CN103680867A - Side-winding type winding transformer and winding method thereof - Google Patents
Side-winding type winding transformer and winding method thereof Download PDFInfo
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 13
- 229910052802 copper Inorganic materials 0.000 claims abstract description 5
- 239000010949 copper Substances 0.000 claims abstract description 5
- 239000011889 copper foil Substances 0.000 claims description 5
- 239000011810 insulating material Substances 0.000 claims description 2
- 238000009413 insulation Methods 0.000 claims description 2
- 230000004888 barrier function Effects 0.000 claims 10
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- 230000017525 heat dissipation Effects 0.000 abstract description 4
- 229910052742 iron Inorganic materials 0.000 abstract description 3
- PMVSDNDAUGGCCE-TYYBGVCCSA-L Ferrous fumarate Chemical group [Fe+2].[O-]C(=O)\C=C\C([O-])=O PMVSDNDAUGGCCE-TYYBGVCCSA-L 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 61
- 238000010586 diagram Methods 0.000 description 8
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Abstract
Description
技术领域 technical field
本发明是有关一种绕线变压器及其绕线方法,特别是一种边绕式的绕线变压器的构造及其绕线方法。The present invention relates to a wire-wound transformer and its winding method, in particular to the structure of an edge-wound wire-wound transformer and its winding method.
背景技术 Background technique
对于功率变换器而言(例如:计算机电源供应器或是切换式电源供应器),如何增加功率密度,缩小尺寸以及提高开关频率(切换频率),是功率变换器的设计者所关心的问题。提高开关频率虽然可以减少例如变压器和滤波器的尺寸,但是开关损耗会对高频工作造成不利的影响,为了减少开关损耗,遂有谐振切换技术被提出使用。For power converters (such as computer power supplies or switching power supplies), how to increase power density, reduce size and increase switching frequency (switching frequency) is a concern for power converter designers. Although increasing the switching frequency can reduce the size of transformers and filters, for example, switching loss will adversely affect high-frequency operation. In order to reduce switching loss, resonant switching technology has been proposed.
一般而言,LLC谐振式功率变换器包括:一个具有金属氧化物半导体场效晶体管(MOSFET)的控制器、一个LLC谐振网络和一个整流器网络。控制器透过脉冲频率调制(PFM)的方式,交替切换两个MOSFET,并随负载变化而改变工作频率,调节输出电压Vout。LLC谐振网络包括:两个谐振电感(Lr和Lm)和一个谐振电容(Cr)。LLC谐振式功率变换器有着零电压开关(ZVS)、器件的电压应力低等特点,非常适合在要求高效率和大功率电源的应用。随着LLC谐振式功率变换器的广泛应用,应用于LLC谐振式功率变换器的LLC变压器的设计也愈来愈受到重视。已知应用于LLC谐振式功率变换器的LLC变压器,通常会把磁性组件Lr和Lm集成在一个变压器内,利用变压器的漏感(漏磁电感)作为Lr,利用变压器的磁感(激磁电感)作为Lm,可以减少磁性组件的数目。In general, an LLC resonant power converter includes: a controller with metal-oxide-semiconductor field-effect transistors (MOSFETs), an LLC resonant network, and a rectifier network. The controller switches the two MOSFETs alternately through pulse frequency modulation (PFM), and changes the operating frequency as the load changes to adjust the output voltage Vout. The LLC resonant network includes: two resonant inductors (Lr and Lm) and a resonant capacitor (Cr). The LLC resonant power converter has the characteristics of zero-voltage switching (ZVS) and low voltage stress of the device, and is very suitable for applications requiring high efficiency and high-power power supplies. With the widespread application of LLC resonant power converters, the design of LLC transformers used in LLC resonant power converters has also attracted more and more attention. It is known that the LLC transformer applied to the LLC resonant power converter usually integrates the magnetic components Lr and Lm in a transformer, uses the leakage inductance (leakage inductance) of the transformer as Lr, and uses the magnetic induction (excitation inductance) of the transformer As Lm, the number of magnetic components can be reduced.
传统的绕组变压器都具有一固定的铁芯,其上绕有初级(又称一次)与次级(又称二次)的线圈,线圈的绕线方式通常是将初级线圈和次级线圈以同轴的关系绕在同一个铁芯,其中一者位于内圈另一者位于外圈,初级与次级的线圈在电力方面互相分离且互相绝缘,以这种方式绕线的绕组变压器,初级线圈和次级线圈之间具有较佳的耦合密度,因此具有较小的漏感。一般而言LLC的磁感量(激磁电感量)是漏感量(漏磁电感量)的3到7倍,通常要求漏感值较大,换言之,应用于LLC谐振式功率变换器的LLC变压器应减少变压器初级侧和次级侧的耦合密度,才能获得较大的漏感。Traditional winding transformers have a fixed iron core on which primary (also known as primary) and secondary (also known as secondary) coils are wound. The relationship between the axes is wound on the same iron core, one of which is located in the inner ring and the other is located in the outer ring. The primary and secondary coils are electrically separated and insulated from each other. The winding transformer wound in this way, the primary coil It has a better coupling density with the secondary coil, so it has a smaller leakage inductance. Generally speaking, the magnetic inductance (exciting inductance) of LLC is 3 to 7 times that of the leakage inductance (leakage magnetic inductance), which usually requires a large leakage inductance. In other words, the LLC transformer applied to the LLC resonant power converter The coupling density between the primary and secondary sides of the transformer should be reduced to obtain a larger leakage inductance.
另一方面,传统采用内外两圈绕线方式的绕组变压器在运作时,位于内圈的线圈也会有散热不易的问题。因此,设计应用于LLC谐振式功率变换器的LLC变压器,需着重于设计变压器的漏感与磁感,以及设计变压器初级侧和次级侧的绕线方式。On the other hand, when the traditional winding transformer adopts two inner and outer windings, the coil located in the inner coil will also have the problem of difficult heat dissipation during operation. Therefore, to design an LLC transformer applied to an LLC resonant power converter, it is necessary to focus on designing the leakage inductance and magnetic inductance of the transformer, as well as designing the winding methods of the primary side and the secondary side of the transformer.
发明内容 Contents of the invention
本发明提出了一种边绕式的绕线变压器及其绕线方法,具有方便调整漏感,散热效果佳,节省空间,可降低铜损和铁损,并能提高电性及效率的功效。The invention provides an edge-wound wire-wound transformer and a wire-winding method thereof, which have the advantages of convenient adjustment of leakage inductance, good heat dissipation effect, space saving, reduction of copper loss and iron loss, and improvement of electrical properties and efficiency.
为了实现上述的功效,本发明边绕式的绕线变压器的绕线方法的一种实施例步骤,包括:In order to achieve the above effects, the steps of an embodiment of the winding method of the edge-wound transformer of the present invention include:
准备直立并列的一左侧铁芯和一右侧铁芯;Prepare a left side iron core and a right side iron core that stand side by side;
绕设至少一第一绕组于该左侧铁芯;Winding at least one first winding around the left iron core;
绕设一第二绕组于该右侧铁芯,该第二绕组和该第一绕组分别为不同次侧的线圈;以及Winding a second winding around the right side core, the second winding and the first winding are respectively coils on different secondary sides; and
设置一绝缘层在该第一绕组和该第二绕组之间。An insulating layer is disposed between the first winding and the second winding.
本发明的绕线方法的一实施例,还包括在左侧铁芯的第一绕组的外层绕设有一第二绕组,在内层的第一绕组和在外层的第二绕组之间设有一绝缘层,绕设于左侧铁芯的外层的第二绕组和绕设于右侧铁芯的第二绕组彼此可以是串联或并联的关系。An embodiment of the winding method of the present invention further includes winding a second winding on the outer layer of the first winding of the left iron core, and providing a winding between the first winding on the inner layer and the second winding on the outer layer. The insulating layer, the second winding wound on the outer layer of the left iron core and the second winding wound on the right iron core may be connected in series or in parallel.
为了实现上述的功效,本发明边绕式的绕线变压器的绕线方法的一种实施例步骤,包括:In order to achieve the above effects, the steps of an embodiment of the winding method of the edge-wound transformer of the present invention include:
准备直立并列的一左侧铁芯、一中间铁芯和一右侧铁芯;Prepare a left side iron core, a middle iron core and a right side iron core which stand side by side;
绕设至少一第一绕组于该中间铁芯;Winding at least one first winding around the middle iron core;
绕设一第二绕组于该左侧铁芯和该右侧铁芯中的至少一者,该第二绕组和该第一绕组分别为不同次侧的线圈;以及winding a second winding around at least one of the left iron core and the right iron core, the second winding and the first winding being coils of different secondary sides; and
设置一绝缘层在该第一绕组和该第二绕组之间。An insulating layer is disposed between the first winding and the second winding.
依据本发明上述方法的一实施例,其中左侧铁芯和右侧铁芯分别绕设有第二绕组,绕设在左侧铁芯和右侧铁芯的第二绕组可以是彼此串联或并联的关系。According to an embodiment of the above-mentioned method of the present invention, wherein the left iron core and the right iron core are respectively wound with second windings, the second windings wound on the left iron core and the right iron core can be connected in series or in parallel with each other Relationship.
依据本发明上述方法的一实施例,还包括在该中间铁芯的该第一绕组的外层绕设有一第二绕组,在内层的该第一绕组和在外层的该第二绕组之间设有一绝缘层,其中该左侧铁芯和该右侧铁芯分别绕设有该第二绕组,绕设在该左侧铁芯、该中间铁芯和该右侧铁芯的该第二绕组可以是彼此串联或并联的关系。According to an embodiment of the above method of the present invention, it further includes winding a second winding on the outer layer of the first winding of the intermediate core, between the first winding on the inner layer and the second winding on the outer layer An insulating layer is provided, wherein the left iron core and the right iron core are respectively wound with the second winding, and the second winding wound on the left iron core, the middle iron core and the right iron core It can be connected in series or in parallel with each other.
依据本发明上述方法的一实施例,还包括在该中间铁芯的该第一绕组的外层绕设有一第二绕组,在内层的该第一绕组和在外层的该第二绕组之间设有一绝缘层,其中该左侧铁芯和该右侧铁芯分别绕设有该第二绕组,绕设在该左侧铁芯和该右侧铁芯的该第二绕组彼此并联然后再和绕设于该中间铁芯的该第二绕组串联。According to an embodiment of the above method of the present invention, it further includes winding a second winding on the outer layer of the first winding of the intermediate core, between the first winding on the inner layer and the second winding on the outer layer An insulating layer is provided, wherein the left iron core and the right iron core are respectively wound with the second windings, the second windings wound on the left iron core and the right iron core are connected in parallel and then connected with each other The second winding wound around the middle iron core is connected in series.
本发明提出的边绕式的绕线变压器的一种实施例构造,包括:至少两个直立并列的铁芯,以及分别绕设在这两个直立并列的铁芯的第一绕组和第二绕组,第一绕组和第二绕组分别为不同次侧的线圈,在第一绕组和第二绕组之间设有绝缘层;藉由这种在绕设有第一绕组的某一个铁芯的侧边设置绕设有第二绕组的另一个铁芯,构成一种边绕式的绕线变压器,进而实现前述的功效。An embodiment structure of the side-wound wire-wound transformer proposed by the present invention includes: at least two vertically parallel iron cores, and a first winding and a second winding respectively wound on the two vertically parallel cores , the first winding and the second winding are coils on different secondary sides, and an insulating layer is provided between the first winding and the second winding; Another iron core wound with the second winding is provided to form an edge-wound transformer, thereby achieving the aforementioned effects.
本发明提出的边绕式的绕线变压器的一种实施例构造,包括:直立并列的左侧铁芯和右侧铁芯,左侧铁芯至少绕设有第一绕组,右侧铁芯绕设有第二绕组,第一绕组和第二绕组分别为不同次侧的线圈,在第一绕组和第二绕组之间设有绝缘层,第一、第二绕组为铜线、铜箔或漆包线的任一种。An embodiment structure of the side-wound wire-wound transformer proposed by the present invention includes: a left iron core and a right iron core arranged side by side, the left iron core is at least wound with a first winding, and the right iron core is wound with a first winding. There is a second winding, the first winding and the second winding are coils on different secondary sides, an insulating layer is provided between the first winding and the second winding, and the first and second windings are copper wire, copper foil or enameled wire of any kind.
依据本发明提出的边绕式的绕线变压器的另一实施例,包含:直立并列的左侧铁芯和右侧铁芯,左侧铁芯绕设有位于内层的第一绕组和位于外层的第二绕组,右侧铁芯绕设有第二绕组,第一绕组和第二绕组分别为不同次侧的线圈,在第一绕组和第二绕组之间设有绝缘层。According to another embodiment of the side-wound wire-wound transformer proposed by the present invention, it comprises: a left iron core and a right iron core arranged side by side, and the left iron core is wound with a first winding located in the inner layer and a first winding located in the outer layer. The second winding of the layer, the iron core on the right side is wound with the second winding, the first winding and the second winding are coils of different secondary sides respectively, and an insulating layer is arranged between the first winding and the second winding.
依据本发明提出的边绕式的绕线变压器的另一实施例,包含:三个直立并列的左侧铁芯、中间铁芯和右侧铁芯,中间铁芯至少绕设有第一绕组,左侧铁芯和右侧铁芯中的至少一者绕设有第二绕组,第一绕组和第二绕组分别为不同次侧的线圈,在第一绕组和第二绕组之间设有绝缘层。According to another embodiment of the side-wound wire-wound transformer proposed by the present invention, it includes: three left iron cores, a middle iron core and a right iron core arranged in parallel, the middle iron core is wound with at least the first winding, At least one of the left iron core and the right iron core is wound with a second winding, the first winding and the second winding are respectively coils of different secondary sides, and an insulating layer is provided between the first winding and the second winding .
依据本发明提出的边绕式的绕线变压器的另一实施例,包含:三个直立并列的左侧铁芯、中间铁芯和右侧铁芯,中间铁芯绕设有位于内层的第一绕组和位于外层的第二绕组,左侧铁芯和右侧铁芯中的至少一者绕设有第二绕组,第一绕组和第二绕组分别为不同次侧的线圈,在第一绕组和第二绕组之间设有绝缘层。According to another embodiment of the side-wound wire-wound transformer proposed by the present invention, it includes: three left-side iron cores, a middle iron core and a right-side iron core that are upright and juxtaposed. A winding and a second winding located on the outer layer, at least one of the left iron core and the right iron core is wound with a second winding, the first winding and the second winding are coils on different secondary sides respectively, in the first An insulating layer is provided between the winding and the second winding.
依据本发明提出的边绕式的绕线变压器的一种实施例,其中左侧铁芯和右侧铁芯分别绕设有第二绕组,绕设在左侧铁芯和右侧铁芯的第二绕组可以是彼此串联或并联的关系。According to an embodiment of the side-wound wire-wound transformer proposed by the present invention, the left iron core and the right iron core are respectively wound with the second winding, and the left iron core and the right iron core are wound with the second winding. The two windings can be connected in series or in parallel with each other.
依据本发明提出的边绕式的绕线变压器的一种实施例,其中左侧铁芯和右侧铁芯分别绕设有第二绕组,绕设在左侧铁芯、右侧铁芯和中间铁芯的第二绕组彼此串联。According to an embodiment of the side-wound wire-wound transformer proposed by the present invention, the left iron core and the right iron core are respectively wound with second windings, which are wound on the left iron core, the right iron core and the middle The second windings of the core are connected in series with each other.
依据本发明提出的边绕式的绕线变压器的一种实施例,其中左侧铁芯和右侧铁芯分别绕设有第二绕组,绕设在左侧铁芯和右侧铁芯的第二绕组彼此并联然后再和绕设于中间铁芯的第二绕组串联。According to an embodiment of the side-wound wire-wound transformer proposed by the present invention, the left iron core and the right iron core are respectively wound with the second winding, and the left iron core and the right iron core are wound with the second winding. The two windings are connected in parallel with each other and then connected in series with the second winding wound around the middle iron core.
综合前述发明的内容可以了解,本发明边绕式的绕线变压器,透过在至少两个直立并列的铁芯分别绕设第一绕组和第二绕组的手段,构成一种边绕式的绕线变压器的基本构造,以这种基本构造为基础的其它实施例变化,藉由三个直立并列的铁芯,以及在其中某一个铁芯绕设单层线圈或是双层线圈的变化,进而完成一种边绕式的绕线变压器,并能获得下列功效。Based on the content of the foregoing invention, it can be understood that the side-wound transformer of the present invention constitutes a side-wound transformer by winding the first winding and the second winding respectively on at least two vertical and parallel iron cores. The basic structure of the line transformer, other embodiment changes based on this basic structure, by means of three upright and parallel iron cores, and the change of a single-layer coil or double-layer coil wound on one of the iron cores, and then An edge-wound wire-wound transformer is completed, and the following effects can be obtained.
1.使用边绕式的构造,可以减少铁损和铜损,提高电性及效率。1. The use of edge-wound structure can reduce iron loss and copper loss, and improve electrical properties and efficiency.
2.使用边绕式的构造,同样线架和磁芯,比普通绕制变压器功率大。2. Using the side-wound structure, the same wire frame and magnetic core, the power is higher than that of ordinary winding transformers.
3.使用边绕式的构造,绕设在相邻的直立并列的铁芯的线圈之间具有较大的气流间隙,可以改善变压器的散热效果,降低损耗,提高变压器的利用率。3. Using the side-wound structure, there is a large airflow gap between the coils wound on adjacent vertical parallel iron cores, which can improve the heat dissipation effect of the transformer, reduce losses, and increase the utilization rate of the transformer.
4.使用边绕式的构造,可以调整任两个相邻的直立并列的铁芯之间的气流间隙,而具有方便调整漏感的功效。4. Using the side-wound structure, the airflow gap between any two adjacent upright parallel iron cores can be adjusted, which has the effect of conveniently adjusting the leakage inductance.
5.使用边绕式的构造,可以将电感和漏感集于一体,在应用于LLC变压器之时更能节省电路占用的空间。5. Using the side-wound structure, the inductance and leakage inductance can be integrated, which can save the space occupied by the circuit when it is applied to the LLC transformer.
有关本发明的其它功效及实施例的详细内容,将配合图式说明如下。Details about other functions and embodiments of the present invention will be described as follows with reference to the accompanying drawings.
附图说明 Description of drawings
图1是本发明边绕式的绕线变压器的绕线方法的一实施例步骤。Fig. 1 is the steps of an embodiment of the winding method of the side-wound wire-wound transformer of the present invention.
图2是本发明的一实施例,显示两个直立并列的左侧铁芯、右侧铁芯、第一绕组及第二绕组的构造示意图。FIG. 2 is an embodiment of the present invention, showing a schematic structural view of two vertically juxtaposed left iron cores, right iron cores, a first winding and a second winding.
图3是本发明的一实施例,显示两个直立并列的左侧铁芯、右侧铁芯、第一绕组及第二绕组的构造示意图,其中左侧铁芯的内层为第一绕组外层为第二绕组。Fig. 3 is an embodiment of the present invention, showing a schematic view of the structure of two upright side-by-side iron cores on the left side, the right side iron core, the first winding and the second winding, wherein the inner layer of the left iron core is the outer layer of the first winding Layer is the second winding.
图4是本发明边绕式的绕线变压器的绕线方法的另一实施例步骤。Fig. 4 is the steps of another embodiment of the winding method of the side-wound wire-wound transformer of the present invention.
图5是本发明的一实施例,显示三个直立并列的左侧铁芯、中间铁芯、右侧铁芯、第一绕组及第二绕组的构造示意图。FIG. 5 is an embodiment of the present invention, showing a schematic view of the structure of three vertical and parallel left iron cores, a middle iron core, a right iron core, a first winding and a second winding.
图6是本发明的一实施例,显示三个直立并列的左侧铁芯、中间铁芯、右侧铁芯、第一绕组及第二绕组的构造示意图,中间铁芯的内层为第一绕组外层为第二绕组。Fig. 6 is an embodiment of the present invention, showing the structure diagram of three upright side-by-side iron cores, the middle iron core, the right iron core, the first winding and the second winding, the inner layer of the middle iron core is the first The outer layer of the winding is the second winding.
图7A~图7B,是本发明的一实施例,显示在具有三个直立并列的铁芯的实施例中,分别绕设在左侧铁芯和右侧铁芯的第二绕组的一种等效电路图。Figures 7A to 7B are an embodiment of the present invention, showing a kind of second winding respectively wound on the left iron core and the right iron core in the embodiment with three upright parallel iron cores. Effective circuit diagram.
图7C~图7D,是本发明的一实施例,显示在具有三个直立并列的铁芯的实施例中,分别绕设在左侧铁芯、中间铁芯和右侧铁芯的第二绕组的一种等效电路图。Fig. 7C to Fig. 7D are an embodiment of the present invention, showing that in the embodiment with three upright and juxtaposed iron cores, the second windings respectively wound on the left iron core, the middle iron core and the right iron core An equivalent circuit diagram of .
图8是本发明的一种实施例构造,显示用于组成三个直立并列的铁芯的组件形状及其组合关系。Fig. 8 is a structure of an embodiment of the present invention, showing the shape of the components used to form three upright and juxtaposed iron cores and their combination relationship.
图9是图8的实施例构造的组合图,显示用于组成三个直立并列的铁芯的组件组合完成的构造。Fig. 9 is a combination diagram of the embodiment structure of Fig. 8, showing the completed structure of the components used to form three vertically juxtaposed iron cores.
图10是本发明的一种实施例构造,显示图8的铁芯在绕设线圈之后完成封装的外观图。主要组件符号说明Fig. 10 is a structure of an embodiment of the present invention, showing the exterior view of the iron core in Fig. 8 after the coil is wound and packaged. Explanation of main component symbols
10C 中间铁芯 40C 中间绕线架10C
10L 左侧铁芯 40R 右侧绕线架10L left
10R 右侧铁芯 41 檐面10R
20 绝缘层 42 接线针脚20
30A E型铁芯 C1 第一绕组30A E-type iron core C1 first winding
30B E型铁芯 C2 第二绕组30B E-type iron core C2 Second winding
40L左侧绕线架40L left winding frame
具体实施方式 Detailed ways
本发明边绕式的绕线变压器的绕线方法的一种实施例步骤,如图1所示,包括:A kind of embodiment step of the winding method of the side-wound type wire-wound transformer of the present invention, as shown in Figure 1, comprises:
准备直立并列的一左侧铁芯和一右侧铁芯;Prepare a left side iron core and a right side iron core that stand side by side;
绕设至少一第一绕组于该左侧铁芯;Winding at least one first winding around the left iron core;
绕设一第二绕组于该右侧铁芯,该第二绕组和该第一绕组分别为不同次侧的线圈;以及Winding a second winding around the right side core, the second winding and the first winding are respectively coils on different secondary sides; and
设置一绝缘层在该第一绕组和该第二绕组之间。An insulating layer is disposed between the first winding and the second winding.
依据上述方法的实施例,本发明提出的边绕式的绕线变压器的一种实施例构造,如图2所示,包括:直立并列的左侧铁芯10L和右侧铁芯10R,左侧铁芯10L至少绕设有第一绕组C1,右侧铁芯10R绕设有第二绕组C2,第一绕组C1和第二绕组C2分别为不同次侧(一次侧或二次侧)的线圈,在第一绕组C1和第二绕组C2之间设有绝缘层20。According to the embodiment of the above-mentioned method, an embodiment structure of the side-wound wire-wound transformer proposed by the present invention, as shown in FIG. The
本发明的绕线方法的一实施例,还包括在左侧铁芯10L的第一绕组C1的外层绕设有一第二绕组C2,在内层的第一绕组C1和在外层的第二绕组C2之间设有一绝缘层20,绕设于左侧铁芯10L的外层的第二绕组C2和绕设于右侧铁芯10R的第二绕组C2彼此可以是串联或并联的关系。An embodiment of the winding method of the present invention further includes winding a second winding C2 on the outer layer of the first winding C1 of the
依据上述方法的实施例,本发明的边绕式的绕线变压器的另一实施例构造,如图3所示,包含:直立并列的左侧铁芯10L和右侧铁芯10R,左侧铁芯10L绕设有位于内层的第一绕组C1和位于外层的第二绕组C2,右侧铁芯10R绕设有第二绕组C2,第一绕组C1和第二绕组C2分别为不同次侧的线圈(一次侧或二次侧),在第一绕组C1和第二绕组C2之间设有绝缘层20,换言之,若是第一绕组C1是绕线变压器的一次侧线圈,第二绕组C2就是绕线变压器的二次侧线圈,反之亦然。According to the embodiment of the above method, another embodiment of the side-wound wire-wound transformer structure of the present invention, as shown in FIG. The
本发明边绕式的绕线变压器的绕线方法的另一种实施例步骤,如图4包括:The steps of another embodiment of the winding method of the edge-wound transformer of the present invention, as shown in Figure 4, include:
准备直立并列的一左侧铁芯、一中间铁芯和一右侧铁芯;Prepare a left side iron core, a middle iron core and a right side iron core which stand side by side;
绕设至少一第一绕组于该中间铁芯;Winding at least one first winding around the middle iron core;
绕设一第二绕组于该左侧铁芯和该右侧铁芯中的至少一者,该第二绕组和该第一绕组分别为不同次侧的线圈;以及winding a second winding around at least one of the left iron core and the right iron core, the second winding and the first winding being coils of different secondary sides; and
设置一绝缘层在该第一绕组和该第二绕组之间。An insulating layer is disposed between the first winding and the second winding.
依据本发明上述方法的一实施例,其中左侧铁芯和右侧铁芯分别绕设有第二绕组,绕设在左侧铁芯和右侧铁芯的第二绕组可以是彼此串联或并联的关系。According to an embodiment of the above-mentioned method of the present invention, wherein the left iron core and the right iron core are respectively wound with second windings, the second windings wound on the left iron core and the right iron core can be connected in series or in parallel with each other Relationship.
依据本发明上述方法的一实施例,还包括在该中间铁芯的该第一绕组的外层绕设有一第二绕组,在内层的该第一绕组和在外层的该第二绕组之间设有一绝缘层,其中该左侧铁芯和该右侧铁芯分别绕设有该第二绕组,绕设在该左侧铁芯、该中间铁芯和该右侧铁芯的该第二绕组可以是彼此串联或并联的关系。According to an embodiment of the above method of the present invention, it further includes winding a second winding on the outer layer of the first winding of the intermediate core, between the first winding on the inner layer and the second winding on the outer layer An insulating layer is provided, wherein the left iron core and the right iron core are respectively wound with the second winding, and the second winding wound on the left iron core, the middle iron core and the right iron core It can be connected in series or in parallel with each other.
依据本发明上述方法的一实施例,还包括在该中间铁芯的该第一绕组的外层绕设有一第二绕组,在内层的该第一绕组和在外层的该第二绕组之间设有一绝缘层,其中该左侧铁芯和该右侧铁芯分别绕设有该第二绕组,绕设在该左侧铁芯和该右侧铁芯的该第二绕组彼此并联然后再和绕设于该中间铁芯的该第二绕组串联。According to an embodiment of the above method of the present invention, it further includes winding a second winding on the outer layer of the first winding of the intermediate core, between the first winding on the inner layer and the second winding on the outer layer An insulating layer is provided, wherein the left iron core and the right iron core are respectively wound with the second windings, the second windings wound on the left iron core and the right iron core are connected in parallel and then connected with each other The second winding wound around the middle iron core is connected in series.
依据上述方法的实施例,本发明提出的边绕式的绕线变压器的另一实施例构造,如图5所示,包含:三个直立并列的左侧铁芯10L、中间铁芯10C和右侧铁芯10R,中间铁芯10C至少绕设有第一绕组C1,左侧铁芯10L和右侧铁芯10R中的至少一者绕设有第二绕组C2,换言之,其中的一种实施例只在左侧铁芯10L绕设第二绕组C2,另一种实施例只在右侧铁芯10R绕设第二绕组C2,在另一种实施例是在左侧铁芯10L和右侧铁芯10R都绕设有第二绕组(见图5),第一绕组C1和第二绕组C2分别为不同次侧的线圈(一次侧或二次侧),在第一绕组C1和第二绕组C2之间设有绝缘层20,该第一绕组C1或第二绕组C2可选用铜线、铜箔或漆包线的任一种。According to the embodiment of the above method, another embodiment of the side-wound wire-wound transformer proposed by the present invention is constructed, as shown in FIG. The
依据本发明提出的边绕式的绕线变压器的另一实施例,如图6所示,包含:三个直立并列的左侧铁芯10L、中间铁芯10C和右侧铁芯10R,中间铁芯10C绕设有位于内层的第一绕组C1和位于外层的第二绕组C2,左侧铁芯10L和右侧铁芯10R中的至少一者绕设有第二绕组C2,换言之,其中的一种实施例只在左侧铁芯10L绕设第二绕组C2,另一种实施例只在右侧铁芯10R绕设第二绕组C2,在另一种实施例是在左侧铁芯10L和右侧铁芯10R都绕设有第二绕组(见图6),第一绕组C1和第二绕组C2分别为不同次侧的线圈,在第一绕组C1和第二绕组C2之间设有绝缘层20,意即是,若是第一绕组C1是绕线变压器的一次侧线圈,第二绕组C2就是绕线变压器的二次侧线圈,反之亦然。According to another embodiment of the edge-wound wire-wound transformer proposed by the present invention, as shown in FIG. The
前述的第一绕组C1和第二绕组C2可以选用铜线、铜箔或是漆包线其中的任一种;第一绕组C1和第二绕组C2分别为不同次侧的线圈,换言之,若是第一绕组C1是绕线变压器的一次侧线圈,第二绕组C2就是绕线变压器的二次侧线圈,基本上,第一绕组C1和第二绕组C2的匝数可以视变压器的规格及输出功率决定,而且任一线圈在任一铁芯绕设的层数也不限于单层,依据变压器的规格可以是单层或是多层的构造。The aforementioned first winding C1 and second winding C2 can be any one of copper wire, copper foil or enameled wire; the first winding C1 and the second winding C2 are coils of different secondary sides, in other words, if the first winding C1 is the primary side coil of the wire-wound transformer, and the second winding C2 is the secondary side coil of the wire-wound transformer. Basically, the number of turns of the first winding C1 and the second winding C2 can be determined according to the specifications and output power of the transformer, and The number of layers wound by any coil on any iron core is not limited to a single layer, and can be a single-layer or multi-layer structure according to the specifications of the transformer.
前述在第一绕组C1和第二绕组C2之间的绝缘层20,可以是绝缘胶带或是以其它绝缘材料制成的绝缘组件,在下文中还会配合实施例作详细的说明。The aforementioned insulating
本发明提出的边绕式的绕线变压器可以将电感和漏感集于一体,在应用于LLC变压器之时能节省电路占用的空间,另一方面,本发明提出的边绕式的绕线变压器在具有三个直立并列的左侧铁芯10L、中间铁芯10C和右侧铁芯10R的实施例中,其中的第二绕组C2还可以配合LLC变压器应用在LLC谐振式功率变换器的电路设计,采用串联或是并联的电性连接方式,不同的实施方式说明如下。The edge-wound wire-wound transformer proposed by the present invention can integrate inductance and leakage inductance into one body, which can save the space occupied by the circuit when it is applied to an LLC transformer. On the other hand, the edge-wound wire-wound transformer proposed by the invention In the embodiment with three
在具有三个直立并列的左侧铁芯10L、中间铁芯10C和右侧铁芯10R的实施例中,其中第二绕组C2的一种电性连接方式如图7A的等效电路图所示,其中绕设在左侧铁芯10L和右侧铁芯10R的第二绕组C2彼此串联;另一种电性连接方式的实施例如图7B的等效电路图所示,其中绕设在左侧铁芯10L和右侧铁芯10R的第二绕组C2彼此并联。In the embodiment with three
在具有三个直立并列的左侧铁芯10L、中间铁芯10C和右侧铁芯10R的实施例中,当中间铁芯10C绕设有位于内层的第一绕组C1和位于外层的第二绕组C2,其中第二绕组C2的一种电性连接方式如图7C的等效电路图所示,绕设在左侧铁芯10L、右侧铁芯10R和中间铁芯10C的第二绕组C2彼此串联;另一种电性连接方式的实施例如图7D的等效电路图所示,其中绕设在左侧铁芯10L和右侧铁芯10R的第二绕组C2彼此并联然后再和绕设于中间铁芯10C的第二绕组C2串联。In the embodiment with three
依据前述本发明的边绕式的绕线变压器,以其中具有三个直立并列的左侧铁芯10L、中间铁芯10C和右侧铁芯10R的实施例为范例,下文将配合图式揭露一种具体的结构实施例说明如下。According to the above-mentioned edge-wound wire-wound transformer of the present invention, taking the embodiment in which there are three upright side-by-
如图8所示的一种边绕式的绕线变压器,包括:An edge-wound wire-wound transformer as shown in Figure 8 includes:
两个对接的E型铁芯30A和30B,铁芯的材料可以选用氧铁材料制造,透过对接的两个E型铁芯30A和30B构成一种具有三个直立并列的左侧铁芯10L、中间铁芯10C和右侧铁芯10R的构造,但并非以这种E型铁芯为限,其它例如I型、T型或U型的铁芯亦可使用。Two butted
一绕线座,为塑料成型的组件,可作为前述的绝缘体20,绕线座包含:左侧绕线架40L、中间绕线架40C和右侧绕线架40R,左侧绕线架40L、中间绕线架40C和右侧绕线架40R都是一种管型的组件,可以分别套在前述左侧铁芯10L、中间铁芯10C和右侧铁芯10R的外围,进而可与E型铁芯30A和30B组成边绕式的绕线变压器的主要架构(见图9),其中的左侧绕线架40L、中间绕线架40C和右侧绕线架40R可定义一绕线空间,可供前述的第一绕组C1和第二绕组C2绕设,中间绕线架40C的顶端两侧延设有一檐面41,可以防止第一绕组C1及/或第二绕组C2脱出,在中间绕线架40C的底端两侧设有数个接线针脚42,另外在第一绕组C1和第二绕组C2之间,还可以设有绝缘层20(可采用绝缘胶带),最后再于边绕式的绕线变压器的外围包覆绝层20(可采用绝缘胶带),即可成为一种如图10所示的构造。A winding seat is a plastic molded component, which can be used as the
虽然本发明已透过上述的实施例揭露如上,然其并非用以限定本发明,任何熟习相像技艺者,在不脱离本发明的精神和范围内,当可作些许的更动与润饰,因此本发明的专利保护范围须视本说明书所附的请求项所界定者为准。Although the present invention has been disclosed above through the above-mentioned embodiments, it is not intended to limit the present invention. Any person familiar with the similar art can make some changes and modifications without departing from the spirit and scope of the present invention. Therefore The scope of patent protection of the present invention shall be defined by the appended claims of this specification.
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Application publication date: 20140326 |