CN103690279A - An underactuated prosthetic hand system based on a planetary gear train - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及医用器械技术领域,特别涉及医用假肢手系统。The invention relates to the technical field of medical instruments, in particular to a medical prosthetic hand system.
背景技术Background technique
尝试重建丧失一只手的残疾人的运动功能时,一个特别具有挑战性的任务是建立一个有拟人化形态,并可以正确地复现原有精致运动的假肢手。为了实现这一目标,这个假肢手需要能够适合各种日常动作,可以被截肢者的生物信号接口控制,如肌电信号和脑电信号。当今世界上有许多先进的完全驱动拟人化的机器人手,它们大都使用了较多的输入来控制手的各个自由度,但由于现有的肌电信号分析和获取能力有限,许多现有的仿生手的设计采用了一种欠驱动方法,即驱动输入的数量小于输出的数量。神经学最新进展表明,中枢神经系统控制手的肌肉协调方式被称为对姿势的协同效应。每个位置的协同对应手部肌肉的弯曲/伸展驱动状。中枢神经系统运用了姿势的协同效应,通过调整每个协同的比重(或称为系数),以实现不同的手部动作。其中,结合两个主要位置的协同效应约占了几十种抓取姿势中的84%。A particularly challenging task when attempting to recreate motor function in a disabled person who has lost a hand is to create a prosthetic hand that has an anthropomorphic form that correctly reproduces the delicate movements of the original. To achieve this goal, the prosthetic hand needs to be able to adapt to a variety of daily movements and can be controlled by the amputee's biosignal interface, such as myoelectric and brain signals. There are many advanced fully-driven anthropomorphic robot hands in the world today, most of which use more inputs to control the various degrees of freedom of the hand, but due to the limited ability to analyze and acquire existing electromyographic signals, many existing bionic The hand is designed using an underactuated approach where the number of driven inputs is less than the number of outputs. Recent advances in neurology have shown that the way the central nervous system controls the hand's muscle coordination is known as a synergistic effect on posture. The synergy of each position corresponds to the flexion/extension drive of the hand muscles. The central nervous system uses the synergistic effect of postures to achieve different hand movements by adjusting the proportion (or coefficient) of each synergy. Among them, the synergistic effect of combining two main positions accounts for about 84% of dozens of grasping poses.
这些发现使得用较少的输入有效地控制机器手成为可能,通过机械结构来实现姿势的协同作用并最大地减少输入轴的数量,将大大降低假肢手的成本。These findings make it possible to efficiently control a robotic hand with fewer inputs, and achieving postural synergy and minimizing the number of input axes through mechanical structures will greatly reduce the cost of prosthetic hands.
发明内容Contents of the invention
本发明的目的是使假肢手通过行星齿轮系以欠驱动的方式将两组输入转化为协同的十三组输出从而驱动机械手完成不同的抓取动作。The purpose of the present invention is to make the prosthetic hand convert two sets of inputs into thirteen sets of synergistic outputs through the planetary gear train in an under-driven manner, so as to drive the manipulator to complete different grasping actions.
为实现上述目的,本发明提供了基于行星齿轮系的假肢手系统,该系统能够通过多组行星齿轮系不同的传动比和不同的输入输出方式实现对两个输入的不同的运动合成,从而协同的控制每一组输出,再通过传动系统将这些输出的效果传递到机械手上,由于每个输出对应着机械手上的各个关节,从而能够使机械手完成不同的抓取动作。In order to achieve the above purpose, the present invention provides a prosthetic hand system based on a planetary gear train, which can realize different motion synthesis of two inputs through different transmission ratios and different input and output modes of multiple sets of planetary gear trains, thereby synergistically Control each group of outputs, and then transmit the effects of these outputs to the manipulator through the transmission system. Since each output corresponds to each joint on the manipulator, the manipulator can complete different grasping actions.
本发基于行星齿轮系的假肢手系统由驱动系统,传动系统以及机械手三部分构成。驱动系统包括两个步进电机和包括八组齿轮系的齿轮箱。步进电机由相对简易的集成板卡和对应的控制程序控制,程序中可以通过修改其转动方向、角度和速度来达到精确控制的目的。齿轮箱是此发明中最为关键的一环,它包括两个输入轴和十三根输出轴,两根输入轴分别由两个步进电机控制,十三根输出轴则由七组行星齿轮系和一组普通的齿轮系控制。七组行星齿轮系通过太阳轮,行星轮和周轮的不同齿轮减速比和不同的输入输出方式(即三种齿轮中的两种作为输入,剩下一种作为输出),将两个输入合成并转化为对应的十一个输出,即一组行星齿轮系可以对应多个输出。剩下的一组普通齿轮系的作用是将单独的输入通过齿轮减速比转化为两组单独的输出。The prosthetic hand system based on the planetary gear train of the present invention consists of three parts: a drive system, a transmission system and a manipulator. The drive system consists of two stepper motors and a gearbox consisting of eight gear trains. The stepping motor is controlled by a relatively simple integrated board and corresponding control program, in which the purpose of precise control can be achieved by modifying its rotation direction, angle and speed. The gearbox is the most critical part of this invention. It includes two input shafts and thirteen output shafts. The two input shafts are controlled by two stepping motors respectively, and the thirteen output shafts are controlled by seven sets of planetary gear trains. and a common set of gear train controls. The seven sets of planetary gear train combine the two inputs through different gear reduction ratios and different input and output modes of the sun gear, planetary gear and peripheral gear (that is, two of the three gears are used as input, and the remaining one is used as output). And converted into corresponding eleven outputs, that is, a set of planetary gear trains can correspond to multiple outputs. The role of the remaining set of ordinary gear trains is to convert the separate input into two sets of separate outputs through the gear reduction ratio.
传动系统包括软轴以及与软轴对应的蜗轮蜗杆输出轴通过联轴器连接到对应的软轴上,在软轴的另一端同样用联轴器将软轴和蜗杆固定,再由蜗杆带动涡轮,以驱动手指级手掌相应关节的运动。因此传动系统将输出轴的转动通过蜗轮蜗杆的减速比转化为了涡轮的转动,因为软轴具有很好的扭矩,再加上蜗轮蜗杆1:20的减速比,所以软轴上的传动误差在体现在涡轮上之后只有原有的二十分之一,因此这个传动链存在着可以忽略的传动误差。传动系统还包括滑杆和连杆等传动机构。The transmission system includes a flexible shaft and the output shaft of the worm gear corresponding to the flexible shaft is connected to the corresponding flexible shaft through a coupling, and the other end of the flexible shaft is also fixed with a coupling to fix the flexible shaft and the worm, and then the worm drives the turbine. , to drive the motion of the corresponding joints in the finger-level palm. Therefore, the transmission system converts the rotation of the output shaft into the rotation of the turbine through the reduction ratio of the worm gear. Because the flexible shaft has a good torque, coupled with the 1:20 reduction ratio of the worm gear, the transmission error on the flexible shaft is reflected. There is only one-twentieth of the original after the turbine, so there is a negligible transmission error in this transmission chain. The transmission system also includes transmission mechanisms such as sliders and connecting rods.
机械手包括手掌,五根手指,驱动系统的十三根输出轴分别对应五个手指的十三个关节,包括食指、中指、无名指和小指各自的掌指关节和近端指间关节和一个共同的外展关节,以及大拇指的指间关节,掌指关节,末端旋转关节和外展关节,食指、中指、无名指和小指还包括远端指间关节,一组远端指间关节和近端指间关节由一根输出轴控制。手掌部分包括了上下盖板以及固定五个手指所需的轴孔,螺丝孔。在手掌的内部有一套通过滑杆驱动的四个手指的外展的驱动机构,这组机构同样由一跟软轴控制。对于五根手指,食指、中指、无名指和小指的构型类似,差异只体现在每个指节的长度上。这四个手指的传动链以连杆机构为基础,由装在掌指关节处的涡轮带动连杆的运动,从而控制指间关节和近端指间关节的转动。对于大拇指,考虑到其结构的相对复杂性,使用了齿轮链作为传动方式,考虑到软轴的转动角度,在大拇指末端旋转关节处使用了一组较小的行星齿轮减速器来实现合适的减速比。The manipulator includes the palm and five fingers. The thirteen output shafts of the drive system correspond to the thirteen joints of the five fingers, including the metacarpophalangeal joints and proximal interphalangeal joints of the index finger, middle finger, ring finger and little finger, and a common Abduction joints, and interphalangeal joints of the thumb, metacarpophalangeal joints, terminal rotator joints and abduction joints, index, middle, ring, and little fingers also include distal interphalangeal joints, a set of distal interphalangeal joints and proximal phalangeal joints The inter-joint is controlled by an output shaft. The palm part includes the upper and lower cover plates and the shaft holes and screw holes required to fix the five fingers. Inside the palm, there is a drive mechanism for the abduction of four fingers driven by a slide bar, and this group of mechanisms is also controlled by a flexible shaft. For the five fingers, the configuration of the index finger, middle finger, ring finger and little finger is similar, and the difference is only reflected in the length of each knuckle. The transmission chain of these four fingers is based on the link mechanism, and the turbine installed at the metacarpophalangeal joint drives the movement of the link, thereby controlling the rotation of the interphalangeal joint and the proximal interphalangeal joint. For the thumb, considering the relative complexity of its structure, a gear chain is used as the transmission mode, and considering the rotation angle of the flexible shaft, a set of smaller planetary gear reducers are used at the thumb end rotary joint to achieve a suitable reduction ratio.
一种基于行星齿轮系的欠驱动假肢手系统,该假肢手系统包括驱动系统、传动系统和机械手,该驱动系统包括步进电机及行星齿轮箱,行星齿轮箱包括输入轴与输出轴,步进电机与行星齿轮箱的输入轴相连;机械手包括手掌和五个手指,手指上设有可活动的关节;以及传动系统包括软轴和传动机构,软轴一端与输出轴相连,软轴的另一端经由传动机构与机械手的各个关节相连;其中,行星齿轮箱能够将步进电机的输入通过协同作用的方式转化为输出轴的转动并通过传动系统传递给机械手从而协同控制机械手上各个关节的运动。An underactuated prosthetic hand system based on a planetary gear train. The prosthetic hand system includes a drive system, a transmission system and a manipulator. The drive system includes a stepper motor and a planetary gearbox. The planetary gearbox includes an input shaft and an output shaft. The motor is connected with the input shaft of the planetary gearbox; the manipulator includes the palm and five fingers, and there are movable joints on the fingers; and the transmission system includes a flexible shaft and a transmission mechanism, one end of the flexible shaft is connected with the output shaft, and the other end of the flexible shaft It is connected to each joint of the manipulator through a transmission mechanism; among them, the planetary gearbox can convert the input of the stepper motor into the rotation of the output shaft through a synergistic effect and transmit it to the manipulator through the transmission system to cooperatively control the movement of each joint on the manipulator.
优选地,行星齿轮箱还包括行星齿轮系、普通齿轮系、惰轮轴和隔板,每组齿轮系均包括输入齿轮和输出齿轮,部分齿轮系还包括惰轮,每组齿轮系位于相邻的两块隔板之间,输入轴、输出轴和惰轮轴均贯穿隔板且通过紧定装置分别与各组齿轮系的输入齿轮、输出齿轮和惰轮固定连接。Preferably, the planetary gearbox also includes a planetary gear train, a common gear train, an idler shaft and a separator, each set of gear trains includes an input gear and an output gear, and some gear trains also include an idler gear, and each set of gear trains is located in an adjacent Between the two partitions, the input shaft, output shaft and idler shaft all pass through the partition and are respectively fixedly connected with the input gear, output gear and idler gear of each group of gear trains through a tightening device.
优选地,行星齿轮系包括太阳轮、周轮、行星轮、惰轮和驱动齿轮,太阳轮、周轮、行星轮中的两种齿轮的转动由两根输入轴控制,另一种齿轮与这两种齿轮配合而发生的转动传递给输出轴;普通齿轮系将每根输入轴的独立转动输入转化为独立的转动输出。Preferably, the planetary gear train includes a sun gear, a peripheral gear, a planetary gear, an idler gear and a driving gear, and the rotation of the two gears in the sun gear, the peripheral gear and the planetary gear is controlled by two input shafts, and the other gear is connected to the The rotation generated by the cooperation of the two gears is transmitted to the output shaft; the ordinary gear train converts the independent rotational input of each input shaft into an independent rotational output.
优选地,行星齿轮箱包括七组行星齿轮系、一组普通齿轮系、两根输入轴、十三根输出轴、六根惰轮轴和九块隔板,七组行星齿轮系将两根输入轴的转动输入共合成并转化为十一种转动输出,一组普通齿轮系将两个输入轴的独立转动输入转化为两个独立的转动输出,从而使得驱动系统共有十三种输出;传动系统包括十三根软轴,每根软轴的一端通过联轴器与驱动系统的一根输出轴固定连接。Preferably, the planetary gearbox includes seven sets of planetary gear trains, one set of common gear trains, two input shafts, thirteen output shafts, six idler shafts and nine spacers, and the seven sets of planetary gear trains combine the two input shafts The rotation input is synthesized and converted into eleven kinds of rotation outputs. A set of ordinary gear trains converts the independent rotation inputs of two input shafts into two independent rotation outputs, so that the drive system has a total of thirteen kinds of outputs; the transmission system includes ten Three flexible shafts, one end of each flexible shaft is fixedly connected with an output shaft of the drive system through a coupling.
优选地,传动机构包括蜗轮蜗杆和连杆,机械手的五个手指包含大拇指,大拇指包括第一指节、第二指节和第三指节,相邻指节之间可以相互转动而具有指间关节和掌指关节,大拇指的根部还具有末端旋转关节和外展关节,其中,末端旋转关节与一根软轴相连;外展关节处连接有蜗轮,与蜗轮配合的蜗杆通过联轴器与一根软轴相连;掌指关节通过蜗轮蜗杆与一根软轴相连;以及指间关节通过连杆以及蜗轮蜗杆与一根软轴相连。Preferably, the transmission mechanism includes a worm gear and a connecting rod. The five fingers of the manipulator include a thumb, and the thumb includes a first knuckle, a second knuckle and a third knuckle, and adjacent knuckles can rotate mutually to have Interphalangeal joints and metacarpophalangeal joints, the root of the thumb also has a terminal rotation joint and abduction joint, wherein the terminal rotation joint is connected with a flexible shaft; the abduction joint is connected with a worm gear, and the worm gear matched with the worm gear is passed through the coupling The organ is connected with a flexible shaft; the metacarpophalangeal joint is connected with a flexible shaft through a worm gear; and the interphalangeal joint is connected with a flexible shaft through a connecting rod and a worm gear.
优选地,大拇指的末端旋转关节处连接有小型减速齿轮器,小型减速齿轮器通过联轴器与一根软轴固定连接。Preferably, a small reduction gear is connected to the rotary joint at the end of the thumb, and the small reduction gear is fixedly connected to a flexible shaft through a coupling.
优选地,掌指关节处还设有一组与相应的蜗轮啮合的数个相互啮合的齿轮,其中一个齿轮与大拇指第二指节固定相连,蜗轮可旋转地连接于大拇指第三指节,相应的蜗杆与该蜗轮啮合并通过联轴器与一根软轴固定连接;连杆的一端与大拇指第一指节固定连接,在大拇指的第三指节上可旋转地连接有数个相互啮合的齿轮和蜗轮,其中一个齿轮与大拇指第二指节及连杆的另一端固定相连,与蜗轮啮合的蜗杆通过联轴器与另一根软轴固定连接,连杆直接控制指间关节的转动。Preferably, the metacarpophalangeal joints are further provided with a set of several intermeshing gears engaged with corresponding worm gears, one of which is fixedly connected to the second knuckle of the thumb, and the worm gear is rotatably connected to the third knuckle of the thumb, The corresponding worm meshes with the worm gear and is fixedly connected with a flexible shaft through a coupling; one end of the connecting rod is fixedly connected with the first knuckle of the thumb, and several mutual knuckles are rotatably connected on the third knuckle of the thumb. Meshing gears and worm gears, one of the gears is fixedly connected with the second knuckle of the thumb and the other end of the connecting rod, the worm meshed with the worm gear is fixedly connected with another flexible shaft through a coupling, and the connecting rod directly controls the interphalangeal joints rotation.
优选地,传动机构包括蜗轮蜗杆和连杆,机械手的除了大拇指之外的四根手指包括食指、中指、无名指和小拇指,这四根手指具有相似的尺寸且均通过手指基座与手掌连接,每根手指均包括第一指节、第二指节、第三指节以及近端指间关节、远端指间关节和掌指关节,相邻指节之间可以相互转动,每个手指的第三指节与手指基座可旋转地连接,其中一个蜗轮与第三指节固定连接,与该蜗轮啮合的蜗杆通过联轴器与一根软轴固定连接;另一个蜗轮与手指基座可旋转地连接,第一根连杆的两端分别与该蜗轮和第二指节可转动相连,第二根连杆的两端分别与食指第二指节和第一指节可转动相连,与该蜗轮啮合的蜗杆通过联轴器与另一根软轴固定连接。Preferably, the transmission mechanism includes a worm gear and a connecting rod. The four fingers of the manipulator except the thumb include the index finger, middle finger, ring finger and little finger. These four fingers have similar dimensions and are all connected to the palm through the finger base. Each finger includes the first knuckle, the second knuckle, the third knuckle, the proximal interphalangeal joint, the distal interphalangeal joint and the metacarpophalangeal joint. Adjacent knuckles can rotate with each other. The third knuckle is rotatably connected to the finger base, one of the worm gears is fixedly connected to the third knuckle, and the worm meshed with the worm gear is fixedly connected to a flexible shaft through a coupling; the other worm gear is fixedly connected to the finger base. Rotationally connected, the two ends of the first connecting rod are respectively rotatably connected with the worm wheel and the second knuckle, and the two ends of the second connecting rod are respectively rotatably connected with the second knuckle and the first knuckle of the index finger. The worm meshed with the worm gear is fixedly connected with another flexible shaft through a shaft coupling.
优选地,传动机构还包括滑杆,滑杆上设有槽,机械手的除了拇指之外的的四根手指还具有共同的外展关节,外展关节具有推动元件以及三个外展元件,推动元件可沿滑杆中的槽滑动,推动元件上设有三个斜槽,三个外展元件的一端分别可在推动元件上相应的斜槽中滑动,三个外展元件的另一端与四指中的三根手指的手指基座固定相连并具有各自的固定在手掌上的转轴,滑杆通过联轴器与一根软轴连接,软轴的转动可带动滑杆转动,从而带动推动元件的前后平移,外展元件的一端在斜槽中滑动且另一端围绕各自的转轴发生转动,从而带动三根手指的手指基座相应发生转动,实现四指的外展运动。Preferably, the transmission mechanism also includes a slide bar, the slide bar is provided with a groove, and the four fingers of the manipulator except the thumb also have a common abduction joint, and the abduction joint has a pushing element and three abduction elements, which push The elements can slide along the grooves in the slide bar, and the pushing element is provided with three chute slots, one end of the three outreaching elements can slide in the corresponding chute on the pushing element respectively, and the other end of the three outreaching elements is connected with the four fingers. The finger bases of the three fingers are fixedly connected and have their own rotating shafts fixed on the palm. The sliding rod is connected with a flexible shaft through a coupling. The rotation of the flexible shaft can drive the sliding rod to rotate, thereby driving the front and rear of the pushing element In translation, one end of the abduction element slides in the chute and the other end rotates around its respective rotation axis, thereby driving the finger bases of the three fingers to rotate correspondingly to realize the abduction movement of the four fingers.
优选地,行星齿轮箱具有两根或三根输入轴。Preferably, the planetary gearbox has two or three input shafts.
本发明的基于行星齿轮系的欠驱动假肢手系统通过行星齿轮系这一机械结构实现了机械手各个手指不同关节的协同效应,使得输入轴的数量减少为两个,减小了假肢手的成本,同时假肢手能够很好地模拟人手的抓取动作。The underactuated prosthetic hand system based on the planetary gear train of the present invention realizes the synergistic effect of different joints of each finger of the manipulator through the mechanical structure of the planetary gear train, reduces the number of input shafts to two, and reduces the cost of the prosthetic hand. At the same time, the prosthetic hand can simulate the grasping action of the human hand very well.
附图说明Description of drawings
图1为本发明的基于行星齿轮系的欠驱动假肢手系统的整体装配图;Fig. 1 is the overall assembly diagram of the underactuated prosthetic hand system based on the planetary gear train of the present invention;
图2A为图1中的驱动系统的行星齿轮箱的立体示意图;FIG. 2A is a three-dimensional schematic diagram of a planetary gearbox of the drive system in FIG. 1;
图2B为图2A中一组行星齿轮系的爆炸图;Fig. 2B is an exploded view of a group of planetary gear trains in Fig. 2A;
图2C为图2B中行星齿轮系的立体示意图;FIG. 2C is a schematic perspective view of the planetary gear train in FIG. 2B;
图2D为图2A中的驱动系统的行星齿轮箱的侧面图;Figure 2D is a side view of the planetary gearbox of the drive system in Figure 2A;
图2E为图2A中的驱动系统的行星齿轮箱的正面图;Figure 2E is a front view of the planetary gearbox of the drive system in Figure 2A;
图3为图1中一组基于软轴和蜗轮蜗杆的传动系统的原理图;Fig. 3 is a schematic diagram of a group of transmission systems based on flexible shafts and worm gears in Fig. 1;
图4为图1中的机械手除去上盖板后的立体示意图;Fig. 4 is the three-dimensional schematic view of the manipulator in Fig. 1 after removing the upper cover;
图5A为图1中机械手的大拇指的传动原理图;Fig. 5A is a transmission schematic diagram of the thumb of the manipulator in Fig. 1;
图5B为图5A中大拇指的掌指关节的传动原理图;Fig. 5B is a transmission principle diagram of the metacarpophalangeal joint of the thumb in Fig. 5A;
图6A为图1中机械手的食指的传动原理图;Fig. 6A is a transmission principle diagram of the index finger of the manipulator in Fig. 1;
图6B为图6A中食指的的指间关节的传动原理图;以及Fig. 6B is a schematic diagram of the transmission principle of the interphalangeal joint of the index finger in Fig. 6A; and
图7为图1中机械手的外展机构的传动原理图。Fig. 7 is a transmission principle diagram of the abduction mechanism of the manipulator in Fig. 1 .
具体实施方式Detailed ways
以下将结合附图对本发明的较佳实施例进行详细说明,以便更清楚理解本发明的目的、特点和优点。应理解的是,附图所示的实施例并不是对本发明范围的限制,而只是为了说明本发明技术方案的实质精神。Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, so as to better understand the purpose, features and advantages of the present invention. It should be understood that the embodiments shown in the drawings are not intended to limit the scope of the present invention, but only to illustrate the essence of the technical solutions of the present invention.
图1示出了本发明的基于行星齿轮系的欠驱动假肢手系统整体装配后的立体示意图。如图1所示,本发明的基于行星齿轮系的欠驱动假肢手系统包括机械手100、传动系统200和驱动系统300,其中传动系统200的两端分别与机械手100和驱动系统300相连,传动系统200将驱动端300的输出传递给机械手100从而使机械手100完成不同的动作。Fig. 1 shows a perspective schematic view of the overall assembled underactuated prosthetic hand system based on the planetary gear train of the present invention. As shown in Fig. 1, the underactuated prosthetic hand system based on the planetary gear train of the present invention includes a
驱动系统300包括两个步进电机及行星齿轮箱。图中所示的实施例中,行星齿轮箱包括多组行星齿轮系和普通齿轮系。两个步进电机由集成板卡和相应的控制程序控制,且与齿轮系的两个输入轴连接,通过控制程序设定步进电机的转动方向、速度和角度以精确控制步进电机从而控制行星齿轮箱的输入和输出。The drive system 300 includes two stepper motors and a planetary gearbox. In the embodiment shown in the figure, the planetary gearbox includes multiple sets of planetary gear trains and common gear trains. The two stepper motors are controlled by the integrated board and the corresponding control program, and are connected to the two input shafts of the gear train. The rotation direction, speed and angle of the stepper motor are set through the control program to precisely control the stepper motor to control Input and output of planetary gearbox.
图2A为图1中的驱动系统300的行星齿轮箱301的立体示意图。如图2A所示,行星齿轮箱包括七组行星齿轮系10、一组普通的齿轮系20、两根输入轴30、十三根输出轴40、六根惰轮轴50和九块不锈钢板60,十三根输出轴40比六根惰轮轴露出不锈钢板较长长度。需要指出的是,根据需要,输入轴30的数量也可以是三根等。不锈钢板60也可以是其他材料的隔板,其数量根据行星齿轮箱所包含的齿轮系的数量来确定。FIG. 2A is a schematic perspective view of the planetary gearbox 301 of the driving system 300 in FIG. 1 . As shown in Figure 2A, the planetary gearbox includes seven sets of
行星齿轮箱301的两根输入轴30分别由驱动系统300的两个步进电机(图未示)控制;十三根输出轴40由七组行星齿轮系10和一组普通的齿轮系20控制;六根惰轮轴50上安装的惰轮用于改变其中几组齿轮系中的输出轴的旋转方向;所有输入轴30、输出轴40和惰轮轴50均分别贯穿九块不锈钢板60,九块不锈钢板60起到分隔八组齿轮系和增强系统稳定性的作用。这里,不锈钢板60也可为由合适材料,诸如塑料制成的板状件。The two
图2B为图2A中一组行星齿轮系的爆炸图。如图2B所示,该组行星齿轮系包括太阳轮5、周轮4、行星轮7及其他辅助齿轮。第一输入齿轮1通过紧定装置2与第一根输入轴固定连接,第一输入齿轮1与紧定装置2上设有相匹配的销钉孔并通过两根销钉相固定,紧定装置2上设有两个紧定螺钉孔并通过螺钉将紧定装置2连同第一输入齿轮1固定在第一根输入轴上。驱动齿轮3与第一输入齿轮1相啮合且驱动齿轮3通过四根销钉与周轮4相固定,从而达到了第一根输入轴控制周轮旋转的目的。类似地,太阳轮(即第二输入齿轮)5通过紧定装置6与第二根输入轴固定连接;行星轮7啮合于周轮4和太阳轮5之间并通过三个圆头销钉8与驱动齿轮9相固定;输出齿轮11通过紧定装置12与输出轴固定连接;惰轮89啮合于驱动齿轮9和输出齿轮11之间从而使得输出齿轮11旋转方向与驱动齿轮9相反。Fig. 2B is an exploded view of a set of planetary gear trains in Fig. 2A. As shown in FIG. 2B , the set of planetary gear trains includes a
图2C为图2B中行星齿轮系的立体示意图。如图2C所示,安装完成后,驱动齿轮3、周轮4、太阳轮5和驱动齿轮9的轴线均与第二根输入轴的轴线相同。分别与第一根输入轴和第二根输入轴固定连接的第一输入齿轮1和太阳轮(即第二输入齿轮)5的转动通过齿轮系的合成传递给与输出轴固定连接的输出齿轮11。FIG. 2C is a schematic perspective view of the planetary gear train in FIG. 2B . As shown in FIG. 2C , after the installation is completed, the axes of the
图2D为图2A中的驱动系统的行星齿轮箱的侧面图;七组行星齿轮系10均包括太阳轮、行星轮、周轮和其他辅助齿轮。在各组行星齿轮系中,太阳轮、行星轮和周轮中的两种齿轮作为输入,另一种齿轮作为输出,例如在图2B所示的行星齿轮系中,周轮和太阳轮作为输入,行星轮作为输出。一组行星齿轮系中可通过增加辅助齿轮而具有多个与输出轴相连的输出齿轮,由于不同的齿轮配合可造成不同的齿轮减速比以及不同的齿轮旋转方向,从而达到不同的输出。本发明中七组行星齿轮系10将两根输入轴的转动输入共合成并转化为十一种转动输出,一组普通齿轮系将两个输入轴的单独转动输入通过齿轮减速比转化为两个单独的转动输出,从而使得驱动系统共有十三种输出。FIG. 2D is a side view of the planetary gearbox of the drive system in FIG. 2A; each of the seven sets of
需要指出的是,行星齿轮箱可包括三根或三根以上的输入轴,每根输入轴由一个步进电机控制,每组齿轮系的转动输入可根据需要来自上述输入轴的任意两根或两根以上。It should be pointed out that the planetary gearbox can include three or more input shafts, each input shaft is controlled by a stepper motor, and the rotation input of each set of gear trains can come from any two or two of the above-mentioned input shafts as required. above.
如图2E所示为行星轮系的正面图,从图中可以看出各个输入轴、输出轴和惰轮轴的横截面。驱动系统300的十三根输出轴的十三种输出分别用于控制机械手100上的相应关节。具体地,如图2E所示,并参见图4,输出轴41对应大拇指末端旋转关节61;输出轴42对应大拇指掌指关节62;输出轴43对应大拇指指间关节63;输出轴44对应大拇指外展关节64;输出轴45对应食指掌指关节65;输出轴46对应中指掌指关节66;输出轴47对应无名指掌指关节67;输出轴48对应小拇指掌指关节68;输出轴49对应食指近端指间关节69A和食指远端指间关节69B;输出轴410对应中指近端指间关节610A和中指远端指间关节610B;输出轴411对应无名指近端指间关节611A和无名指远端指间关节611B;输出轴412对应小拇指近端指间关节612A和小拇指远端指间关节612B;输出轴413对应食指、中指、无名指和小拇指的外展关节613。关于机械手的详细描述见下文。Figure 2E is a front view of the planetary gear train, from which the cross-sections of each input shaft, output shaft and idler shaft can be seen. Thirteen kinds of outputs of the thirteen output shafts of the drive system 300 are respectively used to control corresponding joints on the
传动系统200包括十三根软轴和传动机构,传动机构例如为蜗轮蜗杆、滑杆和连杆。图3为图1中一组基于软轴和蜗轮蜗杆的传动系统的原理图。如图3所示,输出轴40通过联轴器14与对应软轴13的一端固定连接,该软轴13的另一端通过联轴器15与蜗杆17固定连接,蜗杆17与蜗轮16相啮合。驱动系统控制输出轴40转动时,蜗杆17也发生相应转动,与蜗杆17配合的蜗轮16发生转动,蜗轮16的运动驱动机械手100中相应构件的运动从而驱动机械手中相应关节的运动。输出轴40的直径例如为2毫米,软轴13的直径例如为3.2毫米,相应地,联轴器14制作成一端内径为2毫米且另一端内径为3.2毫米,联轴器15制作成一端内径为3.2毫米且另一端内径与蜗杆端部直径相等。The transmission system 200 includes thirteen flexible shafts and a transmission mechanism, such as a worm gear, a sliding rod and a connecting rod. Fig. 3 is a schematic diagram of a group of transmission systems based on flexible shafts and worm gears in Fig. 1 . As shown in FIG. 3 , the
由此可以看出,传动系统200将输出轴的转动通过蜗轮蜗杆的减速比转化为涡轮的转动,软轴采用能够很好地传递扭矩的材料制作而成从而能够有效地传递输出轴的转动,且蜗轮蜗杆减速比为1:20,体现在涡轮上的传动误差较小仅为软轴传动误差的二十分之一,因此该传动链的传动误差可以忽略。It can be seen from this that the transmission system 200 converts the rotation of the output shaft into the rotation of the turbine through the reduction ratio of the worm gear, and the flexible shaft is made of a material that can transmit torque well so that the rotation of the output shaft can be effectively transmitted. And the reduction ratio of the worm gear is 1:20, the transmission error reflected on the turbine is only one-twentieth of the transmission error of the flexible shaft, so the transmission error of the transmission chain can be ignored.
机械手包括手掌,五根手指,和以连杆机构为基础的运动传动链。为了较清晰地看出机械手内部机构,图4示出了机械手除去上盖板后的立体示意图。如图4所示,机械手100包括手掌、大拇指18、结构相似的四指19及四指19的外展机构52,其中手掌包括上下盖板以及固定五个手指所需的轴孔和螺丝孔,四指19包括食指、中指、无名指和小拇指,外展机构52位于手掌内部。The manipulator includes a palm, five fingers, and a linkage-based kinematic transmission chain. In order to see the internal mechanism of the manipulator more clearly, FIG. 4 shows a schematic perspective view of the manipulator after removing the upper cover. As shown in Figure 4, the
如上文所述,驱动系统300的十三种输出分别用于控制机械手100上的相应关节:大拇指18具有指间关节63,掌指关节62,末端旋转关节61和外展关节64;四指19中的任一根手指例如食指具有远端指间关节69B、近端指间关节69A、掌指关节65;四指19还具有一个共同的外展关节613。As mentioned above, the thirteen kinds of outputs of the drive system 300 are respectively used to control the corresponding joints on the manipulator 100: the
图5A为图1中机械手的大拇指18的传动原理图,为了看清其内部结构,在图中删除了一些构件。一端与输出轴41连接的软轴(图未示)与图中大拇指根部的联轴器21相连并通过一小型的行星齿轮减速器22达到合适的减速比以控制大拇指末端旋转关节61的转动;一端与输出轴44连接的软轴(图未示)的与大拇指外展关节附近的联轴器23相连并通过蜗杆24和蜗轮25的配合来控制大拇指外展关节64的转动;一端与输出轴43连接的软轴(图未示)与联轴器26相连并通过蜗杆27、蜗轮28、齿轮29、齿轮33以及连杆34的传动链来达到控制大拇指指间关节63的目的,其中齿轮33与大拇指第二指节78可旋转地连接,连杆34的两端分别与齿轮33和大拇指第一指节84固定连接。FIG. 5A is a transmission schematic diagram of the
图5A中不能看出控制大拇指掌指关节的相关结构,因此在图5B中单独示出大拇指掌指关节的传动原理。如图5B所示,一端与输出轴42相连的软轴(图未示)与联轴器71相连并通过蜗杆75、蜗轮72、齿轮86、齿轮73将运动传递给齿轮74,其中蜗轮72和齿轮73可旋转地连接于大拇指第三指节85,齿轮86与涡轮72固定连接,齿轮74与大拇指第二指节78固定相连,从而齿轮74的转动即完成了大拇指掌指关节的转动。The related structures controlling the metacarpophalangeal joint of the thumb cannot be seen in FIG. 5A , so the transmission principle of the metacarpophalangeal joint of the thumb is shown separately in FIG. 5B . As shown in Figure 5B, a flexible shaft (not shown) connected to the
图6A为图1中机械手的食指的传动原理图。如图6A所示,联轴器35与控制食指近端指间关节69A和食指远端指间关节69B的输出轴相连,一端与控制食指掌指关节的输出轴45相连的软轴连接至联轴器76,输出轴45的输出通过软轴传递给蜗杆77,与蜗杆77配合的蜗轮79与食指第三指节83固定连接,蜗轮79的转动即完成了食指掌指关节的转动。FIG. 6A is a schematic diagram of the transmission principle of the index finger of the manipulator in FIG. 1 . As shown in Figure 6A, the
为了清晰地看出食指近端指间关节69A和食指远端指间关节69B的传动原理,图6B中除去了一些构件。如图6B所示,蜗轮37与食指第三指节83可旋转地连接,连杆38的两端分别与蜗轮37和食指第二指节82固定相连,连杆39的两端分别与食指第二指节82和第一指节81固定相连。一端与输出轴49(图未示)相连的软轴连接至联轴器35,输出轴49的输出通过软轴传递给蜗杆36,并通过蜗轮37、连杆38及连杆39组成的传动链来控制食指近端指间关节69A和食指远端指间关节69B的转动。In order to clearly see the transmission principle of the proximal interphalangeal joint 69A of the index finger and the distal interphalangeal joint 69B of the index finger, some components are removed in FIG. 6B . As shown in Figure 6B, the
其余三根手指,即中指、无名指和小拇指,它们的传动原理与食指相似。The remaining three fingers, namely the middle finger, ring finger and little finger, have a transmission principle similar to that of the index finger.
图7示出了机械手的外展机构的传动原理图。输出轴413通过软轴与外展关节613中的联轴器51相连,输出轴413的转动可带动滑杆55转动,与滑杆55配合的推动元件56随着滑杆55的转动发生平移运动,推动元件56上设有三条斜槽57,随着推动元件56的平移运动,三个外展元件53能够在相应的斜槽57中滑动并绕各自固定的转轴54转动。从图4可以看出,三个外展元件53分别与相应的食指、无名指、小拇指的手指基座78固定相连,各个手指基座78随着外展元件53的转动而转动,从而带动食指、无名指、小拇指的外展运动。Fig. 7 shows the transmission schematic diagram of the abduction mechanism of the manipulator. The
本发明的基于行星齿轮系的欠驱动假肢手系统通过行星齿轮系这一机械结构实现了机械手各个手指不同关节的协同效应,使得输入轴的数量减少为两个,减小了假肢手的成本,同时假肢手能够很好地模拟人手的抓取动作。The underactuated prosthetic hand system based on the planetary gear train of the present invention realizes the synergistic effect of different joints of each finger of the manipulator through the mechanical structure of the planetary gear train, reduces the number of input shafts to two, and reduces the cost of the prosthetic hand. At the same time, the prosthetic hand can simulate the grasping action of the human hand very well.
以上已详细描述了本发明的较佳实施例,但应理解到,在阅读了本发明的上述讲授内容之后,本领域技术人员可以对本发明作各种改动或修改。这些等价形式同样落于本申请所附权利要求书所限定的范围。The preferred embodiments of the present invention have been described in detail above, but it should be understood that those skilled in the art can make various changes or modifications to the present invention after reading the above teaching content of the present invention. These equivalent forms also fall within the scope defined by the appended claims of this application.
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| CN104306086A (en) * | 2014-09-30 | 2015-01-28 | 东北大学 | Novel prosthetic hand without external power |
| CN104382674A (en) * | 2014-10-20 | 2015-03-04 | 华中科技大学 | Under-actuated prosthetic hand capable of reproducing hand grasping function |
| CN105058409A (en) * | 2015-09-06 | 2015-11-18 | 丹阳假肢厂有限公司 | Two-dimensional thumb bionic hand |
| CN105840763A (en) * | 2016-05-20 | 2016-08-10 | 哈尔滨工业大学 | Double-input and multi-output collaborative device based on differential planetary gears |
| CN106903684A (en) * | 2017-04-26 | 2017-06-30 | 河北工业大学 | Truss manipulator based on planet circular system |
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| WO2018157643A1 (en) * | 2017-03-02 | 2018-09-07 | 上海岭先机器人科技股份有限公司 | Anthropomorphic full-drive five-finger dexterous robotic hand |
| CN106994694A (en) * | 2017-03-02 | 2017-08-01 | 上海岭先机器人科技股份有限公司 | A kind of anthropomorphic full driving the five fingers flexible manipulator |
| CN106903684A (en) * | 2017-04-26 | 2017-06-30 | 河北工业大学 | Truss manipulator based on planet circular system |
| CN111194192A (en) * | 2017-08-22 | 2020-05-22 | 爱德华兹生命科学公司 | Gear Drive Mechanism for Heart Valve Delivery Device |
| CN109692061A (en) * | 2019-01-07 | 2019-04-30 | 北京理工大学 | A kind of Gear Planet Transmission type prosthetic hand |
| CN109692061B (en) * | 2019-01-07 | 2024-02-06 | 北京理工大学 | Planetary transmission type artificial limb hand |
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| CN114680954A (en) * | 2020-12-31 | 2022-07-01 | 先健科技(深圳)有限公司 | Medical device capable of adjusting bending |
| CN113069252A (en) * | 2021-03-30 | 2021-07-06 | 合肥工业大学 | Bevel gear connecting rod configuration bionic artificial limb |
| CN113069252B (en) * | 2021-03-30 | 2024-02-06 | 合肥工业大学 | Umbrella tooth connecting rod configuration bionic artificial limb |
| CN116652992A (en) * | 2023-07-28 | 2023-08-29 | 哈尔滨工业大学 | A mechanical thumb-to-palm joint, a mechanical thumb and a mechanical hand |
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