CN105492330B - Necked beverage can with crimped end - Google Patents
Necked beverage can with crimped end Download PDFInfo
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- CN105492330B CN105492330B CN201480028130.4A CN201480028130A CN105492330B CN 105492330 B CN105492330 B CN 105492330B CN 201480028130 A CN201480028130 A CN 201480028130A CN 105492330 B CN105492330 B CN 105492330B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D17/00—Rigid or semi-rigid containers specially constructed to be opened by cutting or piercing, or by tearing of frangible members or portions
- B65D17/28—Rigid or semi-rigid containers specially constructed to be opened by cutting or piercing, or by tearing of frangible members or portions at lines or points of weakness
- B65D17/401—Rigid or semi-rigid containers specially constructed to be opened by cutting or piercing, or by tearing of frangible members or portions at lines or points of weakness characterised by having the line of weakness provided in an end wall
- B65D17/4012—Rigid or semi-rigid containers specially constructed to be opened by cutting or piercing, or by tearing of frangible members or portions at lines or points of weakness characterised by having the line of weakness provided in an end wall for opening partially by means of a tearing tab
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D17/00—Rigid or semi-rigid containers specially constructed to be opened by cutting or piercing, or by tearing of frangible members or portions
- B65D17/02—Rigid or semi-rigid containers specially constructed to be opened by cutting or piercing, or by tearing of frangible members or portions of curved cross-section, e.g. cans of circular or elliptical cross-section
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D17/00—Rigid or semi-rigid containers specially constructed to be opened by cutting or piercing, or by tearing of frangible members or portions
- B65D17/06—Integral, or permanently secured, end or side closures
- B65D17/08—Closures secured by folding or rolling and pressing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2517/00—Containers specially constructed to be opened by cutting, piercing or tearing of wall portions, e.g. preserving cans or tins
- B65D2517/0001—Details
- B65D2517/001—Action for opening container
- B65D2517/0013—Action for opening container pull-out tear panel, e.g. by means of a tear-tab
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Rigid Containers With Two Or More Constituent Elements (AREA)
- Containers Having Bodies Formed In One Piece (AREA)
- Stackable Containers (AREA)
- Containers Opened By Tearing Frangible Portions (AREA)
Abstract
Description
相关申请的交叉引用Cross References to Related Applications
本发明要求2013年3月15日提交的美国专利申请序号61/787,191的权益,其公开内容由此通过引用如同整体阐述地结合于本文中。This application claims the benefit of US Patent Application Serial No. 61/787,191 filed March 15, 2013, the disclosure of which is hereby incorporated by reference as if set forth in its entirety.
技术领域technical field
本发明涉及容器,并且更具体而言,涉及变薄拉伸(drawn and ironed)的饮料容器。The present invention relates to containers, and more particularly, to drawn and ironed beverage containers.
背景技术Background technique
两片式铝饮料罐被大量生产用于保持碳酸软饮品和啤酒。这些罐包括罐体,罐端部通过接缝附接在所述罐体上。商用的两片式饮料罐通过公知的变薄拉伸(drawing andironing)过程(也已知为薄壁拉伸或DWI过程)形成,所述变薄拉伸过程首先将铝坯拉成杯,并且随后烫压(iron)杯的壁,以在称为制罐机的机器中形成罐体。Two-piece aluminum beverage cans are mass-produced to hold carbonated soft drinks and beer. These cans comprise a can body to which can ends are attached by seams. Commercial two-piece beverage cans are formed by the well-known drawing andironing process (also known as the thin-wall drawing or DWI process), which first draws an aluminum billet into a cup, and The walls of the cup are then ironed to form the body of the can in a machine called a can maker.
罐尺寸的行业惯例采用三位数字来表示英寸和十六分之一英寸的量。因此,211罐体具有标称的2又11/16英寸的直径。如本领域中所理解的,并且如贯穿本公开所采用的,标称的饮料罐端部尺寸不表示对接缝外侧的精确测量结果。相反,标称尺寸是不再与精确的直径相对应的行业标准,这是因为饮料行业转换至一般称为“微接缝”的卷封技术。在这方面,标称尺寸一般指的是接缝外侧的直径加上与从旧的双重卷边到现代的微接缝的改变相对应的直径的减小。The industry convention for can sizes is to use three digits for inch and one-sixteenth inch quantities. Thus, the 211 tank has a nominal diameter of 2 11/16 inches. As understood in the art, and as employed throughout this disclosure, nominal beverage can end dimensions do not represent precise measurements of the outside of the seam. In contrast, nominal sizes are industry standards that no longer correspond to exact diameters, as the beverage industry transitioned to a seam sealing technique commonly referred to as "micro-seaming". In this regard, nominal size generally refers to the diameter on the outside of the seam plus the reduction in diameter corresponding to the change from the old double seam to the modern micro seam.
最流行的饮料罐尺寸是美国的12盎司和欧洲的330ml。12盎司的饮料罐具有211的主体直径、通常尺寸设定在202到206处的端部以及4.8英寸的高度。330ml的罐通常具有如美国的那些罐的端部,并且通常具有114mm的高度。较薄较高的饮料罐也是在商业上可获得的。对于欧洲的250ml或330ml的容量,称为纤体罐(sleek can)的罐通常具有206.5的主体和114mm或145mm的高度。对于150ml、200ml或250ml的罐,称为纤细罐(slim can)的罐通常具有53.3mm或202的直径以及88mm、111mm或134mm的高度。传统饮料罐通常具有202至206尺寸的端部,纤体罐端部尺寸通常为202,并且纤细罐端部尺寸通常为200。The most popular beverage can sizes are 12oz in the US and 330ml in Europe. A 12 ounce beverage can has a body diameter of 211, ends typically sized at 202 to 206, and a height of 4.8 inches. The 330ml cans usually have ends like those in the US and usually have a height of 114mm. Thinner taller beverage cans are also commercially available. For a European capacity of 250ml or 330ml, a can known as a sleek can typically has a body of 206.5mm and a height of 114mm or 145mm. Cans known as slim cans typically have a diameter of 53.3mm or 202mm and a height of 88mm, 111mm or 134mm for a 150ml, 200ml or 250ml can. Traditional beverage cans typically have 202 to 206 sized ends, slim cans typically have 202 end sizes, and slim cans typically have 200 end sizes.
上述罐的端部尺寸小于罐体直径,这是因为罐体经历缩颈操作,其中,开口端的直径在若干阶段中被减小。例如,缩颈操作可将罐体直径从211尺寸减小至可以利用206、204或202端部来卷封(seam)的直径。在缩颈后,罐端部在公知的卷封过程中被附接至罐体。另外,罐端部可以是全孔径(full aperture)类型,其中,拉环(tab)被耦接至可移除板,并且可以具有留置式拉环类型,其中,固定至非可移除的中心板的拉环被促动来使刻痕破裂,以形成铰接的撕裂板。The end dimensions of the above-mentioned cans are smaller than the diameter of the can body because the can body undergoes a necking operation in which the diameter of the open end is reduced in several stages. For example, the necking operation can reduce the can body diameter from the 211 dimension to a diameter that can be seamed with the 206, 204 or 202 ends. After necking, the can end is attached to the can body in a known crimping process. Additionally, the can end may be of the full aperture type, where a tab is coupled to a removable plate, and may be of the stay-tab type, where it is secured to a non-removable center The tab's tab is actuated to break the score to form a hinged tear panel.
美国专利号8,109,406公开了一种处于渐细的罐颈部上的端部。在第一实施例中,拉环包括铆钉所附接到的细长主体、处于拉环主体的一端处的跟部以及处于主体的相对端处的鼻部。所述铆钉与形成开口的撕裂板相对地与端部的中心线偏置。换言之,在现有技术的端部中,端部的中心在铆钉和撕裂板之间。为了将它打开,使用者将所述端部在罐的接缝上枢转,使得所述根部在空间中悬臂式突出(cantilevered)。在8,109,406专利中的其他实施例中,使用者抓住非常规拉片(pull tab)的一端以使拉环在铰链处弯曲,直到拉环的一部分竖立。在直向上拉拉环以通过穿刺鼻部施加向下的力的第二步骤时,刻痕被打开。基于附图中粗略换算的尺寸,8,109,406专利的实施例公开了比端部直径大大约105%至大约115%的罐体侧壁直径。US Patent No. 8,109,406 discloses an end on a tapered can neck. In a first embodiment, the tab includes an elongated body to which the rivet is attached, a heel at one end of the tab body, and a nose at the opposite end of the body. The rivet is offset from the centerline of the end opposite the tear panel forming the opening. In other words, in prior art ends, the center of the end is between the rivet and the tear plate. To open it, the user pivots the end over the seam of the can so that the root cantilevered in the space. In other embodiments in the 8,109,406 patent, a user grasps one end of an unconventional pull tab to bend the tab at a hinge until a portion of the tab stands erect. In the second step of pulling the tab straight up to apply a downward force through the piercing nose, the score is opened. The embodiments of the 8,109,406 patent disclose can body sidewall diameters that are about 105% to about 115% larger than the end diameters, based on roughly scaled dimensions in the drawings.
除常规的金属饮料罐外,饮料(特别是啤酒)在商业上以变薄拉伸的金属瓶和以冲击挤压的金属瓶来供应。在商标名AlumitekTM下商业制造的金属瓶具有变薄拉伸的211罐体以及逐渐变细至带螺纹的金属防盗(roll-on pilfer-proof,ROPP)的38mm(1.5英寸)封闭件的颈部。美国设计专利D639,164;D638,708;和D622,145图示了瓶的形状、带螺纹的颈部和封闭件。In addition to conventional metal beverage cans, beverages, especially beer, are commercially supplied in thinned and stretched metal bottles and in impact squeezed metal bottles. Metal bottles commercially manufactured under the trade name Alumitek ™ have a thinned stretched 211 body and a neck that tapers to a threaded metal roll-on pilfer-proof (ROPP) 38 mm (1.5 inch) closure department. US Design Patents D639,164; D638,708; and D622,145 illustrate the shape of the bottle, threaded neck and closure.
商业金属瓶还通过冲击挤压过程来形成,其中,铝或铝合金的毛坯被放置在圆筒形模中,并在高压下利用冲头来冲压。所述毛坯的金属随后向上流动以形成薄壁的端部开口的容器,所述容器通常具有用于撬开盖的卷边(bead)。美国专利号5,572,893公开了一种具有螺纹的冲击挤压瓶。变薄拉伸罐体的壁通常显著比冲击挤压罐的壁要薄。Commercial metal bottles are also formed by an impact extrusion process in which a blank of aluminum or aluminum alloy is placed in a cylindrical die and punched with a punch under high pressure. The metal of the blank then flows upward to form a thin-walled open-ended container, usually with a bead for prying off the lid. US Patent No. 5,572,893 discloses an impact squeeze bottle with threads. Thinned stretch cans typically have significantly thinner walls than impact squeeze cans.
发明内容Contents of the invention
本发明结合来自用于保持碳酸软饮品、啤酒以及使罐经受大于65psi、通常估定为大于85psi的内部压力的类似饮料的金属瓶和变薄拉伸金属罐的特征。本文描述的容器的外观和饮用体验类似于金属瓶,而制造速度和系统经济性类似于或好于常规的饮料罐。The present invention incorporates features from metal bottles and thinned stretch metal cans used to hold carbonated soft drinks, beer, and similar beverages subjecting the cans to internal pressures greater than 65 psi, typically estimated to be greater than 85 psi. The containers described herein have an appearance and drinking experience similar to metal bottles, while being manufactured at a speed and system economics similar to or better than conventional beverage cans.
具有本文描述的构造的容器与金属瓶和常规的211罐相比具有每单位容积的金属含量的优势。在这方面,具有创造性构造的容器使用生产变薄拉伸的金属瓶所需的金属的仅大约50%,以及生产冲击挤压金属瓶所需的金属的大约25%。例如,通过冲击挤压制成的33cl瓶重大约50g,变薄拉伸的金属瓶重大约25g,而本文描述的33cl容器仅重大约11.5g。此外,总体重量和材料利用也显著优于具有相同容量和性能标准的常规的211变薄拉伸饮料罐(例如,常规的12盎司罐)。金属利用中的一个因素是金属的成本,其也支持本文描述的构造,这是因为很多的金属节省是在罐端部中,所述罐端部通常由比罐体昂贵的合金形成。一般而言,在金属减少和金属利用中的改进是由于与金属瓶和常规的金属饮料罐相比较短的渐细颈部(例如,反映在颈部角度中)、较小的端部和较小的接缝直径。Containers having the construction described herein have advantages in metal content per unit volume compared to metal bottles and conventional 211 cans. In this regard, the inventively constructed container uses only about 50% of the metal required to produce a thinned stretch metal bottle, and about 25% of the metal required to produce an impact squeeze metal bottle. For example, a 33cl bottle made by impact extrusion weighs about 50g, a thinned stretched metal bottle weighs about 25g, while the 33cl container described herein weighs only about 11.5g. In addition, the overall weight and material utilization is also significantly better than conventional 211 thinned stretch beverage cans (eg, conventional 12 ounce cans) of the same capacity and performance standards. One factor in metal utilization is the cost of metal, which also supports the construction described herein, because much of the metal savings is in the can ends, which are typically formed from alloys that are more expensive than the can body. In general, improvements in metal reduction and metal utilization are due to shorter tapered necks (e.g., reflected in neck angles), smaller ends, and shorter necks than metal bottles and conventional metal beverage cans. Small seam diameter.
此外,本文描述的容器主体能够通过变薄拉伸并且之后通过使用常规的DWI和缩颈设备来缩颈而按照商业生产线速度(commercial line speed)来生产。因此,能够生产本文描述的容器的速度显著高于金属瓶罐体的生产速率。并且由于本文描述的容器能够采用区别于需要螺纹形成操作和ROPP封闭件施加操作的常规的双重卷封过程,所以在装填者(filler)处的生产线速度大于对于瓶罐的速度。Furthermore, the container bodies described herein can be produced at commercial line speeds by thinning and stretching and then necking by using conventional DWI and necking equipment. Thus, the speed at which the containers described herein can be produced is significantly higher than the production rate of metal bottle cans. And because the containers described herein can be employed as opposed to a conventional double seaming process that requires a thread forming operation and a ROPP closure application operation, the line speed at the filler is greater than for bottles.
根据本发明的一个方面的饮料罐包括:变薄拉伸的金属饮料罐体,其包括基底、从基底向上延伸的圆柱形侧壁以及从侧壁向上延伸的渐细的颈部;所述基底包括站立环和位于站立环内的穹顶状凸起;端部,其与颈部的上端卷封在一起,所述端部包括位于接缝内的中心板以及形成在中心板中的密封的倾倒孔。所述密封的倾倒孔适于由消费者在无工具的情况下打开。罐体具有比卷封的端部的直径大40%到100%之间的直径。按照英寸的单位测量的罐体直径与按照万分之一英寸的单位测量的平均罐壁厚度之间的比率可小于大约25。A beverage can according to one aspect of the present invention comprises: a thinned, stretched metal beverage can body comprising a base, a cylindrical sidewall extending upwardly from the base, and a tapered neck extending upwardly from the sidewall; the base Consists of a standing ring and a dome-shaped projection within the standing ring; an end portion that is crimped with the upper end of the neck, the end portion including a center panel within the seam and a sealed pour formed in the center panel hole. The sealed pour hole is adapted to be opened by the consumer without tools. The can body has a diameter that is between 40% and 100% larger than the diameter of the crimped end. The ratio between the diameter of the can body measured in inches and the average can wall thickness measured in ten-thousandths of an inch may be less than about 25.
根据本发明的另一方面,所述饮料罐包括:变薄拉伸的金属饮料罐体,其包括基底、从基底向上延伸的圆柱形侧壁以及从侧壁向上延伸的渐细的颈部;基底包括站立环和位于站立环内的穹顶状凸起;端部,其与颈部的上端卷封在一起,所述端部包括位于接缝内的中心板以及形成在中心板中的密封的倾倒孔,所述密封的倾倒孔适于由消费者在无工具的情况下打开;其中,按照英寸的单位测量的罐体直径与按照万分之一英寸的单位测量的平均罐壁厚度之间的比率小于大约25。罐体可具有比卷封的端部的直径大40%到100%之间的直径。According to another aspect of the present invention, the beverage can comprises: a thinned and stretched metal beverage can body comprising a base, a cylindrical side wall extending upwardly from the base, and a tapered neck extending upwardly from the side wall; The base includes a standing ring and a dome-shaped projection within the standing ring; an end portion that is crimped with the upper end of the neck, the end portion including a center panel within the seam and a sealed seal formed in the center panel A pour hole, the sealed pour hole adapted to be opened by a consumer without tools; wherein the diameter of the can body measured in inches is between the average can wall thickness measured in ten-thousandths of an inch The ratio is less than about 25. The can body may have a diameter that is between 40% and 100% larger than the diameter of the crimped end.
对于所述罐体的任一实施例,所述密封的倾倒孔是形成在中心板中的刻痕,并且所述端部还包括通过铆钉耦接到中心板的拉环。罐端部可以是全孔径类型的罐端部。并且在所述拉环完全位于所述接缝内的同时,中心板的限定倾倒开口的刻痕能够在提起所述拉环时打开。罐体直径能够比卷封的端部的直径大40%到80%之间,更优选为比卷封的端部的直径大45%到60%之间,并且甚至更优选为比卷封的端部的直径大48%到55%之间。For any of the can embodiments, the sealed pour hole is a score formed in the center plate, and the end further includes a tab coupled to the center plate by a rivet. The can end may be a full bore type can end. And while the tab is fully seated within the seam, the score of the center panel defining the pour opening can be opened when the tab is lifted. The can body diameter can be between 40% and 80% larger than the diameter of the crimped end, more preferably between 45% and 60% larger than the diameter of the crimped end, and even more preferably The diameter of the tip is between 48% and 55% larger.
所述罐的颈部在(i)颈部与罐体侧壁之间的过渡部和(ii)颈部与接缝之间的过渡部之间的剖面中能够是基本上直的。或者所述颈部在颈部与罐体侧壁之间的过渡部和颈部与接缝之间的过渡部之间的剖面中能够包括弯曲部分,使得曲线上任何点处的切线都不倾斜超过45度。并且所述颈部能够通过若干步骤的冲击(bump)形成。无论所述颈部采用何种构造,所述颈部都能够以如下角度从竖直方向倾斜,即:以大于15度的角度,或在大约15度和大约45度之间,在大约20度和大约35度之间,或在大约25度和大约35度之间。所述颈部和罐体被构造成使得接缝的外径小于基底的内径,从而使得第一罐的基底能够被堆叠到第二罐的端部上。接缝的外径能够与基底的内径大约相同或大于基底的内径,使得第一饮料罐的端部以过盈配合可堆叠到第二饮料罐的基底上。并且所述基底在内部中能够具有所述端部适合装到其中的改造槽(reforming groove)。The neck of the can can be substantially straight in cross-section between (i) the transition between the neck and the side wall of the can body and (ii) the transition between the neck and the seam. Or the neck can comprise a curved portion in section between the transition between the neck and the side wall of the tank and the transition between the neck and the seam so that the tangent at any point on the curve is not inclined more than 45 degrees. And the neck can be formed by bumps in several steps. Regardless of the configuration of the neck, the neck can be inclined from vertical at an angle greater than 15 degrees, or between about 15 degrees and about 45 degrees, at about 20 degrees and about 35 degrees, or between about 25 degrees and about 35 degrees. The neck and can body are configured such that the outer diameter of the seam is smaller than the inner diameter of the base, thereby enabling the base of a first can to be stacked onto the end of a second can. The outer diameter of the seam can be about the same as or greater than the inner diameter of the base such that the end of the first beverage can is stackable to the base of the second beverage can with an interference fit. And the base can have a reforming groove in the interior into which the end fits.
所述颈部的平均壁厚度比圆柱形侧壁的平均壁厚度要厚。具体而言,所述颈部的平均壁厚度能够比圆柱形侧壁的平均壁厚度厚大约0.001英寸到大约0.0035英寸之间,或者厚大约0.0015英寸到大约0.0025英寸之间,或者厚大约0.002英寸。此外,在金属是例如3000系列合金的铝的情况下,按照万分之一英寸的单位测量的罐壁厚度与按照英寸的单位测量的罐体直径的比率小于大约25,优选为在12和40之间,在16和32之间,在19和28之间,在20和26之间,并且在附图中所示的实施例中,在22和24之间。当所述金属是钢时,按照万分之一英寸的单位测量的罐壁厚度与按照英寸的单位测量的罐体直径的比率小于大约16,优选为在7和25之间,在10和20之间,在11.5和18之间,或者在12.5和17之间。The average wall thickness of the neck is thicker than the average wall thickness of the cylindrical side walls. Specifically, the average wall thickness of the neck can be between about 0.001 inches and about 0.0035 inches thicker, or between about 0.0015 inches and about 0.0025 inches thicker, or about 0.002 inches thicker than the average wall thickness of the cylindrical side walls . Furthermore, where the metal is aluminum, such as a 3000 series alloy, the ratio of the thickness of the tank wall measured in ten-thousandths of an inch to the diameter of the tank body measured in inches is less than about 25, preferably between 12 and 40 between 16 and 32, between 19 and 28, between 20 and 26, and in the embodiment shown in the drawings, between 22 and 24. When the metal is steel, the ratio of the thickness of the tank wall measured in ten-thousandths of an inch to the diameter of the tank body measured in inches is less than about 16, preferably between 7 and 25, between 10 and 20 between 11.5 and 18, or between 12.5 and 17.
一般而言,罐体应当按照常规来设定尺寸,例如具有在2.0英寸和3.0英寸之间或在大约2.125英寸和大约2.75英寸之间的直径,并且罐体应当具有在0.003英寸和0.005英寸之间的平均侧壁厚度。In general, cans should be conventionally sized, such as having a diameter between 2.0 inches and 3.0 inches or between about 2.125 inches and about 2.75 inches, and cans should have diameters between 0.003 inches and 0.005 inches. average sidewall thickness.
附图说明Description of drawings
图1为包括罐体的饮料罐的透视图,其图示了本发明的一个实施例和固定至所述罐体的示例性端部。所述示例性端部是具有其拉环的全孔径的饮料端部,所述拉环处于它的静止位置。所述端部被固定到高度缩颈的饮料罐。Figure 1 is a perspective view of a beverage can including a can body illustrating one embodiment of the present invention and an exemplary end secured to the can body. The exemplary end is a full bore beverage end with its tab in its rest position. The end is secured to a highly necked beverage can.
图2是图示了所述饮料罐的全孔径端部的可移除板被移除的图1的饮料罐的透视图。Figure 2 is a perspective view of the beverage can of Figure 1 illustrating the removable plate of the full bore end of the beverage can removed.
图3是根据本发明的实施例的25cl罐的侧视图。Figure 3 is a side view of a 25cl tank according to an embodiment of the invention.
图4是根据本发明的实施例的33cl罐的侧视图。Figure 4 is a side view of a 33cl tank according to an embodiment of the invention.
图5是根据本发明的实施例的50cl罐的侧视图。Figure 5 is a side view of a 50cl tank according to an embodiment of the invention.
图6是根据本发明的一个方面的实施例的饮料罐的侧视图,其图示了尖锐的过渡部。Figure 6 is a side view of an embodiment of a beverage can illustrating a sharp transition according to an aspect of the present invention.
图7是根据本发明的第二实施例的饮料罐的侧视图,其图示了弯曲的过渡部。Figure 7 is a side view of a beverage can illustrating a curved transition according to a second embodiment of the present invention.
图8是图6的罐的剖视图。FIG. 8 is a cross-sectional view of the tank of FIG. 6 .
图9是第一罐堆叠到第二罐上的剖视图。Figure 9 is a cross-sectional view of a first canister stacked onto a second canister.
具体实施方式detailed description
本发明涵盖适于与碳酸饮料一起使用的容器或罐体以及采用这些罐体的罐组件。卷封到罐体上的端部涵盖可移除的孔板,例如已知为“全孔径端部”的端部以及具有采用留置式拉环的铰接板的端部。名称为“Beverage Can Ends Suitable For Small Diameters”的共同未决的专利申请61/708308描述了可与本文描述的罐一起使用的端部。The present invention encompasses containers or cans suitable for use with carbonated beverages and can assemblies employing these cans. Ends that are seamed to the can body include removable orifice plates such as those known as "full bore ends" and ends that have hinged plates employing in-dwelling tabs. Co-pending patent application 61/708,308, entitled "Beverage Can Ends Suitable For Small Diameters," describes ends that may be used with the cans described herein.
一般地参考附图,饮料罐组件10包括罐体12和联接在接缝16处的罐端部14,所述接缝16优选为对于饮料罐而言常见的常规双重卷边。附图标记14一般表示已卷封(seamed-on)的饮料罐端部。图1图示了处于其组装状态的罐10。图2图示了处于其完全打开状态的全孔径类型的端部,在所述状态下,中心板56的通过刻痕限定的可移除部分已与端部14的其余部分分离并且从端部14的其余部分移除。Referring generally to the drawings, a beverage can assembly 10 includes a can body 12 and a can end 14 coupled at a seam 16, which is preferably a conventional double seam common to beverage cans. Reference numeral 14 generally indicates a seamed-on beverage can end. Figure 1 illustrates the tank 10 in its assembled state. Figure 2 illustrates the end of the full bore type in its fully open state in which the removable portion of the center plate 56 defined by the score has been separated from the rest of the end 14 and removed from the end. The remainder of 14 is removed.
本发明并不限于特定的罐尺寸、罐材料、端部材料或端部尺寸,除了在权利要求中明确陈述的情况下。因此,为了说明本发明的各方面,附图中所示的211(66mm)尺寸的罐体是高度缩颈的,如熟悉罐制造技术的人员将会理解的,所述缩颈可以通过常规的缩颈机械和技术来执行。优选地,罐体12是由例如3000系列合金之类的铝合金形成的一片式变薄拉伸的饮料罐体。可替代地,罐体12可由常规的钢制成,所述常规的钢涵盖具有任何还原(reduction)(即,SR或DR)、回火和电镀参数的钢。除非另有规定,否则如熟悉变薄拉伸罐体技术的人员将会理解的,对罐体12的描述等同地适用于铝和钢的部件。The present invention is not limited to a particular can size, can material, end material or end size, except where expressly stated in the claims. Thus, for purposes of illustrating aspects of the invention, the 211 (66mm) size tank shown in the drawings is highly necked, as will be understood by those skilled in the art of tank manufacturing, the necking being possible by conventional Necking machinery and techniques to perform. Preferably, can body 12 is a one-piece thinned and drawn beverage can body formed from an aluminum alloy such as a 3000 series alloy. Alternatively, tank body 12 may be fabricated from conventional steel encompassing steels of any reduction (ie, SR or DR), tempering, and plating parameters. Unless otherwise specified, the description of can body 12 applies equally to aluminum and steel components, as will be understood by those familiar with the art of thinned stretched can bodies.
罐体12包括基底20、体侧壁36和颈部40。基底20包括基底外壁22,其向下延伸至在剖面中为圆整的(rounded)站立环24,如在图6至图8中最佳地示出的。基底内壁26从站立环24向上延伸。可选地,内壁26包括通过根据公知的基底改造(reforming)过程改造基底而形成的槽。中央穹顶状凸起(dome)30在基底内壁26的上端之间延伸。Can body 12 includes base 20 , body sidewall 36 and neck 40 . The base 20 includes an outer base wall 22 that extends down to a standing ring 24 that is rounded in cross-section, as best shown in FIGS. 6-8 . Base inner wall 26 extends upwardly from standing ring 24 . Optionally, inner wall 26 includes grooves formed by reforming the substrate according to known substrate reforming procedures. A central dome-shaped dome 30 extends between the upper ends of the inner base wall 26 .
体侧壁36从侧壁的最低点处的肩部或过渡部34延伸。过渡部34在侧壁36和基底外壁22之间延伸。体侧壁36优选为圆柱形,并且对于铝制罐体,具有在0.003英寸和0.005英寸之间、更优选为在0.0034英寸和0.0043英寸之间的平均壁厚度。对钢制罐体而言,体侧壁的厚度优选为在0.0020和0.0028之间,并且更优选为在0.0023和0.0025之间。A body side wall 36 extends from a shoulder or transition 34 at the lowest point of the side wall. The transition portion 34 extends between the side wall 36 and the base outer wall 22 . The body side wall 36 is preferably cylindrical and has an average wall thickness for aluminum can bodies of between 0.003 inches and 0.005 inches, more preferably between 0.0034 inches and 0.0043 inches. For steel tank bodies, the thickness of the body sidewall is preferably between 0.0020 and 0.0028, and more preferably between 0.0023 and 0.0025.
侧壁36的厚度在针对壁烫压的正常的制造公差的范围内(例如,在平均值的15%内)将优选为是大致均匀的,但也预期了其他构造。罐体侧壁26优选地具有如下直径,即:所述直径是均匀的,并且在大约2.0英寸和大约3.0英寸之间,并且优选为在大约2.125英寸和大约2.75英寸之间,并且优选为211尺寸。The thickness of the sidewall 36 will preferably be substantially uniform within normal manufacturing tolerances for wall ironing (eg, within 15% of the mean), although other configurations are also contemplated. Can sidewall 26 preferably has a diameter that is uniform and between about 2.0 inches and about 3.0 inches, and preferably between about 2.125 inches and about 2.75 inches, and preferably 211 size.
过渡部38从侧壁36的上部延伸。图6图示了标记为过渡部38a的尖锐的过渡部。图7图示了标记为过渡部38b的弯曲的过渡部。字母的附属标记标识了各实施例,而没有字母附属标记的附图标记一般性地标识各部分,以涵盖所有实施例。A transition portion 38 extends from an upper portion of the side wall 36 . Figure 6 illustrates a sharp transition labeled transition 38a. Figure 7 illustrates a curved transition labeled transition 38b. Lettered appendages identify various embodiments, while reference numerals without letter appendages generally identify parts to encompass all embodiments.
颈部40包括下部42、中部44、上部46和桩部(stub)部分48。优选地,各部分42、44和46在横剖面中是直的,如例如图6中所示,使得颈部40具有平滑的锥形(taper)。桩部48涵盖任何高度,并且优选地,桩部48的高度小于0.375英寸,并且更优选为大约0.125英寸,这是由于桩部部分48的目的在于在卷封操作期间为辊提供空间。颈部40通过常规的缩颈操作形成,并且涵盖平滑和阶梯状的形状。本发明并不限于直的缩颈部分或阶梯状的颈部部分,而是相反涵盖任何结构,包括弯曲或弯曲与直的部段的结合,并且包括附加的结构,例如肋或肩。Neck 40 includes a lower portion 42 , a middle portion 44 , an upper portion 46 and a stub portion 48 . Preferably, the portions 42, 44 and 46 are straight in cross-section, as shown for example in Fig. 6, so that the neck 40 has a smooth taper. The stake portion 48 encompasses any height, and preferably, the stake portion 48 is less than 0.375 inches in height, and more preferably about 0.125 inches, since the purpose of the stake portion 48 is to provide room for a roller during the seaming operation. Neck 40 is formed by a conventional necking operation and encompasses both smooth and stepped shapes. The invention is not limited to a straight neck portion or a stepped neck portion, but rather covers any structure, including curved or a combination of curved and straight sections, and including additional structures such as ribs or shoulders.
优选地,颈部40以如下角度A(如图6中所示)从竖直方向倾斜,即:以至少15度,优选为在大约15度和大约45度之间,更优选为以大约20度和大约35度之间的角度,并且甚至更优选为以大约25度和大约35度之间的角度。对于在剖面中是基本上直的颈部而言,颈部的倾斜角能够沿颈部40除桩部部分之外的长度测量。对于包括弯曲或阶梯或突起的颈部而言,如熟悉饮料罐缩颈技术的人员将会理解的,颈部的倾斜角能够在颈部的底部处的靠近颈部和罐体侧壁之间的过渡部的点和颈部的顶部处的靠近颈部和桩部之间的过渡部的点之间点到点测量。对于在剖面中具有不同于直线的形状的颈部而言,所述颈部可以被构造成使得弯曲部或肩部上任何点处的切线都不倾斜超过45度。Preferably, the neck 40 is inclined from vertical at an angle A (as shown in FIG. 6 ) of at least 15 degrees, preferably between about 15 degrees and about 45 degrees, and more preferably at about 20 degrees. degrees and about 35 degrees, and even more preferably at an angle between about 25 degrees and about 35 degrees. For a neck that is substantially straight in cross-section, the angle of inclination of the neck can be measured along the length of the neck 40 excluding the pile portion. For necks that include bends or steps or protrusions, as those familiar with beverage can necking art will appreciate, the angle of inclination of the neck can be between the bottom of the neck near the neck and the side wall of the can. Measure point-to-point between the point of the transition and the point at the top of the neck near the transition between the neck and the pile. For necks having a shape other than straight in cross-section, the neck may be configured such that the tangent at any point on the bend or shoulder does not slope more than 45 degrees.
颈部高度可以由罐体直径和端部直径以及颈部角度来计算。例如,211罐体到200罐端部是减少大约0.034英寸(半径),这对于15度的颈部角度A产生1.28英寸的高度,并且对于35度的颈部壁角度A产生0.49英寸的高度。The neck height can be calculated from the can body and end diameters and the neck angle. For example, a 211 can body to a 200 can end is reduced by approximately 0.034 inches (radius), which yields a height of 1.28 inches for a neck angle A of 15 degrees and a height of 0.49 inches for a neck wall angle A of 35 degrees.
优选地,颈部40具有比圆柱形侧壁36的平均壁厚度要厚的平均壁厚度,例如具有如下颈部平均壁厚度,即:所述颈部平均壁厚度比圆柱形侧壁的平均侧壁壁厚度大大约0.001英寸到大约0.0035英寸之间,更优选为大大约0.0015英寸到大约0.0025英寸之间,并且在优选实施例中,大大约0.002英寸。优选范围中的增加的颈部厚度和颈部角度A增强了罐10的强度和颈部承受缩颈过程的能力,例如,防止倒塌或起皱。Preferably, the neck 40 has an average wall thickness that is thicker than the average wall thickness of the cylindrical side walls 36, for example having a neck average wall thickness that is thicker than the average side wall thickness of the cylindrical side walls. The wall thickness is between about 0.001 inches and about 0.0035 inches, more preferably between about 0.0015 inches and about 0.0025 inches, and in a preferred embodiment, about 0.002 inches. Increased neck thickness and neck angle A in the preferred ranges enhance the strength of the can 10 and the ability of the neck to withstand the necking process, eg, prevent collapse or wrinkling.
容器10可通过与本文描述的优点一致的数值比率来表示。例如,罐体12可以具有如下直径(即,在侧壁36处),即:取决于具体的实施例,所述直径比卷封的端部的直径大40%到90%之间,更优选为大40%到80%之间,更优选为大45%到60%之间,并且甚至更优选为比卷封的端部的直径大48%到55%之间。Container 10 may be represented by numerical ratios consistent with the advantages described herein. For example, can body 12 may have a diameter (i.e., at side wall 36) that is, depending on the particular embodiment, between 40% and 90% greater than the diameter of the crimped end, more preferably Between 40% and 80% larger, more preferably between 45% and 60% larger, and even more preferably between 48% and 55% larger than the diameter of the end of the crimp.
在其中罐由例如3000系列合金之类的常规的铝合金形成的容器10的另一表示中,按照万分之一英寸(0.0001英寸)的单位测量的罐侧壁36的壁厚度与按照英寸的单位测量的罐体直径的比率小于大约25,优选为在12和40之间,更优选为在16和32之间,在19和28之间,在20和26之间,并且优选为在22和24之间。对于由常规的钢合金形成的罐,按照万分之一英寸(0.0001英寸)的单位测量的罐侧壁36的壁厚度与按照英寸的单位测量的罐体直径的比率小于大约16,优选为大约在7和25之间,更优选为大约在10和20之间,大约在11.5和18之间,并且优选为大约在12.5和17之间。用于上述比率的罐体厚度可在圆柱形侧壁36的略低于所述肩部的顶部处或附件测量。发明者相信,由于不同的产品需求,金属瓶和气溶胶罐相对于它们的直径具有高的材料厚度,使得它们的比率大于上述范围。In another representation of the container 10 in which the can is formed from a conventional aluminum alloy, such as a 3000 series alloy, the wall thickness of the can side wall 36 measured in ten-thousandths of an inch (0.0001 inches) is the same as in inches. The ratio of tank diameters per unit measure is less than about 25, preferably between 12 and 40, more preferably between 16 and 32, between 19 and 28, between 20 and 26, and preferably between 22 and 24. For tanks formed from conventional steel alloys, the ratio of the wall thickness of the tank side wall 36 measured in ten-thousandths of an inch (0.0001 inch) to the tank body diameter measured in inches is less than about 16, preferably about Between 7 and 25, more preferably between about 10 and 20, between about 11.5 and 18, and preferably between about 12.5 and 17. The can body thickness for the above ratios may be measured at or near the top of the cylindrical side wall 36 just below the shoulder. The inventors believe that due to different product requirements, metal bottles and aerosol cans have a high material thickness relative to their diameter such that their ratio is greater than the above range.
罐10可以被构造成使得接缝16的外径大约等同于或大于直立环24或内壁26的内径,使得第一饮料罐的端部以松配合或滑动配合可插入或可堆叠到第二饮料罐的基底中。可替代地,站立环的内径和接缝的外径可以被构造成过盈配合(即,其中,接缝16的外径等同于或大于内壁26或站立环24的内部最小直径)。在图8和图9的实施例中,内壁26包括通过改造形成的底切或槽。Can 10 can be configured such that the outer diameter of seam 16 is approximately equal to or greater than the inner diameter of upstanding ring 24 or inner wall 26 so that the end of a first beverage can can be inserted or stacked to a second beverage can with a loose or slip fit. in the base of the tank. Alternatively, the inner diameter of the standing ring and the outer diameter of the seam may be configured for an interference fit (ie, wherein the outer diameter of the seam 16 is equal to or greater than the inner smallest diameter of the inner wall 26 or standing ring 24 ). In the embodiment of Figures 8 and 9, the inner wall 26 includes undercuts or grooves formed by modification.
罐体12可以具有颈部40,使得通过结合罐体和端部形成的接缝16优选地具有小于211尺寸的直径,并且因此,端部14具有小于211的尺寸。例如,211罐体(或其他罐体直径,例如58mm的罐体)能够被缩颈,以对应于任何端部尺寸200或更小,例如,在名称为“BeverageCan Ends Suitable For Small Diameters”的共同未决的专利61/708308中说明的112(44mm)或108(38mm)的端部尺寸。即使本文公开的端部不限于任何材料或任何直径或材料,它们对于较小的端部尺寸和/或具有相当大的缩颈程度的罐而言也是特别有利的,从而使得优选200直径的端部或更小。端部14可以如常规的由5000系列铝合金形成,但较小的端部尺寸可以允许使用其他材料,例如由3000系列合金形成的端部。The can 12 may have a neck 40 such that the seam 16 formed by joining the can and the end preferably has a diameter of less than the 211 dimension, and thus the end 14 has a less than 211 dimension. For example, a 211 can (or other can diameter, such as a 58mm can) can be necked to correspond to any end size 200 or smaller, for example, in the common End dimensions of 112 (44mm) or 108 (38mm) as described in pending patent 61/708308. Even though the ends disclosed herein are not limited to any material or any diameter or material, they are particularly advantageous for smaller end sizes and/or cans with considerable necking, making 200 diameter ends preferred part or smaller. The tip 14 may be conventionally formed from a 5000 series aluminum alloy, although the smaller tip dimensions may allow other materials to be used, such as a tip formed from a 3000 series alloy.
罐端部14在其未卷封状态下(附图中未示出)包括外围卷曲部(curl),所述卷曲部在卷封时与罐体12的一部分形成接缝16。如图1中所示,端部14包括从接缝16向内延伸的壁52。端部14还可以包括从壁52向内延伸的环形加强筋(bead)54。中心板56从筋54向内延伸。可替代地,中心板56可以从壁52向内延伸。端部还可以具有处于加强筋和中心板之间的板壁,例如形成弯曲或倒角的板壁。无论尺寸、构造和类型(即,可移除板或留置式拉环等),附图标记56都被用于表示端部的中心板的实施例。例如在美国专利号6,877,941(Brifcani)、8,157,119(Lockley)、7,819,275(Stodd)和6,499,622(Neiner)及它们的商业等同物和变型中所示的现代轻量型端部壳体与较旧的或非轻量型的端部(例如,已知为B64端部的端部)相比,具有加强筋直径和相对于接缝直径而言较小的中心板直径。本文公开的罐体可以与现代轻量型的端部壳体(包括上面未提及的其他现代轻量型端部)或例如b64端部之类的较旧的端部壳体一起使用。In its unsealed state (not shown in the drawings), can end 14 includes a peripheral curl which, when seamed, forms a seam 16 with a portion of can body 12 . As shown in FIG. 1 , the end portion 14 includes a wall 52 extending inwardly from the seam 16 . End 14 may also include an annular bead 54 extending inwardly from wall 52 . A center plate 56 extends inwardly from the rib 54 . Alternatively, the center panel 56 may extend inwardly from the wall 52 . The ends may also have panel walls between the stiffener and the center panel, for example forming a bend or chamfer. Reference numeral 56 is used to denote the end center panel embodiment regardless of size, configuration and type (ie, removable panel or indwelling tab, etc.). Modern lightweight end housings such as those shown in U.S. Pat. Lightweight end sections (such as those known as B64 ends) have a rib diameter and a smaller center plate diameter relative to the seam diameter. The cans disclosed herein may be used with modern lightweight end casings (including other modern lightweight ends not mentioned above) or older end casings such as b64 ends.
图3、图4和图5图示了分别具有25cl、33cl和50cl的容量的容器110a、110b和110c。容器110a具有52mm的体尺寸、34mm的端部直径以及135mm的高度。容器110b具有58mm的体直径、38mm的端部直径和150mm的高度。容器110c具有65mm的体直径、42mm的端部直径和175mm的高度。还预期了其他优选尺寸。例如,具有75cl容量的容器可以具有73mm的体直径和48mm的端部直径。具有100cl容量的容器可以具有82mm的体直径和52mm的端部直径。75cl容器和100cl容器的高度可以基于考虑本文的公开根据熟悉罐和金属瓶技术的人员所理解的参数来选择。Figures 3, 4 and 5 illustrate containers 110a, 110b and 110c having capacities of 25 cl, 33 cl and 50 cl respectively. The container 110a has a body size of 52mm, an end diameter of 34mm and a height of 135mm. The container 110b has a body diameter of 58mm, an end diameter of 38mm and a height of 150mm. The container 110c has a body diameter of 65mm, an end diameter of 42mm and a height of 175mm. Other preferred dimensions are also contemplated. For example, a container with a capacity of 75 cl may have a body diameter of 73 mm and an end diameter of 48 mm. A container with a capacity of 100 cl may have a body diameter of 82 mm and an end diameter of 52 mm. The height of the 75 cl container and the 100 cl container can be selected based on parameters understood by those familiar with can and metal bottle art taking into account the disclosure herein.
本文描述的罐体通过常规的制罐技术形成。罐体12通过常规的变薄拉伸过程形成,继之以用于形成颈部40的常规的模具缩颈过程。在罐体经历切边和翻边过程后,它准备好在双重卷封过程中耦接到端部。上文描述的过程对于熟悉制罐和卷封技术的人员而言是公知的。所述基底优选为是常规的穹顶状基底。The can bodies described herein are formed by conventional can making techniques. Can body 12 is formed by a conventional thinning and drawing process, followed by a conventional die necking process for forming neck 40 . After the can body has undergone the trimming and flanging process, it is ready to be coupled to the ends in a double seaming process. The process described above is well known to those familiar with the art of can making and seaming. The substrate is preferably a conventional dome-shaped substrate.
因此,罐体12能够在高速制罐机上制造,例如以每分钟超过750罐的速度,或每分钟超过1000罐的速度,这区别于显著更慢的金属瓶的制造。此外,罐10的构造适于以每分钟超过1000罐的速度高速填充和卷封,这是因为主体的直径大到足以被填充而不使常规的填充机减速。并且罐体10尽管由薄材料制成,但强度足以承受来自填充机和卷封机的轴向负荷。例如,具有仅34t的薄壁和厚度54t的颈部的罐10具有至少400N的轴向强度。Accordingly, can bodies 12 can be manufactured on high speed can making machines, for example at speeds in excess of 750 cans per minute, or in excess of 1000 cans per minute, as opposed to the significantly slower manufacture of metal bottles. Furthermore, the configuration of can 10 is suitable for high speed filling and seaming at speeds in excess of 1000 cans per minute because the diameter of the body is large enough to be filled without slowing down a conventional filling machine. And the can body 10, although made of thin material, is strong enough to withstand axial loads from the filling and seaming machines. For example, a can 10 with a thin wall of only 34t and a neck thickness of 54t has an axial strength of at least 400N.
本发明已使用结构的示例和用于制造的技术来说明,并且已使用发明内容中的多组特征进行限定,这些特征并非意在进行限制,除非根据需要在权利要求中指定。The invention has been described using examples of construction and techniques for manufacture and has been defined using sets of features in the Summary which are not intended to be limiting unless specified in the claims as required.
Claims (41)
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| US61/787191 | 2013-03-15 | ||
| PCT/US2014/023933 WO2014150673A1 (en) | 2013-03-15 | 2014-03-12 | Necked beverage can having a seamed-on end |
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| JP (1) | JP2016515983A (en) |
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| BR112015023580A2 (en) | 2017-07-18 |
| MX366126B (en) | 2019-06-27 |
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| MX2015012852A (en) | 2016-05-09 |
| US20160031594A1 (en) | 2016-02-04 |
| CN105492330A (en) | 2016-04-13 |
| CA2906495A1 (en) | 2014-09-25 |
| WO2014150673A1 (en) | 2014-09-25 |
| EP2969795B1 (en) | 2016-12-07 |
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