an infrared scanner for scanning the barcode of the cargo and an infrared distance sensor for collecting the size, shape and position information of the cargo, The infrared scanner and the infrared distance sensor are respectively connected with the main control mechanism.
本发明所述的物流智能分拣装置,其所述货物信息采集机构还包括用于对货物重量信息进行采集的重量传感器,所述重量传感器设置在货物输送机构的输送带下方,所述重量传感器与主控机构连接。 In the logistics intelligent sorting device of the present invention, the cargo information collection mechanism further includes a weight sensor for collecting cargo weight information, the weight sensor is arranged under the conveyor belt of the cargo conveying mechanism, and the weight sensor Connect with the master control mechanism.
本发明所述的物流智能分拣装置,其所述货物分拣机构包括进退直线模组、横向直线模组、纵向直线模组以及货物拣取结构,所述横向直线模组可滑动地设置在进退直线模组上,所述纵向直线模组可滑动地设置在横向直线模组上,所述进退直线模组、横向直线模组和纵向直线模组共同构成在X、Y、Z轴方向上自由移动的空间运动滑轨结构,所述货物拣取结构与纵向直线模组滑动连接,所述进退直线模组的进退步进电机、横向直线模组的横向步进电机和纵向直线模组的纵向步进电机分别与主控机构连接。 In the logistics intelligent sorting device of the present invention, the cargo sorting mechanism includes a forward and backward linear module, a horizontal linear module, a vertical linear module and a cargo picking structure, and the horizontal linear module is slidably arranged on On the forward and backward linear module, the vertical linear module is slidably arranged on the horizontal linear module, and the forward and backward linear module, the horizontal linear module and the vertical linear module are jointly formed in the directions of X, Y and Z axes. A free-moving space motion slide rail structure, the cargo picking structure is slidingly connected with the vertical linear module, the forward and backward stepping motor of the forward and backward linear module, the horizontal stepping motor of the horizontal linear module and the vertical linear module The vertical stepping motors are respectively connected with the main control mechanism.
本发明所述的物流智能分拣装置,其所述货物拣取结构包括可滑动地设置在纵向直线模组上的真空吸盘,所述真空吸盘通过管路与真空泵连接,在连接真空吸盘与真空泵的管路上设置有电磁阀和调节阀,所述电磁阀和调节阀分别与主控机构连接。 In the logistics intelligent sorting device of the present invention, the cargo picking structure includes a vacuum suction cup slidably arranged on the longitudinal linear module, the vacuum suction cup is connected to the vacuum pump through a pipeline, and the vacuum suction cup is connected to the vacuum pump. An electromagnetic valve and a regulating valve are arranged on the pipeline, and the electromagnetic valve and the regulating valve are respectively connected with the main control mechanism.
本发明所述的物流智能分拣装置,其所述真空吸盘根据重量传感器采集的货物重量信息对吸取的货物采用不同大小的吸力,所述真空吸盘吸力的大小由调节阀开度大小控制。 In the logistics intelligent sorting device of the present invention, the vacuum suction cup adopts different suction forces on the picked goods according to the weight information of the goods collected by the weight sensor, and the suction force of the vacuum suction cup is controlled by the opening of the regulating valve.
本发明所述的物流智能分拣装置,其在所述货物输送机构上方、货物分拣机构的外周设置有保护外罩,在所述保护外罩上设置有用于货物通过的进口以及分别与出料口和漏拣机构对应的出口。 The logistics intelligent sorting device according to the present invention is provided with a protective cover above the cargo conveying mechanism and on the outer periphery of the cargo sorting mechanism, and the protective cover is provided with an inlet for the passage of the cargo and a material outlet respectively. The exit corresponding to the missed picking mechanism.
本发明通过货物信息采集机构实现对货物条形码信息的读取及位置和规格大小信息的采集,再通过货物分拣机构对货物进行准确的拣取并吸放至对应的出料口,实现“量体裁衣”式分拣,有效避免了人工暴力分拣问题,而且货物分拣效率高,运行速度快,大大减轻了工作人员的劳动强度,最后未完成分拣的货物则由漏拣机构进行收集。本发明分拣功能齐全,设计合理,且体型较小,方便移动转运,可在出料口搭接另一台该种设备,实现搭积木式的拼接,形成串联,并联式的模块化拼接使用。 The invention realizes the reading of the barcode information of the goods and the collection of the position and size information of the goods through the goods information collection mechanism, and then accurately picks up the goods through the goods sorting mechanism and sucks them to the corresponding discharge port to realize "tailoring to size". "Type sorting, which effectively avoids the problem of manual violent sorting, and has high sorting efficiency and fast operation speed, which greatly reduces the labor intensity of the staff. Finally, the unsorted goods are collected by the missed sorting mechanism. The invention has complete sorting functions, reasonable design, and small size, which is convenient for moving and transferring. It can be connected to another device of this kind at the discharge port to realize the splicing of building blocks to form series and parallel modular splicing. .
附图说明 Description of drawings
图1是本发明的结构示意图。 Fig. 1 is a structural schematic diagram of the present invention.
图2是本发明的内部结构示意图。 Fig. 2 is a schematic diagram of the internal structure of the present invention.
图3是本发明的控制原理示意图。 Fig. 3 is a schematic diagram of the control principle of the present invention.
图中标记:1为货物,2为出料口,3为进退直线模组,3a为进退步进电机,4为横向直线模组,4a为横向步进电机,5为纵向直线模组,5a为纵向步进电机,6为真空吸盘,7为红外扫描器,8为红外距离传感器,9为输送带,10为保护外罩,11为主控机构,12为显示屏,13为驱动电机。 Marks in the figure: 1 is the cargo, 2 is the discharge port, 3 is the forward and backward linear module, 3a is the forward and backward stepping motor, 4 is the horizontal linear module, 4a is the horizontal stepping motor, 5 is the vertical linear module, 5a 6 is a vacuum chuck, 7 is an infrared scanner, 8 is an infrared distance sensor, 9 is a conveyor belt, 10 is a protective cover, 11 is a main control mechanism, 12 is a display screen, and 13 is a drive motor.
具体实施方式 detailed description
下面结合附图,对本发明作详细的说明。 Below in conjunction with accompanying drawing, the present invention is described in detail.
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。 In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
如图1-3所示,一种物流智能分拣装置,包括货物输送机构、货物信息采集机构、货物分拣机构以及漏拣机构,所述货物信息采集机构布置在货物输送机构输入端的信息采集区,所述货物分拣机构布置在货物输送机构中部的分拣区,所述漏拣机构布置在货物输送机构输出端的漏拣区,所述货物分拣机构在X、Y、Z空间内自由移动对放置于货物输送机构上的货物1进行拣取,并将货物1分拣到对应的出料口2,所述货物输送机构、货物信息采集机构以及货物分拣机构分别与主控机构11连接,在所述货物输送机构上方、货物分拣机构的外周设置有保护外罩10,在所述保护外罩10上设置有用于货物1通过的进口以及分别与出料口2和漏拣机构对应的出口。本设备在分拣区采用封闭式结构,以防止设备运行过程中对工作人员造成伤害,体现人机工程学。 As shown in Figure 1-3, a logistics intelligent sorting device includes a cargo conveying mechanism, a cargo information collection mechanism, a cargo sorting mechanism, and a missing sorting mechanism. The cargo information collection mechanism is arranged at the input end of the cargo conveying mechanism area, the goods sorting mechanism is arranged in the sorting area in the middle of the goods conveying mechanism, and the missed picking mechanism is arranged in the missed picking area at the output end of the goods conveying mechanism, and the goods sorting mechanism is free in the X, Y, and Z spaces. The mobile picks up the goods 1 placed on the goods conveying mechanism, and sorts the goods 1 to the corresponding outlet 2. connected, above the cargo conveying mechanism, the outer periphery of the cargo sorting mechanism is provided with a protective cover 10, and the protective cover 10 is provided with an entrance for the passage of the cargo 1 and corresponding to the discharge port 2 and the missing sorting mechanism respectively. exit. The equipment adopts a closed structure in the sorting area to prevent injury to the staff during the operation of the equipment, reflecting ergonomics.
其中,所述货物信息采集机构包括用于对货物1的条形码进行扫描的红外扫描器7、用于对货物1的大小、形状和位置信息进行采集的红外距离传感器8以及用于对货物1重量信息进行采集的重量传感器,三维结构的红外扫描器可实现对条形码在不同位置的货物进行扫描,所述重量传感器设置在货物输送机构的输送带9下方,所述红外扫描器7、红外距离传感器8以及重量传感器分别与主控机构11连接。 Wherein, the cargo information collection mechanism includes an infrared scanner 7 for scanning the barcode of the cargo 1, an infrared distance sensor 8 for collecting the size, shape and position information of the cargo 1, and an infrared distance sensor 8 for measuring the weight of the cargo 1. The weight sensor for collecting information, the infrared scanner with three-dimensional structure can realize the scanning of the goods with barcodes in different positions, the weight sensor is arranged under the conveyor belt 9 of the goods conveying mechanism, the infrared scanner 7, the infrared distance sensor 8 and the weight sensor are connected with the main control mechanism 11 respectively.
其中,所述货物分拣机构包括进退直线模组3、横向直线模组4、纵向直线模组5以及货物拣取结构,所述横向直线模组4可滑动地设置在进退直线模组3上,所述纵向直线模组5可滑动地设置在横向直线模组4上,所述进退直线模组3、横向直线模组4和纵向直线模组5共同构成在X、Y、Z轴方向上自由移动的空间运动滑轨结构,所述货物拣取结构与纵向直线模组5滑动连接,所述进退直线模组3的进退步进电机3a、横向直线模组4的横向步进电机4a和纵向直线模组5的纵向步进电机5a分别与主控机构11连接;所述货物拣取结构包括可滑动地设置在纵向直线模组5上的真空吸盘6,所述真空吸盘6通过管路与真空泵连接,在连接真空吸盘6与真空泵的管路上设置有电磁阀和调节阀,所述电磁阀和调节阀分别与主控机构11连接,主控机构根据纵向直线模组上真空吸盘的运行速率和输送带运行速率,由主控机构控制的调节阀根据货物重量大小信息,为真空吸盘提供不同大小的吸力,根据接收到的货物信息将货物位置锁定并分拣到对应的出料口,实现对不同重量、不同规格尺寸货物的分拣;吸取过程中通过电磁阀控制真空管路与真空吸盘的通断,切换真空状态和大气相通状态。从而实现货物的吸取与分离。所述货物分拣机构同时为多个出料口服务,运行速度快,分拣效率高。 Wherein, the cargo sorting mechanism includes a forward and backward linear module 3, a horizontal linear module 4, a vertical linear module 5 and a cargo picking structure, and the horizontal linear module 4 is slidably arranged on the forward and backward linear module 3 , the vertical linear module 5 is slidably arranged on the horizontal linear module 4, and the advance and retreat linear module 3, the horizontal linear module 4 and the vertical linear module 5 are jointly formed in the X, Y, and Z axis directions Freely moving space motion slide rail structure, the goods picking structure is slidingly connected with the longitudinal linear module 5, the forward and backward stepping motor 3a of the advancing and retreating linear module 3, the horizontal stepping motor 4a of the horizontal linear module 4 and The longitudinal stepper motors 5a of the longitudinal linear module 5 are respectively connected to the main control mechanism 11; Connected with the vacuum pump, a solenoid valve and a regulating valve are arranged on the pipeline connecting the vacuum chuck 6 and the vacuum pump. The speed and the running speed of the conveyor belt. The regulating valve controlled by the main control mechanism provides different suction forces for the vacuum suction cup according to the weight and size information of the goods. According to the received goods information, the position of the goods is locked and sorted to the corresponding outlet. Realize the sorting of goods of different weights and specifications; during the suction process, the solenoid valve is used to control the on-off of the vacuum pipeline and the vacuum suction cup, and switch between the vacuum state and the atmospheric state. So as to realize the absorption and separation of goods. The cargo sorting mechanism serves multiple material outlets at the same time, and has a fast running speed and high sorting efficiency.
本发明的工作原理是:当货物由货物输送机构输入端进入后,货物在驱动电机13驱动的输送带上运输,货物在进入信息采集区后,通过货物信息采集机构采集的货物相关信息通过主控机构在显示屏12上显示出来,显示屏12同时还会显示分拣区的工作情况,主控机构对采集的信息进行处理,并将信息传输至货物分拣机构,货物分拣机构由可在X、Y、Z空间内自由运动的直线模组与真空吸盘构成,实现对不同货物采用不同大小的吸力并吸放至对应的出料口,漏拣机构对未完成分拣的货物进行收集。分拣结果也将经过主控机构后在显示屏上显示,如果分拣指令与分拣结果不符,则报警装置将启动出错报警,报警装置也会对设备运行过程中的运行异常做出报警,同时设备停止运行。本发明将信息采集、控制、分拣、漏拣集于一体,分拣功能齐全,设计合理,且体型较小,方便移动转运,可在出料口搭接另一台该种设备,实现搭积木式的拼接,形成串联、并联式的模块化拼接使用,物流工作站可根据货物量及分拣详略情况增减该设备。 The working principle of the present invention is: when the goods enter from the input end of the goods conveying mechanism, the goods are transported on the conveyor belt driven by the drive motor 13, and after the goods enter the information collection area, the goods-related information collected by the goods information collection mechanism passes through the main The control mechanism is displayed on the display screen 12, and the display screen 12 will also display the working conditions of the sorting area at the same time. The main control mechanism processes the collected information and transmits the information to the cargo sorting mechanism. The free-moving linear module in the X, Y, and Z spaces is composed of a vacuum suction cup, which realizes the use of different sizes of suction for different goods and sucks them to the corresponding outlets. The missing sorting mechanism collects unsorted goods. . The sorting result will also be displayed on the display screen after passing through the main control mechanism. If the sorting instruction does not match the sorting result, the alarm device will start an error alarm, and the alarm device will also give an alarm to the abnormal operation during the operation of the equipment. At the same time, the device stops running. The invention integrates information collection, control, sorting and missing sorting, has complete sorting functions, reasonable design, and small size, which is convenient for moving and transferring. Building block splicing, forming series and parallel modular splicing, the logistics workstation can increase or decrease the equipment according to the volume of goods and sorting details.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。 The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.
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