CN103680867A - Side-winding type winding transformer and winding method thereof - Google Patents

Side-winding type winding transformer and winding method thereof Download PDF

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CN103680867A
CN103680867A CN201210323625.2A CN201210323625A CN103680867A CN 103680867 A CN103680867 A CN 103680867A CN 201210323625 A CN201210323625 A CN 201210323625A CN 103680867 A CN103680867 A CN 103680867A
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winding
iron core
wound
side iron
around
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刘国泉
蔡宗彦
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SUPER FLOWER COMPUTER Inc
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Abstract

A side-winding type winding transformer and a winding method thereof at least comprise: the left iron core is at least wound with a first winding, and the right iron core is wound with a second winding; the other embodiment comprises a left iron core, a middle iron core and a right iron core which are vertically arranged in parallel, wherein the middle iron core is at least wound with a first winding, and at least one of the left iron core and the right iron core is wound with a second winding; in another embodiment, the middle iron core is wound with a first winding positioned in an inner layer and a second winding positioned in an outer layer, at least one of the left side iron core and the right side iron core is wound with the second winding, and the first winding and the second winding are coils on different secondary sides (primary side or secondary side) respectively; the side edge of one iron core wound with the first winding is provided with the other iron core wound with the second winding to form the side-wound type winding transformer, so that leakage inductance can be adjusted, the heat dissipation effect is good, the space is saved, copper loss and iron loss can be reduced, and the electrical property and the efficiency can be improved.

Description

边绕式的绕线变压器及其绕线方法Side-wound wire-wound transformer and winding method thereof

技术领域 technical field

本发明是有关一种绕线变压器及其绕线方法,特别是一种边绕式的绕线变压器的构造及其绕线方法。The present invention relates to a wire-wound transformer and its winding method, in particular to the structure of an edge-wound wire-wound transformer and its winding method.

背景技术 Background technique

对于功率变换器而言(例如:计算机电源供应器或是切换式电源供应器),如何增加功率密度,缩小尺寸以及提高开关频率(切换频率),是功率变换器的设计者所关心的问题。提高开关频率虽然可以减少例如变压器和滤波器的尺寸,但是开关损耗会对高频工作造成不利的影响,为了减少开关损耗,遂有谐振切换技术被提出使用。For power converters (such as computer power supplies or switching power supplies), how to increase power density, reduce size and increase switching frequency (switching frequency) is a concern for power converter designers. Although increasing the switching frequency can reduce the size of transformers and filters, for example, switching loss will adversely affect high-frequency operation. In order to reduce switching loss, resonant switching technology has been proposed.

一般而言,LLC谐振式功率变换器包括:一个具有金属氧化物半导体场效晶体管(MOSFET)的控制器、一个LLC谐振网络和一个整流器网络。控制器透过脉冲频率调制(PFM)的方式,交替切换两个MOSFET,并随负载变化而改变工作频率,调节输出电压Vout。LLC谐振网络包括:两个谐振电感(Lr和Lm)和一个谐振电容(Cr)。LLC谐振式功率变换器有着零电压开关(ZVS)、器件的电压应力低等特点,非常适合在要求高效率和大功率电源的应用。随着LLC谐振式功率变换器的广泛应用,应用于LLC谐振式功率变换器的LLC变压器的设计也愈来愈受到重视。已知应用于LLC谐振式功率变换器的LLC变压器,通常会把磁性组件Lr和Lm集成在一个变压器内,利用变压器的漏感(漏磁电感)作为Lr,利用变压器的磁感(激磁电感)作为Lm,可以减少磁性组件的数目。In general, an LLC resonant power converter includes: a controller with metal-oxide-semiconductor field-effect transistors (MOSFETs), an LLC resonant network, and a rectifier network. The controller switches the two MOSFETs alternately through pulse frequency modulation (PFM), and changes the operating frequency as the load changes to adjust the output voltage Vout. The LLC resonant network includes: two resonant inductors (Lr and Lm) and a resonant capacitor (Cr). The LLC resonant power converter has the characteristics of zero-voltage switching (ZVS) and low voltage stress of the device, and is very suitable for applications requiring high efficiency and high-power power supplies. With the widespread application of LLC resonant power converters, the design of LLC transformers used in LLC resonant power converters has also attracted more and more attention. It is known that the LLC transformer applied to the LLC resonant power converter usually integrates the magnetic components Lr and Lm in a transformer, uses the leakage inductance (leakage inductance) of the transformer as Lr, and uses the magnetic induction (excitation inductance) of the transformer As Lm, the number of magnetic components can be reduced.

传统的绕组变压器都具有一固定的铁芯,其上绕有初级(又称一次)与次级(又称二次)的线圈,线圈的绕线方式通常是将初级线圈和次级线圈以同轴的关系绕在同一个铁芯,其中一者位于内圈另一者位于外圈,初级与次级的线圈在电力方面互相分离且互相绝缘,以这种方式绕线的绕组变压器,初级线圈和次级线圈之间具有较佳的耦合密度,因此具有较小的漏感。一般而言LLC的磁感量(激磁电感量)是漏感量(漏磁电感量)的3到7倍,通常要求漏感值较大,换言之,应用于LLC谐振式功率变换器的LLC变压器应减少变压器初级侧和次级侧的耦合密度,才能获得较大的漏感。Traditional winding transformers have a fixed iron core on which primary (also known as primary) and secondary (also known as secondary) coils are wound. The relationship between the axes is wound on the same iron core, one of which is located in the inner ring and the other is located in the outer ring. The primary and secondary coils are electrically separated and insulated from each other. The winding transformer wound in this way, the primary coil It has a better coupling density with the secondary coil, so it has a smaller leakage inductance. Generally speaking, the magnetic inductance (exciting inductance) of LLC is 3 to 7 times that of the leakage inductance (leakage magnetic inductance), which usually requires a large leakage inductance. In other words, the LLC transformer applied to the LLC resonant power converter The coupling density between the primary and secondary sides of the transformer should be reduced to obtain a larger leakage inductance.

另一方面,传统采用内外两圈绕线方式的绕组变压器在运作时,位于内圈的线圈也会有散热不易的问题。因此,设计应用于LLC谐振式功率变换器的LLC变压器,需着重于设计变压器的漏感与磁感,以及设计变压器初级侧和次级侧的绕线方式。On the other hand, when the traditional winding transformer adopts two inner and outer windings, the coil located in the inner coil will also have the problem of difficult heat dissipation during operation. Therefore, to design an LLC transformer applied to an LLC resonant power converter, it is necessary to focus on designing the leakage inductance and magnetic inductance of the transformer, as well as designing the winding methods of the primary side and the secondary side of the transformer.

发明内容 Contents of the invention

本发明提出了一种边绕式的绕线变压器及其绕线方法,具有方便调整漏感,散热效果佳,节省空间,可降低铜损和铁损,并能提高电性及效率的功效。The invention provides an edge-wound wire-wound transformer and a wire-winding method thereof, which have the advantages of convenient adjustment of leakage inductance, good heat dissipation effect, space saving, reduction of copper loss and iron loss, and improvement of electrical properties and efficiency.

为了实现上述的功效,本发明边绕式的绕线变压器的绕线方法的一种实施例步骤,包括:In order to achieve the above effects, the steps of an embodiment of the winding method of the edge-wound transformer of the present invention include:

准备直立并列的一左侧铁芯和一右侧铁芯;Prepare a left side iron core and a right side iron core that stand side by side;

绕设至少一第一绕组于该左侧铁芯;Winding at least one first winding around the left iron core;

绕设一第二绕组于该右侧铁芯,该第二绕组和该第一绕组分别为不同次侧的线圈;以及Winding a second winding around the right side core, the second winding and the first winding are respectively coils on different secondary sides; and

设置一绝缘层在该第一绕组和该第二绕组之间。An insulating layer is disposed between the first winding and the second winding.

本发明的绕线方法的一实施例,还包括在左侧铁芯的第一绕组的外层绕设有一第二绕组,在内层的第一绕组和在外层的第二绕组之间设有一绝缘层,绕设于左侧铁芯的外层的第二绕组和绕设于右侧铁芯的第二绕组彼此可以是串联或并联的关系。An embodiment of the winding method of the present invention further includes winding a second winding on the outer layer of the first winding of the left iron core, and providing a winding between the first winding on the inner layer and the second winding on the outer layer. The insulating layer, the second winding wound on the outer layer of the left iron core and the second winding wound on the right iron core may be connected in series or in parallel.

为了实现上述的功效,本发明边绕式的绕线变压器的绕线方法的一种实施例步骤,包括:In order to achieve the above effects, the steps of an embodiment of the winding method of the edge-wound transformer of the present invention include:

准备直立并列的一左侧铁芯、一中间铁芯和一右侧铁芯;Prepare a left side iron core, a middle iron core and a right side iron core which stand side by side;

绕设至少一第一绕组于该中间铁芯;Winding at least one first winding around the middle iron core;

绕设一第二绕组于该左侧铁芯和该右侧铁芯中的至少一者,该第二绕组和该第一绕组分别为不同次侧的线圈;以及winding a second winding around at least one of the left iron core and the right iron core, the second winding and the first winding being coils of different secondary sides; and

设置一绝缘层在该第一绕组和该第二绕组之间。An insulating layer is disposed between the first winding and the second winding.

依据本发明上述方法的一实施例,其中左侧铁芯和右侧铁芯分别绕设有第二绕组,绕设在左侧铁芯和右侧铁芯的第二绕组可以是彼此串联或并联的关系。According to an embodiment of the above-mentioned method of the present invention, wherein the left iron core and the right iron core are respectively wound with second windings, the second windings wound on the left iron core and the right iron core can be connected in series or in parallel with each other Relationship.

依据本发明上述方法的一实施例,还包括在该中间铁芯的该第一绕组的外层绕设有一第二绕组,在内层的该第一绕组和在外层的该第二绕组之间设有一绝缘层,其中该左侧铁芯和该右侧铁芯分别绕设有该第二绕组,绕设在该左侧铁芯、该中间铁芯和该右侧铁芯的该第二绕组可以是彼此串联或并联的关系。According to an embodiment of the above method of the present invention, it further includes winding a second winding on the outer layer of the first winding of the intermediate core, between the first winding on the inner layer and the second winding on the outer layer An insulating layer is provided, wherein the left iron core and the right iron core are respectively wound with the second winding, and the second winding wound on the left iron core, the middle iron core and the right iron core It can be connected in series or in parallel with each other.

依据本发明上述方法的一实施例,还包括在该中间铁芯的该第一绕组的外层绕设有一第二绕组,在内层的该第一绕组和在外层的该第二绕组之间设有一绝缘层,其中该左侧铁芯和该右侧铁芯分别绕设有该第二绕组,绕设在该左侧铁芯和该右侧铁芯的该第二绕组彼此并联然后再和绕设于该中间铁芯的该第二绕组串联。According to an embodiment of the above method of the present invention, it further includes winding a second winding on the outer layer of the first winding of the intermediate core, between the first winding on the inner layer and the second winding on the outer layer An insulating layer is provided, wherein the left iron core and the right iron core are respectively wound with the second windings, the second windings wound on the left iron core and the right iron core are connected in parallel and then connected with each other The second winding wound around the middle iron core is connected in series.

本发明提出的边绕式的绕线变压器的一种实施例构造,包括:至少两个直立并列的铁芯,以及分别绕设在这两个直立并列的铁芯的第一绕组和第二绕组,第一绕组和第二绕组分别为不同次侧的线圈,在第一绕组和第二绕组之间设有绝缘层;藉由这种在绕设有第一绕组的某一个铁芯的侧边设置绕设有第二绕组的另一个铁芯,构成一种边绕式的绕线变压器,进而实现前述的功效。An embodiment structure of the side-wound wire-wound transformer proposed by the present invention includes: at least two vertically parallel iron cores, and a first winding and a second winding respectively wound on the two vertically parallel cores , the first winding and the second winding are coils on different secondary sides, and an insulating layer is provided between the first winding and the second winding; Another iron core wound with the second winding is provided to form an edge-wound transformer, thereby achieving the aforementioned effects.

本发明提出的边绕式的绕线变压器的一种实施例构造,包括:直立并列的左侧铁芯和右侧铁芯,左侧铁芯至少绕设有第一绕组,右侧铁芯绕设有第二绕组,第一绕组和第二绕组分别为不同次侧的线圈,在第一绕组和第二绕组之间设有绝缘层,第一、第二绕组为铜线、铜箔或漆包线的任一种。An embodiment structure of the side-wound wire-wound transformer proposed by the present invention includes: a left iron core and a right iron core arranged side by side, the left iron core is at least wound with a first winding, and the right iron core is wound with a first winding. There is a second winding, the first winding and the second winding are coils on different secondary sides, an insulating layer is provided between the first winding and the second winding, and the first and second windings are copper wire, copper foil or enameled wire of any kind.

依据本发明提出的边绕式的绕线变压器的另一实施例,包含:直立并列的左侧铁芯和右侧铁芯,左侧铁芯绕设有位于内层的第一绕组和位于外层的第二绕组,右侧铁芯绕设有第二绕组,第一绕组和第二绕组分别为不同次侧的线圈,在第一绕组和第二绕组之间设有绝缘层。According to another embodiment of the side-wound wire-wound transformer proposed by the present invention, it comprises: a left iron core and a right iron core arranged side by side, and the left iron core is wound with a first winding located in the inner layer and a first winding located in the outer layer. The second winding of the layer, the iron core on the right side is wound with the second winding, the first winding and the second winding are coils of different secondary sides respectively, and an insulating layer is arranged between the first winding and the second winding.

依据本发明提出的边绕式的绕线变压器的另一实施例,包含:三个直立并列的左侧铁芯、中间铁芯和右侧铁芯,中间铁芯至少绕设有第一绕组,左侧铁芯和右侧铁芯中的至少一者绕设有第二绕组,第一绕组和第二绕组分别为不同次侧的线圈,在第一绕组和第二绕组之间设有绝缘层。According to another embodiment of the side-wound wire-wound transformer proposed by the present invention, it includes: three left iron cores, a middle iron core and a right iron core arranged in parallel, the middle iron core is wound with at least the first winding, At least one of the left iron core and the right iron core is wound with a second winding, the first winding and the second winding are respectively coils of different secondary sides, and an insulating layer is provided between the first winding and the second winding .

依据本发明提出的边绕式的绕线变压器的另一实施例,包含:三个直立并列的左侧铁芯、中间铁芯和右侧铁芯,中间铁芯绕设有位于内层的第一绕组和位于外层的第二绕组,左侧铁芯和右侧铁芯中的至少一者绕设有第二绕组,第一绕组和第二绕组分别为不同次侧的线圈,在第一绕组和第二绕组之间设有绝缘层。According to another embodiment of the side-wound wire-wound transformer proposed by the present invention, it includes: three left-side iron cores, a middle iron core and a right-side iron core that are upright and juxtaposed. A winding and a second winding located on the outer layer, at least one of the left iron core and the right iron core is wound with a second winding, the first winding and the second winding are coils on different secondary sides respectively, in the first An insulating layer is provided between the winding and the second winding.

依据本发明提出的边绕式的绕线变压器的一种实施例,其中左侧铁芯和右侧铁芯分别绕设有第二绕组,绕设在左侧铁芯和右侧铁芯的第二绕组可以是彼此串联或并联的关系。According to an embodiment of the side-wound wire-wound transformer proposed by the present invention, the left iron core and the right iron core are respectively wound with the second winding, and the left iron core and the right iron core are wound with the second winding. The two windings can be connected in series or in parallel with each other.

依据本发明提出的边绕式的绕线变压器的一种实施例,其中左侧铁芯和右侧铁芯分别绕设有第二绕组,绕设在左侧铁芯、右侧铁芯和中间铁芯的第二绕组彼此串联。According to an embodiment of the side-wound wire-wound transformer proposed by the present invention, the left iron core and the right iron core are respectively wound with second windings, which are wound on the left iron core, the right iron core and the middle The second windings of the core are connected in series with each other.

依据本发明提出的边绕式的绕线变压器的一种实施例,其中左侧铁芯和右侧铁芯分别绕设有第二绕组,绕设在左侧铁芯和右侧铁芯的第二绕组彼此并联然后再和绕设于中间铁芯的第二绕组串联。According to an embodiment of the side-wound wire-wound transformer proposed by the present invention, the left iron core and the right iron core are respectively wound with the second winding, and the left iron core and the right iron core are wound with the second winding. The two windings are connected in parallel with each other and then connected in series with the second winding wound around the middle iron core.

综合前述发明的内容可以了解,本发明边绕式的绕线变压器,透过在至少两个直立并列的铁芯分别绕设第一绕组和第二绕组的手段,构成一种边绕式的绕线变压器的基本构造,以这种基本构造为基础的其它实施例变化,藉由三个直立并列的铁芯,以及在其中某一个铁芯绕设单层线圈或是双层线圈的变化,进而完成一种边绕式的绕线变压器,并能获得下列功效。Based on the content of the foregoing invention, it can be understood that the side-wound transformer of the present invention constitutes a side-wound transformer by winding the first winding and the second winding respectively on at least two vertical and parallel iron cores. The basic structure of the line transformer, other embodiment changes based on this basic structure, by means of three upright and parallel iron cores, and the change of a single-layer coil or double-layer coil wound on one of the iron cores, and then An edge-wound wire-wound transformer is completed, and the following effects can be obtained.

1.使用边绕式的构造,可以减少铁损和铜损,提高电性及效率。1. The use of edge-wound structure can reduce iron loss and copper loss, and improve electrical properties and efficiency.

2.使用边绕式的构造,同样线架和磁芯,比普通绕制变压器功率大。2. Using the side-wound structure, the same wire frame and magnetic core, the power is higher than that of ordinary winding transformers.

3.使用边绕式的构造,绕设在相邻的直立并列的铁芯的线圈之间具有较大的气流间隙,可以改善变压器的散热效果,降低损耗,提高变压器的利用率。3. Using the side-wound structure, there is a large airflow gap between the coils wound on adjacent vertical parallel iron cores, which can improve the heat dissipation effect of the transformer, reduce losses, and increase the utilization rate of the transformer.

4.使用边绕式的构造,可以调整任两个相邻的直立并列的铁芯之间的气流间隙,而具有方便调整漏感的功效。4. Using the side-wound structure, the airflow gap between any two adjacent upright parallel iron cores can be adjusted, which has the effect of conveniently adjusting the leakage inductance.

5.使用边绕式的构造,可以将电感和漏感集于一体,在应用于LLC变压器之时更能节省电路占用的空间。5. Using the side-wound structure, the inductance and leakage inductance can be integrated, which can save the space occupied by the circuit when it is applied to the LLC transformer.

有关本发明的其它功效及实施例的详细内容,将配合图式说明如下。Details about other functions and embodiments of the present invention will be described as follows with reference to the accompanying drawings.

附图说明 Description of drawings

图1是本发明边绕式的绕线变压器的绕线方法的一实施例步骤。Fig. 1 is the steps of an embodiment of the winding method of the side-wound wire-wound transformer of the present invention.

图2是本发明的一实施例,显示两个直立并列的左侧铁芯、右侧铁芯、第一绕组及第二绕组的构造示意图。FIG. 2 is an embodiment of the present invention, showing a schematic structural view of two vertically juxtaposed left iron cores, right iron cores, a first winding and a second winding.

图3是本发明的一实施例,显示两个直立并列的左侧铁芯、右侧铁芯、第一绕组及第二绕组的构造示意图,其中左侧铁芯的内层为第一绕组外层为第二绕组。Fig. 3 is an embodiment of the present invention, showing a schematic view of the structure of two upright side-by-side iron cores on the left side, the right side iron core, the first winding and the second winding, wherein the inner layer of the left iron core is the outer layer of the first winding Layer is the second winding.

图4是本发明边绕式的绕线变压器的绕线方法的另一实施例步骤。Fig. 4 is the steps of another embodiment of the winding method of the side-wound wire-wound transformer of the present invention.

图5是本发明的一实施例,显示三个直立并列的左侧铁芯、中间铁芯、右侧铁芯、第一绕组及第二绕组的构造示意图。FIG. 5 is an embodiment of the present invention, showing a schematic view of the structure of three vertical and parallel left iron cores, a middle iron core, a right iron core, a first winding and a second winding.

图6是本发明的一实施例,显示三个直立并列的左侧铁芯、中间铁芯、右侧铁芯、第一绕组及第二绕组的构造示意图,中间铁芯的内层为第一绕组外层为第二绕组。Fig. 6 is an embodiment of the present invention, showing the structure diagram of three upright side-by-side iron cores, the middle iron core, the right iron core, the first winding and the second winding, the inner layer of the middle iron core is the first The outer layer of the winding is the second winding.

图7A~图7B,是本发明的一实施例,显示在具有三个直立并列的铁芯的实施例中,分别绕设在左侧铁芯和右侧铁芯的第二绕组的一种等效电路图。Figures 7A to 7B are an embodiment of the present invention, showing a kind of second winding respectively wound on the left iron core and the right iron core in the embodiment with three upright parallel iron cores. Effective circuit diagram.

图7C~图7D,是本发明的一实施例,显示在具有三个直立并列的铁芯的实施例中,分别绕设在左侧铁芯、中间铁芯和右侧铁芯的第二绕组的一种等效电路图。Fig. 7C to Fig. 7D are an embodiment of the present invention, showing that in the embodiment with three upright and juxtaposed iron cores, the second windings respectively wound on the left iron core, the middle iron core and the right iron core An equivalent circuit diagram of .

图8是本发明的一种实施例构造,显示用于组成三个直立并列的铁芯的组件形状及其组合关系。Fig. 8 is a structure of an embodiment of the present invention, showing the shape of the components used to form three upright and juxtaposed iron cores and their combination relationship.

图9是图8的实施例构造的组合图,显示用于组成三个直立并列的铁芯的组件组合完成的构造。Fig. 9 is a combination diagram of the embodiment structure of Fig. 8, showing the completed structure of the components used to form three vertically juxtaposed iron cores.

图10是本发明的一种实施例构造,显示图8的铁芯在绕设线圈之后完成封装的外观图。主要组件符号说明Fig. 10 is a structure of an embodiment of the present invention, showing the exterior view of the iron core in Fig. 8 after the coil is wound and packaged. Explanation of main component symbols

10C  中间铁芯    40C 中间绕线架10C intermediate iron core 40C intermediate winding frame

10L  左侧铁芯    40R 右侧绕线架10L left iron core 40R right winding frame

10R  右侧铁芯    41  檐面10R right core 41 eaves

20   绝缘层      42  接线针脚20 insulation layer 42 wiring pins

30A  E型铁芯     C1  第一绕组30A E-type iron core C1 first winding

30B  E型铁芯     C2  第二绕组30B E-type iron core C2 Second winding

40L左侧绕线架40L left winding frame

具体实施方式 Detailed ways

本发明边绕式的绕线变压器的绕线方法的一种实施例步骤,如图1所示,包括:A kind of embodiment step of the winding method of the side-wound type wire-wound transformer of the present invention, as shown in Figure 1, comprises:

准备直立并列的一左侧铁芯和一右侧铁芯;Prepare a left side iron core and a right side iron core that stand side by side;

绕设至少一第一绕组于该左侧铁芯;Winding at least one first winding around the left iron core;

绕设一第二绕组于该右侧铁芯,该第二绕组和该第一绕组分别为不同次侧的线圈;以及Winding a second winding around the right side core, the second winding and the first winding are respectively coils on different secondary sides; and

设置一绝缘层在该第一绕组和该第二绕组之间。An insulating layer is disposed between the first winding and the second winding.

依据上述方法的实施例,本发明提出的边绕式的绕线变压器的一种实施例构造,如图2所示,包括:直立并列的左侧铁芯10L和右侧铁芯10R,左侧铁芯10L至少绕设有第一绕组C1,右侧铁芯10R绕设有第二绕组C2,第一绕组C1和第二绕组C2分别为不同次侧(一次侧或二次侧)的线圈,在第一绕组C1和第二绕组C2之间设有绝缘层20。According to the embodiment of the above-mentioned method, an embodiment structure of the side-wound wire-wound transformer proposed by the present invention, as shown in FIG. The iron core 10L is wound with at least the first winding C1, and the right iron core 10R is wound with the second winding C2, and the first winding C1 and the second winding C2 are respectively coils of different secondary sides (primary side or secondary side), An insulating layer 20 is provided between the first winding C1 and the second winding C2.

本发明的绕线方法的一实施例,还包括在左侧铁芯10L的第一绕组C1的外层绕设有一第二绕组C2,在内层的第一绕组C1和在外层的第二绕组C2之间设有一绝缘层20,绕设于左侧铁芯10L的外层的第二绕组C2和绕设于右侧铁芯10R的第二绕组C2彼此可以是串联或并联的关系。An embodiment of the winding method of the present invention further includes winding a second winding C2 on the outer layer of the first winding C1 of the left iron core 10L, the first winding C1 on the inner layer and the second winding on the outer layer An insulating layer 20 is disposed between C2, and the second winding C2 wound on the outer layer of the left iron core 10L and the second winding C2 wound on the right iron core 10R may be connected in series or in parallel.

依据上述方法的实施例,本发明的边绕式的绕线变压器的另一实施例构造,如图3所示,包含:直立并列的左侧铁芯10L和右侧铁芯10R,左侧铁芯10L绕设有位于内层的第一绕组C1和位于外层的第二绕组C2,右侧铁芯10R绕设有第二绕组C2,第一绕组C1和第二绕组C2分别为不同次侧的线圈(一次侧或二次侧),在第一绕组C1和第二绕组C2之间设有绝缘层20,换言之,若是第一绕组C1是绕线变压器的一次侧线圈,第二绕组C2就是绕线变压器的二次侧线圈,反之亦然。According to the embodiment of the above method, another embodiment of the side-wound wire-wound transformer structure of the present invention, as shown in FIG. The core 10L is wound with a first winding C1 on the inner layer and a second winding C2 on the outer layer. The right core 10R is wound with a second winding C2. The first winding C1 and the second winding C2 are respectively different secondary windings. The coil (primary side or secondary side), an insulating layer 20 is provided between the first winding C1 and the second winding C2, in other words, if the first winding C1 is the primary side coil of a wire-wound transformer, the second winding C2 is Secondary coils of wound transformers and vice versa.

本发明边绕式的绕线变压器的绕线方法的另一种实施例步骤,如图4包括:The steps of another embodiment of the winding method of the edge-wound transformer of the present invention, as shown in Figure 4, include:

准备直立并列的一左侧铁芯、一中间铁芯和一右侧铁芯;Prepare a left side iron core, a middle iron core and a right side iron core which stand side by side;

绕设至少一第一绕组于该中间铁芯;Winding at least one first winding around the middle iron core;

绕设一第二绕组于该左侧铁芯和该右侧铁芯中的至少一者,该第二绕组和该第一绕组分别为不同次侧的线圈;以及winding a second winding around at least one of the left iron core and the right iron core, the second winding and the first winding being coils of different secondary sides; and

设置一绝缘层在该第一绕组和该第二绕组之间。An insulating layer is disposed between the first winding and the second winding.

依据本发明上述方法的一实施例,其中左侧铁芯和右侧铁芯分别绕设有第二绕组,绕设在左侧铁芯和右侧铁芯的第二绕组可以是彼此串联或并联的关系。According to an embodiment of the above-mentioned method of the present invention, wherein the left iron core and the right iron core are respectively wound with second windings, the second windings wound on the left iron core and the right iron core can be connected in series or in parallel with each other Relationship.

依据本发明上述方法的一实施例,还包括在该中间铁芯的该第一绕组的外层绕设有一第二绕组,在内层的该第一绕组和在外层的该第二绕组之间设有一绝缘层,其中该左侧铁芯和该右侧铁芯分别绕设有该第二绕组,绕设在该左侧铁芯、该中间铁芯和该右侧铁芯的该第二绕组可以是彼此串联或并联的关系。According to an embodiment of the above method of the present invention, it further includes winding a second winding on the outer layer of the first winding of the intermediate core, between the first winding on the inner layer and the second winding on the outer layer An insulating layer is provided, wherein the left iron core and the right iron core are respectively wound with the second winding, and the second winding wound on the left iron core, the middle iron core and the right iron core It can be connected in series or in parallel with each other.

依据本发明上述方法的一实施例,还包括在该中间铁芯的该第一绕组的外层绕设有一第二绕组,在内层的该第一绕组和在外层的该第二绕组之间设有一绝缘层,其中该左侧铁芯和该右侧铁芯分别绕设有该第二绕组,绕设在该左侧铁芯和该右侧铁芯的该第二绕组彼此并联然后再和绕设于该中间铁芯的该第二绕组串联。According to an embodiment of the above method of the present invention, it further includes winding a second winding on the outer layer of the first winding of the intermediate core, between the first winding on the inner layer and the second winding on the outer layer An insulating layer is provided, wherein the left iron core and the right iron core are respectively wound with the second windings, the second windings wound on the left iron core and the right iron core are connected in parallel and then connected with each other The second winding wound around the middle iron core is connected in series.

依据上述方法的实施例,本发明提出的边绕式的绕线变压器的另一实施例构造,如图5所示,包含:三个直立并列的左侧铁芯10L、中间铁芯10C和右侧铁芯10R,中间铁芯10C至少绕设有第一绕组C1,左侧铁芯10L和右侧铁芯10R中的至少一者绕设有第二绕组C2,换言之,其中的一种实施例只在左侧铁芯10L绕设第二绕组C2,另一种实施例只在右侧铁芯10R绕设第二绕组C2,在另一种实施例是在左侧铁芯10L和右侧铁芯10R都绕设有第二绕组(见图5),第一绕组C1和第二绕组C2分别为不同次侧的线圈(一次侧或二次侧),在第一绕组C1和第二绕组C2之间设有绝缘层20,该第一绕组C1或第二绕组C2可选用铜线、铜箔或漆包线的任一种。According to the embodiment of the above method, another embodiment of the side-wound wire-wound transformer proposed by the present invention is constructed, as shown in FIG. The side iron core 10R, the middle iron core 10C are wound with at least the first winding C1, at least one of the left iron core 10L and the right iron core 10R is wound with the second winding C2, in other words, one of the embodiments The second winding C2 is only wound on the left iron core 10L, and in another embodiment, the second winding C2 is only wound on the right iron core 10R. In another embodiment, the second winding C2 is wound on the left iron core 10L and the right iron core. The core 10R is wound with a second winding (see Figure 5). The first winding C1 and the second winding C2 are respectively coils of different secondary sides (primary side or secondary side). The first winding C1 and the second winding C2 There is an insulating layer 20 between them, and the first winding C1 or the second winding C2 can be any one of copper wire, copper foil or enameled wire.

依据本发明提出的边绕式的绕线变压器的另一实施例,如图6所示,包含:三个直立并列的左侧铁芯10L、中间铁芯10C和右侧铁芯10R,中间铁芯10C绕设有位于内层的第一绕组C1和位于外层的第二绕组C2,左侧铁芯10L和右侧铁芯10R中的至少一者绕设有第二绕组C2,换言之,其中的一种实施例只在左侧铁芯10L绕设第二绕组C2,另一种实施例只在右侧铁芯10R绕设第二绕组C2,在另一种实施例是在左侧铁芯10L和右侧铁芯10R都绕设有第二绕组(见图6),第一绕组C1和第二绕组C2分别为不同次侧的线圈,在第一绕组C1和第二绕组C2之间设有绝缘层20,意即是,若是第一绕组C1是绕线变压器的一次侧线圈,第二绕组C2就是绕线变压器的二次侧线圈,反之亦然。According to another embodiment of the edge-wound wire-wound transformer proposed by the present invention, as shown in FIG. The core 10C is wound with a first winding C1 on the inner layer and a second winding C2 on the outer layer, and at least one of the left iron core 10L and the right iron core 10R is wound with the second winding C2, in other words, where One embodiment only winds the second winding C2 on the left iron core 10L, another embodiment only winds the second winding C2 on the right iron core 10R, and another embodiment winds the second winding C2 on the left iron core Both 10L and the right core 10R are wound with a second winding (see Figure 6). The first winding C1 and the second winding C2 are respectively coils on different secondary sides. There is an insulating layer 20, which means that if the first winding C1 is the primary coil of the wire-wound transformer, the second winding C2 is the secondary coil of the wire-wound transformer, and vice versa.

前述的第一绕组C1和第二绕组C2可以选用铜线、铜箔或是漆包线其中的任一种;第一绕组C1和第二绕组C2分别为不同次侧的线圈,换言之,若是第一绕组C1是绕线变压器的一次侧线圈,第二绕组C2就是绕线变压器的二次侧线圈,基本上,第一绕组C1和第二绕组C2的匝数可以视变压器的规格及输出功率决定,而且任一线圈在任一铁芯绕设的层数也不限于单层,依据变压器的规格可以是单层或是多层的构造。The aforementioned first winding C1 and second winding C2 can be any one of copper wire, copper foil or enameled wire; the first winding C1 and the second winding C2 are coils of different secondary sides, in other words, if the first winding C1 is the primary side coil of the wire-wound transformer, and the second winding C2 is the secondary side coil of the wire-wound transformer. Basically, the number of turns of the first winding C1 and the second winding C2 can be determined according to the specifications and output power of the transformer, and The number of layers wound by any coil on any iron core is not limited to a single layer, and can be a single-layer or multi-layer structure according to the specifications of the transformer.

前述在第一绕组C1和第二绕组C2之间的绝缘层20,可以是绝缘胶带或是以其它绝缘材料制成的绝缘组件,在下文中还会配合实施例作详细的说明。The aforementioned insulating layer 20 between the first winding C1 and the second winding C2 may be an insulating tape or an insulating component made of other insulating materials, which will be described in detail in conjunction with embodiments below.

本发明提出的边绕式的绕线变压器可以将电感和漏感集于一体,在应用于LLC变压器之时能节省电路占用的空间,另一方面,本发明提出的边绕式的绕线变压器在具有三个直立并列的左侧铁芯10L、中间铁芯10C和右侧铁芯10R的实施例中,其中的第二绕组C2还可以配合LLC变压器应用在LLC谐振式功率变换器的电路设计,采用串联或是并联的电性连接方式,不同的实施方式说明如下。The edge-wound wire-wound transformer proposed by the present invention can integrate inductance and leakage inductance into one body, which can save the space occupied by the circuit when it is applied to an LLC transformer. On the other hand, the edge-wound wire-wound transformer proposed by the invention In the embodiment with three left iron cores 10L, middle iron core 10C and right iron core 10R standing side by side, the second winding C2 can also be used in the circuit design of LLC resonant power converters in conjunction with LLC transformers , using a series or parallel electrical connection, different implementations are described below.

在具有三个直立并列的左侧铁芯10L、中间铁芯10C和右侧铁芯10R的实施例中,其中第二绕组C2的一种电性连接方式如图7A的等效电路图所示,其中绕设在左侧铁芯10L和右侧铁芯10R的第二绕组C2彼此串联;另一种电性连接方式的实施例如图7B的等效电路图所示,其中绕设在左侧铁芯10L和右侧铁芯10R的第二绕组C2彼此并联。In the embodiment with three left iron cores 10L, middle iron core 10C and right iron core 10R standing side by side, an electrical connection mode of the second winding C2 is shown in the equivalent circuit diagram of FIG. 7A , The second winding C2 wound on the left iron core 10L and the right iron core 10R are connected in series; another embodiment of electrical connection is shown in the equivalent circuit diagram of FIG. 7B , wherein the second winding C2 wound on the left iron core 10L and the second winding C2 of the right core 10R are connected in parallel with each other.

在具有三个直立并列的左侧铁芯10L、中间铁芯10C和右侧铁芯10R的实施例中,当中间铁芯10C绕设有位于内层的第一绕组C1和位于外层的第二绕组C2,其中第二绕组C2的一种电性连接方式如图7C的等效电路图所示,绕设在左侧铁芯10L、右侧铁芯10R和中间铁芯10C的第二绕组C2彼此串联;另一种电性连接方式的实施例如图7D的等效电路图所示,其中绕设在左侧铁芯10L和右侧铁芯10R的第二绕组C2彼此并联然后再和绕设于中间铁芯10C的第二绕组C2串联。In the embodiment with three left iron cores 10L, middle iron core 10C and right iron core 10R standing side by side, when the middle iron core 10C is wound with the first winding C1 on the inner layer and the first winding C1 on the outer layer Two windings C2, wherein an electrical connection of the second winding C2 is shown in the equivalent circuit diagram of FIG. are connected in series with each other; another embodiment of electrical connection is shown in the equivalent circuit diagram of FIG. The second winding C2 of the intermediate core 10C is connected in series.

依据前述本发明的边绕式的绕线变压器,以其中具有三个直立并列的左侧铁芯10L、中间铁芯10C和右侧铁芯10R的实施例为范例,下文将配合图式揭露一种具体的结构实施例说明如下。According to the above-mentioned edge-wound wire-wound transformer of the present invention, taking the embodiment in which there are three upright side-by-side iron cores 10L, a middle iron core 10C and a right-side iron core 10R as an example, a description will be disclosed below with reference to the drawings. A specific structural embodiment is described as follows.

如图8所示的一种边绕式的绕线变压器,包括:An edge-wound wire-wound transformer as shown in Figure 8 includes:

两个对接的E型铁芯30A和30B,铁芯的材料可以选用氧铁材料制造,透过对接的两个E型铁芯30A和30B构成一种具有三个直立并列的左侧铁芯10L、中间铁芯10C和右侧铁芯10R的构造,但并非以这种E型铁芯为限,其它例如I型、T型或U型的铁芯亦可使用。Two butted E-shaped iron cores 30A and 30B, the material of the iron core can be made of iron oxide material, through the butted two E-shaped iron cores 30A and 30B constitute a left iron core 10L with three upright side by side , the structure of the middle iron core 10C and the right iron core 10R, but not limited to this E-shaped iron core, other such as I-shaped, T-shaped or U-shaped iron cores can also be used.

一绕线座,为塑料成型的组件,可作为前述的绝缘体20,绕线座包含:左侧绕线架40L、中间绕线架40C和右侧绕线架40R,左侧绕线架40L、中间绕线架40C和右侧绕线架40R都是一种管型的组件,可以分别套在前述左侧铁芯10L、中间铁芯10C和右侧铁芯10R的外围,进而可与E型铁芯30A和30B组成边绕式的绕线变压器的主要架构(见图9),其中的左侧绕线架40L、中间绕线架40C和右侧绕线架40R可定义一绕线空间,可供前述的第一绕组C1和第二绕组C2绕设,中间绕线架40C的顶端两侧延设有一檐面41,可以防止第一绕组C1及/或第二绕组C2脱出,在中间绕线架40C的底端两侧设有数个接线针脚42,另外在第一绕组C1和第二绕组C2之间,还可以设有绝缘层20(可采用绝缘胶带),最后再于边绕式的绕线变压器的外围包覆绝层20(可采用绝缘胶带),即可成为一种如图10所示的构造。A winding seat is a plastic molded component, which can be used as the aforementioned insulator 20. The winding seat includes: left winding frame 40L, middle winding frame 40C and right winding frame 40R, left winding frame 40L, The middle bobbin frame 40C and the right bobbin frame 40R are both tube-shaped components, which can be respectively placed on the periphery of the aforementioned left iron core 10L, middle iron core 10C, and right iron core 10R, and can be combined with the E-type Iron cores 30A and 30B form the main structure of an edge-wound wire-wound transformer (see Figure 9), in which the left winding frame 40L, the middle winding frame 40C and the right winding frame 40R can define a winding space, The above-mentioned first winding C1 and second winding C2 can be wound, and a cornice 41 is extended on both sides of the top of the intermediate winding frame 40C, which can prevent the first winding C1 and/or the second winding C2 from falling out, and the middle winding Several wiring pins 42 are provided on both sides of the bottom end of the wire frame 40C. In addition, an insulating layer 20 (insulating tape can be used) can also be provided between the first winding C1 and the second winding C2. Finally, the edge-wound The outer periphery of the wire-wound transformer is covered with an insulating layer 20 (insulating tape can be used), and then a structure as shown in FIG. 10 can be formed.

虽然本发明已透过上述的实施例揭露如上,然其并非用以限定本发明,任何熟习相像技艺者,在不脱离本发明的精神和范围内,当可作些许的更动与润饰,因此本发明的专利保护范围须视本说明书所附的请求项所界定者为准。Although the present invention has been disclosed above through the above-mentioned embodiments, it is not intended to limit the present invention. Any person familiar with the similar art can make some changes and modifications without departing from the spirit and scope of the present invention. Therefore The scope of patent protection of the present invention shall be defined by the appended claims of this specification.

Claims (22)

1. limit, around a method for winding for the coiling transformer of formula, is characterized in that, comprising:
Prepare a upright left side iron core and a right side iron core arranged side by side;
At least one the first winding of winding is in this left side iron core;
Winding one second winding is in this right side iron core, and this second winding and this first winding are respectively the not coil of homogeneous side; And
One insulating barrier is set between this first winding and this second winding.
2. limit as claimed in claim 1 is around the method for winding of the coiling transformer of formula, it is characterized in that: the skin that is also included in this first winding of this left side iron core is arranged with one second winding, at this first winding of internal layer be provided with an insulating barrier between outer field this second winding, this second winding that is set around outer field this second winding of this left side iron core and is set around this right side iron core is one another in series.
3. limit as claimed in claim 1 is around the method for winding of the coiling transformer of formula, it is characterized in that: the skin that is also included in this first winding of this left side iron core is arranged with one second winding, at this first winding of internal layer be provided with an insulating barrier between outer field this second winding, this second winding that is set around outer field this second winding of this left side iron core and is set around this right side iron core is connected in parallel to each other.
4. limit as claimed in claim 1, around the method for winding of the coiling transformer of formula, is characterized in that: this left side iron core and this right side iron core can be any in E type, I type, T-shaped and U-shaped iron core.
5. limit as claimed in claim 1, around the method for winding of the coiling transformer of formula, is characterized in that: this first winding or the second winding are any of copper cash, Copper Foil or enamelled wire.
6. limit, around a method for winding for the coiling transformer of formula, is characterized in that, comprising:
Prepare a upright left side iron core arranged side by side, middle iron core and a right side iron core;
At least one the first winding of winding is in this centre iron core;
At least one in this left side iron core and this right side iron core of winding one second winding, this second winding and this first winding are respectively the not coil of homogeneous side; And
One insulating barrier is set between this first winding and this second winding.
7. limit as claimed in claim 6, around the method for winding of the coiling transformer of formula, is characterized in that: this left side iron core and this right side iron core are arranged with respectively this second winding, and winding is one another in series at this second winding of this left side iron core and this right side iron core.
8. limit as claimed in claim 6, around the method for winding of the coiling transformer of formula, is characterized in that: this left side iron core and this right side iron core are arranged with respectively this second winding, and winding is connected in parallel to each other at this second winding of this left side iron core and this right side iron core.
9. limit as claimed in claim 6 is around the method for winding of the coiling transformer of formula, it is characterized in that: the skin that is also included in this first winding of this centre iron core is arranged with one second winding, at this first winding of internal layer be provided with an insulating barrier between outer field this second winding, wherein this left side iron core and this right side iron core are arranged with respectively this second winding, and winding is one another in series at this second winding of this left side iron core, this centre iron core and this right side iron core.
10. limit as claimed in claim 6 is around the method for winding of the coiling transformer of formula, it is characterized in that: the skin that is also included in this first winding of this centre iron core is arranged with one second winding, at this first winding of internal layer be provided with an insulating barrier between outer field this second winding, wherein this left side iron core and this right side iron core are arranged with respectively this second winding, and winding is connected in parallel to each other at this second winding of this left side iron core, this centre iron core and this right side iron core.
11. limits as claimed in claim 6 are around the method for winding of the coiling transformer of formula, it is characterized in that: the skin that is also included in this first winding of this centre iron core is arranged with one second winding, at this first winding of internal layer be provided with an insulating barrier between outer field this second winding, wherein this left side iron core and this right side iron core are arranged with respectively this second winding, winding this second winding of this left side iron core and this right side iron core be connected in parallel to each other and then with this second windings in series that is set around this centre iron core.
12. 1 kinds of limits are around the coiling transformer of formula, comprise: at least two upright iron cores arranged side by side, and difference winding is at one first winding and one second winding of these two upright iron cores arranged side by side, this first winding and this second winding are respectively the not coil of homogeneous side, between this first winding and this second winding, are provided with an insulating barrier.
13. limits as claimed in claim 12 are around the coiling transformer of formula, it is characterized in that: certain one in two upright these iron cores arranged side by side is arranged with and is positioned at this first winding of internal layer and is positioned at outer field this second winding, another this iron core is arranged with this second winding, and this first winding and this second winding are respectively the not coil of homogeneous side.
14. limits as claimed in claim 12 are around the coiling transformer of formula, it is characterized in that: upright this iron core arranged side by side has three, comprise: iron core and a right side iron core in the middle of a left side iron core,, this centre iron core is at least arranged with this first winding, and at least one in this left side iron core and this right side iron core is arranged with this second winding.
15. limits as claimed in claim 13, around the coiling transformer of formula, is characterized in that: this left side iron core and this right side iron core are arranged with respectively this second winding, and winding is one another in series at this second winding of this left side iron core and this right side iron core.
16. limits as claimed in claim 14, around the coiling transformer of formula, is characterized in that: this left side iron core and this right side iron core are arranged with respectively this second winding, and winding is connected in parallel to each other at this second winding of this left side iron core and this right side iron core.
17. limits as claimed in claim 14 are around the coiling transformer of formula, it is characterized in that: this left side iron core and this right side iron core are arranged with respectively this second winding, this centre iron core is arranged with and is positioned at this first winding of internal layer and is positioned at outer field one second winding, at this first winding of internal layer be provided with an insulating barrier between outer field this second winding.
18. limits as claimed in claim 17, around the coiling transformer of formula, is characterized in that: winding is one another in series at this second winding of this left side iron core, this right side iron core and this centre iron core.
19. limits as claimed in claim 17, around the coiling transformer of formula, is characterized in that: winding is connected in parallel to each other and then and is set around this second windings in series of this centre iron core at this second winding of this left side iron core and this right side iron core.
20. limits as claimed in claim 12, around the coiling transformer of formula, is characterized in that: those iron cores can be any in E type, I type, T-shaped and U-shaped iron core.
21. limits as claimed in claim 12, around the coiling transformer of formula, is characterized in that: this insulating barrier can be insulating tape or the insulation assembly made from other insulating material.
22. limits as claimed in claim 12, around the coiling transformer of formula, is characterized in that: this first winding or the second winding are any of copper cash, Copper Foil or enamelled wire.
CN201210323625.2A 2012-09-04 2012-09-04 Side-winding type winding transformer and winding method thereof Pending CN103680867A (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106373750A (en) * 2016-11-08 2017-02-01 何超明 Transformer skeleton
CN111540587A (en) * 2019-02-06 2020-08-14 Tdk株式会社 Coil device

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JPH04206807A (en) * 1990-11-30 1992-07-28 Matsushita Electric Ind Co Ltd matching transformer
KR20060102805A (en) * 2005-03-25 2006-09-28 안종석 Coil winding method for controlling electrical resistance of transformer
CN101128894A (en) * 2005-02-28 2008-02-20 松下电器产业株式会社 Resonant transformer and power supply unit using the transformer
CN101170007A (en) * 2006-10-23 2008-04-30 光诠科技股份有限公司 Method for adjusting mutual inductance effect
CN101707121A (en) * 2008-07-25 2010-05-12 塞瑞斯逻辑公司 Transformer with split primary winding
CN201689765U (en) * 2009-11-04 2010-12-29 北京动力源科技股份有限公司 Transformer
CN202996537U (en) * 2012-09-04 2013-06-12 振华电脑有限公司 edge-wound transformer

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Publication number Priority date Publication date Assignee Title
JPH04206807A (en) * 1990-11-30 1992-07-28 Matsushita Electric Ind Co Ltd matching transformer
CN101128894A (en) * 2005-02-28 2008-02-20 松下电器产业株式会社 Resonant transformer and power supply unit using the transformer
KR20060102805A (en) * 2005-03-25 2006-09-28 안종석 Coil winding method for controlling electrical resistance of transformer
CN101170007A (en) * 2006-10-23 2008-04-30 光诠科技股份有限公司 Method for adjusting mutual inductance effect
CN101707121A (en) * 2008-07-25 2010-05-12 塞瑞斯逻辑公司 Transformer with split primary winding
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106373750A (en) * 2016-11-08 2017-02-01 何超明 Transformer skeleton
CN106373750B (en) * 2016-11-08 2018-11-02 佛山市顺德区精微电子电器有限公司 A kind of transformer framework
CN111540587A (en) * 2019-02-06 2020-08-14 Tdk株式会社 Coil device
CN111540587B (en) * 2019-02-06 2023-11-24 Tdk株式会社 Coil device

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Application publication date: 20140326