CN104155134B - A kind of determination methods of the Higher Order Cumulants feature extracting method suitability - Google Patents

A kind of determination methods of the Higher Order Cumulants feature extracting method suitability Download PDF

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CN104155134B
CN104155134B CN201410384189.9A CN201410384189A CN104155134B CN 104155134 B CN104155134 B CN 104155134B CN 201410384189 A CN201410384189 A CN 201410384189A CN 104155134 B CN104155134 B CN 104155134B
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吴国新
徐小力
蒋章雷
左云波
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Hui'anju Beijing Information Technology Co ltd
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Beijing Information Science and Technology University
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Abstract

The present invention relates to the determination methods of a kind of Higher Order Cumulants feature extracting method suitability, it comprises the following steps: (1) uses rotor testbed analog mechanical equipment normal operating condition, gathers rotor testbed vibration signal under normal operating conditions;(2) utilize rotor testbed analog mechanical equipment minor failure degree, moderate fault degree and three kinds of fault degrees of severe fault degree under a certain fault, and gather rotor testbed vibration signal under three kinds of fault degrees;(3) calculate in all vibration signals and often organize vibration signal 1.5 dimension spectrum;(4) judging whether 1.5 dimension spectrum signature extracting method have sensitivity and tendency for mechanical equipment fault deterioration, the feature extracting method simultaneously meeting sensitivity and tendency is applicable to the mechanical equipment fault trend prediction of this fault.The present invention can accurately judge which kind of fault type 1.5 dimension spectrum signature extracting method are applicable to, and can extensively apply in mechanical equipment fault trend prediction.

Description

一种高阶累积量特征提取方法适用性的判断方法A Judgment Method for Applicability of High-Order Cumulative Feature Extraction Method

技术领域technical field

本发明涉及一种机械故障提取方法在故障趋势预测中适用性的判断方法,特别是关于一种适用于机械故障诊断领域中对1.5维谱特征提取方法的高阶累积量特征提取方法适用性的判断方法。The present invention relates to a method for judging the applicability of a mechanical fault extraction method in fault trend prediction, in particular to a method for applicability of a high-order cumulant feature extraction method applicable to a 1.5-dimensional spectrum feature extraction method in the field of mechanical fault diagnosis Judgment method.

背景技术Background technique

对机械设备故障进行趋势预测研究,有利于对机械设备实施主动维修,减少经济损失。故障特征提取方法是进行故障趋势预测研究的关键,因此,现有技术中人们根据不同的理论提出了不同的故障特征提取方法。高阶累积量理论是近年来应用于故障特征提取的一种理论方法,其中1.5维谱特征提取方法是应用比较广泛的一种。但机械故障类型多种多样,1.5维谱特征提取方法适用于哪一种故障类型,没有理论依据,只能根据经验初步判断,判断结果较为主观,存在较大的误差。The trend prediction research on mechanical equipment failure is conducive to the active maintenance of mechanical equipment and the reduction of economic losses. The fault feature extraction method is the key to the fault trend prediction research. Therefore, people have proposed different fault feature extraction methods according to different theories in the prior art. Higher-order cumulant theory is a theoretical method applied to fault feature extraction in recent years, among which the 1.5-dimensional spectral feature extraction method is widely used. However, there are many types of mechanical faults. There is no theoretical basis for which fault type the 1.5-dimensional spectral feature extraction method is suitable for. It can only be judged based on experience. The judgment results are subjective and there are large errors.

发明内容Contents of the invention

针对上述问题,本发明的目的是提供一种高阶累积量特征提取方法适用性的判断方法,该方法为设备故障趋势预测研究中特征提取方法的选择提供了理论基础,可以较为准确的判断出1.5维谱特征提取方法适用于哪种故障类型。In view of the above problems, the purpose of the present invention is to provide a method for judging the applicability of a high-order cumulant feature extraction method, which provides a theoretical basis for the selection of feature extraction methods in equipment failure trend prediction research, and can more accurately judge 1. Which fault type is suitable for the 5-dimensional spectral feature extraction method.

为实现上述目的,本发明采取以下技术方案:一种高阶累积量特征提取方法适用性的判断方法,其包括以下步骤:(1)采用转子实验台模拟机械设备正常运行状态,利用现有数据采集设备采集转子实验台在正常运行状态下的振动信号xw(n)={x1,...xN},其中,N代表每组数据个数,w代表数据组别,w=1;(2)利用转子实验台模拟机械设备在某一种故障下的轻度故障程度、中度故障程度和重度故障程度三种故障程度,并利用现有数据采集设备采集转子实验台在三种故障程度下的振动信号xw(n)={x1,...xN},其中,N代表每组数据个数;w代表数据组别,w=2、3、4,分别代表轻度故障程度状态、中度故障程度状态以及重度故障程度状态;(3)计算所有振动信号中每组振动信号1.5维谱;(4)假设机械设备正常运行状态下振动信号的1.5维谱的最大值为S1,机械设备轻度故障程度、中度故障程度、重度故障程度状态下的1.5维谱的最大值分别为S2、S3和S4,当1.5维谱的最大值满足下式:In order to achieve the above object, the present invention adopts the following technical solutions: a method for judging the applicability of a high-order cumulant feature extraction method, which includes the following steps: (1) using a rotor test bench to simulate the normal operating state of mechanical equipment, using existing data The acquisition equipment collects the vibration signal x w (n)={x 1, ... x N } of the rotor test bench under normal operating conditions, where N represents the number of data in each group, w represents the data group, and w=1 (2) Utilize the rotor test bench to simulate three fault degrees of mechanical equipment under a certain fault: mild fault degree, moderate fault degree and severe fault degree, and use the existing data acquisition equipment to collect rotor test bench in three types Vibration signal x w (n)={x 1, ... x N } at the fault level, where N represents the number of data in each group; w represents the data group, w=2, 3, 4, representing light (3) Calculate the 1.5-dimensional spectrum of each group of vibration signals in all vibration signals; (4) Assume that the maximum value of the 1.5-dimensional spectrum of the vibration signal under the normal operating state of the mechanical equipment is The value is S 1 , and the maximum value of the 1.5-dimensional spectrum under the state of minor fault, moderate fault and severe fault of mechanical equipment is S 2 , S 3 and S 4 respectively. When the maximum value of the 1.5-dimensional spectrum satisfies the following formula :

SS 22 -- SS 11 SS 11 ≥&Greater Equal; 5050 %% ,,

则判断为1.5维谱特征提取方法对于机械设备故障劣化具有敏感性;若1.5维谱的最大值满足S1<S2<S3<S4,则判断为1.5维谱特征提取方法对于机械设备故障劣化具有趋势性;同时满足敏感性和趋势性的特征提取方法适用于该故障的机械设备故障趋势预测。Then it is judged that the 1.5 - dimensional spectral feature extraction method is sensitive to the failure and deterioration of mechanical equipment ; Fault degradation has a trend; the feature extraction method that satisfies both sensitivity and trend is suitable for the failure trend prediction of mechanical equipment for this fault.

所述步骤(3)中,每组振动信号1.5维谱的计算步骤如下:Ⅰ)将所有振动信号的每组数据中N个数据都分为K段,每段M个数据,每段数据作为一个记录;Ⅱ)对每一个记录进行去均值,再计算三阶累积量对角切片,得到三阶累积量对角切片平均值;Ⅲ)对三阶累积量对角切片平均值做一维傅里叶变换,得到振动信号的1.5维谱Sw,3xr)为:In the described step (3), the calculation steps of the 1.5-dimensional spectrum of each group of vibration signals are as follows: 1) N data in each group of data of all vibration signals are all divided into K sections, and each section has M data, and each section of data is used as One record; Ⅱ) De-average each record, and then calculate the diagonal slice of the third-order cumulant to obtain the average value of the diagonal slice of the third-order cumulant; Ⅲ) Do one-dimensional Fu on the average value of the diagonal slice of the third-order cumulant Lie transform, the 1.5-dimensional spectrum S w,3xr ) of the vibration signal is obtained as:

式中,ωr代表频率,r=1,2,…N,N为正整数;(τ,τ)为三阶累积量对角切片平均值; In the formula, ω r represents the frequency, r=1, 2, ... N, N is a positive integer; (τ, τ) is the average of the diagonal slice of the third-order cumulant;

τ为时延;3x表示三阶累积量。τ is the time delay; 3x represents the third-order cumulant.

所述步骤中Ⅱ)中,其具体步骤如下:(a)假设是第i个记录,其中,i=1,...K,h=0,1,...M-1;对第i个记录求其三阶累积量对角切片为:Among the steps II), the specific steps are as follows: (a) Assumption is the i-th record, where i=1,...K, h=0,1,...M-1; find the diagonal slice of the third-order cumulant for the i-th record for:

xx ww ,, 33 xx ii (( ττ ,, ττ )) == 11 Mm ΣΣ hh == Mm 11 hh == Mm 22 xx ww ii (( hh )) xx ww ii (( hh ++ ττ )) xx ww ii (( hh ++ ττ )) ,,

式中,M1=max(0,-τ);M2=min(M-1,M-1-τ),τ为时延;(b)对所有三阶累积量对角切片求平均值,得到平均值为:In the formula, M 1 =max(0,-τ); M 2 =min(M-1,M-1-τ), τ is time delay; (b) Diagonally slice all third-order cumulants take the average, get the average for:

cc ^^ ww ,, 33 xx (( ττ ,, ττ )) == 11 KK ΣΣ ii == 11 KK cc ww ,, 33 xx ii (( ττ ,, ττ )) ..

本发明由于采取以上技术方案,其具有以下优点:本发明由于根据1.5维谱的最大值对其是否适用于某种故障类型的故障趋势预测进行判断,其判断结果与现有技术中采用的经验判断相比较为准确,可以为设备故障趋势预测研究中特征提取方法的选择提供理论基础,解决了故障趋势预测研究中特征提取方法的选择缺少理论依据的问题。本发明可以广泛在机械设备故障趋势预测中应用。The present invention has the following advantages due to the adoption of the above technical scheme: the present invention judges whether it is applicable to the fault trend prediction of a certain fault type according to the maximum value of the 1.5-dimensional spectrum, and its judgment result is the same as the experience adopted in the prior art The judgment is relatively accurate, which can provide a theoretical basis for the selection of feature extraction methods in the research of equipment failure trend prediction, and solve the problem of lack of theoretical basis for the selection of feature extraction methods in the research of fault trend prediction. The invention can be widely applied in the prediction of failure trend of mechanical equipment.

附图说明Description of drawings

图1是本发明的整体流程示意图。Fig. 1 is a schematic diagram of the overall process of the present invention.

具体实施方式detailed description

下面结合附图和实施例对本发明进行详细的描述。The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.

如图1所示,本发明提供一种高阶累积量特征提取方法适用性的判断方法,该方法主要用于对1.5维谱特征提取方法在故障趋势预测中适用性的判断方法,其包括以下步骤:As shown in Figure 1, the present invention provides a method for judging the applicability of the high-order cumulant feature extraction method, which is mainly used for judging the applicability of the 1.5-dimensional spectral feature extraction method in fault trend prediction, which includes the following step:

(1)采用转子实验台模拟机械设备正常运行状态,利用现有数据采集设备采集转子实验台在正常运行状态下的振动信号xw(n)={x1,...xN},其中,N代表每组数据个数,w代表数据组别,w=1,表示正常运行状态。(1) The rotor test bench is used to simulate the normal operation state of mechanical equipment, and the existing data acquisition equipment is used to collect the vibration signal x w (n)={x 1 ,...x N } of the rotor test bench under normal operation state, where , N represents the number of data in each group, w represents the data group, w=1, which means normal operation.

(2)利用转子实验台模拟机械设备在某一种故障下的三种故障程度:轻度故障程度、中度故障程度和重度故障程度,并利用现有数据采集设备采集转子实验台在三种故障程度下的振动信号xw(n)={x1,...xN},其中,N代表每组数据个数;w代表数据组别,w=2、3、4,分别代表轻度故障程度状态、中度故障程度状态以及重度故障程度状态。(2) Use the rotor test bench to simulate three failure degrees of mechanical equipment under a certain kind of failure: mild failure degree, moderate failure degree and severe failure degree, and use the existing data acquisition equipment to collect the three failure degrees of the rotor test bench. Vibration signal x w (n)={x 1 ,...x N } at the fault level, where N represents the number of data in each group; w represents the data group, w=2, 3, 4, representing light The state of severe fault degree, the state of moderate fault degree and the state of severe fault degree.

(3)计算所有振动信号中每组振动信号1.5维谱,具体步骤如下:(3) Calculate the 1.5-dimensional spectrum of each group of vibration signals in all vibration signals, the specific steps are as follows:

Ⅰ)将所有振动信号的每组数据中N个数据都分为K段,每段M个数据,每段数据作为一个记录。Ⅰ) The N data in each group of data of all vibration signals are divided into K segments, each segment has M data, and each segment of data is regarded as a record.

Ⅱ)对每一个记录进行去均值,再计算三阶累积量对角切片,得到三阶累积量对角切片平均值,其步骤如下:Ⅱ) For each record, remove the mean value, and then calculate the diagonal slice of the third-order cumulant to obtain the average value of the diagonal slice of the third-order cumulant. The steps are as follows:

(a)假设是第i(i=1,...K)个记录,其中,h=0,1,...M-1;对第i个记录求其三阶累积量对角切片为:(a) assumption is the i(i=1,...K) record, where h=0,1,...M-1; find the diagonal slice of the third-order cumulant for the i record for:

xx ww ,, 33 xx ii (( ττ ,, ττ )) == 11 Mm ΣΣ hh == Mm 11 hh == Mm 22 xx ww ii (( hh )) xx ww ii (( hh ++ ττ )) xx ww ii (( hh ++ ττ )) ,,

式中,M1=max(0,-τ);M2=min(M-1,M-1-τ),τ为时延;3x表示三阶累积量。In the formula, M 1 =max(0,-τ); M 2 =min(M-1,M-1-τ), where τ is the time delay; 3x represents the third-order cumulant.

(b)对所有三阶累积量对角切片求平均值,得到平均值为:(b) Diagonally slice all third-order cumulants take the average, get the average for:

cc ^^ ww ,, 33 xx (( ττ ,, ττ )) == 11 KK ΣΣ ii == 11 KK cc ww ,, 33 xx ii (( ττ ,, ττ )) ;;

Ⅲ)对三阶累积量对角切片平均值做一维傅里叶变换,得到振动信号的1.5维谱Sw,3xr)为:Ⅲ) Diagonal slice average of third-order cumulants Do one-dimensional Fourier transform to get the 1.5-dimensional spectrum S w,3xr ) of the vibration signal as:

SS ww ,, 33 xx (( ωω rr )) == ΣΣ ττ == -- ∞∞ ∞∞ cc ^^ ww ,, 33 xx (( ττ ,, ττ )) ee -- jωτjωτ ,,

式中,ωr代表频率,r=1,2,...N,N为正整数。In the formula, ω r represents frequency, r=1, 2,...N, N is a positive integer.

(4)假设机械设备正常运行状态下振动信号的1.5维谱Sw,3xr)的最大值为S1,机械设备轻度故障程度、中度故障程度、重度故障程度状态下的1.5维谱Sw,3xr)的最大值分别为S2、S3和S4(4) Assume that the maximum value of the 1.5-dimensional spectrum S w,3xr ) of the vibration signal under the normal operating state of the mechanical equipment is S 1 , and the maximum value of the mechanical equipment under the state of minor failure, moderate failure and severe failure is 1.5 The maximum values of the dimensional spectra S w,3xr ) are S 2 , S 3 and S 4 respectively.

若1.5维谱Sw,3xr)的最大值满足下式:If the maximum value of the 1.5-dimensional spectrum S w,3xr ) satisfies the following formula:

SS 22 -- SS 11 SS 11 ≥&Greater Equal; 5050 %% ,, -- -- -- (( 11 ))

则判断为1.5维谱特征提取方法对于机械设备故障劣化具有敏感性;It is judged that the 1.5-dimensional spectral feature extraction method is sensitive to the failure and degradation of mechanical equipment;

若1.5维谱Sw,3xr)的最大值满足下式:If the maximum value of the 1.5-dimensional spectrum S w,3xr ) satisfies the following formula:

S1<S2<S3<S4, (2)S 1 < S 2 < S 3 < S 4 , (2)

则判断为1.5维谱特征提取方法对于机械设备故障劣化具有趋势性。同时满足敏感性和趋势性的特征提取方法适用于该故障的机械设备故障趋势预测,该判断结果较为准确。It is judged that the 1.5-dimensional spectral feature extraction method has a tendency for mechanical equipment failure degradation. The feature extraction method that satisfies both sensitivity and trend is suitable for the fault trend prediction of mechanical equipment, and the judgment result is relatively accurate.

上述各实施例仅用于说明本发明,其中各部件的结构、连接方式等都是可以有所变化的,凡是在本发明技术方案的基础上进行的等同变换和改进,均不应排除在本发明的保护范围之外。Above-mentioned each embodiment is only for illustrating the present invention, wherein the structure of each component, connection mode etc. all can be changed to some extent, all equivalent transformations and improvements carried out on the basis of the technical solution of the present invention, all should not be excluded from the present invention. outside the scope of protection of the invention.

Claims (3)

1. a determination methods for the Higher Order Cumulants feature extracting method suitability, the method is mainly used in 1.5 dimension spectrum signatures Extracting method is the determination methods of the suitability in failure trend prediction, and it comprises the following steps:
(1) use rotor testbed analog mechanical equipment normal operating condition, utilize available data collecting device to gather rotor real Test platform vibration signal x under normal operating conditionsw(n)={ x1,...xN, wherein, N represents and often organizes data amount check, and w represents number According to group, w=1;
(2) utilize rotor testbed analog mechanical equipment minor failure degree under a certain fault, moderate fault degree and Three kinds of fault degrees of severe fault degree, and utilize available data collecting device to gather rotor testbed under three kinds of fault degrees Vibration signal xw(n)={ x1,...xN, wherein, N represents and often organizes data amount check;W represents data group, w=2,3,4, difference Represent minor failure level state, moderate fault degree state and severe fault degree state;
(3) calculate in all vibration signals and often organize vibration signal 1.5 dimension spectrum;
(4) assume that the maximum that 1.5 dimensions of vibration signal under plant equipment normal operating condition are composed is S1, plant equipment slightly event The maximum of 1.5 dimension spectrums under barrier degree, moderate fault degree, severe fault degree state is respectively S2、S3And S4, when 1.5 dimensions The maximum of spectrum meets following formula:
S 2 - S 1 S 1 &GreaterEqual; 50 % ,
Then it is judged as that 1.5 dimension spectrum signature extracting method have sensitivity for mechanical equipment fault deterioration;If the maximum of 1.5 dimension spectrums Value meets S1< S2< S3< S4, then it is judged as that 1.5 dimension spectrum signature extracting method have trend for mechanical equipment fault deterioration Property;The feature extracting method simultaneously meeting sensitivity and tendency is applicable to the mechanical equipment fault trend prediction of this fault.
The determination methods of a kind of Higher Order Cumulants feature extracting method suitability the most as claimed in claim 1, it is characterised in that: In described step (3), often the calculation procedure of group vibration signal 1.5 dimension spectrum is as follows:
I) N number of data in the often group data of all vibration signals being all divided into K section, every section of M data, every segment data is as one Record;
II) each record is gone average, then calculate three-order cumulant, obtain three-order cumulant Meansigma methods;
III) three-order cumulant meansigma methods is done one-dimensional Fourier transform, obtain 1.5 dimension spectrum S of vibration signalw,3xr) it is:
S w , 3 x ( &omega; r ) = &Sigma; &tau; = - &infin; &infin; c ^ w , 3 x ( &tau; , &tau; ) e - j &omega; &tau; ,
In formula, ωrRepresent frequency, r=1,2 ... N, N are positive integer;For three-order cumulant meansigma methods; τ is time delay;3x represents Third-order cumulants.
The determination methods of a kind of Higher Order Cumulants feature extracting method suitability the most as claimed in claim 2, it is characterised in that: In described step II) in, it specifically comprises the following steps that
A () is assumedIt is i-th record, wherein, i=1 ... K, h=0,1 ... M-1;I-th record is asked its three rank Cumulant diagonal slicesFor:
x w , 3 x i ( &tau; , &tau; ) = 1 M &Sigma; h = M 1 h = M 2 x w i ( h ) x w i ( h + &tau; ) x w i ( h + &tau; ) ,
In formula, M1=max (0 ,-τ);M2=min (M-1, M-1-τ), τ are time delay, and 3x represents Third-order cumulants;
B () is to all three-order cumulantAverage, obtain meansigma methodsFor:
c ^ w , 3 x ( &tau; , &tau; ) = 1 K &Sigma; i = 1 K c w , 3 x i ( &tau; , &tau; ) .
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