CN103754753A - Flywheel clutch lifting device - Google Patents
Flywheel clutch lifting device Download PDFInfo
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- CN103754753A CN103754753A CN201310750396.7A CN201310750396A CN103754753A CN 103754753 A CN103754753 A CN 103754753A CN 201310750396 A CN201310750396 A CN 201310750396A CN 103754753 A CN103754753 A CN 103754753A
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- 230000007704 transition Effects 0.000 claims abstract description 26
- 210000000078 claw Anatomy 0.000 claims abstract description 12
- 238000000926 separation method Methods 0.000 claims abstract description 6
- 238000003466 welding Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
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Abstract
本发明公开了一种飞轮离合器吊具。该吊具包括:吊环焊接件,其为杆状,顶端弯折有吊环,底端面具有向下延伸的小径螺纹头;过渡接头,其为管套状,具有轴向贯通、与吊环焊接件的小径螺纹头适配螺接的内螺纹孔;钩头,其一端具有锁紧螺栓孔,通过锁紧螺栓穿过锁紧螺栓孔,再旋入过渡接头的内螺纹孔将钩头锁紧固定到所述过渡接头底端;其另一端具有向上弯折的V形缺口钩头,V形缺口钩头的内侧具有两侧缩进的离合器各分离爪过渡钩进部。该飞轮离合器吊具吊装稳定性和效率均高,通用性好,能够降低劳动强度。
The invention discloses a flywheel clutch hanger. The spreader includes: a lifting ring weldment, which is rod-shaped, with a lifting ring bent at the top, and a small-diameter threaded head extending downward on the bottom end; The small-diameter threaded head is suitable for the internal threaded hole of the screw connection; the hook head has a locking bolt hole at one end, through which the locking bolt passes through the locking bolt hole, and then screwed into the internal threaded hole of the transition joint to lock and fix the hook head to the The bottom end of the transition joint; the other end has an upwardly bent V-shaped notch hook head, and the inner side of the V-shaped notch hook head has a transition hook-in portion of each separation claw of the clutch retracted on both sides. The flywheel clutch spreader has high hoisting stability and efficiency, good versatility, and can reduce labor intensity.
Description
技术领域technical field
本发明涉及吊具领域,特别涉及一种飞轮离合器吊具。The invention relates to the field of slings, in particular to a flywheel clutch sling.
背景技术Background technique
在发动机装配过程中,飞轮、离合器在装配前需以飞轮在下、离合器在上的状态预配好一起平衡,并以飞轮在下、离合器在上的状态叠放同时输送到装配线边,而装配时则是先装飞轮再装离合器,需先将压在上面的离合器搬离飞轮才能装配,由于没有合适的吊具,所以飞轮、离合器一直采用手工直接抓取搬抬、装配到发动机上,而飞轮、离合器较重,手工抬、装非常费力,劳动强度较大,且不好抓取,也不好控制轻拿轻放,存在飞轮、离合器掉地、野蛮操作导致损坏零件及砸伤人的安全隐患,故此,迫切需要设计制作安全可靠,且通用性好的吊具,以降低劳动强度,满足安全生产需求,且避免在吊飞轮、离合器两种不同零件时频繁更换的吊具,确保吊装效率。During the engine assembly process, the flywheel and clutch need to be pre-assembled and balanced with the flywheel at the bottom and the clutch at the top before assembly, and then stacked and transported to the assembly line at the same time with the flywheel at the bottom and the clutch at the top. It is to install the flywheel first and then install the clutch. The clutch pressed on it must be removed from the flywheel before assembly. Since there is no suitable spreader, the flywheel and clutch have been directly grabbed and lifted by hand and assembled to the engine. The flywheel, The clutch is heavy, and it is very laborious to lift and install it by hand. The labor intensity is high, and it is not easy to grasp and control. Therefore, there is an urgent need to design and manufacture a safe, reliable and versatile spreader to reduce labor intensity and meet the needs of safe production, and to avoid frequent replacement of flywheel and clutch when lifting two different parts, so as to ensure lifting efficiency.
发明内容Contents of the invention
本发明是为了克服上述现有技术中缺陷,提供了一种结构简单合理,吊装稳定性和效率均高,通用性好,能够降低劳动强度的飞轮离合器吊具。The present invention aims to overcome the defects in the above-mentioned prior art, and provides a flywheel clutch hanger with simple and reasonable structure, high hoisting stability and efficiency, good versatility, and reduced labor intensity.
为达到上述目的,根据本发明提供了一种飞轮离合器吊具,包括:In order to achieve the above object, a flywheel clutch spreader is provided according to the present invention, comprising:
吊环焊接件,其为杆状,顶端弯折有吊环,底端面具有向下延伸的小径螺纹头;The welding part of the lifting ring is rod-shaped, with a lifting ring bent on the top end and a small-diameter threaded head extending downward on the bottom surface;
过渡接头,其为管套状,具有轴向贯通、与吊环焊接件的小径螺纹头适配螺接的内螺纹孔;The transition joint is in the shape of a pipe sleeve and has an internal threaded hole that penetrates axially and is screwed to the small-diameter threaded head of the lifting ring weldment;
钩头,其一端具有锁紧螺栓孔,通过锁紧螺栓穿过锁紧螺栓孔,再旋入过渡接头的内螺纹孔将钩头锁紧固定到所述过渡接头底端;其另一端具有向上弯折的V形缺口钩头,V形缺口钩头的内侧具有两侧缩进的离合器各分离爪过渡钩进部。The hook head has a locking bolt hole at one end, through which the locking bolt passes through the locking bolt hole, and then screwed into the internal thread hole of the transition joint to lock and fix the hook head to the bottom end of the transition joint; the other end has an upward A bent V-shaped notch hook head, the inner side of the V-shaped notch hook head has a transitional hook-in portion of each separation claw of the clutch retracted on both sides.
上述技术方案中,吊环焊接件为竖直设置、截面圆形的杆状。In the above technical solution, the welding part of the lifting ring is in the shape of a rod arranged vertically and having a circular cross section.
上述技术方案中,过渡接头的内螺纹孔与吊环焊接件的小径螺纹头适配螺接后再焊接固定。In the above technical solution, the internal threaded hole of the transition joint and the small-diameter threaded head of the welding part of the lifting ring are fitted and screwed together, and then welded and fixed.
上述技术方案中,锁紧螺栓孔为同中心轴、上下布设的通孔和沉孔。In the above technical solution, the locking bolt hole is a through hole and a counterbore arranged up and down on the same central axis.
上述技术方案中,过渡接头底端具有钩头卡接台阶,钩头具有与所述钩头卡接台阶适配卡接的过渡接头卡接台阶。In the above-mentioned technical solution, the bottom end of the transition joint has a hook head clamping step, and the hook head has a transition joint clamping step adapted and clamped to the hook head clamping step.
与现有技术相比,本发明具有如下有益效果:该飞轮离合器吊具结构简单合理,通过将钩头直接钩进离合器分离爪根部的内圈起吊离合器,通过先在飞轮安装离合器的平面上拧进一个螺栓,再将吊具钩头上的V形缺口钩进螺栓杆部吊起飞轮,吊装稳定性和效率均高,通用性好,能够降低劳动强度。Compared with the prior art, the present invention has the following beneficial effects: the structure of the flywheel clutch hanger is simple and reasonable, the clutch is hoisted by directly hooking the hook head into the inner ring at the root of the clutch release claw, and by first screwing the clutch on the plane where the flywheel is installed Enter a bolt, and then hook the V-shaped notch on the hook head of the spreader into the bolt shaft to lift the flywheel. The lifting stability and efficiency are high, the versatility is good, and the labor intensity can be reduced.
附图说明Description of drawings
图1为本发明的飞轮离合器吊具的主视结构示意图;Fig. 1 is the front view structure schematic diagram of flywheel clutch hanger of the present invention;
图2为本发明的飞轮离合器吊具的侧视结构示意图;Fig. 2 is the side view structural representation of the flywheel clutch hanger of the present invention;
图3为图1的A向结构示意图;Fig. 3 is a schematic diagram of the structure in direction A of Fig. 1;
图4为本发明的飞轮离合器吊具的吊环焊接件结构示意图;Fig. 4 is the structural representation of the ring weldment of the flywheel clutch hanger of the present invention;
图5为本发明的飞轮离合器吊具的过渡接头结构示意图;Fig. 5 is the structural representation of the transition joint of the flywheel clutch hanger of the present invention;
图6为本发明的飞轮离合器吊具的钩头结构示意图;Fig. 6 is the schematic diagram of the hook head structure of the flywheel clutch hanger of the present invention;
附图标记说明:Explanation of reference signs:
1-扶手,2-吊环焊接件,21-吊环,22-小径螺纹头,3-过渡接头,31-内螺纹孔,32-钩头卡接台阶,4-钩头,41-通孔,42-沉孔,43-锁紧螺栓,44-过渡接头卡接台阶,45-V形缺口钩头,46-离合器各分离爪过渡钩进部。1-handrail, 2-hanging ring weldment, 21-hanging ring, 22-small diameter thread head, 3-transition joint, 31-internal threaded hole, 32-hook snap-in step, 4-hook head, 41-through hole, 42 -counterbore, 43-locking bolt, 44-transition joint clamping step, 45-V-shaped notch hook head, 46-transition hook entry part of each separation claw of the clutch.
具体实施方式Detailed ways
下面结合附图,对本发明的一个具体实施方式进行详细描述,但应当理解本发明的保护范围并不受具体实施方式的限制。需要理解的是,本发明的以下实施方式中所提及的“上”、“下”、“左”、“右”、“正面”和“反面”均以各图所示的方向为基准,这些用来限制方向的词语仅仅是为了便于说明,并不代表对本发明具体技术方案的限制。A specific embodiment of the present invention will be described in detail below in conjunction with the accompanying drawings, but it should be understood that the protection scope of the present invention is not limited by the specific embodiment. It should be understood that the "upper", "lower", "left", "right", "front" and "reverse" mentioned in the following embodiments of the present invention are all based on the directions shown in the figures, These words used to limit the direction are only for convenience of description, and do not mean to limit the specific technical solution of the present invention.
本发明的飞轮离合器吊具结构简单合理,通过将钩头直接钩进离合器分离爪根部的内圈起吊离合器,通过先在飞轮安装离合器的平面上拧进一个螺栓,再将吊具钩头上的V形缺口钩进螺栓杆部吊起飞轮,吊装稳定性和效率均高,通用性好,能够降低劳动强度。The structure of the flywheel clutch hanger of the present invention is simple and reasonable. The clutch is hoisted by directly hooking the hook head into the inner ring at the root of the clutch release claw. The V-shaped notch is hooked into the bolt shaft to lift the flywheel, which has high hoisting stability and efficiency, good versatility, and can reduce labor intensity.
以下详细的描述通过举例但非限制的方式说明了本公开,应该明白的是本公开的各种方面可被单独的实现或者与其他方面结合的实现。本说明书清楚的使本领域的技术人员能够制造并使用我们相信为新的且非显而易见的改进,描述了若干实施例、变通方法、变型、备选方案以及系统应用,包括当前被认为是执行本说明书中描述的发明原理的最好模式。当描述元件或特征和/或实施例时,冠以“一”“一个”“该”和“所述”旨在表示具有元件或特征中的一个或多个。术语“包括”“包含”和“具有”旨在为包括性的,并表示在那些具体描述的元件或特征以外还具有额外的元件或特征。The following detailed description illustrates the present disclosure by way of example and not limitation, and it should be understood that various aspects of the present disclosure can be implemented alone or in combination with other aspects. This specification clearly enables one skilled in the art to make and use what we believe to be new and non-obvious improvements, describes several embodiments, workarounds, variations, alternatives, and applications of systems, including The best mode of the principles of the invention described in the specification. The use of "a", "an", "the" and "said" when describing elements or features and/or embodiments is intended to mean having one or more of the elements or features. The terms "comprising", "comprising" and "having" are intended to be inclusive and mean that there are additional elements or features other than those specifically described.
如图1至图3所示,该飞轮离合器吊具的具体结构包括:扶手1和吊环焊接件2,以及焊接在吊环焊接件2底端的过渡接头3和固定在过渡接头3底端的钩头4,扶手1用于吊装过程中手动调整吊具,使其能够顺利钩进离合器分离爪根部的内圈起吊离合器,或钩进螺栓杆部吊起飞轮。过渡接头3用于将钩头4固定到吊环焊接件2底端,钩头4用于钩进离合器分离爪根部的内圈起吊离合器,或钩进螺栓杆部吊起飞轮。该飞轮离合器吊具吊装稳定性和效率均高,通用性好,能够降低劳动强度,从而避免手工抬、装非常费力,劳动强度较大,且不好抓取,也不好控制轻拿轻放,存在飞轮、离合器掉地、野蛮操作导致损坏零件及砸伤人的安全隐患。As shown in Figures 1 to 3, the specific structure of the flywheel clutch hanger includes:
如图4所示,吊环焊接件2为竖直设置、截面圆形的杆状,顶端弯折有圆形吊环21,底端面具有向下延伸的小径螺纹头22,扶手1为倒L形杆状,上部小杆外端焊接在吊环21的侧面,下部大杆与吊环焊接件2轴向平行、竖直设置。As shown in Figure 4, the
如图5所示,过渡接头3为管套状,具有轴向贯通的内螺纹孔31,底端具有钩头卡接台阶32,装配时,吊环焊接件2的底端小径螺纹头22由顶端旋入过渡接头3的内螺纹孔31,将二者连接在一起并焊接固定。As shown in Figure 5, the transition joint 3 is in the shape of a pipe sleeve, with an axially through internal threaded hole 31, and the bottom end has a hook head clamping step 32. Screw into the internally threaded hole 31 of the transition joint 3, connect the two together and fix them by welding.
如图6所示,钩头4的一端具有同中心轴、上下布设的通孔41和沉孔42,通孔41的孔径与过渡接头3的内螺纹孔31孔径相同,通过锁紧螺栓43穿过沉孔42和通孔41,再旋入过渡接头3的内螺纹孔31使得钩头4锁紧固定到过渡接头3底端。通孔41的端口周侧具有与过渡接头3底端钩头卡接台阶32适配卡接的过渡接头卡接台阶44。钩头4的另一端具有向上弯折的V形缺口钩头45,V形缺口钩头45的内侧具有两侧缩进的离合器各分离爪过渡钩进部46,V形缺口钩头45和离合器各分离爪过渡钩进部46配合用于吊装离合器,V形缺口钩头45的V形缺口用于钩进预先拧进在飞轮安装离合器的平面上的螺栓杆部,以吊装飞轮。As shown in Figure 6, one end of the
吊装前,先将吊车吊钩钩进吊具吊环21内,吊装离合器时,用手抓住扶手1,将钩头4直接钩进离合器分离爪根部的内圈即可起吊,同时需确保钩头根部的离合器各分离爪过渡钩进部46能顺利钩进离合器各分离爪之间的间隙直至根部;吊装飞轮时,先在飞轮安装离合器的平面上拧进一个螺栓,再将吊具钩头4上的V形缺口钩头45的V形缺口钩进螺栓杆部即可吊起飞轮。起吊后,飞轮或离合器由水平状态自然翻转为垂直向上略向前倾状态,与装配状态相一致。起吊后,如需将工件由垂直状态转为水平状态放置,只需直接往下放即可。在整个吊装飞轮、离合器两种不同工件的过程中无需更换吊具,而钩头是可换的。Before hoisting, first hook the crane hook into the
综上,该飞轮离合器吊具结构简单合理,通过将钩头直接钩进离合器分离爪根部的内圈起吊离合器,通过先在飞轮安装离合器的平面上拧进一个螺栓,再将吊具钩头上的V形缺口钩进螺栓杆部吊起飞轮,吊装稳定性和效率均高,通用性好,能够降低劳动强度。To sum up, the structure of the flywheel clutch hanger is simple and reasonable. The clutch is hoisted by directly hooking the hook head into the inner ring at the root of the clutch release claw, screwing in a bolt on the plane where the clutch is installed on the flywheel, and then attaching the hook head of the hanger to the clutch. The V-shaped notch hooks into the bolt shaft to lift the flywheel, which has high hoisting stability and efficiency, good versatility, and can reduce labor intensity.
以上公开的仅为本发明的几个具体实施例,但是,本发明并非局限于此,任何本领域的技术人员能思之的变化都应落入本发明的保护范围。The above disclosures are only a few specific embodiments of the present invention, however, the present invention is not limited thereto, and any changes conceivable by those skilled in the art shall fall within the protection scope of the present invention.
Claims (5)
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| CN114538265A (en) * | 2022-03-09 | 2022-05-27 | 广西玉柴机器股份有限公司 | Lifting appliance suitable for lifting flywheel with large thickness |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109835804A (en) * | 2019-03-18 | 2019-06-04 | 宝鸡法士特齿轮有限责任公司 | A kind of clutch hanging apparatus and its adjustment method |
| CN109835804B (en) * | 2019-03-18 | 2023-09-08 | 宝鸡法士特齿轮有限责任公司 | Clutch hoisting device and debugging method thereof |
| CN112193984A (en) * | 2020-10-16 | 2021-01-08 | 中国十九冶集团有限公司 | Steel reinforcement cage lifting and fixing device and steel reinforcement cage lifting method |
| CN112193984B (en) * | 2020-10-16 | 2023-02-28 | 中国十九冶集团有限公司 | Steel reinforcement cage lifting and fixing device and steel reinforcement cage lifting method |
| CN114538265A (en) * | 2022-03-09 | 2022-05-27 | 广西玉柴机器股份有限公司 | Lifting appliance suitable for lifting flywheel with large thickness |
| CN114538265B (en) * | 2022-03-09 | 2024-11-15 | 广西玉柴机器股份有限公司 | A lifting device suitable for lifting flywheel |
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| Publication number | Publication date |
|---|---|
| CN103754753B (en) | 2016-02-24 |
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