CN103623965A - Flushing device for live electrical equipment - Google Patents
Flushing device for live electrical equipment Download PDFInfo
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- CN103623965A CN103623965A CN201310631776.9A CN201310631776A CN103623965A CN 103623965 A CN103623965 A CN 103623965A CN 201310631776 A CN201310631776 A CN 201310631776A CN 103623965 A CN103623965 A CN 103623965A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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Abstract
Description
技术领域technical field
本发明涉及冲洗装置技术领域,尤其涉及一种带电设备冲洗装置。The invention relates to the technical field of flushing devices, in particular to a flushing device for charged equipment.
背景技术Background technique
目前,国内变电站的变电设备在自然环境下会受风沙等因素影响,变电设备表面会集聚很多污秽,会影响变电设备的正常运行,严重时会发生事故,因此必须及时清洗。At present, the substation equipment in domestic substations will be affected by factors such as wind and sand in the natural environment, and a lot of dirt will accumulate on the surface of the substation equipment, which will affect the normal operation of the substation equipment, and accidents will occur in severe cases, so it must be cleaned in time.
目前为了保证电网的正常运行,避免停电作业,冲洗作业在带电环境下进行,也就是说设备处于带电状态时进行清洗。目前变电现场是采用人手持喷嘴进行作业,由于变电设备周围都是高压电缆,人员冲洗危险性比较大,同时对操作人员身体也有比较大的影响。At present, in order to ensure the normal operation of the power grid and avoid power outages, the washing operation is carried out in a live environment, that is to say, the equipment is cleaned when it is in a charged state. At present, the power substation site uses hand-held nozzles for operation. Since the substation equipment is surrounded by high-voltage cables, the risk of personnel washing is relatively high, and it also has a relatively large impact on the operator's body.
因此,如何提供一种带电设备冲洗装置,以实现自动清洗,是目前本领域技术人员亟待解决的技术问题。Therefore, how to provide a washing device for charged equipment to realize automatic cleaning is a technical problem to be solved urgently by those skilled in the art.
发明内容Contents of the invention
有鉴于此,本发明的目的在于提供一种带电设备冲洗装置,以实现自动清洗。In view of this, the object of the present invention is to provide a washing device for charged equipment to realize automatic cleaning.
为了达到上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:
一种带电设备冲洗装置,包括喷嘴、第一电机、第二电机、基座、作业台升降机构、水平面摆动机构、垂直面摆动机构和控制系统,所述控制系统包括作业台升降机构控制模块、水平面摆动机构控制模块和垂直面摆动机构控制模块,所述作业台升降机构安装在所述基座上,所述水平面摆动机构安装在所述作业台升降机构上,所述垂直面摆动机构设置在所述水平面摆动机构上,其中,所述第一电机安装在所述水平面摆动机构中且其驱动轴朝上设置,所述垂直面摆动机构与该驱动轴连接,所述第二电机安装在所述垂直面摆动机构上且其驱动轴朝右设置,所述喷嘴与该驱动轴连接。A washing device for charged equipment, comprising a nozzle, a first motor, a second motor, a base, a workbench lifting mechanism, a horizontal plane swing mechanism, a vertical plane swing mechanism and a control system, the control system including a workbench lift mechanism control module, Horizontal plane swing mechanism control module and vertical plane swing mechanism control module, the workbench lifting mechanism is installed on the base, the horizontal plane swing mechanism is installed on the workbench lift mechanism, and the vertical plane swing mechanism is arranged on On the horizontal plane swing mechanism, wherein, the first motor is installed in the horizontal plane swing mechanism and its drive shaft is set upward, the vertical plane swing mechanism is connected with the drive shaft, and the second motor is installed on the horizontal plane swing mechanism. On the above-mentioned vertical surface swinging mechanism and its drive shaft is set to the right, and the nozzle is connected with the drive shaft.
优选的,上述的带电设备冲洗装置还包括遥控发送装置和遥控接收装置,所述控制系统与所述遥控接收装置连接。Preferably, the above-mentioned flushing device for charged equipment further includes a remote control sending device and a remote control receiving device, and the control system is connected to the remote control receiving device.
优选的,上述控制系统和所述遥控接收装置安装在所述作业台升降机构的下方。Preferably, the above-mentioned control system and the remote control receiving device are installed below the working platform lifting mechanism.
优选的,上述的带电设备冲洗装置还包括第一减速器和第二减速器,所述垂直面摆动机构通过所述第一减速器与所述第一电机的驱动轴连接,所述喷嘴通过所述第二减速器与所述第二电机的驱动轴连接。Preferably, the above-mentioned flushing device for charged equipment further includes a first reducer and a second reducer, the vertical swing mechanism is connected to the drive shaft of the first motor through the first reducer, and the nozzle passes through the The second reducer is connected to the drive shaft of the second motor.
优选的,上述喷嘴包括夹头和喷头,所述夹头与所述第二减速器的输出轴螺纹固定连接,所述夹头通过半圆环结构压紧固定所述喷头。Preferably, the nozzle includes a collet and a spray head, the collet is screwed and fixedly connected to the output shaft of the second speed reducer, and the collet is compressed and fixed to the spray head through a semi-circular structure.
优选的,上述喷嘴上设置有高压水开关。Preferably, a high-pressure water switch is provided on the nozzle.
优选的,上述作业台升降机构为嵌套高强度铝合金型材,且通过链轮链条机构实现升降运动。Preferably, the above-mentioned working table lifting mechanism is a nested high-strength aluminum alloy profile, and the lifting movement is realized through a sprocket chain mechanism.
优选的,上述作业台升降机构通过液压系统实现升降运动。Preferably, the above-mentioned working platform lifting mechanism realizes lifting movement through a hydraulic system.
优选的,上述喷嘴与所述第二电机的驱动轴垂直设置。Preferably, the nozzle is arranged vertically to the drive shaft of the second motor.
优选的,上述基座下方还设置有行走滚轮。Preferably, walking rollers are also provided under the above-mentioned base.
本发明提供的带电设备冲洗装置,包括喷嘴、第一电机、第二电机、基座、作业台升降机构、水平面摆动机构、垂直面摆动机构和控制系统,所述控制系统包括作业台升降机构控制模块、水平面摆动机构控制模块和垂直面摆动机构控制模块,所述作业台升降机构安装在所述基座上,所述水平面摆动机构安装在所述作业台升降机构上,所述垂直面摆动机构设置在所述水平面摆动机构上,其中,所述第一电机安装在所述水平面摆动机构中且其驱动轴朝上设置,所述垂直面摆动机构与该驱动轴连接,所述第二电机安装在所述垂直面摆动机构上且其驱动轴朝右设置,所述喷嘴与该驱动轴连接。其中,通过控制系统中的作业台升降机构控制模块控制作业台升降机构升高或者降低到需要的高度,通过水平面摆动机构控制模块控制水平面摆动机构进行水平面上的360°摆动,摆动到需要的位置,具体为第一电机旋转,随着其驱动轴的转动,垂直面摆动机构在水平面进行转动,通过垂直面摆动机构控制模块控制垂直面摆动机构进行垂直面上的360°摆动,摆动到需要的位置,具体为第二电机旋转,随着其驱动轴的转动,喷嘴在垂直面进行转动,从而实现对喷嘴在高度、水平面和垂直面三维空间上的定位,操作人员只需要对控制系统进行控制即可实现喷嘴的三维空间定位并进行喷洗,无需手持喷嘴进行作业,实现了自动清洗,降低了人身的危险性。The charged equipment flushing device provided by the present invention includes a nozzle, a first motor, a second motor, a base, a workbench lifting mechanism, a horizontal plane swing mechanism, a vertical plane swing mechanism and a control system, and the control system includes a workbench lift mechanism control module, a horizontal plane swing mechanism control module and a vertical plane swing mechanism control module, the workbench lifting mechanism is installed on the base, the horizontal plane swing mechanism is installed on the workbench lift mechanism, and the vertical plane swing mechanism It is arranged on the horizontal plane swing mechanism, wherein the first motor is installed in the horizontal plane swing mechanism with its drive shaft facing upwards, the vertical plane swing mechanism is connected to the drive shaft, and the second motor is installed On the vertical plane swing mechanism with its driving shaft facing rightward, the nozzle is connected with the driving shaft. Among them, the control module of the work platform lifting mechanism in the control system controls the work platform lifting mechanism to rise or lower to the required height, and the horizontal plane swing mechanism control module controls the horizontal plane swing mechanism to perform 360° swing on the horizontal plane and swing to the required position , specifically the rotation of the first motor, with the rotation of its drive shaft, the vertical plane swing mechanism rotates in the horizontal plane, the vertical plane swing mechanism is controlled by the vertical plane swing mechanism control module to perform 360° swing on the vertical plane, and swings to the required Position, specifically the rotation of the second motor, with the rotation of its drive shaft, the nozzle rotates in the vertical plane, so as to realize the positioning of the nozzle in the three-dimensional space of height, horizontal plane and vertical plane, and the operator only needs to control the control system The three-dimensional space positioning of the nozzle can be realized and the spray cleaning can be carried out, without the need to hold the nozzle for operation, which realizes automatic cleaning and reduces the risk of personal injury.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are For some embodiments of the present invention, those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本发明实施例提供的带电设备冲洗装置的侧视结构示意图;Fig. 1 is a side view structural schematic diagram of a washing device for charged equipment provided by an embodiment of the present invention;
图2为本发明实施例提供的带电设备冲洗装置的前视结构示意图;Fig. 2 is a front view structural schematic diagram of a washing device for charged equipment provided by an embodiment of the present invention;
图3为本发明实施例提供的作业台升降机构的结构示意图;Fig. 3 is a structural schematic diagram of the working platform lifting mechanism provided by the embodiment of the present invention;
图4为本发明实施例提供的水平面摆动机构的结构示意图;Fig. 4 is a structural schematic diagram of a horizontal plane swing mechanism provided by an embodiment of the present invention;
图5为本发明实施例提供的垂直面摆动机构的结构示意图。Fig. 5 is a schematic structural diagram of a vertical plane swing mechanism provided by an embodiment of the present invention.
上图1-5中:In Figure 1-5 above:
第一电机1、第二电机2、水平面摆动机构3、垂直面摆动结构4、喷嘴5、控制系统6、遥控接收装置7、升降机架8、作业台9、液压系统10、基座11、行走滚轮12、第一减速器13、第二减速器14、高压水开关15、夹头16。The
具体实施方式Detailed ways
本发明实施例提供了一种带电设备冲洗装置,以实现自动清洗。An embodiment of the present invention provides a washing device for charged equipment to realize automatic cleaning.
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参考图1-图5,图1为本发明实施例提供的带电设备冲洗装置的侧视结构示意图;图2为本发明实施例提供的带电设备冲洗装置的前视结构示意图;图3为本发明实施例提供的作业台升降机构的结构示意图;图4为本发明实施例提供的水平面摆动机构的结构示意图;图5为本发明实施例提供的垂直面摆动机构的结构示意图。Please refer to Fig. 1-Fig. 5, Fig. 1 is a schematic side view structural diagram of a washing device for charged equipment provided by an embodiment of the present invention; Fig. 2 is a schematic diagram of a front view structure of a washing device for charged equipment provided by an embodiment of the present invention; Fig. 3 is a schematic diagram of this The structure schematic diagram of the working platform lifting mechanism provided by the embodiment of the invention; Figure 4 is the structure schematic diagram of the horizontal plane swing mechanism provided by the embodiment of the invention; Figure 5 is the structure schematic diagram of the vertical plane swing mechanism provided by the embodiment of the invention.
本发明实施例提供的带电设备冲洗装置,包括喷嘴5、第一电机1、第二电机2、基座11、作业台升降机构、水平面摆动机构3、垂直面摆动机构4和控制系统6,控制系统6包括作业台升降机构控制模块、水平面摆动机构控制模块和垂直面摆动机构控制模块,作业台升降机构安装在基座11上,水平面摆动机构3安装在作业台升降机构上,垂直面摆动机构4设置在水平面摆动机构3上,其中,第一电机1安装在水平面摆动机构3中且其驱动轴朝上设置,垂直面摆动机构4与该驱动轴连接,第二电机2安装在垂直面摆动机构4上且其驱动轴朝右设置,喷嘴5与该驱动轴连接。其中,通过控制系统6中的作业台升降机构控制模块控制作业台升降机构升高或者降低到需要的高度,通过水平面摆动机构控制模块控制水平面摆动机构3进行水平面上的360°摆动,转动到需要的位置,具体为第一电机1旋转,随着其驱动轴的转动,垂直面摆动机构4在水平面进行转动,通过垂直面摆动机构控制模块控制垂直面摆动机构4进行垂直面上的360°摆动,摆动到需要的位置,具体为第二电机2旋转,随着其驱动轴的转动,喷嘴5在垂直面进行转动,从而实现对喷嘴5在高度、水平面和垂直面三维空间上的定位,操作人员只需要对控制系统6进行控制即可实现喷嘴5的三维空间定位并进行喷洗,无需手持喷嘴进行作业,实现了自动清洗,降低了人身的危险性。The charged equipment flushing device provided by the embodiment of the present invention includes a
其中,喷嘴5可以与第二电机2的驱动轴垂直设置,这样喷嘴5的喷洒活动范围是比较大的,对于冲洗工作是有利的。Wherein, the
具体的,操作人员在对控制系统6的控制方式上,可以为遥控控制,上述的带电设备冲洗装置还包括遥控发送装置和遥控接收装置7,控制系统6与遥控接收装置7连接。操作人员可以远距离手持遥控发送装置,将控制信号发送到遥控接收装置7上,然后传送到控制系统6中,进一步提高了人身的安全性,而且,一个人还可以同时对多台带电设备冲洗装置同时进行操控,提高了工作效率。Specifically, the operator can control the
为了充分利用作业空间,作业台升降机构包括作业台9和升降机架8,可以将控制系统6和遥控接收装置7安装在作业台升降机构的下方,也就是作业台9的下表面上,以缩小整机的体积。In order to make full use of the working space, the workbench lifting mechanism includes a workbench 9 and a
为了保证水平面摆动和垂直面摆动两个动作的准确性和稳定性,实现精准定位,上述的带电设备冲洗装置还包括第一减速器13和第二减速器14,垂直面摆动机构4通过第一减速器13与第一电机1的驱动轴连接,喷嘴5通过第二减速器14与第二电机2的驱动轴连接,第一电机1和第二电机2均为伺服电机,第一减速器13和第二减速器14均为伺服电机减速器。In order to ensure the accuracy and stability of the two actions of horizontal swing and vertical swing, and to achieve precise positioning, the above-mentioned live equipment flushing device also includes a
其中,喷嘴5包括夹头16和喷头,夹头16与第二减速器14的输出轴螺纹固定连接,连接更加牢靠,不会因为水压过大导致连接崩溃,同时,夹头16通过半圆环结构压紧固定喷头,结构简单,连接牢靠,便于维修和拆装。Wherein, the
具体的,喷嘴5上设置有高压水开关15,同时,控制系统6中还可以添加高压水开关控制模块,实现对高压水开关15的控制,十分方便,而且可以根据实际情况进行使用,在具体设置时,可以将喷嘴5设置成筒状,喷嘴5的中间与第二电机2的驱动轴连接,喷嘴5的一端用于喷水,另一端用于进水,将高压水开关15设置在用于进水的一端,结构设计合理。Specifically, the
具体的,作业台升降机构为嵌套高强度铝合金型材,且通过链轮链条机构实现升降运动,结构强度高,使用寿命长,能够提供稳定的固定支撑,并且链轮链条机构结构简单,能够适应较恶劣的使用环境。Specifically, the lifting mechanism of the workbench is a nested high-strength aluminum alloy profile, and the lifting movement is realized through the sprocket chain mechanism, which has high structural strength, long service life, and can provide stable fixed support. Adapt to the harsher use environment.
具体的,作业台升降机构还可以通过液压系统10实现升降运动,液压系统10具有较好的环境适应能力,维修方便,使用成本较低。Specifically, the lifting mechanism of the workbench can also realize the lifting movement through the
其中,基座11下方还设置有行走滚轮12,便于移动。Wherein, the bottom of the
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104998847A (en) * | 2014-09-10 | 2015-10-28 | 国家电网公司 | High-pressure water spray system for electrification water washing robot of transformer substation |
| CN105013732A (en) * | 2014-09-10 | 2015-11-04 | 山东鲁能智能技术有限公司 | Transformer substation live washing robot for low-air insulators and method |
| CN107833730A (en) * | 2017-10-31 | 2018-03-23 | 国网河南省电力公司邓州市供电公司 | A kind of ground transformer spraying cooling system and method |
| CN115254737A (en) * | 2022-07-21 | 2022-11-01 | 上海大学 | A dual-mode high-pressure water jet cleaning mechanism |
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| JPH01231978A (en) * | 1988-03-14 | 1989-09-18 | Takenaka Komuten Co Ltd | Cleaning device for illumination appliance |
| CN202137158U (en) * | 2011-02-25 | 2012-02-08 | 华北水利水电学院 | Lifting type vacuum sweeper |
| CN202860892U (en) * | 2012-10-30 | 2013-04-10 | 宜昌海天超声技术有限公司 | Automatic linear scanning spray cleaning device |
| CN203750755U (en) * | 2013-11-29 | 2014-08-06 | 国家电网公司 | Flushing device for live equipment |
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|---|---|---|---|---|
| JPH01231978A (en) * | 1988-03-14 | 1989-09-18 | Takenaka Komuten Co Ltd | Cleaning device for illumination appliance |
| CN202137158U (en) * | 2011-02-25 | 2012-02-08 | 华北水利水电学院 | Lifting type vacuum sweeper |
| CN202860892U (en) * | 2012-10-30 | 2013-04-10 | 宜昌海天超声技术有限公司 | Automatic linear scanning spray cleaning device |
| CN203750755U (en) * | 2013-11-29 | 2014-08-06 | 国家电网公司 | Flushing device for live equipment |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104998847A (en) * | 2014-09-10 | 2015-10-28 | 国家电网公司 | High-pressure water spray system for electrification water washing robot of transformer substation |
| CN105013732A (en) * | 2014-09-10 | 2015-11-04 | 山东鲁能智能技术有限公司 | Transformer substation live washing robot for low-air insulators and method |
| CN107833730A (en) * | 2017-10-31 | 2018-03-23 | 国网河南省电力公司邓州市供电公司 | A kind of ground transformer spraying cooling system and method |
| CN115254737A (en) * | 2022-07-21 | 2022-11-01 | 上海大学 | A dual-mode high-pressure water jet cleaning mechanism |
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Application publication date: 20140312 |