CN104473751A - Left-hand/right-hand dual-purpose upper limb rehabilitation robot - Google Patents

Left-hand/right-hand dual-purpose upper limb rehabilitation robot Download PDF

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CN104473751A
CN104473751A CN201410826999.5A CN201410826999A CN104473751A CN 104473751 A CN104473751 A CN 104473751A CN 201410826999 A CN201410826999 A CN 201410826999A CN 104473751 A CN104473751 A CN 104473751A
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forearm
boom
shoulder
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shaped
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CN104473751B (en
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张立勋
梁迎彬
蒋延达
王勇
裴悦
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Harbin Engineering University
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Harbin Engineering University
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Abstract

本发明的目的在于提供一种左右手两用式上肢康复机器人,包括调高立柱、肩部调整机构、肩关节运动单元、大臂调长机构、肘关节运动单元、前臂调长机构、腕关节运动单元。肩部调整机构可以实现左右移动,可根据不同训练者调整肩部宽度,同时为手臂康复机构提供安装位置。肩关节运动单元具有肩部水平回转和大臂上下摆动两个自由度。本发明结构紧凑,具有左手和右手两种康复训练模式,由一套机器人系统实现左手或者右手的肩、肘、腕关节的康复训练,“一机两用”降低了医疗康复设备的成本。

The object of the present invention is to provide a dual-purpose upper limb rehabilitation robot, including a height-adjusting column, a shoulder adjustment mechanism, a shoulder joint movement unit, a large arm length adjustment mechanism, an elbow joint movement unit, a forearm length adjustment mechanism, and a wrist joint movement unit. unit. The shoulder adjustment mechanism can move left and right, adjust the shoulder width according to different trainers, and provide an installation position for the arm rehabilitation mechanism. The shoulder joint motion unit has two degrees of freedom for the shoulder to rotate horizontally and the upper arm to swing up and down. The invention has a compact structure and has two rehabilitation training modes for the left hand and the right hand. A set of robot system realizes the rehabilitation training of the shoulder, elbow and wrist joints of the left hand or the right hand. The "one machine with two functions" reduces the cost of medical rehabilitation equipment.

Description

一种左右手两用式上肢康复机器人A dual-purpose upper limb rehabilitation robot

技术领域technical field

本发明涉及的是一种康复器械,具体地说是上肢康复器械。The invention relates to a rehabilitation device, specifically an upper limb rehabilitation device.

背景技术Background technique

随着偏瘫和中风患者的日益增多以及呈现出来的年轻化趋势,这类人群的康复训练以及逐渐恢复生活能力的问题已成为国内外研究的重点。大量研究表明:半数以上的肢体运动功能障碍可通过康复训练得到一定程度的改善,而上肢康复训练装置是一种减轻患者痛苦,逐渐恢复生活自理能力以及运动机能的重要手段。因此,设计一款可以帮助残疾手臂进行肌肉运动功能锻炼和神经功能恢复的、可实现对手臂各关节和肌肉机群的康复训练的机器人系统具有重要意义。With the increasing number of patients with hemiplegia and stroke and the trend of rejuvenation, the rehabilitation training and gradual recovery of life ability of this group of people have become the focus of research at home and abroad. A large number of studies have shown that more than half of limb motor dysfunction can be improved to a certain extent through rehabilitation training, and upper limb rehabilitation training equipment is an important means to relieve patients' pain and gradually restore their self-care ability and motor function. Therefore, it is of great significance to design a robot system that can help the disabled arm to perform muscle motor function exercise and nerve function recovery, and can realize the rehabilitation training of each joint and muscle group of the arm.

目前国内外相关专利很多,功能也相似。一种三自由度混联上肢康复机器人(申请号201310020668.8),提出了一种基于并联机构和串联转动副的上肢康复方法,可根据需要选择不同的驱动方式以实现腕关节和小臂的康复训练。拥有主被动模式的上肢康复训练系统(申请号201110365004.6),设计了一种具有主被动训练模式的上肢康复装置。一种上肢康复训练机器人(申请号201210554494.9),提出了一种移动式外骨骼上肢康复装置,但是该手臂康复装置仅可以实现右手的康复训练。一种上肢康复训练机器人(申请号201110237855.4),提出了一种基于曲柄连杆机构可以实现6个自由度的手臂康复装置,但是康复机器人只适用于左手患者。虽然关于上肢康复训练的机构或装置不少,但是都只是针对左手或者右手的康复训练装置,而同时适用于左右手的康复装置却很少。At present, there are many related patents at home and abroad, and the functions are similar. A three-degree-of-freedom hybrid upper limb rehabilitation robot (application number 201310020668.8), which proposes an upper limb rehabilitation method based on a parallel mechanism and a series rotating pair, and can choose different driving methods according to needs to realize rehabilitation training of the wrist joint and forearm . An upper limb rehabilitation training system with active and passive modes (application number 201110365004.6), designed an upper limb rehabilitation device with active and passive training modes. An upper limb rehabilitation training robot (application number 201210554494.9) proposes a mobile exoskeleton upper limb rehabilitation device, but the arm rehabilitation device can only realize rehabilitation training for the right hand. An upper limb rehabilitation training robot (application number 201110237855.4) proposes an arm rehabilitation device based on a crank-link mechanism that can realize 6 degrees of freedom, but the rehabilitation robot is only suitable for left-handed patients. Although there are many institutions or devices for upper limb rehabilitation training, they are all only rehabilitation training devices for the left hand or right hand, while there are very few rehabilitation devices suitable for both left and right hands.

发明内容Contents of the invention

本发明的目的在于提供方便不同患者进行康复训练,实现一机两用功效的一种左右手两用式上肢康复机器人。The purpose of the present invention is to provide a dual-purpose upper limb rehabilitation robot for right and left hands, which is convenient for different patients to carry out rehabilitation training and realizes the dual-purpose function of one machine.

本发明的目的是这样实现的:The purpose of the present invention is achieved like this:

本发明一种左右手两用式上肢康复机器人,其特征是:包括调高立柱、肩部调整机构、肩关节运动单元、大臂调长机构、肘关节运动单元、前臂调长机构、腕关节运动单元;The present invention is a dual-purpose upper limb rehabilitation robot, which is characterized in that it includes a height-adjusting column, a shoulder adjustment mechanism, a shoulder joint movement unit, a large arm length adjustment mechanism, an elbow joint movement unit, a forearm length adjustment mechanism, and a wrist joint movement unit;

可调整高度的调高立柱底部安装车轮;Wheels are installed at the bottom of the height-adjustable column;

肩部调整机构包括滑轨、滑轨安装板、滑块、滑块固定板、手轮、肩部安装架,滑轨安装板固定在调高立柱顶部,滑轨固定在滑轨安装板上,滑块安装在滑轨上,中空的肩部安装架通过滑块固定板连接滑块,滑轨安装板的两侧安装有限定滑块极限位置的轴承座,滑块固定板的中间开有螺纹孔,丝杠的中部穿过滑块固定板的螺纹孔并与其配合,丝杠的两端分别安装在两个轴承座上并均安装手轮;The shoulder adjustment mechanism includes a slide rail, a slide rail mounting plate, a slider, a slider fixing plate, a hand wheel, and a shoulder mounting frame. The slide rail mounting plate is fixed on the top of the height adjustment column, and the slide rail is fixed on the slide rail mounting plate. The slider is installed on the slide rail, and the hollow shoulder mounting frame is connected to the slider through the slider fixing plate. Bearing seats that limit the limit position of the slider are installed on both sides of the slide rail mounting plate, and the middle of the slider fixing plate is threaded. Hole, the middle part of the screw goes through the threaded hole of the slider fixing plate and cooperates with it, the two ends of the screw are installed on the two bearing seats and the handwheel is installed;

肩关节运动单元包括肩部回转电机、L型减速器、L型回转肩、U型大臂安装架、大臂摆动电机和T型减速器,相连的肩部回转电机和L型减速器均设置在肩部安装架里,L型回转肩的侧面与U型大臂安装架相固定,L型回转肩的顶面与L型减速器的输出法兰相固定,大臂摆动电机与T型减速器相连,U型大臂安装架设置容纳大臂摆动电机和T型减速器的U型开口,T型减速器的输出法兰与U型大臂安装架固连;The shoulder joint motion unit includes a shoulder rotary motor, an L-shaped reducer, an L-shaped rotary shoulder, a U-shaped boom mounting frame, a boom swing motor and a T-shaped reducer, and the connected shoulder rotary motor and L-shaped reducer are all set In the shoulder mounting frame, the side of the L-shaped rotary shoulder is fixed to the U-shaped boom mounting frame, the top surface of the L-shaped rotary shoulder is fixed to the output flange of the L-shaped reducer, and the boom swing motor is connected to the T-shaped reducer. The U-shaped boom mounting frame is provided with a U-shaped opening to accommodate the boom swing motor and the T-shaped reducer, and the output flange of the T-shaped reducer is fixedly connected to the U-shaped boom mounting frame;

大臂调长机构包括大臂导向杆、大臂导向杆固定块、大臂丝杠、大臂旋转螺母、大臂丝杠定位块和大臂肘关节,固定在T型减速器外壳上的大臂导向杆固定块和大臂丝杠定位块均开有通孔,大臂旋转螺母包括相连的大臂螺母旋转段和大臂螺母螺纹段,大臂螺母螺纹段位于大臂丝杠定位块的通孔里并与大臂丝杠定位块形成转动副,大臂丝杠第一端固定在大臂肘关节上,大臂丝杠第二端位于大臂螺母螺纹段里并与其配合,大臂导向杆第一端固定在大臂肘关节上,大臂导向杆第二端位于大臂导向杆固定块的通孔里;The boom length adjustment mechanism includes a boom guide rod, a boom guide rod fixing block, a boom screw, a boom rotation nut, a boom screw positioning block and a boom elbow joint. Both the arm guide rod fixing block and the boom screw positioning block have through holes, and the boom rotating nut includes a connected boom nut rotation section and a boom nut thread section, and the boom nut thread section is located at the bottom of the boom screw positioning block. The first end of the boom screw is fixed on the elbow joint of the boom, and the second end of the boom screw is located in the threaded section of the boom nut and cooperates with it. The first end of the guide rod is fixed on the elbow joint of the upper arm, and the second end of the guide rod of the upper arm is located in the through hole of the fixed block of the guide rod of the upper arm;

前臂调长机构包括前臂肘关节、前臂导向杆、前臂调节螺母、前臂丝杠、前臂腕关节,前臂肘关节上分别设置与前臂调节螺母、前臂导向杆配合的通孔,前臂调节螺母包括相连的前臂螺母旋转段和前臂螺母螺纹段,前臂螺母螺纹段位于前臂调节螺母对应的通孔里并与前臂肘关节形成转动副,前臂丝杠的第一端固定在前臂腕关节上,前臂丝杠的第二端位于前臂调节螺母里并与其配合,前臂导向杆的第一端固定在前臂腕关节上,前臂导向杆的第二端位于与其配合的通孔里;The forearm length-adjusting mechanism comprises a forearm elbow joint, a forearm guide rod, a forearm adjustment nut, a forearm screw, and a forearm wrist joint. The forearm elbow joint is respectively provided with through holes matched with the forearm adjustment nut and the forearm guide rod. The forearm adjustment nut includes a connected The rotating section of the forearm nut and the threaded section of the forearm nut. The threaded section of the forearm nut is located in the corresponding through hole of the forearm adjusting nut and forms a rotating pair with the forearm elbow joint. The first end of the forearm screw is fixed on the forearm wrist joint. The second end is located in the forearm adjusting nut and cooperates with it, the first end of the forearm guide rod is fixed on the forearm wrist joint, and the second end of the forearm guide rod is located in the through hole matched with it;

腕关节运动单元包括腕关节电机、第一同步带轮、第二同步带轮、腕关节把手,腕关节电机安装在前臂腕关节里,第一同步带轮和第二同步带轮安装在前臂腕关节外部,第二同步带轮与腕关节把手固连,腕关节电机连接第一同步带轮,第一同步带轮和第二同步带轮上缠绕第一同步带;Wrist joint motion unit includes wrist joint motor, first synchronous pulley, second synchronous pulley, wrist joint handle, wrist joint motor is installed in forearm wrist joint, first synchronous belt pulley and second synchronous pulley are installed in forearm wrist Outside the joint, the second synchronous pulley is fixedly connected to the handle of the wrist joint, the motor of the wrist joint is connected to the first synchronous pulley, and the first synchronous belt is wound on the first synchronous pulley and the second synchronous pulley;

肘关节运动单元包括肘关节电机、第三同步带轮、第四同步带轮,肘关节电机安装在大臂肘关节里,第三同步带轮和第四同步带轮安装在大臂肘关节外部,第四同步带轮与前臂肘关节固连,肘关节电机连接第三同步带轮,第三同步带轮和第四同步带轮上缠绕第二同步带。The elbow motion unit includes the elbow motor, the third synchronous pulley, and the fourth synchronous pulley. The elbow motor is installed in the elbow joint of the arm, and the third synchronous pulley and the fourth synchronous pulley are installed outside the elbow joint of the arm. , the fourth synchronous pulley is fixedly connected with the elbow joint of the forearm, the elbow joint motor is connected with the third synchronous pulley, and the second synchronous belt is wound on the third synchronous pulley and the fourth synchronous pulley.

本发明还可以包括:The present invention may also include:

1、大臂丝杠定位块上设置大臂丝杠定位孔,大臂旋转螺母的大臂螺母螺纹段上设置至少一个与大臂丝杠定位孔配合的大臂螺母定位孔,大臂丝杠定位孔里安装与大臂丝杠定位孔和大臂螺母定位孔配合的大臂紧定螺钉。1. A boom screw positioning hole is set on the boom screw positioning block, and at least one boom nut positioning hole matching with the boom screw positioning hole is set on the boom nut thread section of the boom rotating nut. The big arm set screw that is matched with the big arm lead screw positioning hole and the big arm nut positioning hole is installed in the positioning hole.

2、前臂肘关节上设置前臂定位孔,前臂调节螺母的前臂螺母螺纹段上设置至少一个与前臂定位孔配合的前臂螺母定位孔,前臂定位孔里安装与前臂定位孔和前臂螺母定位配合的前臂紧定螺钉。2. A forearm positioning hole is provided on the forearm elbow joint, and at least one forearm nut positioning hole matching the forearm positioning hole is provided on the forearm nut thread section of the forearm adjusting nut. set screw.

3、大臂肘关节、前臂肘关节、前臂腕关节里分别安装大臂托、前臂托和手托。3. The arm rest, the forearm rest and the hand rest are respectively installed in the elbow joint of the upper arm, the elbow joint of the forearm and the wrist joint of the forearm.

本发明的优势在于:本发明具有左手和右手两个模式,只要通过简单的操作就可以实现左右手两个模式的切换,方便不同患者进行手臂康复训练,而且该机器人系统结构简单紧凑,可操作性好。The advantage of the present invention is that: the present invention has two modes of left hand and right hand, as long as the switching between the left and right hand modes can be realized through simple operations, it is convenient for different patients to carry out arm rehabilitation training, and the robot system is simple and compact in structure, operable good.

附图说明Description of drawings

图1为本发明未工作时的三维示意图;Fig. 1 is the three-dimensional schematic diagram when the present invention is not working;

图2为本发明未工作时的主视图;Fig. 2 is the front view when the present invention is not working;

图3为本发明肩部调整机构和肩部运动单元结构示意图;Fig. 3 is a structural schematic diagram of the shoulder adjustment mechanism and the shoulder motion unit of the present invention;

图4为本发明右手康复模式示意图;Fig. 4 is a schematic diagram of the right hand rehabilitation mode of the present invention;

图5为本发明左手康复模式示意图。Fig. 5 is a schematic diagram of the left hand rehabilitation mode of the present invention.

具体实施方式Detailed ways

下面结合附图举例对本发明做更详细地描述:The present invention is described in more detail below in conjunction with accompanying drawing example:

结合图1~5,本发明主要由调高立柱、肩部调整机构、肩关节运动单元、大臂调长机构、肘关节运动单元、前臂调长机构、腕关节运动单元等构成。1-5, the present invention is mainly composed of a height-adjusting column, a shoulder adjustment mechanism, a shoulder joint motion unit, a large arm length adjustment mechanism, an elbow joint motion unit, a forearm length adjustment mechanism, a wrist joint motion unit, and the like.

肩部调整机构安装在调高立柱上,肩关节运动单元连接到肩部调整机构,大臂调长机构连接到肩关节运动单元,肘关节运动单元连接到大臂调长机构上,前臂调长机构连接到肘关节运动单元,腕关节运动单元与前臂调长机构连接。使用者可以根据自身的身高、大臂长度和前臂长度调节上肢康复机构的尺寸,从而使患者处于比较舒适的位置。The shoulder adjustment mechanism is installed on the height adjustment column, the shoulder joint movement unit is connected to the shoulder adjustment mechanism, the arm length adjustment mechanism is connected to the shoulder joint movement unit, the elbow joint movement unit is connected to the upper arm length adjustment mechanism, and the forearm length is adjusted The mechanism is connected to the elbow joint motion unit, and the wrist joint motion unit is connected to the forearm length adjustment mechanism. The user can adjust the size of the upper limb rehabilitation mechanism according to the height, the length of the upper arm and the length of the forearm, so that the patient can be in a more comfortable position.

肩部调整机构由滑轨安装板、滑轨、滑块、滑块固定板、手轮、轴承座、丝杠、肩部安装架等构成。滑轨安装板通过螺栓固结在调高立柱的顶部,两根滑轨通过螺钉固结在滑轨安装板上;2个滑块通过螺钉连接到滑块固定板上,滑块与滑轨配合安装;滑块固定板的上端安装肩部安装架,肩部安装架是中空的矩形管,为了保证上肢康复机器人的美观将肩部水平回转电机安装在中空的矩形管内;在滑轨安装板的两端、两根滑轨的中间安装2个轴承座,轴承座一方面为丝杠旋转提供转动副,另一方面为滑块提供左右限位;在滑块固定板的中间开孔并攻螺纹与丝杠配合,丝杠的两端穿过轴承座与手轮固结,通过转动手轮就可以实现肩部安装架在左右方向上的位置变化,从而达到改变肩宽的目的。The shoulder adjustment mechanism is composed of a slide rail mounting plate, a slide rail, a slider, a slider fixing plate, a hand wheel, a bearing seat, a lead screw, and a shoulder mounting frame. The slide rail mounting plate is fixed on the top of the height adjustment column by bolts, and the two slide rails are fixed on the slide rail mounting plate by screws; the two slide blocks are connected to the slide block fixing plate by screws, and the slide blocks cooperate with the slide rails Installation; the upper end of the slider fixing plate is installed with a shoulder mounting frame, which is a hollow rectangular tube. In order to ensure the beauty of the upper limb rehabilitation robot, the shoulder horizontal rotary motor is installed in the hollow rectangular tube; on the slide rail mounting plate Two bearing housings are installed at both ends and in the middle of the two slide rails. On the one hand, the bearing housing provides a rotating pair for the screw rotation, and on the other hand, it provides left and right limit for the slider; a hole is drilled in the middle of the slider fixing plate and tapped Cooperating with the lead screw, the two ends of the lead screw pass through the bearing seat and are consolidated with the hand wheel. By turning the hand wheel, the position of the shoulder mounting bracket in the left and right directions can be changed, thereby achieving the purpose of changing the shoulder width.

肩关节运动单元主要由肩部回转电机、L型减速器、L型回转肩、U型大臂安装架、大臂摆动电机和T型减速器等组成。肩部回转电机与L型减速器通过螺栓连接,L型减速器与肩部安装架的定位孔配合,并隐藏在肩部安装架内部;L型回转肩是一个成90度的L型构件,该构件是平直的,U型大臂安装架是U型构件;L型回转肩的顶侧与L型减速器的输出法兰固结,L型回转肩的侧面与倒置的U型大臂安装架固结。U型大臂安装架开口端钻光孔来为大臂摆动电机提供安装位置,大臂摆动电机与T型减速器通过法兰连接,T型减速器的输出法兰与U型大臂安装架的光孔通过螺钉固结,T型减速器的外壳与大臂调长机构连接,大臂摆动电机可以绕T型减速器的输出法兰的轴线转动;U型大臂安装架的深度必须大于T型减速器输出法兰轴线到电机尾部的距离。The shoulder joint motion unit is mainly composed of shoulder rotary motor, L-shaped reducer, L-shaped rotary shoulder, U-shaped arm mounting frame, arm swing motor and T-shaped reducer. The shoulder slewing motor and the L-shaped reducer are connected by bolts, and the L-shaped reducer is matched with the positioning hole of the shoulder mounting frame and hidden inside the shoulder mounting frame; the L-shaped slewing shoulder is an L-shaped component at 90 degrees. The component is straight, and the U-shaped boom mounting bracket is a U-shaped component; the top side of the L-shaped swivel shoulder is consolidated with the output flange of the L-shaped reducer, and the side of the L-shaped swivel shoulder is connected to the inverted U-shaped boom The mounting bracket is solid. Drill holes at the opening end of the U-shaped boom mounting frame to provide a mounting position for the boom swing motor. The boom swing motor is connected to the T-shaped reducer through a flange, and the output flange of the T-shaped reducer is connected to the U-shaped boom mounting frame. The light hole of the T-type reducer is fixed by screws, the shell of the T-type reducer is connected with the boom length adjustment mechanism, and the boom swing motor can rotate around the axis of the output flange of the T-type reducer; the depth of the U-type boom mounting frame must be greater than The distance from the axis of the output flange of the T-type reducer to the tail of the motor.

左右手两用式上肢康复机器人的工作原理是这样的:未工作时,上肢康复机器人自然下垂(与地面垂直,0度),L型回转肩转动至腰部安装架下面,并与腰部安装架平齐(0度);当需要采用左手康复模式时,L型回转肩顺时针转动90度(与肩部安装架平面垂直),同时大臂摆动电机逆时针旋转90度(上肢康复装置与地面平行),从而切换到左手康复模式;当需要采用右手康复模式时,L型回转肩逆时针转动90度(与肩部安装架平面垂直),同时大臂摆动电机逆时针旋转90度(上肢康复装置与地面平行),从而切换到右手康复模式。该上肢康复机器人只需要设置两个按钮,通过肩部回转电机和大臂摆动电机的伺服控制就可以实现左右手康复模式的切换,操作简单,而且安全可靠。The working principle of the dual-purpose upper limb rehabilitation robot is as follows: when not working, the upper limb rehabilitation robot naturally droops (vertical to the ground, 0 degrees), and the L-shaped rotating shoulder turns to the bottom of the waist mounting frame and is flush with the waist mounting frame (0 degrees); when the left hand rehabilitation mode is required, the L-shaped swivel shoulder rotates 90 degrees clockwise (perpendicular to the plane of the shoulder mounting frame), and the arm swing motor rotates 90 degrees counterclockwise (the upper limb rehabilitation device is parallel to the ground) , so as to switch to the left-hand rehabilitation mode; when the right-hand rehabilitation mode is required, the L-shaped swivel shoulder rotates 90 degrees counterclockwise (perpendicular to the plane of the shoulder mounting frame), and at the same time, the swing motor of the upper arm rotates 90 degrees counterclockwise (the upper limb rehabilitation device and the parallel to the ground) to switch to right-hand rehabilitation mode. The upper limb rehabilitation robot only needs to set two buttons, and the switching between the left and right hand rehabilitation modes can be realized through the servo control of the shoulder slewing motor and the arm swing motor. The operation is simple, safe and reliable.

本发明是这样进行实施手臂康复训练的。The present invention carries out and implements arm rehabilitation training like this.

结合图1至图3,肩部调整机构由滑轨安装板11、滑轨2、滑块10、滑块固定板5、手轮3、轴承座9、丝杠4、肩部安装架6等构成。滑轨安装板11通过螺栓固结在调高立柱1的顶部,两根滑轨2通过螺钉固结在滑轨安装板11上;2个滑块10通过螺钉连接到滑块固定板5上,滑块10与滑轨2配合安装;滑块固定板5的上端安装肩部安装架6,肩部安装架6是中空的矩形管,且将肩部水平回转电机17和L型减速器18安装在中空的矩形管内;2个轴承座9分别安装在滑轨安装板11的两端以及两根滑轨2的中间,轴承座9一方面为丝杠4提供转动副,另一方面为滑块10移动提供左右限位;在滑块固定板5的中间开孔并攻螺纹与丝杠4配合,丝杠4的两端穿过轴承座9与手轮3固结,通过转动手轮3就可以实现肩部安装架6在左右方向上的位置变化,从而达到改变肩宽的目的。Combining Figures 1 to 3, the shoulder adjustment mechanism consists of a slide rail mounting plate 11, a slide rail 2, a slider 10, a slider fixing plate 5, a hand wheel 3, a bearing seat 9, a lead screw 4, a shoulder mounting frame 6, etc. constitute. The slide rail mounting plate 11 is fixed on the top of the height adjustment column 1 by bolts, and the two slide rails 2 are fixed on the slide rail mounting plate 11 by screws; the two slide blocks 10 are connected to the slide block fixing plate 5 by screws, The slider 10 is installed in cooperation with the slide rail 2; the upper end of the slider fixing plate 5 is equipped with a shoulder mounting frame 6, which is a hollow rectangular tube, and the shoulder horizontal rotary motor 17 and the L-shaped reducer 18 are installed Inside the hollow rectangular tube; two bearing seats 9 are respectively installed at both ends of the slide rail mounting plate 11 and in the middle of the two slide rails 2. The bearing seats 9 provide the rotating pair for the screw 4 on the one hand, and the slider 10 Move to provide left and right limit; Open a hole in the middle of the slider fixing plate 5 and tap the thread to cooperate with the lead screw 4. The two ends of the lead screw 4 pass through the bearing seat 9 and consolidate with the hand wheel 3. By turning the hand wheel 3 The position change of the shoulder installation frame 6 in the left and right direction can be realized, so as to achieve the purpose of changing the shoulder width.

结合图3,肩关节运动单元主要由肩部回转电机17、L型减速器18、L型回转肩7、U型大臂安装架16、大臂摆动电机19和T型减速器20等组成。由于所提出的上肢康复机构可以同时实现左右手的康复训练,这需要上肢康复机器人具有一定的结构对称性,因此L型回转肩7和U型大臂安装架16必须为平直的杆件,这样大臂摆动电机17的上举角度就小于90度,本发明的手臂上举角度为80度。肩部回转电机17与L型减速器18通过螺栓连接,L型减速器18与肩部安装架6的定安装位孔配合,并隐藏在肩部安装架6内部;L型回转肩7是一个成90度的L型构件,U型大臂安装架16是U型构件;L型回转肩7的顶侧与L型减速器18的输出法兰固结,L型回转肩7的侧面与倒置的U型大臂安装架16固结。U型大臂安装架16开口端钻光孔来为大臂摆动电机19提供安装位置,大臂摆动电机19与T型减速器20通过法兰连接,T型减速器20的输出法兰与U型大臂安装架16的光孔通过螺钉固结,T型减速器20的外壳与大臂调长机构12连接,大臂摆动电机19可以绕T型减速器20的输出法兰的轴线转动;为保护大臂摆动电机19和编码器,在大臂摆动电机19和T型减速器20的外面套装电机罩8,故U型大臂安装架16的深度必须大于T型减速器20输出法兰轴线到电机罩8尾部的距离。3, the shoulder joint motion unit is mainly composed of a shoulder rotary motor 17, an L-shaped reducer 18, an L-shaped rotary shoulder 7, a U-shaped boom mounting frame 16, a boom swing motor 19, and a T-shaped reducer 20. Since the proposed upper limb rehabilitation mechanism can realize the rehabilitation training of the left and right hands at the same time, this requires the upper limb rehabilitation robot to have a certain structural symmetry, so the L-shaped rotary shoulder 7 and the U-shaped big arm mounting frame 16 must be straight rods, so The lifting angle of the big arm swing motor 17 is just less than 90 degrees, and the lifting angle of the arm of the present invention is 80 degrees. The shoulder rotary motor 17 and the L-shaped reducer 18 are connected by bolts, and the L-shaped reducer 18 cooperates with the fixed mounting hole of the shoulder mounting frame 6 and is hidden inside the shoulder mounting frame 6; the L-shaped rotary shoulder 7 is a It is an L-shaped component with a 90-degree angle, and the U-shaped boom mounting frame 16 is a U-shaped component; the top side of the L-shaped rotary shoulder 7 is consolidated with the output flange of the L-shaped reducer 18, and the side of the L-shaped rotary shoulder 7 is inverted. The U-shaped boom mounting frame 16 is consolidated. The U-shaped arm mounting frame 16 open end drills a light hole to provide a mounting position for the arm swing motor 19. The arm swing motor 19 is connected to the T-type reducer 20 by a flange, and the output flange of the T-type reducer 20 is connected to the U-shaped reducer. The light hole of the type boom mounting frame 16 is consolidated by screws, the shell of the T-type reducer 20 is connected with the boom length-adjusting mechanism 12, and the boom swing motor 19 can rotate around the axis of the output flange of the T-type reducer 20; In order to protect the boom swing motor 19 and the encoder, the motor cover 8 is placed outside the boom swing motor 19 and the T-shaped reducer 20, so the depth of the U-shaped boom mounting frame 16 must be greater than the output flange of the T-shaped reducer 20 The distance from the axis to the motor cover 8 afterbody.

肩部调整机构安装在调高立柱1上,肩关节运动单元连接到肩部调整机构,并可以实现大臂的水平回转和上下摆动;大臂调长机构12连接到肩关节运动单元,肘关节运动单元13连接到大臂调长机构12上,前臂调长机构14连接到肘关节运动单元13,腕关节运动单元15与前臂调长机构14连接。使用者可以根据自身的身高、大臂长度和前臂长度调节上肢康复机构的尺寸,从而使患者处于比较舒适的位置。The shoulder adjustment mechanism is installed on the height adjustment column 1, the shoulder joint motion unit is connected to the shoulder adjustment mechanism, and can realize the horizontal rotation and up and down swing of the big arm; the big arm length adjustment mechanism 12 is connected to the shoulder joint motion unit, the elbow joint The motion unit 13 is connected to the arm length adjustment mechanism 12 , the forearm length adjustment mechanism 14 is connected to the elbow joint motion unit 13 , and the wrist joint motion unit 15 is connected to the forearm length adjustment mechanism 14 . The user can adjust the size of the upper limb rehabilitation mechanism according to the height, the length of the upper arm and the length of the forearm, so that the patient can be in a more comfortable position.

本发明是这样工作的:未工作时,上肢康复机器人自然下垂,与地面垂直呈0度,L型回转肩7转动至腰部安装架6下面,并与腰部安装架6呈0度对齐;当采用左手康复模式时,L型回转肩7在肩部回转电机17的驱动下顺时针转动90度,并与肩部安装架6侧平面垂直,同时大臂摆动电机19驱动大臂调长机构12及前臂调长机构14等康复训练装置逆时针旋转90度,从而切换到左手康复模式;当采用右手康复模式时,L型回转肩7在肩部回转电机17的驱动下逆时针转动90度,并与肩部安装架6的侧平面垂直,同时大臂摆动电机19逆时针旋转90度,从而切换到右手康复模式。该上肢康复机器人只需要通过肩部回转电机17和大臂摆动电机19的伺服控制就可以实现左右手康复模式的切换,操作简单,而且安全可靠。The present invention works like this: when not working, the upper limb rehabilitation robot naturally droops and is 0 degrees perpendicular to the ground. During the left-hand rehabilitation mode, the L-shaped rotary shoulder 7 rotates 90 degrees clockwise under the drive of the shoulder rotary motor 17, and is perpendicular to the side plane of the shoulder mounting frame 6, while the large arm swing motor 19 drives the large arm length adjustment mechanism 12 and Rehabilitation training devices such as the forearm length adjustment mechanism 14 rotate 90 degrees counterclockwise, thereby switching to the left hand rehabilitation mode; when adopting the right hand rehabilitation mode, the L-shaped rotary shoulder 7 is driven by the shoulder rotary motor 17. It is perpendicular to the side plane of the shoulder mount 6, and at the same time, the big arm swing motor 19 rotates 90 degrees counterclockwise, thereby switching to the right hand rehabilitation mode. The upper limb rehabilitation robot can switch between the left and right hand rehabilitation modes only through the servo control of the shoulder rotation motor 17 and the arm swing motor 19, and the operation is simple, safe and reliable.

本发明一种左右手两用式上肢康复机器人,它主要包括调高立柱、肩部调整机构、肩关节运动单元、大臂调长机构、肘关节运动单元、前臂调长机构、腕关节运动单元等。肩部调整机构由滑轨安装板、滑轨、滑块、滑块固定板、手轮、轴承座、丝杠、肩部安装架等构成。肩关节运动单元由肩部回转电机、L型减速器、L型回转肩、U型大臂安装架、大臂摆动电机、T型减速器等组成;肩部回转电机与L型减速器固结,L型回转肩与L型减速器的输出法兰固结,L型回转肩与U型大臂安装架的侧面固连;U型大臂安装架的开口端有安装孔,大臂摆动电机与T型减速器固连,T型减速器两端输出且为输出法兰形式,并与U型大臂安装架开口端的安装孔通过螺钉连接,T型减速器的外壳与大臂调长机构连接。大臂调长机构连接到大臂摆动电机上,肘关节运动单元的一端连接到大臂调长机构上,肘关节运动单元的另一端连接到前臂调长机构上,腕关节运动单元与前臂调长机构连接。The present invention is a dual-purpose upper limb rehabilitation robot, which mainly includes a height-adjusting column, a shoulder adjustment mechanism, a shoulder joint movement unit, a large arm length adjustment mechanism, an elbow joint movement unit, a forearm length adjustment mechanism, a wrist joint movement unit, etc. . The shoulder adjustment mechanism is composed of a slide rail mounting plate, a slide rail, a slider, a slider fixing plate, a hand wheel, a bearing seat, a lead screw, and a shoulder mounting frame. The shoulder joint motion unit is composed of shoulder rotary motor, L-shaped reducer, L-shaped rotary shoulder, U-shaped boom mounting frame, boom swing motor, T-shaped reducer, etc.; the shoulder rotary motor and L-shaped reducer are consolidated , the L-shaped rotary shoulder is consolidated with the output flange of the L-shaped reducer, and the L-shaped rotary shoulder is fixedly connected with the side of the U-shaped boom mounting frame; the opening end of the U-shaped boom mounting frame has a mounting hole, and the boom swing motor It is fixedly connected with the T-type reducer, and the two ends of the T-type reducer are in the form of output flanges, and is connected with the installation hole at the opening end of the U-shaped boom mounting frame through screws. The shell of the T-type reducer is connected with the boom length adjustment mechanism connect. The arm length adjustment mechanism is connected to the arm swing motor, one end of the elbow joint motion unit is connected to the arm length adjustment mechanism, the other end of the elbow joint motion unit is connected to the forearm length adjustment mechanism, and the wrist joint motion unit is connected to the forearm length adjustment mechanism. Long body connection.

根据上肢康复机器人机构的对称性,L型回转肩的两个安装面是平直的,且与U型大臂安装架成90度安装。According to the symmetry of the upper limb rehabilitation robot mechanism, the two mounting surfaces of the L-shaped rotary shoulder are straight and installed at 90 degrees to the U-shaped arm mounting frame.

大臂摆动电机在U型安装架内绕T型减速器的输出法兰的轴线转动,U型大臂安装架的深度必须大于大臂摆动电机尾部自带编码器尾部与T型减速器输出法兰轴线的距离。The boom swing motor rotates around the axis of the output flange of the T-shaped reducer in the U-shaped mounting frame. The depth of the U-shaped boom mounting frame must be greater than the encoder tail at the tail of the boom swing motor and the output method of the T-shaped reducer. Lan axis distance.

上肢康复机器人的上举角度小于90度,大臂摆动电机的转角范围在0至170度之间。The lifting angle of the upper limb rehabilitation robot is less than 90 degrees, and the rotation angle range of the big arm swing motor is between 0 and 170 degrees.

L型回转肩逆时针转动90度、大臂摆动电机逆时针转动90度,此时为右手康复模式;L型回转肩顺时针转动90度、大臂摆动电机逆时针转动90度,此时为左手康复模式。The L-shaped swivel shoulder rotates 90 degrees counterclockwise, and the arm swing motor rotates 90 degrees counterclockwise. At this time, it is the right-hand rehabilitation mode; the L-shaped swivel shoulder rotates 90 degrees clockwise, and the arm swing motor rotates 90 degrees counterclockwise. Left hand rehabilitation mode.

Claims (5)

1.一种左右手两用式上肢康复机器人,其特征是:包括调高立柱、肩部调整机构、肩关节运动单元、大臂调长机构、肘关节运动单元、前臂调长机构、腕关节运动单元;1. A dual-purpose upper limb rehabilitation robot with left and right hands is characterized in that it includes a height-adjusting column, a shoulder adjustment mechanism, a shoulder joint movement unit, a large arm length adjustment mechanism, an elbow joint movement unit, a forearm length adjustment mechanism, and a wrist joint movement unit; 可调整高度的调高立柱底部安装车轮;Wheels are installed at the bottom of the height-adjustable column; 肩部调整机构包括滑轨、滑轨安装板、滑块、滑块固定板、手轮、肩部安装架,滑轨安装板固定在调高立柱顶部,滑轨固定在滑轨安装板上,滑块安装在滑轨上,中空的肩部安装架通过滑块固定板连接滑块,滑轨安装板的两侧安装有限定滑块极限位置的轴承座,滑块固定板的中间开有螺纹孔,丝杠的中部穿过滑块固定板的螺纹孔并与其配合,丝杠的两端分别安装在两个轴承座上并均安装手轮;The shoulder adjustment mechanism includes a slide rail, a slide rail mounting plate, a slider, a slider fixing plate, a hand wheel, and a shoulder mounting frame. The slide rail mounting plate is fixed on the top of the height adjustment column, and the slide rail is fixed on the slide rail mounting plate. The slider is installed on the slide rail, and the hollow shoulder mounting frame is connected to the slider through the slider fixing plate. Bearing seats that limit the limit position of the slider are installed on both sides of the slide rail mounting plate, and the middle of the slider fixing plate is threaded. Hole, the middle part of the screw goes through the threaded hole of the slider fixing plate and cooperates with it, the two ends of the screw are installed on the two bearing seats and the handwheel is installed; 肩关节运动单元包括肩部回转电机、L型减速器、L型回转肩、U型大臂安装架、大臂摆动电机和T型减速器,相连的肩部回转电机和L型减速器均设置在肩部安装架里,L型回转肩的侧面与U型大臂安装架相固定,L型回转肩的顶面与L型减速器的输出法兰相固定,大臂摆动电机与T型减速器相连,U型大臂安装架设置容纳大臂摆动电机和T型减速器的U型开口,T型减速器的输出法兰与U型大臂安装架固连;The shoulder joint motion unit includes a shoulder rotary motor, an L-shaped reducer, an L-shaped rotary shoulder, a U-shaped boom mounting frame, a boom swing motor and a T-shaped reducer, and the connected shoulder rotary motor and L-shaped reducer are all set In the shoulder mounting frame, the side of the L-shaped rotary shoulder is fixed to the U-shaped boom mounting frame, the top surface of the L-shaped rotary shoulder is fixed to the output flange of the L-shaped reducer, and the boom swing motor is connected to the T-shaped reducer. The U-shaped boom mounting frame is provided with a U-shaped opening to accommodate the boom swing motor and the T-shaped reducer, and the output flange of the T-shaped reducer is fixedly connected to the U-shaped boom mounting frame; 大臂调长机构包括大臂导向杆、大臂导向杆固定块、大臂丝杠、大臂旋转螺母、大臂丝杠定位块和大臂肘关节,固定在T型减速器外壳上的大臂导向杆固定块和大臂丝杠定位块均开有通孔,大臂旋转螺母包括相连的大臂螺母旋转段和大臂螺母螺纹段,大臂螺母螺纹段位于大臂丝杠定位块的通孔里并与大臂丝杠定位块形成转动副,大臂丝杠第一端固定在大臂肘关节上,大臂丝杠第二端位于大臂螺母螺纹段里并与其配合,大臂导向杆第一端固定在大臂肘关节上,大臂导向杆第二端位于大臂导向杆固定块的通孔里;The boom length adjustment mechanism includes a boom guide rod, a boom guide rod fixing block, a boom screw, a boom rotation nut, a boom screw positioning block and a boom elbow joint. Both the arm guide rod fixing block and the boom screw positioning block have through holes, and the boom rotating nut includes a connected boom nut rotation section and a boom nut thread section, and the boom nut thread section is located at the bottom of the boom screw positioning block. The first end of the boom screw is fixed on the elbow joint of the boom, and the second end of the boom screw is located in the threaded section of the boom nut and cooperates with it. The first end of the guide rod is fixed on the elbow joint of the upper arm, and the second end of the guide rod of the upper arm is located in the through hole of the fixed block of the guide rod of the upper arm; 前臂调长机构包括前臂肘关节、前臂导向杆、前臂调节螺母、前臂丝杠、前臂腕关节,前臂肘关节上分别设置与前臂调节螺母、前臂导向杆配合的通孔,前臂调节螺母包括相连的前臂螺母旋转段和前臂螺母螺纹段,前臂螺母螺纹段位于前臂调节螺母对应的通孔里并与前臂肘关节形成转动副,前臂丝杠的第一端固定在前臂腕关节上,前臂丝杠的第二端位于前臂调节螺母里并与其配合,前臂导向杆的第一端固定在前臂腕关节上,前臂导向杆的第二端位于与其配合的通孔里;The forearm length-adjusting mechanism comprises a forearm elbow joint, a forearm guide rod, a forearm adjustment nut, a forearm screw, and a forearm wrist joint. The forearm elbow joint is respectively provided with through holes matched with the forearm adjustment nut and the forearm guide rod. The forearm adjustment nut includes a connected The rotating section of the forearm nut and the threaded section of the forearm nut. The threaded section of the forearm nut is located in the corresponding through hole of the forearm adjusting nut and forms a rotating pair with the forearm elbow joint. The first end of the forearm screw is fixed on the forearm wrist joint. The second end is located in the forearm adjusting nut and cooperates with it, the first end of the forearm guide rod is fixed on the forearm wrist joint, and the second end of the forearm guide rod is located in the through hole matched with it; 腕关节运动单元包括腕关节电机、第一同步带轮、第二同步带轮、腕关节把手,腕关节电机安装在前臂腕关节里,第一同步带轮和第二同步带轮安装在前臂腕关节外部,第二同步带轮与腕关节把手固连,腕关节电机连接第一同步带轮,第一同步带轮和第二同步带轮上缠绕第一同步带;Wrist joint motion unit includes wrist joint motor, first synchronous pulley, second synchronous pulley, wrist joint handle, wrist joint motor is installed in forearm wrist joint, first synchronous belt pulley and second synchronous pulley are installed in forearm wrist Outside the joint, the second synchronous pulley is fixedly connected to the handle of the wrist joint, the motor of the wrist joint is connected to the first synchronous pulley, and the first synchronous belt is wound on the first synchronous pulley and the second synchronous pulley; 肘关节运动单元包括肘关节电机、第三同步带轮、第四同步带轮,肘关节电机安装在大臂肘关节里,第三同步带轮和第四同步带轮安装在大臂肘关节外部,第四同步带轮与前臂肘关节固连,肘关节电机连接第三同步带轮,第三同步带轮和第四同步带轮上缠绕第二同步带。The elbow motion unit includes the elbow motor, the third synchronous pulley, and the fourth synchronous pulley. The elbow motor is installed in the elbow joint of the arm, and the third synchronous pulley and the fourth synchronous pulley are installed outside the elbow joint of the arm. , the fourth synchronous pulley is fixedly connected with the elbow joint of the forearm, the elbow joint motor is connected with the third synchronous pulley, and the second synchronous belt is wound on the third synchronous pulley and the fourth synchronous pulley. 2.根据权利要求1所述的一种左右手两用式上肢康复机器人,其特征是:大臂丝杠定位块上设置大臂丝杠定位孔,大臂旋转螺母的大臂螺母螺纹段上设置至少一个与大臂丝杠定位孔配合的大臂螺母定位孔,大臂丝杠定位孔里安装与大臂丝杠定位孔和大臂螺母定位孔配合的大臂紧定螺钉。2. A dual-purpose upper limb rehabilitation robot according to claim 1, characterized in that: a boom screw positioning hole is set on the boom screw positioning block, and a boom nut thread section of the boom rotation nut is set At least one boom nut locating hole matched with the boom screw locating hole, the boom set screw cooperating with the boom screw locating hole and the boom nut locating hole is installed in the boom screw locating hole. 3.根据权利要求1或2所述的一种左右手两用式上肢康复机器人,其特征是:前臂肘关节上设置前臂定位孔,前臂调节螺母的前臂螺母螺纹段上设置至少一个与前臂定位孔配合的前臂螺母定位孔,前臂定位孔里安装与前臂定位孔和前臂螺母定位配合的前臂紧定螺钉。3. A dual-purpose upper limb rehabilitation robot according to claim 1 or 2, characterized in that: a forearm positioning hole is set on the forearm elbow joint, and at least one forearm positioning hole is set on the forearm nut threaded section of the forearm adjustment nut Cooperating forearm nut locating hole, the forearm set screw that coordinates with forearm locating hole and forearm nut positioning is installed in the forearm locating hole. 4.根据权利要求1或2所述的一种左右手两用式上肢康复机器人,其特征是:大臂肘关节、前臂肘关节、前臂腕关节里分别安装大臂托、前臂托和手托。4. A dual-purpose upper limb rehabilitation robot according to claim 1 or 2, characterized in that: a large arm support, a forearm support and a hand support are respectively installed in the elbow joint of the upper arm, the elbow joint of the forearm, and the wrist joint of the forearm. 5.根据权利要求3所述的一种左右手两用式上肢康复机器人,其特征是:大臂肘关节、前臂肘关节、前臂腕关节里分别安装大臂托、前臂托和手托。5. A dual-purpose upper limb rehabilitation robot according to claim 3, characterized in that: a large arm support, a forearm support and a hand support are respectively installed in the elbow joint of the upper arm, the elbow joint of the forearm, and the wrist joint of the forearm.
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