CN103470183A - Method for utilizing propelling beam and support box structure of drilling machine to arrange hydraulic circuit - Google Patents
Method for utilizing propelling beam and support box structure of drilling machine to arrange hydraulic circuit Download PDFInfo
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- CN103470183A CN103470183A CN2013103756196A CN201310375619A CN103470183A CN 103470183 A CN103470183 A CN 103470183A CN 2013103756196 A CN2013103756196 A CN 2013103756196A CN 201310375619 A CN201310375619 A CN 201310375619A CN 103470183 A CN103470183 A CN 103470183A
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Abstract
本发明涉及一种利用钻机设备推进梁和支撑箱结构布置液压回路方法,钻机包括推进梁总成和推进梁总成支撑箱,推进梁总成安装在推进梁总成支撑箱上,推进梁总成支撑箱固定在挖机快换机构上,挖机快换机构安装在挖机小臂上,推进梁总成支撑箱内部安装有部分液压控制阀组一,推进梁总成支撑箱用面板覆盖,面板下端采用密封方法,液压控制阀组一固定安装在推进梁总成支撑箱内部,内部采用液压管相互连接,与系统液压油管都通过液压管接头与的液压控制阀组相连,液压系统泵源通过硬管和软管连接到控制阀组上。控制阀组大都靠近执行器布置,执行器油管短,控制阀块安装在密封的推进梁托架和推进梁总成支撑箱内,增加寿命,阀块设置,提高了整机可靠性。
The invention relates to a method for arranging a hydraulic circuit by using the propulsion beam and support box structure of a drilling rig. The drilling rig includes a propulsion beam assembly and a propulsion beam assembly support box. The support box is fixed on the quick change mechanism of the excavator, and the quick change mechanism of the excavator is installed on the forearm of the excavator. Part of the hydraulic control valve group 1 is installed inside the support box of the push beam assembly, and the support box of the push beam assembly is covered with a panel. , the lower end of the panel adopts a sealing method, and the hydraulic control valve group is fixedly installed inside the support box of the propulsion beam assembly. The source is connected to the control valve block by pipe and hose. Most of the control valve groups are arranged close to the actuator, the actuator oil pipe is short, and the control valve block is installed in the sealed propulsion beam bracket and propulsion beam assembly support box to increase the service life. The valve block setting improves the reliability of the whole machine.
Description
技术领域 technical field
本发明涉及利用一种钻机设备推进梁和支撑箱结构布置液压阀块和管路的方法。 The invention relates to a method for arranging hydraulic valve blocks and pipelines by using a drilling rig equipment propulsion beam and support box structure.
背景技术 Background technique
目前已有的钻机设备的液压阀主要布置在挖机机舱、钻机基座或者大臂等位置,这样布置的优点是安装空间大,布置灵活,安装方便,缺点是众多执行器油管多而长,阀块保护困难,在大臂上安装过多阀块会影响大臂强度,阀块暴露在大臂上会容易被尘土和水覆盖,减少其使用寿命,极大地影响整机的可靠性和使用寿命,增加维护成本。 At present, the hydraulic valves of the existing drilling rig equipment are mainly arranged in the excavator cabin, the drilling rig base or the boom, etc. The advantages of this arrangement are large installation space, flexible layout, and convenient installation. It is difficult to protect the valve block. Installing too many valve blocks on the boom will affect the strength of the boom. If the valve block is exposed on the boom, it will be easily covered by dust and water, reducing its service life and greatly affecting the reliability and use of the whole machine. life and increase maintenance costs.
发明内容 Contents of the invention
本发明所要解决的技术问题是:针对上述现有的钻机设备中液压系统布置的诸多问题,提供一种利用钻机推进梁和推进梁总成支撑箱放置液压回路的方法,可以很好解决现有布置方法的几个问题。 The technical problem to be solved by the present invention is to provide a method for placing the hydraulic circuit by using the propulsion beam of the rig and the support box of the propulsion beam assembly in view of the above-mentioned problems of the hydraulic system arrangement in the existing drilling rig equipment, which can well solve the existing problems. Several problems with the layout method.
为了解决上述技术问题,本发明可通过下列技术方案来实现: In order to solve the above technical problems, the present invention can be realized through the following technical solutions:
一种利用钻机设备推进梁和支撑箱结构布置液压回路的方法,其特征在于:液压控制驱动的钻机包括推进梁总成和推进梁总成支撑箱,推进梁总成通过铰接方式安装在推进梁总成支撑箱上,推进梁总成支撑箱固定在挖机快换机构上,挖机快换机构安装在挖机小臂上,挖机快换机构替换挖机铲斗,用来安装钻机,推进梁总成支撑箱采用空腔框架结构,内部安装有部分液压控制阀组一,推进梁总成支撑箱用面板覆盖,面板下端采用防尘防水密封方法,做到整个支撑箱体密封,液压控制阀组一固定安装在推进梁总成支撑箱内部,内部采用液压管相互连接,与外界相关的系统液压油管都通过液压管接头与露在箱外一面的液压控制阀组相连,液压系统泵源通过小臂上系统液压硬管和系统液压软管连接到控制阀组上。 A method for arranging a hydraulic circuit by utilizing the structure of a propulsion beam and a support box of a drilling rig, characterized in that: the hydraulic control driven rig includes a propulsion beam assembly and a support box of the propulsion beam assembly, and the propulsion beam assembly is hingedly installed on the propulsion beam On the assembly support box, the propulsion beam assembly support box is fixed on the quick change mechanism of the excavator, which is installed on the forearm of the excavator, and the quick change mechanism of the excavator replaces the bucket of the excavator to install the drilling rig. The support box of the propulsion beam assembly adopts a cavity frame structure, and part of the hydraulic control valve group 1 is installed inside. The support box of the propulsion beam assembly is covered with a panel, and the lower end of the panel adopts a dustproof and waterproof sealing method to ensure that the entire support box is sealed. The control valve group is fixedly installed inside the support box of the propulsion beam assembly, and is connected with each other by hydraulic pipes inside. The hydraulic oil pipes of the system related to the outside world are connected with the hydraulic control valve group exposed on the outside of the box through hydraulic pipe joints. The hydraulic system pump The source is connected to the control valve group through the system hydraulic hard pipe and system hydraulic hose on the arm.
推进梁总成与推进梁总成支撑箱间的液压系统通过油管连接,推进梁托架设计成一个空腔框架结构,内部安装部分液压控制阀组二,推进梁托架用面板覆盖,面板下端采用防尘防水密封方法,做到整个托架箱体密封,液压控制阀组二其中一面紧贴推进梁托架的一个侧面板,面板上开孔,将液压控制阀组二的一个面露在箱体外面,大多数与外界有关的油管从这个面进出,液压控制阀组二的这个面与箱体壁之间用橡胶密封结构密封,液压控制阀组二通过执行器油管与钻机上的马达、油缸等执行器相连,由控制阀组控制执行器的动作。 The hydraulic system between the propulsion beam assembly and the support box of the propulsion beam assembly is connected through oil pipes. The propulsion beam bracket is designed as a cavity frame structure, and part of the hydraulic control valve group 2 is installed inside. The propulsion beam bracket is covered with a panel, and the lower end of the panel is The dust-proof and waterproof sealing method is adopted to seal the entire bracket box. One side of the hydraulic control valve group 2 is close to a side panel of the propulsion beam bracket, and a hole is opened on the panel to expose one side of the hydraulic control valve group 2 on the Outside the box, most of the oil pipes related to the outside world come in and out from this surface. The surface of the hydraulic control valve group 2 is sealed with the box wall with a rubber seal structure. The hydraulic control valve group 2 communicates with the motor on the drilling rig through the actuator oil pipe. , oil cylinder and other actuators are connected, and the action of the actuator is controlled by the control valve group.
采用上述结构后:控制执行器动作的控制阀组大都靠近执行器布置,执行器油管短;控制阀块安装在密封的推进梁托架1和推进梁总成支撑箱3内,被安全有效地保护起来,同时防止了污水和灰尘进入箱体内部,大大提高了液压阀的使用寿命;由于阀块安装在箱体内部,在大臂上只要走几根较轻的油管,不会影响大臂强度,因此很好地解决了现有方法的缺点,大大提高了整机的可靠性。
After adopting the above structure: the control valve group controlling the action of the actuator is mostly arranged close to the actuator, and the oil pipe of the actuator is short; the control valve block is installed in the sealed push beam bracket 1 and the push beam
附图说明 Description of drawings
图1是挖机改钻机的结构示意图; Fig. 1 is the structure schematic diagram of excavator changing drilling rig;
图2是带驾驶室的钻机结构示意图; Fig. 2 is a structural schematic diagram of a drilling rig with a cab;
图3是不带驾驶室的钻机结构示意图。 Fig. 3 is a structural schematic diagram of a drilling rig without a cab.
具体实施方法Specific implementation method
参见图1、图2、图3,一种利用钻机设备推进梁和支撑箱结构布置液压阀块和管路的方法,钻机设备由去除铲斗的挖机(图1)或者钻机基座(图2、图3)与液压控制驱动的钻机两部分组成,图1中的挖机采用通用的挖机,包含挖机机座18、液压系统泵源19、大臂17、小臂16等组成,用挖机快换机构8替换挖机铲斗,用来安装钻机;图2、图3中的钻机基座包含钻机基座20、液压系统泵源19、大臂17、连接机构8’等组成。
See Fig. 1, Fig. 2 and Fig. 3, a method for arranging hydraulic valve blocks and pipelines using the propulsion beam and support box structure of the drilling rig equipment. The drilling rig equipment consists of an excavator (Fig. 2. Figure 3) is composed of two parts, the hydraulic control driven drilling rig. The excavator in Figure 1 is a general-purpose excavator, including the excavator frame 18, the hydraulic
液压控制驱动的钻机包括推进梁总成5和推进梁总成支撑箱13,推进梁总成5通过铰接方式安装在推进梁总成支撑箱13上,推进梁总成支撑箱13通过螺栓螺母固定在挖机快换机构8(图1)或者连接机构8’(图2、图3)上,挖机快换机构8通过快换插销安装在挖机小臂16上,通过铲斗油缸15等挖机部件的动作可以控制钻机的方向和位置。连接机构8’安装在钻机大臂17上。
The drilling rig driven by hydraulic control includes a
推进梁总成支撑箱13是连接挖机基座(或钻机基座)与钻机结构的桥梁,是起到连接作用的。推进梁总成支撑箱13采用空腔框架结构,内部安装部分液压控制阀组12、电气控制盒、箱体内液压管路等部件及结构,推进梁总成支撑箱13用面板覆盖,面板下端采用防尘防水密封方法,做到整个支撑箱体密封,水和尘土不会进入箱体内部。同时,箱体起到传递力的功能,作为连接钻机推进梁总成5和挖机小臂16(图1所示)或者钻机大臂17(图2、图3所示)的一个传力结构;推进梁总成支撑箱13用螺栓螺母结构固定安装在挖机快换机构8(图1)或者连接机构8’(图2、图3所示)上;挖机快换机构8(图1所示)在挖机改变成钻机过程中,可以快速地将挖机的铲斗卸下,把钻机部分安装在挖机的小臂上;支撑箱内液压控制阀组12固定安装在推进梁总成支撑箱13内部,内部采用液压管相互连接,液压控制阀组12采用隔墙结构设计,与外界相关的系统液压油管14都通过液压管接头11与露在箱外的一面的控制阀组12相连。液压系统泵源19通过大臂或小臂上系统液压硬管15和系统液压软管14连接到控制阀组上。
The propulsion beam
推进梁总成5通过铰接与推进梁总成支撑箱13相连,两个箱体间的液压系统通过箱间油管10连接。液压控制阀组间通过箱内油管和箱间油管10相互连通,推进梁总成5包含钻机系统、工作钻杆、灰尘抑制系统、推进梁托架1等机构,其执行元件依靠液压控制阀组控制;钻机钻杆杆库6依附在推进梁总成5上,平行安装。推进梁托架1设计成一个空腔框架结构,内部安装部分液压控制阀组4、电气控制盒2、托架内液压管路3等部件及结构,托架1用面板覆盖,面板下端采用防尘防水密封方法,做到整个托架箱体密封,水和尘土不会进入箱体内部。同时,托架箱体起到传递力的功能,作为钻机推进梁总成5的一个传力部分;托架内液压控制阀组4采用隔墙结构设计,其中一面紧贴推进梁托架1的一个侧面板,面板上开孔,将托架内液压控制阀组4的一个面露在箱体外面,大多数与外界有关的油管从这个面进出,液压控制阀组4的这个面与箱体壁之间用橡胶密封结构密封,可以防水防尘;托架内液压控制阀组4通过执行器油管7和9与钻机上的马达、油缸等执行器相连,由控制阀组控制执行器的动作。
The
发明实施效果的数据对比Data comparison of invention implementation effects
按20吨挖机改钻机发明实施前后比较,有如下数据: According to the comparison before and after the invention of changing the 20-ton excavator into a drilling rig, the data are as follows:
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112983517A (en) * | 2021-04-21 | 2021-06-18 | 天地上海采掘装备科技有限公司 | Cantilever girder for heavy-load anchor rod support |
| CN115961990A (en) * | 2022-12-19 | 2023-04-14 | 中煤科工集团上海有限公司 | An automatic bottoming device for a bolter and its application method |
| US11661797B2 (en) | 2017-09-08 | 2023-05-30 | Epiroc Rock Drills Aktiebolag | Mining or construction vehicle and a hydraulic cylinder conduit enclosing a conduit arrangement |
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| CN201738808U (en) * | 2010-07-22 | 2011-02-09 | 唐忠盛 | Hydraulic rock drill of excavator |
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| JPH07158122A (en) * | 1993-12-09 | 1995-06-20 | Tokyo Riyuuki Seizo Kk | Safety device of crawler drill |
| CN201288504Y (en) * | 2008-10-24 | 2009-08-12 | 湖南山河智能机械股份有限公司 | Digging machine type drill |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US11661797B2 (en) | 2017-09-08 | 2023-05-30 | Epiroc Rock Drills Aktiebolag | Mining or construction vehicle and a hydraulic cylinder conduit enclosing a conduit arrangement |
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| CN115961990A (en) * | 2022-12-19 | 2023-04-14 | 中煤科工集团上海有限公司 | An automatic bottoming device for a bolter and its application method |
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| CN103470183B (en) | 2015-10-28 |
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Denomination of invention: The method of arranging hydraulic circuit by using the structure of drilling rig's propulsion beam and support box Effective date of registration: 20230103 Granted publication date: 20151028 Pledgee: Bank of Jiangsu Limited by Share Ltd. Hangzhou branch Pledgor: ZHEJIANG MOBILE HYDRAULIC POWER TECHNOLOGY CO.,LTD. Registration number: Y2022980029283 |
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Granted publication date: 20151028 Pledgee: Bank of Jiangsu Limited by Share Ltd. Hangzhou branch Pledgor: ZHEJIANG MOBILE HYDRAULIC POWER TECHNOLOGY CO.,LTD. Registration number: Y2022980029283 |
