CN103485483A - Assembly type honeycombed web composite beam - Google Patents
Assembly type honeycombed web composite beam Download PDFInfo
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- 239000010959 steel Substances 0.000 claims abstract description 72
- 239000011150 reinforced concrete Substances 0.000 claims abstract description 14
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Abstract
本发明涉及一种装配式蜂窝形腹板组合梁,属于建筑型材技术领域。其是由两个波纹腹板槽钢组合梁腹板对接,通过螺栓装配而成。波纹腹板槽钢组合梁的断面口型由钢筋混凝土翼板、压型钢板、上、下翼缘以及腹板构成,腹板的断面呈均匀或不均匀周期性重复的波形,腹板波纹曲线沿长度方向的最外侧与翼缘沿长度方向的一条边线齐平,腹板与翼缘采用单面角焊缝连接。本发明是一种适用于装配式钢结构体系的创新型的组合梁,与传统的装配式梁相比,具有自重轻、承载力高和力学性能优化的优点。
The invention relates to an assembled honeycomb web composite beam, which belongs to the technical field of building profiles. It is composed of two corrugated web channel steel composite beam webs butted and assembled by bolts. The cross section of corrugated web channel steel composite beam is composed of reinforced concrete flange, profiled steel plate, upper and lower flanges and web. The outermost side along the length direction is flush with a side line of the flange along the length direction, and the web and the flange are connected by single-sided fillet welds. The invention is an innovative composite beam suitable for an assembled steel structure system. Compared with the traditional assembled beam, it has the advantages of light weight, high bearing capacity and optimized mechanical properties.
Description
技术领域technical field
本发明涉及一种装配式蜂窝形腹板组合梁,属于建筑型材技术领域。The invention relates to an assembled honeycomb web composite beam, which belongs to the technical field of building profiles.
背景技术Background technique
目前,装配式钢结构住宅体系是钢结构住宅体系发展的重要方向。传统钢结构住宅建筑施工时由于采用大量现场焊接,造成施工速度慢、环境污染严重等问题而且焊缝质量不宜控制,这些对建筑物的安全性能造成极大隐患。装配式钢结构体系能很好地克服传统钢结构住宅缺点,因此在该体系中组合梁和组合梁现场拼装后的力学性能是一个需要重点研究问题。At present, the prefabricated steel structure residential system is an important direction for the development of the steel structure residential system. A large number of on-site welding is used in the construction of traditional steel structure residential buildings, which causes problems such as slow construction speed and serious environmental pollution, and the quality of welds is not suitable for control, which poses great hidden dangers to the safety performance of buildings. The prefabricated steel structure system can well overcome the shortcomings of traditional steel structure houses. Therefore, in this system, the mechanical properties of composite beams and composite beams after on-site assembly are a key research issue.
在现有的装配式钢结构体系中,通常采用的是两个槽钢进行拼装,两个槽钢的腹板对接,通过螺栓进行连接,形成装配式的H型钢。在同类领域可以采用的型钢梁包括热轧工字钢、热轧H型钢、焊接H型钢、热轧方钢管、焊接箱型梁和槽钢等,这些型钢在装配式组合梁构件中时,只能通过盖板和螺栓对梁的翼缘进行连接,连接效果较差且连接处的抗剪性能也较差。然而在这种连接方式中,剪力是通过螺栓传递给腹板,腹板一般为平钢板,所以所需螺栓数和腹板用钢量很大。In the existing prefabricated steel structure system, two channel steels are usually used for assembly, and the webs of the two channel steels are butted and connected by bolts to form a prefabricated H-shaped steel. The steel beams that can be used in similar fields include hot-rolled I-beams, hot-rolled H-beams, welded H-beams, hot-rolled square steel pipes, welded box beams and channel steels, etc. When these steel beams are used in fabricated composite beam members, The flanges of the beams can only be connected by cover plates and bolts, the connection effect is poor and the shear resistance of the connection is also poor. However, in this connection method, the shear force is transmitted to the web through bolts, and the web is generally a flat steel plate, so the number of bolts and the amount of steel required for the web are large.
由此可见,传统型钢构件用在装配式钢结构之中效果并不理想,其不仅影响构件的受力性能,而且需消耗大量钢材。因此对于装配式钢结构体系的新型受力构件创新研究势在必行,本发明基于以上原因提出一种装配式蜂窝形腹板组合梁,研究和探讨用装配式蜂窝形腹板组合梁代替传统型钢作为组合梁中的钢梁,进而应用于多高层建筑领域,实现降低成本、优化力学性能和延长使用寿命的目的。It can be seen that the effect of traditional steel components used in fabricated steel structures is not ideal, which not only affects the mechanical performance of components, but also consumes a large amount of steel. Therefore, it is imperative to carry out innovative research on the new type of force-bearing components of the assembled steel structure system. Based on the above reasons, the present invention proposes an assembled honeycomb web composite beam, and researches and discusses the use of the assembled honeycomb web composite beam instead of the traditional Section steel, as the steel beam in the composite beam, is further applied in the field of multi-high-rise buildings to achieve the purpose of reducing costs, optimizing mechanical properties and prolonging service life.
发明内容Contents of the invention
本发明的目的在于提供了一种装配式蜂窝形腹板组合梁,该组合梁成本低廉且力学性能优越,适用于装配式钢结构体系。The object of the present invention is to provide an assembled honeycomb web composite beam, which has low cost and superior mechanical properties, and is suitable for the assembled steel structure system.
为实现上述目的,本发明采用的技术方案为一种装配式蜂窝形腹板组合梁,该组合梁由两个波纹腹板槽钢梁通过螺栓装配而成,两个波纹腹板槽钢梁腹板对接相连,在腹板对接处通过螺栓进行装配连接。In order to achieve the above purpose, the technical solution adopted by the present invention is an assembled honeycomb web composite beam, which is assembled by two corrugated web channel steel girders through bolts, and the two corrugated web channel steel girder webs The plates are butt connected, and the web joints are assembled and connected by bolts.
波纹腹板槽组合梁的断面口型由钢筋混凝土翼板、压型钢板、上翼缘、腹板和下翼缘组成,上翼缘与下翼缘平行,腹板垂直位于上翼缘与下翼缘之间;腹板上开有螺栓孔,用于连接螺栓;钢筋混凝土翼板位于压型钢板上方,压型钢板位于上翼缘上方;钢筋混凝土翼板、压型钢板、上翼缘三者通过栓钉固定;栓钉可以作为抗剪连接件将钢筋混凝土翼板、压型钢板、钢梁上翼缘连接成整体,横向钢筋焊接于压型钢板上部。The cross-section shape of corrugated web groove composite beam is composed of reinforced concrete flange, profiled steel plate, upper flange, web and lower flange. The upper flange is parallel to the lower flange, and the web is vertically located between the upper flange and the lower flange. Between the flanges; there are bolt holes on the web for connecting bolts; the reinforced concrete flange is located above the profiled steel plate, and the profiled steel plate is located above the upper flange; the reinforced concrete flange, profiled steel plate, and upper flange are three The latter is fixed by pegs; the pegs can be used as shear connectors to connect reinforced concrete wing plates, profiled steel plates, and upper flanges of steel beams into a whole, and the transverse steel bars are welded to the upper part of the profiled steel plates.
腹板断面呈均匀或不均匀周期性重复波纹,该波纹断面为矩形波纹曲线,或为圆弧角矩形波纹曲线,或为梯形波纹曲线,或为圆弧角梯形波纹曲线,或为楔形波纹曲线,或为圆弧角楔形波纹曲线,或为正弦曲线波纹曲线;梯形波纹曲线和圆弧角梯形波纹曲线的梯形斜线段的倾角为20°-90°;楔形波纹曲线和圆弧角楔形波纹曲线的楔形斜线段的倾角为20°-90°;腹板波纹密度和高度可根据受力要求改变;圆弧角梯形波纹曲线,圆弧角矩形波纹曲线和圆弧角楔形波纹曲线采用数控折弯技术制成,正弦曲线采用数控辊压技术制成。The web section has uniform or uneven periodic repeated corrugations, and the corrugated section is a rectangular corrugation curve, or a rectangular corrugation curve with an arc angle, or a trapezoidal corrugation curve, or a trapezoidal corrugation curve with an arc angle, or a wedge-shaped corrugation curve , or arc-angle wedge-shaped corrugation curve, or sinusoidal-curve corrugation curve; trapezoidal corrugation curve and arc-angle trapezoidal corrugation curve, the inclination angle of the trapezoidal oblique line segment is 20°-90°; wedge-shaped corrugation curve and arc-angle wedge-shaped corrugation curve The inclination angle of the wedge-shaped oblique line segment is 20°-90°; the corrugation density and height of the web can be changed according to the force requirements; the trapezoidal corrugation curve of the arc angle, the rectangular corrugation curve of the arc angle and the wedge-shaped corrugation curve of the arc angle adopt CNC bending technology, the sinusoidal curve is made by CNC rolling technology.
上翼缘和下翼缘为平钢板,腹板整体位于上翼缘和下翼缘之间,腹板波纹曲线沿长度方向最外侧与上翼缘和下翼缘沿长度方向的一条边线齐平;腹板与上翼缘和下翼缘之间分别为单面角焊缝,同时本发明采用全自动焊接技术和专业定位工装夹具,确保腹板和翼缘之间的准确定位,焊缝轨迹一致。The upper and lower flanges are flat steel plates, the web is located between the upper and lower flanges as a whole, and the outermost side of the corrugation curve of the web along the length direction is flush with a side line of the upper and lower flanges along the length direction There are single-sided fillet welds between the web, the upper flange and the lower flange, and the present invention adopts fully automatic welding technology and professional positioning fixtures to ensure accurate positioning between the web and the flange, and the weld track unanimous.
与传统装配式组合梁相比,本发明具有以下优点:Compared with traditional assembled composite beams, the present invention has the following advantages:
1、本发明装配后的组合梁腹板呈现波纹曲线型,可以有效地利用波纹钢板优良的平面外刚度、抗屈曲承载能力和较高的疲劳强度,与槽钢拼装成的平钢板相比,在厚度相同的情况下,抗剪承载力和抗面外变形能力都有显著提高。1. The assembled composite beam web of the present invention presents a corrugated curve type, which can effectively utilize the excellent out-of-plane rigidity, buckling bearing capacity and high fatigue strength of the corrugated steel plate. Compared with the flat steel plate assembled from channel steel, In the case of the same thickness, the shear bearing capacity and out-of-plane deformation resistance are significantly improved.
2、装配后的组合梁腹板是两个波纹腹板的装配,相当于双波纹腹板,可以有效地提高构件的稳定性和承载能力,尤其是抗扭承载力,腹板的平面布置呈蜂窝状,可以在构件的整体承载力方面获得最优结果,因此与其他同类产品相比其力学性能显著提高。2. The assembled composite beam web is an assembly of two corrugated webs, which is equivalent to a double corrugated web, which can effectively improve the stability and bearing capacity of the member, especially the torsional bearing capacity. The plane layout of the web is Honeycomb shape, it is possible to obtain optimal results in terms of the overall load-carrying capacity of the component, so its mechanical properties are significantly improved compared to other similar products.
3、本发明提出的装配式蜂窝形腹板组合梁中,断面组合最大特点是优化了断面力学性能与产品用钢量之间的关系使其更趋于合理化和科学化,进而提高钢梁的承载能力、减少用钢量、降低工程造价、实现标准化大规模生产,显著提高生产效率。3. In the prefabricated honeycomb web composite beam proposed by the present invention, the biggest feature of the section combination is that the relationship between the mechanical properties of the section and the amount of steel used in the product is optimized to make it more rational and scientific, thereby improving the strength of the steel beam. Bearing capacity, reduce steel consumption, reduce project cost, realize standardized large-scale production, and significantly improve production efficiency.
附图说明Description of drawings
图1为装配式蜂窝形腹板组合梁的结构示意图;Fig. 1 is the structural schematic diagram of assembled honeycomb web composite beam;
图2为装配式蜂窝形腹板组合梁的结构单元分解图;Fig. 2 is the exploded view of the structural unit of the assembled honeycomb web composite beam;
图3为波纹腹板槽钢组合梁的示意图;Fig. 3 is the schematic diagram of corrugated web channel steel composite beam;
图4为波纹腹板槽钢组合梁的单元分解图;Fig. 4 is the unit exploded view of corrugated web channel steel composite beam;
图5为腹板断面的矩形波纹曲线示意图;Fig. 5 is a schematic diagram of a rectangular corrugated curve of a web section;
图6为腹板断面的梯形波纹曲线示意图;Fig. 6 is a schematic diagram of the trapezoidal corrugation curve of the web section;
图7为腹板断面的楔形波纹曲线示意图;Fig. 7 is a schematic diagram of the wedge-shaped corrugation curve of the web section;
图8为腹板断面的圆弧角矩形波纹曲线示意图;Fig. 8 is a schematic diagram of the arc angle rectangular corrugation curve of the web section;
图9为腹板断面的圆弧角梯形波纹曲线示意图;Fig. 9 is a schematic diagram of the arc angle trapezoidal corrugation curve of the web section;
图10为腹板断面的圆弧角楔形波纹曲线示意图;Fig. 10 is a schematic diagram of a wedge-shaped corrugation curve of a web section;
图11为腹板断面的正弦曲线波纹曲线示意图。Fig. 11 is a schematic diagram of the sinusoidal corrugation curve of the web section.
图中:1、波纹槽钢组合梁 2、上翼缘 3、腹板 4、下翼缘 5、钢筋混凝土翼板 6、压型钢板 7、栓钉 8、横向钢筋 9、螺栓孔 10、螺栓。In the figure: 1. Corrugated channel steel
具体实施方式Detailed ways
以下将结合附图及实例对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawings and examples.
如图1所示为装配式蜂窝形腹板组合梁的结构示意图,图2为装配式蜂窝形腹板组合梁的结构单元分解图,本发明提出的装配式蜂窝形腹板组合梁是由两个波纹腹板槽钢梁1通过螺栓10装配而成,两个波纹腹板槽钢梁1腹板对接相连,在腹板3对接处通过螺栓10进行装配连接。As shown in Figure 1, it is a structural schematic diagram of the assembled honeycomb web composite beam, and Figure 2 is an exploded view of the structural unit of the assembled honeycomb web composite beam, and the assembled honeycomb web composite beam proposed by the present invention is composed of two A corrugated web channel steel beam 1 is assembled by
如图3所示为波纹腹板槽钢组合梁的示意图,图4为波纹腹板槽钢组合梁的单元分解图,本发明提出的装配式蜂窝形腹板组合梁中,波纹腹板槽钢组合梁1的断面口型由钢筋混凝土翼板5、压型钢板6、上翼缘2,腹板3和下翼缘4组成;上翼缘2与下翼缘4平行,腹板3垂直位于上翼缘2与下翼缘4之间;腹板3上开有螺栓孔5,用于连接螺栓6;钢筋混凝土翼板5位于压型钢板6上方,压型钢板6位于上翼缘2上方;钢筋混凝土翼板5、压型钢板6、上翼缘2三者通过栓钉7固定;栓钉7可以作为抗剪连接件将钢筋混凝土翼板5、压型钢板6、钢梁上翼缘2连接成整体;横向钢筋8焊接于压型钢板上部;上翼缘2和下翼缘4为平钢板,腹板3整体位于上翼缘2和下翼缘4之间;腹板3的波纹曲线沿长度方向的最外侧与上翼缘2和下翼缘4沿长度方向的一条边线齐平,腹板3与上翼缘2和下翼缘4之间分别采用单面角焊缝进行焊接;腹板3的波纹密度和高度可根据受力要求改变,且梯形波纹曲线、圆弧角梯形波纹曲线的梯形斜线段的倾角为20°—90°;楔形波纹曲线、圆弧角楔形波纹曲线的楔形斜线段的倾角为20°—90°;圆弧角梯形波纹曲线、圆弧角矩形波纹曲线和圆弧角楔形波纹曲线采用数控折弯技术制成,正弦曲线采用数控辊压技术制成。As shown in Figure 3, it is a schematic diagram of a corrugated web channel steel composite beam, and Figure 4 is a unit exploded view of a corrugated web channel steel composite beam. In the fabricated honeycomb web composite beam proposed by the present invention, the corrugated web channel steel The cross-section shape of composite beam 1 is composed of
如图5所示为腹板断面的矩形波纹曲线示意图,图6为腹板断面的梯形波纹曲线示意图,图7为腹板断面的楔形波纹曲线示意图,图8为腹板断面的圆弧角矩形波纹曲线示意图,图9为腹板断面的圆弧角梯形波纹曲线示意图,图10为腹板断面的圆弧角楔形波纹曲线示意图,图11为腹板断面的正弦曲线波纹曲线示意图,本发明提出的一种装配式蜂窝形腹板钢梁中,腹板3的断面呈均匀或不均匀周期性重复的波纹,该波纹断面为矩形波纹曲线,或为圆弧角矩形波纹曲线,或为梯形波纹曲线,或为圆弧角梯形波纹曲线,或为楔形波纹曲线,或为圆弧角楔形波纹曲线,或为正弦曲线波纹曲线。Figure 5 is a schematic diagram of the rectangular corrugation curve of the web section, Figure 6 is a schematic diagram of the trapezoidal corrugation curve of the web section, Figure 7 is a schematic diagram of the wedge-shaped corrugation curve of the web section, and Figure 8 is a circular arc angle rectangle of the web section Corrugation curve schematic diagram, Fig. 9 is the circular arc angle trapezoidal corrugation curve schematic diagram of web section, Fig. 10 is the circular arc angle wedge-shaped corrugation curve schematic diagram of web section, Fig. 11 is the sinusoidal corrugation curve schematic diagram of web section, the present invention proposes In a prefabricated honeycomb-shaped web steel girder, the section of the
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| CN108930349A (en) * | 2018-08-09 | 2018-12-04 | 江苏银环新型建材科技有限公司 | A kind of profiled sheet concrete combined board of low amount of deflection |
| CN110042984A (en) * | 2019-04-19 | 2019-07-23 | 北京工业大学 | A kind of prefabricated package Honeycomb Beam of splitting type holes in soffit |
| CN110055871A (en) * | 2019-05-09 | 2019-07-26 | 周劲宇 | Full assembled B-G connection steel-concrete composite beams bridge |
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| CN105297978A (en) * | 2015-11-18 | 2016-02-03 | 湖南大学 | Prefabricated assembled type steel-concrete combined beam connected through bolt nails |
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| CN107152088B (en) * | 2017-03-30 | 2020-08-18 | 西京学院 | Prefabricated double-dovetail type steel-concrete combined beam connected by adopting studs |
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| CN110055871A (en) * | 2019-05-09 | 2019-07-26 | 周劲宇 | Full assembled B-G connection steel-concrete composite beams bridge |
| CN111424551A (en) * | 2020-04-08 | 2020-07-17 | 江西省高速公路投资集团有限责任公司 | Construction process of connection structure of corrugated arched steel plate and steel beam |
| CN111424551B (en) * | 2020-04-08 | 2021-08-10 | 江西省高速公路投资集团有限责任公司 | Construction process of connection structure of corrugated arched steel plate and steel beam |
| US12158002B1 (en) | 2024-04-23 | 2024-12-03 | King Saud University | Reinforced concrete beam with corrugated web reinforcement plate |
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