CN103625308B - The electrical motor Effec-tive Function control method of trac. and system - Google Patents
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Abstract
本发明涉及拖拉机的电动机高效运行控制方法及系统,方法是采集拖拉机油门踏板开度及档杆位置信号;根据油门踏板开度及档杆位置信号求得期望牵引力、期望输出转矩;根据期望输出转矩以电动机效率的数学模型为优化目标进行搜索寻优,得到电动机效率最大时的期望输出转速;将期望输出转速、期望输出转矩输入电动机控制器,对电动机的运行进行控制;基于拖拉机的电动机模型以及整车数学模型,处理模块为模糊控制器和智能处理模块,因此实验投入成本、开发成本小,适用于我国拖拉机电控技术不发达的现状,且无须开发庞大的专家系统;且控制结果可以使电动机始终运行在效率最高区域附近,可以显著提高电传动效率,有效降低油耗,实现节能减排。
The invention relates to a tractor motor high-efficiency operation control method and system. The method is to collect tractor accelerator pedal opening and gear lever position signals; obtain expected traction force and expected output torque according to the accelerator pedal opening and gear lever position signals; The torque is searched and optimized with the mathematical model of motor efficiency as the optimization target, and the expected output speed when the motor efficiency is maximum is obtained; the expected output speed and the expected output torque are input into the motor controller to control the operation of the motor; based on the tractor The motor model and the vehicle mathematical model, the processing module is a fuzzy controller and an intelligent processing module, so the cost of experiment input and development is small, and it is suitable for the current situation of underdeveloped tractor electronic control technology in my country, and there is no need to develop a huge expert system; and the control As a result, the motor can always run near the highest efficiency area, which can significantly improve the efficiency of electric transmission, effectively reduce fuel consumption, and achieve energy saving and emission reduction.
Description
技术领域technical field
本发明涉及一种拖拉机的电动机高效运行控制方法、控制系统。The invention relates to a high-efficiency operation control method and a control system for a motor of a tractor.
背景技术Background technique
节能和环保是我国以及当今世界工业技术领域的两个重要主题。应对今天世界范围内的能源短缺问题与温室气体排放问题,节能和高效成为了现代工业产品的主流趋势。拖拉机作为现代农业生产的主要动力,担当着诸如农田建设、犁耕、中耕、植保、收获等农业任务。我国的拖拉机保有量逐年增加,2010年底,全国大中型拖拉机保有量近400万台,小型拖拉机保有量近2000万台。尽管我国农业机械化在“十一五”期间取得了长足发展,但与发达国家相比仍有较大差距,整体水平依然不高;与在工业化、城镇化深入发展中同步推进农业现代化的重大要求相比尚存诸多差距;与建设社会主义新农村的任务要求还不相适应,面临诸多矛盾和问题,“十二五”规划明确提出,经济有效,节约资源、保护环境为农业机械技术的发展目标之一。Energy saving and environmental protection are two important themes in the field of industrial technology in our country and the world today. In response to today's worldwide energy shortage and greenhouse gas emissions, energy saving and high efficiency have become the mainstream trend of modern industrial products. As the main driving force of modern agricultural production, tractors undertake agricultural tasks such as farmland construction, plowing, intertillage, plant protection, and harvesting. The number of tractors in my country is increasing year by year. By the end of 2010, the number of large and medium-sized tractors in the country was nearly 4 million, and the number of small tractors was nearly 20 million. Although my country's agricultural mechanization has made considerable progress during the "Eleventh Five-Year Plan" period, there is still a large gap compared with developed countries, and the overall level is still not high; it is in line with the major requirements of advancing agricultural modernization in the process of industrialization and urbanization. Compared with it, there are still many gaps; it is not suitable for the task requirements of building a new socialist countryside, and it faces many contradictions and problems. one of the goals.
国内外对于混合动力拖拉机的研发处于起步阶段,国外仅有展会展览的个别样机。由于我国农业经济特点与发达国家存在许多差异,农业机械产品对于节能和高效的需求更大。混合动力拖拉机作为传统拖拉机向纯电动拖拉机过渡的产品,具有易于在原产品上改装,且易改装为纯电动拖拉机的优点。相较传统拖拉机,混合动力拖拉机具有多种能源系统,可实现灵活多变的能量管理,为能源的高效利用提供了可能性;且由于电能的参与,可节省一部分燃油消耗。相较纯电动拖拉机,混合动力拖拉机具有更好的续航能力,在电池技术和充电技术取得更大技术突破之前,混合动力拖拉机对于实际生产的意义更大。The research and development of hybrid tractors at home and abroad is in its infancy, and there are only individual prototypes in exhibitions abroad. Since there are many differences between my country's agricultural economic characteristics and developed countries, agricultural machinery products have a greater demand for energy saving and high efficiency. As a transition product from traditional tractors to pure electric tractors, hybrid tractors have the advantages of being easy to refit on the original product and easily refitted into pure electric tractors. Compared with traditional tractors, hybrid tractors have a variety of energy systems, which can realize flexible energy management and provide the possibility for efficient use of energy; and due to the participation of electric energy, part of fuel consumption can be saved. Compared with pure electric tractors, hybrid tractors have better battery life. Before the battery technology and charging technology achieve greater technological breakthroughs, hybrid tractors are more meaningful for actual production.
对比混合动力汽车的控制方式,针对转速和转矩作为动力输出的车辆动力学系统,汽车作为交通工具,其路况相比拖拉机较好,而且使用串联混合动力的汽车的目标主要在于节能减排,通常用于城市交通工具,工况主要变化在于车速,对于转矩的变化通常不大。而车速取决于驾驶员意图,所以采用这种基于转矩的控制方式将导致整车牺牲车速的灵活变化,无法使用于汽车。相比电控系统,其核心ECU关键在于信号处理模块,国内之所以ECU方面技术相对国外落后的原因就是在于电控技术的类似于专家系统的控制系统的处理模块没有掌握核心技术,专家系统的建立很复杂。Compared with the control method of hybrid electric vehicles, for the vehicle dynamics system with speed and torque as the power output, as a means of transportation, the road condition of automobiles is better than that of tractors, and the goal of using series hybrid electric vehicles is mainly to save energy and reduce emissions. Usually used in urban vehicles, the main change in working conditions lies in the speed of the vehicle, and the change in torque is usually not large. The speed of the vehicle depends on the intention of the driver, so the use of this torque-based control method will cause the vehicle to sacrifice the flexibility of the speed and cannot be used in automobiles. Compared with the electronic control system, the core ECU lies in the signal processing module. The reason why domestic ECU technology is relatively backward compared to foreign countries is that the processing module of the control system similar to the expert system in electronic control technology has not mastered the core technology. Building is complicated.
发明内容Contents of the invention
本发明的第一目的是提供一种拖拉机的电动机高效运行控制方法,使传动系统中的牵引电动机始终以效率较高的工况运行,解决现有方式需建立复杂专家系统的难题。The first object of the present invention is to provide a method for controlling the high-efficiency operation of the electric motor of the tractor, so that the traction motor in the transmission system always operates at a high-efficiency working condition, and solves the problem of establishing a complex expert system in the existing method.
本发明的第二目的是提供一种拖拉机的电动机高效运行控制方法控制系统,以使拖拉机的电动机运行在高效率工况下,提高能量使用效率,实现节能减排。The second object of the present invention is to provide a tractor motor high-efficiency operation control method and control system, so that the tractor motor operates under high-efficiency conditions, improves energy use efficiency, and realizes energy saving and emission reduction.
为实现第一发明目的,本发明的拖拉机的电动机高效运行控制方法步骤如下;In order to realize the purpose of the first invention, the steps of the motor efficient operation control method of the tractor of the present invention are as follows;
(1)采集拖拉机油门踏板开度及档杆位置信号;(1) Collect tractor accelerator pedal opening and gear lever position signals;
(2)根据油门踏板开度及档杆位置信号求得期望牵引力、期望输出转矩;(2) Obtain the expected traction force and expected output torque according to the accelerator pedal opening and gear lever position signals;
(3)第一种方式:根据期望输出转矩以电动机效率的数学模型为优化目标进行搜索寻优,得到电动机效率最大时的期望输出转速;或者是第二种方式:采用针对电动机效率的实验并进行回归分析得到相关最高效率的分段函数,根据期望牵引力求的期望车速,根据当前传动比得到该期望车速下的期望输出转速;(3) The first way: according to the expected output torque, the mathematical model of the motor efficiency is used as the optimization target to search and optimize, and the expected output speed at the maximum efficiency of the motor is obtained; or the second way: the experiment for the efficiency of the motor is used And carry out regression analysis to obtain the segmental function of the relevant highest efficiency, according to the expected vehicle speed sought by the expected traction force, and according to the current transmission ratio to obtain the expected output speed at the expected vehicle speed;
(4)将期望输出转速、期望输出转矩输入电动机控制器,对电动机的运行进行控制。(4) Input the expected output speed and expected output torque into the motor controller to control the operation of the motor.
所述步骤(2)中是根据油门踏板开度大小占踏板最大开度的比例估算驾驶员期望输出转矩,设踏板深度为A,最大开度为B,n档位下的最大有效牵引力为Fmax.n,此时期望牵引力大小估算为:根据当前传动比得到该期望牵引力下的期望输出转矩。In the step (2), the driver’s expected output torque is estimated according to the ratio of the accelerator pedal opening to the maximum pedal opening. Let the pedal depth be A, the maximum opening be B, and the maximum effective traction force in gear n be F max.n , the expected traction force at this time is estimated as: The desired output torque under the desired traction force is obtained according to the current transmission ratio.
所述步骤(3)的第一种方式中以牵引电动机效率的理论数学模型作为目标函数,对以期望牵引力为中心的正负FkN(Fwant-F,Fwant+F)为范围采用智能区域搜索算法进行搜索寻优,得到搜索范围内使目标函数最优即电动机效率最高时的工作点(Fbest,Vbest),其中Fbest∈(Fwant-F,Fwant+F),以Vbest代替Fwant下的使牵引电动机最高效运行的期望车速,当前传动比得到该期望车速下的期望输出转速。In the first way of the step (3), the theoretical mathematical model of the efficiency of the traction motor is used as the objective function, and the intelligent area is used for the positive and negative FkN (F want -F, F want +F) centered on the expected traction force as the range The search algorithm performs search and optimization, and obtains the operating point (F best , V best ) when the objective function is optimal within the search range, that is, the motor efficiency is the highest, where F best ∈ (F want -F, F want +F), where V Best replaces the desired vehicle speed at which the traction motors operate most efficiently at F want , and the current gear ratio yields the desired output speed at this desired vehicle speed.
所述步骤(3)的第二种方式是通过设计实验绘制不同档位下电动机的运行效率曲线,通过采集电机台架试验以及负载试验数据绘制等效率曲线的方式得到一条平滑的曲线,使该曲线通过电机运行高效率曲线区域;采集曲线上的点,进行回归分析,拟合相关函数,以得到不同档位下的分段函数。The second method of the step (3) is to draw the operating efficiency curve of the motor under different gears through design experiments, and obtain a smooth curve by collecting the motor bench test and load test data to draw the equal efficiency curve, so that the The curve passes through the high-efficiency curve area of the motor; the points on the curve are collected, regression analysis is performed, and the correlation function is fitted to obtain the segmented functions under different gears.
所述步骤(4)之后,定时采集拖拉机油门踏板开度及档杆位置信号,判断是否需要重新进行期望输出转速的计算,如果是,则重新执行步骤(2)至(4),电动机控制器采用新的期望输出转速进行控制;如果不是,电动机控制器采用上次的期望输出转速进行控制。After the step (4), periodically collect the tractor accelerator pedal opening and gear lever position signals to judge whether it is necessary to recalculate the expected output speed, if so, re-execute steps (2) to (4), the motor controller Use the new desired output speed for control; if not, the motor controller uses the last desired output speed for control.
进一步的,对是否需要重新进行期望输出转速的计算是首先判断档杆位置是否变化,若是变化则需重新计算,若是没有变化则再采用关于踏板开度、踏板开度变化率构成的模糊规则进行判断。Further, the calculation of whether the expected output speed needs to be re-calculated is to first judge whether the position of the gear lever changes, if it changes, it needs to be recalculated, and if there is no change, then use the fuzzy rules about the composition of the pedal opening and the pedal opening change rate. judge.
为实现第二发明目的,本发明的拖拉机的电动机高效运行控制系统包括电动机控制器,包括用于采集油门踏板的位置信号的踏板位置传感器、用于采集档杆位置信号的档杆位置传感器和智能处理模块,该智能处理模块采用寻优搜索算法对以期望牵引力为中心正负某范围牵引力内的电动机效率进行寻优或者采用针对电动机效率的实验并进行回归分析得到相关最高效率的分段函数,得到电动机效率最大时的期望输出转速连同期望转矩输入电动机控制器;所述踏板位置传感器、档杆位置传感器和智能处理模块之间采用CAN总线作为通信总线。In order to realize the object of the second invention, the high-efficiency motor operation control system of the tractor of the present invention includes a motor controller, including a pedal position sensor for collecting the position signal of the accelerator pedal, a gear lever position sensor for collecting the gear lever position signal, and an intelligent The processing module, the intelligent processing module adopts an optimization search algorithm to optimize the motor efficiency within a certain range of positive and negative traction centered on the expected traction force, or adopts an experiment aimed at motor efficiency and performs regression analysis to obtain a piecewise function of the highest efficiency, The expected output speed and the expected torque are input to the motor controller when the motor efficiency is maximum; the CAN bus is used as the communication bus between the pedal position sensor, the shift lever position sensor and the intelligent processing module.
进一步的,还包括用于判断是否需要重新进行期望输出转速计算的逻辑模块控制器,该逻辑模块控制器包括模糊化算法模块、推理模块、解模糊模块。Further, it also includes a logic module controller for judging whether to re-calculate the expected output speed, and the logic module controller includes a fuzzy algorithm module, a reasoning module, and a defuzzification module.
进一步的,还包括用于测量行驶速度信号的转速传感器和用于间接测量负载牵引力信号的转矩传感器,该转矩传感器和转速传感器输出连接电动机控制器。Further, it also includes a rotational speed sensor for measuring the driving speed signal and a torque sensor for indirectly measuring the load traction force signal, the outputs of the torque sensor and the rotational speed sensor are connected to the motor controller.
进一步的,所述踏板位置传感器采用磁阻式角度传感器,安装于踏板位置;所述档杆位置传感器采用压电式传感器,贴于档杆导向框板各档位置槽内侧,当档杆进入该档位的槽内时,触碰挤压压电传感器,产生此时的档杆位置信号;所述转速传感器采用磁电式转速传感器,所述转矩传感器采用金属电阻应变片转矩传感器。Further, the pedal position sensor adopts a magnetoresistive angle sensor and is installed at the position of the pedal; the shift lever position sensor adopts a piezoelectric sensor, which is attached to the inner side of each position slot of the shift rod guide frame plate. When in the slot of the gear position, touch and squeeze the piezoelectric sensor to generate the position signal of the gear lever at this time; the speed sensor adopts a magnetoelectric speed sensor, and the torque sensor adopts a metal resistance strain gauge torque sensor.
本发明的拖拉机的电动机高效运行控制方法及控制系统,基于拖拉机的电动机模型以及整车数学模型,处理模块为模糊控制器和智能处理模块(智能算法单片机软件实现),因此实验的投入成本较小,开发成本也较小,而且适用于我国拖拉机电控技术不发达的现状,且无须开发庞大的专家系统;且控制结果可以使电动机始终运行在效率最高区域附近,可以显著提高电传动效率,有效降低油耗,实现节能减排。The motor high-efficiency operation control method and control system of the tractor of the present invention are based on the motor model of the tractor and the mathematical model of the whole vehicle, and the processing module is a fuzzy controller and an intelligent processing module (realized by intelligent algorithm single-chip computer software), so the input cost of the experiment is relatively small , the development cost is also small, and it is suitable for the current situation that the electric control technology of tractors is underdeveloped in my country, and there is no need to develop a huge expert system; and the control results can make the motor always run near the area with the highest efficiency, which can significantly improve the efficiency of electric transmission, effectively Reduce fuel consumption, realize energy saving and emission reduction.
附图说明Description of drawings
图1是本发明控制系统实施例的系统图;Fig. 1 is a system diagram of a control system embodiment of the present invention;
图2是本发明逻辑模糊控制器控制流程图;Fig. 2 is a logic fuzzy controller control flowchart of the present invention;
图3是某180马力拖拉机所配牵引电机一档下理论运行特性图;Figure 3 is a theoretical operating characteristic diagram of a traction motor equipped with a 180-horsepower tractor in the first gear;
图4是某180马力拖拉机所配牵引电机三档下理论运行特性图;Figure 4 is a theoretical operating characteristic diagram of a traction motor equipped with a 180-horsepower tractor in third gear;
图5是踏板开度变化率隶属度函数表示图;Fig. 5 is a representation diagram of the membership function of the pedal opening change rate;
图6是踏板开度隶属度函数标示图。Fig. 6 is a diagram showing the membership function of the pedal opening degree.
图2中:init代表初始化,hold代表保持,ωn和ωn+1分别代表保持N秒周期下的期望转速和N秒内发生工况突变后的期望转速,PTn+1代表信号发生工况突变时的期望牵引力。In Fig. 2: init stands for initialization, hold stands for hold, ω n and ω n+1 stand for the expected speed under hold period of N seconds and the expected speed after sudden change of working condition within N seconds respectively, P Tn+1 stands for signal generation work Expected traction when conditions change suddenly.
具体实施方式detailed description
一、拖拉机的电动机高效运行控制系统1. Tractor motor efficient operation control system
拖拉机的电动机高效运行控制系统如图1所示,该系统适用于采用手动变速器的拖拉机;或用于在保留动力桥和车身结构的基础上以现有传统机型为装机对象的串联混合动力传动系。The high-efficiency operation control system of tractor motors is shown in Figure 1. This system is suitable for tractors with manual transmissions; or for serial hybrid transmissions that use existing traditional models as installation targets on the basis of retaining the power axle and body structure Tie.
拖拉机的电动机高效运行控制系统包括踏板1、踏板位置传感器2、通信总线3、逻辑模糊控制器4、电机控制器5、牵引电动机6、智能处理模块7、变速器输出轴8、转速传感器9、转矩传感器10、变速器11、变速器输入轴12、倒档位置传感器13、4档位置传感器14、3档位置传感器15、2档位置传感器16、1档位置传感器17和离合器18。The tractor motor efficient operation control system includes pedal 1, pedal position sensor 2, communication bus 3, logic fuzzy controller 4, motor controller 5, traction motor 6, intelligent processing module 7, transmission output shaft 8, speed sensor 9, Torque sensor 10, transmission 11, transmission input shaft 12, reverse gear position sensor 13, 4th gear position sensor 14, 3rd gear position sensor 15, 2nd gear position sensor 16, 1st gear position sensor 17 and clutch 18.
智能处理模块7采用寻优搜索算法对以期望牵引力为中心正负某范围牵引力内的电动机效率进行寻优或者采用针对电动机效率的实验并进行回归分析得到相关最高效率的分段函数,得到电动机效率最大时的期望输出转速连同期望转矩输入电动机控制器;智能处理模块7可分析期望牵引力下使电动机高效运行的行驶速度,以便得出电机高效运行下的参照输出转速;踏板位置传感器2、档杆位置传感器(包括1-4档及倒档位置传感器)、逻辑模块控制器4和智能处理模块7之间采用CAN总线作为通信总线3。The intelligent processing module 7 uses an optimization search algorithm to optimize the motor efficiency within a certain range of positive and negative traction centered on the expected traction force, or uses an experiment aimed at the efficiency of the motor and performs regression analysis to obtain a piecewise function of the highest efficiency related to the motor efficiency. The maximum expected output rotational speed and the expected torque are input to the motor controller; the intelligent processing module 7 can analyze the driving speed for the motor to operate efficiently under the expected traction force, so as to obtain the reference output rotational speed under the efficient operation of the motor; the pedal position sensor 2, gear The CAN bus is used as the communication bus 3 between the lever position sensor (including 1-4 gear and reverse gear position sensor), the logic module controller 4 and the intelligent processing module 7 .
逻辑模块控制器4包括模糊化算法模块、推理模块、解模糊模块。The logic module controller 4 includes a fuzzification algorithm module, a reasoning module, and a defuzzification module.
转速传感器采用磁电式转速传感器,安装于变速器输出轴旁边,通过间接测量的方法,测量行驶速度信号,并以此信号作为控制过程的反馈信号之一;转矩传感器采用金属电阻应变片转矩传感器,安装于变速器输出轴上,其弹性元件为转轴,转轴的应变可以引起应变片的电阻发生改变,从而可通过间接测量的方式得到负载牵引力信号,并以此信号作为控制过程的反馈信号之一;转速传感器和转矩传感器输出连接电动机控制器。The speed sensor adopts a magnetoelectric speed sensor, which is installed next to the output shaft of the transmission. Through indirect measurement, the driving speed signal is measured, and this signal is used as one of the feedback signals of the control process; the torque sensor adopts a metal resistance strain gauge torque The sensor is installed on the output shaft of the transmission, and its elastic element is the rotating shaft. The strain of the rotating shaft can cause the resistance of the strain gauge to change, so that the load traction signal can be obtained through indirect measurement, and this signal is used as one of the feedback signals of the control process. 1. The output of the speed sensor and torque sensor is connected to the motor controller.
踏板位置传感器采用磁阻式角度传感器,安装于踏板位置,提取瞬间油门踏板的位置信号,将其转化为电信号传递给控制模块,逻辑模糊控制器4和智能处理模块7凭此信号得出踏板开度变化大小和变化率大小;1档位置传感器、2档位置传感器、3档位置传感器、4档位置传感器和倒档位置传感器采用压电式传感器,贴于档杆导向框板各档位置槽内侧,当档杆进入该档位的槽内时,触碰挤压压电传感器,产生此时的档杆位置信号。The pedal position sensor adopts a magnetoresistive angle sensor, which is installed at the pedal position, extracts the instantaneous accelerator pedal position signal, converts it into an electrical signal and transmits it to the control module, and the logic fuzzy controller 4 and the intelligent processing module 7 obtain the pedal position based on this signal. The size of the opening change and the rate of change; the 1st gear position sensor, the 2nd gear position sensor, the 3rd gear position sensor, the 4th gear position sensor and the reverse gear position sensor adopt piezoelectric sensors, which are attached to the gear position slots of the guide frame plate of the gear lever The inner side, when the gear lever enters the slot of the gear position, touches and squeezes the piezoelectric sensor to generate the gear lever position signal at this time.
二、拖拉机的电动机高效运行控制方法2. Control method for high-efficiency operation of tractor motors
拖拉机的电动机高效运行控制方法的步骤如下;The steps of the method for controlling the efficient operation of the electric motor of the tractor are as follows;
(1)通过踏板位置传感器和档杆位置传感器分别采集拖拉机油门踏板开度及档杆位置信号,并将信号通过CAN总线上传给逻辑模糊控制器和智能处理模块;(1) Collect the tractor accelerator pedal opening and gear lever position signals through the pedal position sensor and gear lever position sensor respectively, and upload the signals to the logic fuzzy controller and intelligent processing module through the CAN bus;
(2)智能处理模块根据油门踏板开度及档杆位置信号求得期望牵引力、期望输出转矩;(2) The intelligent processing module obtains the expected traction force and expected output torque according to the accelerator pedal opening and gear lever position signals;
(3)根据期望输出转矩以电动机效率的数学模型为优化目标进行搜索寻优,得到电动机效率最大时的期望输出转速;(3) According to the expected output torque, search and optimize with the mathematical model of the motor efficiency as the optimization target, and obtain the expected output speed when the motor efficiency is maximum;
(4)将期望输出转速、期望输出转矩输入电动机控制器,对电动机的运行进行控制。(4) Input the expected output speed and expected output torque into the motor controller to control the operation of the motor.
步骤(2)中是根据油门踏板开度大小占踏板最大开度的比例估算驾驶员期望输出转矩(此处期望转矩是指中央传动处转矩,可以理解为车轮处输出转矩需求;由于电动机的输出转矩于车轮后桥处输出转矩之间,在达到附着极限之前的差别为主减速器和变速器的速比作用,二者之间为定比关系。)。具体方法为,以某180马力拖拉机为例,设计其传动系统为:某156kW柴油机/发电机组作为其主能源,某130kW电动机作为其发动机,匹配蓄电池组或蓄电池/超级电容组作为辅助电源,以国内某品牌180马力拖拉机为装机对象,保留其车桥及车身部分,对其设计4档变速器进行功率变换。经理论分析计算和计算机仿真,此串联混合动力传动系满足原机性能需求。根据档杆位置信号判断当前工况所处档位,根据此档位下的有效牵引力范围,如图3、图4所示,以其踏板最大开度对应该档位下的最大有效牵引力,以1/N踏板开度对应其牵引力最小值,以其中间的(N-1)/N踏板开度范围对应其期望牵引力变化范围。如驾驶员踏踏板深度为A(根据具体使用的踏板位置传感器得到),最大开度为B,n档位下的最大有效牵引力为Fmax.n,此时驾驶员的期望牵引力大小可估算为:根据当前传动比可以得到该期望牵引力下的期望输出转矩。In step (2), the driver’s expected output torque is estimated based on the ratio of the accelerator pedal opening to the maximum pedal opening (the expected torque here refers to the torque at the central transmission, which can be understood as the output torque demand at the wheels; Since the difference between the output torque of the motor and the output torque of the rear axle of the wheel before reaching the adhesion limit acts on the speed ratio of the main reducer and the transmission, the relationship between the two is a fixed ratio.). The specific method is, taking a 180-horsepower tractor as an example, the transmission system is designed as follows: a 156kW diesel engine/generator set as its main energy source, a 130kW electric motor as its engine, and a matching battery pack or battery/supercapacitor pack as an auxiliary power supply. A 180-horsepower tractor of a certain domestic brand is the target of installation, and its axle and body parts are retained, and its designed 4-speed transmission is used for power conversion. Through theoretical analysis and calculation and computer simulation, the series hybrid power train meets the performance requirements of the original machine. Judging the gear position of the current working condition according to the position signal of the gear lever, according to the effective traction force range under this gear position, as shown in Figure 3 and Figure 4, the maximum opening of the pedal corresponds to the maximum effective traction force under this gear position, and The 1/N pedal opening corresponds to the minimum traction force, and the middle (N-1)/N pedal opening range corresponds to the expected traction variation range. For example, if the driver’s pedal depth is A (obtained according to the specific pedal position sensor), the maximum opening is B, and the maximum effective traction force in the n gear is F max.n , then the driver’s expected traction force can be estimated as : The desired output torque under the desired traction force can be obtained according to the current transmission ratio.
步骤(3)中以牵引电动机效率的理论数学模型作为目标函数,对以期望牵引力为中心的正负FkN(此处的F是需要综合具体使用机型电驱动系统配套电动机的特性和混合动力拖拉机的牵引特性考虑确定的,由于本发明所述为一般性方法,仅以F代替具体机型使用本发明所述优化方法的搜索半径)(Fwant-F,Fwant+F)为范围采用智能区域搜索算法进行搜索寻优,得到搜索范围内使目标函数最优即电动机效率最高时的工作点(Fbest,Vbest),其中Fbest∈(Fwant-F,Fwant+F),以Vbest代替Fwant下的使牵引电动机最高效运行的期望车速,如图3、4所示,可看出基于智能区域搜索算法的寻优方法结果可以提供接近最高效率的期望车速参考值。根据当前传动比得到该期望车速下的期望输出转速。智能区域搜索算法可使用鱼群算法、蚁群算法或粒子群算法等收敛速度快、鲁棒性好的区域性寻优算法,算法具体参数的设定根据使用对象进行匹配设定,由于这些智能区域搜索算法皆为现有的成熟算法,故不在此赘述。In step (3), the theoretical mathematical model of the efficiency of the traction motor is used as the objective function, and the positive and negative FkN centered on the expected traction force (here F is the characteristic of the matching motor of the electric drive system of the specific type of use and the characteristics of the hybrid tractor Considering and determining the traction characteristics of the present invention, since the present invention is a general method, only F is used to replace the search radius of the specific model using the optimization method described in the present invention) (F want -F, F want +F) as the range to adopt intelligent The area search algorithm is used for search and optimization, and the operating point (F best , V best ) when the objective function is optimal within the search range, that is, the motor efficiency is the highest, where F best ∈ (F want -F, F want +F), as V best replaces the expected speed of the traction motor under F want , as shown in Figures 3 and 4. It can be seen that the results of the optimization method based on the intelligent area search algorithm can provide the expected speed reference value close to the highest efficiency. The desired output speed at the desired vehicle speed is obtained according to the current transmission ratio. The intelligent area search algorithm can use the fish swarm algorithm, ant colony algorithm or particle swarm algorithm and other regional optimization algorithms with fast convergence speed and good robustness. The specific parameters of the algorithm are set according to the matching objects. The area search algorithms are all existing mature algorithms, so they will not be repeated here.
基于电机效率的数学模型,以直流电机为例来说明。Based on the mathematical model of motor efficiency, a DC motor is taken as an example to illustrate.
电流与电动机产生的扭矩成正比,引入铜耗常数kc,铜耗为:The current is proportional to the torque generated by the motor, and the copper loss constant k c is introduced, and the copper loss is:
Pc=kcTe 2 P c =k c T e 2
电动机的铁耗正比于磁场频率,磁场频率较高时会导致更多的磁化和消磁过程,将导致更多的磁滞损耗;还会导致更高的磁通量的变化率,因此也将增大由电磁感应产生的涡流。磁通量的变化率正比于转子的角速度,引入铁耗常数ki,电动机的铁耗为:The iron loss of the motor is proportional to the frequency of the magnetic field. When the frequency of the magnetic field is higher, it will cause more magnetization and demagnetization processes, which will lead to more hysteresis loss; it will also lead to a higher rate of change of magnetic flux, so it will also increase. Eddy currents produced by electromagnetic induction. The change rate of the magnetic flux is proportional to the angular velocity of the rotor, and the iron loss constant ki is introduced, and the iron loss of the motor is:
Pi=kiωr P i =k i ω r
由摩擦和风阻引起的功率损失PM为:The power loss P M caused by friction and wind resistance is:
PM=Tfωr+kwωr 3 P M =T f ω r +k w ω r 3
式中:Tf为摩擦力矩Nm,kw是相关于转子形状大小的常数。In the formula: T f is the friction torque Nm, k w is a constant related to the shape and size of the rotor.
电机功率输出为: The motor power output is:
电机功率输入为:Pin=Pout+Pc+Pi+PM+C,The motor power input is: P in =P out +P c +P i +P M +C,
式中:C为电动机的固有损失kW。In the formula: C is the inherent loss kW of the motor.
电动机效率为:
上式就是采用有刷直流电机时的寻优目标函数,即为所基于的电动机效率数学模型。其中的常数在针对不同机型时需要通过对电机的损耗实验进行标定。The above formula is the optimization objective function when the brushed DC motor is used, which is the mathematical model of the motor efficiency based on it. The constants need to be calibrated through the loss experiment of the motor for different models.
步骤(4)之后,在求得电动机效率最大时的期望输出转速,并输入电动机控制器进行控制,使得电动机运行在效率最大后,定时采集拖拉机油门踏板开度及档杆位置信号,保持Q秒一次对寻优过程的初始化判断,以保证在Q秒内复杂多变的外界工况下累积的牵引力变化导致的期望速度的累积差异得到纠正,提高实用精度。After step (4), after obtaining the expected output speed when the efficiency of the motor is maximum, and inputting it into the motor controller for control, so that the motor runs at the maximum efficiency, the signal of the opening of the accelerator pedal of the tractor and the position of the gear lever is collected regularly for Q seconds An initial judgment on the optimization process to ensure that the cumulative difference in the expected speed caused by the cumulative traction force changes under the complex and changeable external working conditions within Q seconds is corrected, and the practical accuracy is improved.
初始化的判断,通过逻辑模糊控制器根据踏板位置变化率以及档杆位置变化情况推测驾驶员意图,判断是否遇到负载牵引力突变工况,并根据驾驶员意图决定是否立刻重新对寻优过程进行初始化,根据采集相关传感器的信号重新进行寻优。逻辑模糊控制器的逻辑规则如下表1所示。For the judgment of initialization, the logic fuzzy controller is used to estimate the driver's intention according to the change rate of the pedal position and the position of the gear lever, and judge whether there is a sudden change in load traction force, and decide whether to re-initialize the optimization process immediately according to the driver's intention , re-optimize according to the signals collected from relevant sensors. The logic rules of the logic fuzzy controller are shown in Table 1 below.
表1模糊规则Table 1 Fuzzy rules
逻辑部分认为,当档杆位置发生变化时,负载牵引力发生突变,寻优过程需要进行初始化;档杆位置没有发生变化时,则根据表1所示的模糊规则进行初始化判断,如图2所示。The logic part believes that when the position of the gear lever changes, the load traction force changes suddenly, and the optimization process needs to be initialized; when the position of the gear lever does not change, the initialization judgment is performed according to the fuzzy rules shown in Table 1, as shown in Figure 2 .
表1中大、中、小,由于不同的踏板结构和行程的差异,无法做出具体的范围划分,现给出做出归一化处理后的范围,用模糊控制原理的隶属度函数表示其范围,具体如图5所示踏板开度变化率隶属度函数,如图6所示踏板开度隶属度函数。The large, medium and small in Table 1 cannot be divided into specific ranges due to the differences in pedal structures and strokes. Now, the normalized ranges are given, and the membership function of the fuzzy control principle is used to express the ranges. The range, specifically the membership function of the pedal opening change rate as shown in FIG. 5 , and the membership function of the pedal opening degree as shown in FIG. 6 .
本拖拉机的电动机高效运行控制方法的第三步还可以采用以下方式实现:通过设计实验绘制不同档位下电动机的运行效率曲线,通过采集电机台架试验以及负载试验数据(如采集其运行点、等效率点)绘制等效率曲线的方式得到一条平滑的曲线,使该曲线通过电机运行高效率曲线区域;采集曲线上的点,进行回归分析,拟合相关函数,以得到不同档位下的分段函数。采用这种针对电动机效率的实验并进行回归分析得到相关最高效率的分段函数,根据期望牵引力求的期望车速,根据当前传动比得到该期望车速下的期望输出转速。The third step of the high-efficiency motor operation control method of the tractor can also be realized in the following ways: draw the operating efficiency curves of the motor under different gears through design experiments, and collect the motor bench test and load test data (such as collecting its operating point, Efficiency point) to obtain a smooth curve by drawing the equal efficiency curve, so that the curve passes through the high-efficiency curve area of the motor; collect points on the curve, perform regression analysis, and fit the correlation function to obtain the points under different gears. segment function. Using this experiment for motor efficiency and performing regression analysis to obtain the segmental function of the highest efficiency, according to the expected vehicle speed obtained by the expected traction force, the expected output speed at the expected vehicle speed is obtained according to the current transmission ratio.
可以设计关于电动机运行效率的实验,以输入电功率和输出机械功率之间的关系作为实验目的。采用控制转矩的方法改变输出转速,寻找某一转矩下电机运行效率最高的转速(具体电机不同的调速方式不同)。以转矩范围为0~700Nm的电动机为例,设定10Nm进行一次实验,进行70组上述实验,可以对这70组数据采用最小二乘法的原理进行回归处理。具体拟合成何种函数需要根据哪种函数对这些实验结果(散点)的契合度更好,可以采用多项式函数、高斯函数以及傅立叶函数等。拟合的手段比较丰富,可以采用最小二乘法进行,也可以采用软件如spss和matlab等进行拟合。提供一种函数拟合方法:如使用matlab软件进行拟合,在command窗口键入cftool命令,将实验结果建立m文件,在工具箱中进行拟合。Experiments on the operating efficiency of electric motors can be designed, taking the relationship between input electrical power and output mechanical power as the experimental purpose. Use the method of controlling the torque to change the output speed, and find the speed with the highest operating efficiency of the motor under a certain torque (the specific motor has different speed regulation methods). Taking a motor with a torque range of 0-700Nm as an example, set 10Nm to conduct an experiment, and carry out 70 sets of the above experiments, and the 70 sets of data can be used for regression processing based on the principle of the least square method. The specific function to be fitted depends on which function fits the experimental results (scatter points) better, and polynomial functions, Gaussian functions, and Fourier functions can be used. The means of fitting are relatively rich, and the least square method can be used, and software such as spss and matlab can also be used for fitting. A function fitting method is provided: if matlab software is used for fitting, type the cftool command in the command window, create an m file from the experimental results, and perform fitting in the toolbox.
以某款180马力的采用串联混合动力传动系统的拖拉机为例来详细说明本拖拉机的电动机高效运行控制系统及控制方法。按照如图1所示的系统进行布置,传感器位置按照拖拉机的电动机高效运行控制系统中所述进行安装。Taking a 180-horsepower tractor with a series hybrid power transmission system as an example, the high-efficiency motor operation control system and control method of the tractor are described in detail. Arrange according to the system shown in Figure 1, and the sensor position is installed as described in the tractor's motor efficient operation control system.
驾驶员A驾驶该拖拉机进行犁耕作业,位于驾驶员脚踏板位置处的传感器通过采集某时间内的踏板开度得到关于踏板开度、踏板开度变化以及踏板开度变化率的信号:U、ΔU和dU。此时智能处理模块根据踏板开度信号U判断驾驶员的期望转矩T1,并根据此转矩对数学模型为优化目标进行寻优,得到其效率最大时的期望转速信号n1,并以此信号结合上述的期望转矩T1通过总线输入电机控制器对电动机的运行进行控制。由于智能处理模块的寻优过程不是连续的,设定一个寻优初始化周期为Q秒,即为Q秒执行一次寻优,重新确定下一个Q秒内的期望转速。如本例中,如果第一个Q秒内没有发生工况突变的话,则在第一个Q秒内以n1始终作为期望转速。在第二个Q秒内有期望转速n2,假设此时遇到坡耕地,拖拉机工况发生突变,驾驶员猛踩踏板,期望转矩发生较大改变,此时如果依然使用n2作为期望转速的话将无法保证电动机的效率,因此此时需要立刻寻优过程初始化,重新确定期望转速;判断何时寻优初始化就需要依靠图1中所述的模糊控制模块,依靠踏板位置传感器发出的踏板开度变化及其变化率信号ΔU和dU信号以及档杆位置传感器发出的信号H,如果档位改变则输出高电平,认为档杆位置改变即为驾驶员判断外界有功率突变,通过模糊控制器以及门限电路结合图2中的逻辑规则以及表1中的模糊规则综合判断是否需要寻优初始化,门限在于判断档杆位置信号H高低电平。如果需要则在第二个Q秒内以重新寻优的期望转速n2,代替n2输入电机控制器进行控制。Driver A drives the tractor for plowing operations. The sensor located at the pedal position of the driver obtains signals about the pedal opening, the change of the pedal opening, and the rate of change of the pedal opening by collecting the pedal opening within a certain period of time: U , ΔU and dU. At this time, the intelligent processing module judges the driver's expected torque T 1 according to the pedal opening signal U, and optimizes the mathematical model as the optimization target according to the torque, and obtains the expected speed signal n 1 when the efficiency is maximum, and uses Combined with the above - mentioned expected torque T1, this signal is input to the motor controller through the bus to control the operation of the motor. Since the optimization process of the intelligent processing module is not continuous, set an optimization initialization cycle as Q seconds, that is, perform an optimization for Q seconds, and re-determine the expected speed in the next Q seconds. As in this example, if there is no sudden change in the working condition within the first Q seconds, n 1 is always used as the desired speed within the first Q seconds. In the second Q seconds, there is an expected rotational speed n 2 , assuming that the tractor encounters a sloping farmland at this time, the working condition of the tractor changes suddenly, the driver slams on the pedal, and the expected torque changes greatly. If n 2 is still used as the expected torque If the speed is high, the efficiency of the motor cannot be guaranteed, so it is necessary to initialize the optimization process immediately and re-determine the desired speed; to judge when to initialize the optimization, it is necessary to rely on the fuzzy control module described in Figure 1 and the pedal signal sent by the pedal position sensor. Opening change and its rate of change signals ΔU and dU signals and the signal H sent by the gear lever position sensor, if the gear position changes, it will output a high level. It is considered that the change of the gear lever position means that the driver judges that there is a power mutation outside. Through fuzzy control The circuit breaker and the threshold circuit combine the logic rules in Figure 2 and the fuzzy rules in Table 1 to comprehensively judge whether optimization initialization is needed, and the threshold is to judge the high and low levels of the gear lever position signal H. If necessary, within the second Q seconds, the re-optimized desired speed n 2 is used instead of n 2 to be input to the motor controller for control.
寻优结果对某4前进档拖拉机的采用上述模式的寻优仿真结果如图3、4所示,图中星号表示拖拉机运行工况点。Optimization Results The optimization simulation results of a tractor with 4 forward gears using the above mode are shown in Figures 3 and 4, and the asterisks in the figure indicate the operating point of the tractor.
最后所应说明的是:以上实施例仅用以说明而非限定本发明的技术方案,尽管参照上述实施例对本发明进行了详细说明,本领域的普通技术人员应当理解;依然可以对本发明进行修改或者等同替换,而不脱离本发明的精神和范围的任何修改或局部替换,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that: the above embodiments are only used to illustrate and not limit the technical solutions of the present invention, although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art should understand; the present invention can still be modified Or an equivalent replacement, any modification or partial replacement without departing from the spirit and scope of the present invention shall fall within the scope of the claims of the present invention.
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