CN103422893B - Aerodynamic engine assembly for aerodynamic vehicles - Google Patents
Aerodynamic engine assembly for aerodynamic vehicles Download PDFInfo
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- CN103422893B CN103422893B CN201210164319.9A CN201210164319A CN103422893B CN 103422893 B CN103422893 B CN 103422893B CN 201210164319 A CN201210164319 A CN 201210164319A CN 103422893 B CN103422893 B CN 103422893B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01B—MACHINES OR ENGINES, IN GENERAL OR OF POSITIVE-DISPLACEMENT TYPE, e.g. STEAM ENGINES
- F01B25/00—Regulating, controlling or safety means
- F01B25/02—Regulating or controlling by varying working-fluid admission or exhaust, e.g. by varying pressure or quantity
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01B—MACHINES OR ENGINES, IN GENERAL OR OF POSITIVE-DISPLACEMENT TYPE, e.g. STEAM ENGINES
- F01B1/00—Reciprocating-piston machines or engines characterised by number or relative disposition of cylinders or by being built-up from separate cylinder-crankcase elements
- F01B1/04—Reciprocating-piston machines or engines characterised by number or relative disposition of cylinders or by being built-up from separate cylinder-crankcase elements with cylinders in V-arrangement
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01B—MACHINES OR ENGINES, IN GENERAL OR OF POSITIVE-DISPLACEMENT TYPE, e.g. STEAM ENGINES
- F01B23/00—Adaptations of machines or engines for special use; Combinations of engines with devices driven thereby
- F01B23/02—Adaptations for driving vehicles, e.g. locomotives
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01B—MACHINES OR ENGINES, IN GENERAL OR OF POSITIVE-DISPLACEMENT TYPE, e.g. STEAM ENGINES
- F01B31/00—Component parts, details or accessories not provided for in, or of interest apart from, other groups
- F01B31/08—Cooling of steam engines; Heating; Heat insulation
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Abstract
Description
技术领域 technical field
本发明涉及一种气动汽车用的动力装置,更具体地,涉及一种以压缩空气作为动力的多缸空气动力发动机总成。 The invention relates to a power device for an air-powered vehicle, more specifically, to a multi-cylinder aerodynamic engine assembly powered by compressed air.
背景技术 Background technique
大多数地面车辆,比如汽车、卡车、越野车等均采用以燃油作为工质的内燃机作为动力源。这种采用燃油作为工质的发动机一方面因燃油燃烧不充分,使得排出的气体中含有大量的有害物质而污染环境,另一方面因使用的燃油是从石油中提炼而获得,石油资源的日益紧缺使得燃油发动机的发展和利用受到越来越多的限制。因此开发新的、洁净的、无污染的替代能源,并以这种替代能源作为地面车辆的动力源成为现代车辆发展急需解决的问题,气动汽车正是适合这种需要而逐步走入世人的眼界。 Most ground vehicles, such as automobiles, trucks, and off-road vehicles, use internal combustion engines that use fuel as a working medium as their power source. On the one hand, this kind of engine using fuel oil as a working medium pollutes the environment due to insufficient combustion of fuel oil, so that the discharged gas contains a large amount of harmful substances and pollutes the environment. The shortage makes the development and utilization of fuel engines more and more restricted. Therefore, developing new, clean, non-polluting alternative energy sources and using this alternative energy source as the power source of ground vehicles has become an urgent problem to be solved in the development of modern vehicles. Pneumatic vehicles are just suitable for this need and gradually enter the world's vision .
气动汽车利用高压压缩空气在发动机气缸内膨胀做功过程,推动活塞做功对外输出动力,驱动汽车行驶。它不消耗燃料,是真正零排放的环保汽车,能有效地缓解城市空气污染严重和石油资源匮乏的情况。为此,许多国家都积极投入对气动车辆的研究。 Pneumatic vehicles use high-pressure compressed air to expand in the engine cylinder to do work, and push the piston to do work to output power to drive the car. It does not consume fuel and is a truly zero-emission environmentally friendly vehicle, which can effectively alleviate the serious air pollution and lack of oil resources in cities. For this reason, many countries are actively investing in research on pneumatic vehicles.
典型的空气动力发动机为法国MDI公司的设计师Guy Negre在专利FR2731472A1中公开的双燃料工作模式发动机。在高速公路上采用普通燃料如汽油或柴油,在低速特别是市区和市郊,将压缩空气(或其他任何非污染的压缩气体)注入燃烧室。这种发动机虽然部分地降低了燃料消耗,由于仍然采用了燃油工作模式,排放问题依然未能解决。 A typical aerodynamic engine is a dual-fuel working mode engine disclosed in patent FR2731472A1 by Guy Negre, a designer of French MDI company. Use ordinary fuel such as gasoline or diesel on the highway, and inject compressed air (or any other non-polluting compressed gas) into the combustion chamber at low speeds, especially in urban and suburban areas. Although the fuel consumption of this engine has been partially reduced, the emission problem has not yet been solved due to the fuel oil working mode.
为了进一步减轻污染,US6311486B1公开了一种纯空气动力发动机,这种类型的发动机采用了三个独立的室:吸气-压缩室、膨胀排气室和恒定容积燃烧室,并且吸气-压缩室通过阀连接到恒定容积燃烧室,恒定容积燃烧室通过阀连接到膨胀排气室。这种发动机的问题之一是压缩气体从吸气-压缩室到膨胀排气室经历的时间较长,获得驱动活塞做功的动力源气体时间较长,同时,从膨胀排气室排出的高压气体未能得到使用,这就限制了这类发动机的工作效率及单次充气持续工作时间。 In order to further reduce pollution, US6311486B1 discloses a purely aerodynamic engine, this type of engine has adopted three independent chambers: suction-compression chamber, expansion discharge chamber and constant volume combustion chamber, and suction-compression chamber The constant volume combustion chamber is connected by a valve to the constant volume combustion chamber, which is connected by a valve to the expansion discharge chamber. One of the problems with this type of engine is that it takes a long time for the compressed gas to go from the suction-compression chamber to the expansion and discharge chamber, and it takes a long time to obtain the power source gas that drives the piston to do work. At the same time, the high-pressure gas discharged from the expansion and discharge chamber Can not be used, and this has just limited the working efficiency of this kind of engine and the continuous working time of single charge.
本申请的申请人在其专利文献CN101413403 A(其同族国际申请为WO2010051668 A1)中公开一种可用于交通运输工具的空气动力发动机总成,这种发动机利用压缩空气做功而不使用任何燃料,因此没有废气排放,实现了“零排放”,并且重复利用废气进行发电,节省了能源,降低了成本。但这种发动机是基于传统的四冲程发动机,曲轴每旋转720度,活塞做功一次。而作为动力源的高压空气可以在进入气缸内时即可推动活塞做功,而后排放,即压缩空气发动机的冲程实际为进气-膨胀冲程和排放冲程。显然,专利文献CN101413403 A所公开的这种四冲程压缩空气发动机大大浪费了有效的做功冲程,限制了发动机的效率。并且这种发动机的尾气未能很好地循环利用起来,需要足够大的储气罐储备高压空气才能工作足够长的时间。 The applicant of the present application discloses a kind of aerodynamic engine assembly that can be used in transportation tool in its patent literature CN101413403 A (its international application of the same family is WO2010051668 A1), and this engine utilizes compressed air to do work without using any fuel, so There is no waste gas emission, realizing "zero emission", and the waste gas is reused for power generation, which saves energy and reduces costs. But this engine is based on a traditional four-stroke engine, and the piston does work once every 720 degrees of crankshaft rotation. The high-pressure air as a power source can push the piston to do work when it enters the cylinder, and then discharge it, that is, the stroke of the compressed air engine is actually an intake-expansion stroke and a discharge stroke. Obviously, this four-stroke compressed air engine disclosed in patent document CN101413403 A has greatly wasted effective power stroke, has limited the efficiency of engine. Moreover, the exhaust gas of this kind of engine cannot be recycled well, and it needs a large enough air storage tank to store high-pressure air to work for a long enough time.
发明内容 Contents of the invention
基于上述问题,本发明提供一种多缸空气动力发动机总成,旨在解决空气动力发动机的输出功率问题以及尾气循环利用问题,从而实现经济、高效、零排放的新型压缩空气发动机。为此,本发明采用如下的技术方案。 Based on the above problems, the present invention provides a multi-cylinder aerodynamic engine assembly, which aims to solve the problem of output power of the aerodynamic engine and the problem of exhaust gas recycling, so as to realize a new type of compressed air engine that is economical, efficient, and zero-emission. For this reason, the present invention adopts following technical scheme.
一种用于气动汽车的多缸空气动力发动机总成,其包括:空气动力发动机,其包括:左右两排气缸、活塞、连杆、进气喉管、排气机构、曲轴、飞轮、油底壳,并且每排气缸具有三个气缸;空气分配控制器,其包括两个空气分配单元,经空气分配单元分配的压缩空气经进气喉管分别送入左右两排气缸;主储气罐,其和下游的减压储气罐连接,以便为空气动力发动机提供所需的高压压缩空气;加热调节器,其与减压储气罐连接,以对进入其中的压缩空气进行增压和升温;流量控制阀,其通过过滤干燥器和加热调节器连接,以从加热调节器接收升温后的压缩空气; 控制装置,其根据空气动力发动机的工况控制流量控制阀。其中,所述多缸空气动力发动机总成还包括:辅助回路,其连接在加热调节器和减压储气罐之间,以将加热调节器内超过压力阈值的压缩空气送回减压储气罐。 A multi-cylinder aerodynamic engine assembly for an aerodynamic vehicle, which includes: an aerodynamic engine, which includes: left and right cylinders, pistons, connecting rods, intake pipes, exhaust mechanisms, crankshafts, flywheels, and oil pans Shell, and each cylinder has three cylinders; air distribution controller, which includes two air distribution units, the compressed air distributed by the air distribution unit is sent to the left and right cylinders respectively through the intake throat; the main air storage tank, It is connected with the downstream decompression air storage tank to provide the required high-pressure compressed air for the aerodynamic engine; the heating regulator is connected with the decompression air storage tank to pressurize and heat up the compressed air entering it; A flow control valve, which is connected to the heating regulator through a filter drier, to receive heated compressed air from the heating regulator; a control device, which controls the flow control valve according to the working conditions of the aerodynamic engine. Wherein, the multi-cylinder aerodynamic engine assembly also includes: an auxiliary circuit, which is connected between the heating regulator and the decompression air storage tank, so as to send the compressed air exceeding the pressure threshold in the heating regulator back to the decompression storage Can.
在示例性实施中,所述多缸空气动力发动机总成进一步包括补充进气回路。 In an exemplary implementation, the multi-cylinder aerodynamic engine assembly further includes a supplementary air intake circuit.
在示例性实施中,所述多缸空气动力发动机总成进一步包括尾气回收和增压回路。 In an exemplary implementation, the multi-cylinder aerodynamic engine assembly further includes an exhaust gas recovery and boosting circuit.
优选的是,所述辅助回路包括辅助管路、安全阀、缓冲罐和补气泵,当加热调节器内的压力传感器所检测的压力超过压力阈值时,安全阀打开,多余的高压空气从加热调节器进入缓冲罐内暂时保存。 Preferably, the auxiliary circuit includes an auxiliary pipeline, a safety valve, a buffer tank and an air supply pump. When the pressure detected by the pressure sensor in the heating regulator exceeds the pressure threshold, the safety valve opens, and the excess high-pressure air is regulated from the heating The device enters the buffer tank for temporary storage.
优选的是,所述尾气回收和增压回路包括消声器、尾气回收装置、过滤器、尾气增压压缩机、单向阀、主储气罐支路和加热调节器支路。 Preferably, the exhaust gas recovery and pressurization circuit includes a muffler, an exhaust gas recovery device, a filter, an exhaust gas booster compressor, a one-way valve, a main gas storage tank branch and a heating regulator branch.
优选的是,所述主储气罐支路上设有冷凝器和限压阀,以将较高压的压缩空气送往主储气罐。 Preferably, a condenser and a pressure limiting valve are provided on the branch of the main air storage tank, so as to send relatively high-pressure compressed air to the main air storage tank.
优选的是,所述加热调节器支路上设有顺序阀,当尾气增压压缩机增压后的尾气压力小于10MPa时,增压尾气通过顺序阀送入加热调节器中。 Preferably, a sequence valve is provided on the heating regulator branch, and when the pressure of the exhaust gas boosted by the exhaust booster compressor is less than 10MPa, the pressurized exhaust gas is sent into the heating regulator through the sequence valve.
优选的是,所述补充进气回路包括蓄电池单元、可控开关、直流电机、补充进气压缩机以及联接在主储气罐和补充进气压缩机之间的管路。 Preferably, the supplementary intake air circuit includes a battery unit, a controllable switch, a DC motor, a supplementary intake air compressor, and a pipeline connected between the main air storage tank and the supplementary intake air compressor.
优选的是,所述限压阀的开启压力为10MPa、12 MPa或15MPa。 Preferably, the opening pressure of the pressure limiting valve is 10MPa, 12MPa or 15MPa.
在示例性实施例中,所述控制装置包括多个输入和至少一个输出,所述多个输入包括油门踏板位置信号、发动机转速信号、钥匙开关信号,所述至少一个输出为控制流量控制阀操作的控制指令。 In an exemplary embodiment, the control means includes a plurality of inputs including an accelerator pedal position signal, an engine speed signal, a key switch signal and at least one output for controlling flow control valve operation control instructions.
优选的是,所述控制装置包括数据接收处理单元、工况判定模块、空气流量控制模块、功率放大电路以及MAP数据存储器。 Preferably, the control device includes a data receiving and processing unit, a working condition determination module, an air flow control module, a power amplification circuit and a MAP data storage.
在示例性实施例中,所述加热调节器包括冷却水箱、循环水泵、加热罐、喷水嘴。 In an exemplary embodiment, the heating regulator includes a cooling water tank, a circulating water pump, a heating tank, and a water spray nozzle.
优选的是,所述加热调节器内设有由蓄电池单元供电的电加热器,所述控制装置的加热控制模块基于设定在加热调节器内的温度传感器所检测的温度控制加热调节器内的压缩空气温度。 Preferably, the heating regulator is provided with an electric heater powered by a battery unit, and the heating control module of the control device controls the heating temperature in the heating regulator based on the temperature detected by the temperature sensor set in the heating regulator. Compressed air temperature.
优选的是,所述空气分配单元包括进气凸轮轴、进气凸轮轴外壳、空气分配模块和高压共轨恒压管。 Preferably, the air distribution unit includes an intake camshaft, an intake camshaft housing, an air distribution module and a high-pressure common rail constant pressure pipe.
优选的是,所述排气机构包括排气凸轮轴、排气挺杆、摇臂、摇臂轴、扁担铁、排气门弹簧和排气门。 Preferably, the exhaust mechanism includes an exhaust camshaft, an exhaust tappet, a rocker arm, a rocker shaft, a pole, an exhaust valve spring and an exhaust valve.
更加优选的是,所述空气分配模块包括:控制器上盖、控制器上座、控制器中座和控制器下座,所述进气凸轮轴置于进气进气凸轮轴外壳内,所述进气凸轮轴外壳连接在控制器上盖和控制器上座之间。 More preferably, the air distribution module includes: a controller upper cover, a controller upper seat, a controller middle seat and a controller lower seat, the intake camshaft is placed in the intake camshaft housing, the The intake camshaft housing is connected between the controller upper cover and the controller upper base.
由于本发明的空气动力发动机采用了补充进气回路、辅助回路和尾气回收和增压回路,有效地利用了压缩空气蓄含的压能,因此能显著提高空气动力发动机的性能。并且本发明所采用的控制装置基于车辆的运行状态和驾驶员的操作来控制压缩空气的流量,因而可以进一步提高空气动力发动机的性能。 Since the aerodynamic engine of the present invention adopts supplementary air intake circuit, auxiliary circuit, exhaust gas recovery and pressurization circuit, the pressure energy contained in the compressed air is effectively utilized, so the performance of the aerodynamic engine can be significantly improved. Moreover, the control device adopted in the present invention controls the flow of compressed air based on the running state of the vehicle and the operation of the driver, so that the performance of the aerodynamic engine can be further improved.
附图说明 Description of drawings
现在将描述根据本发明的优选但非限制性的实施例,本发明的这些和其他特征、方面和优点在参考附图阅读如下详细描述时将变得显而易见,其中: These and other features, aspects and advantages of the invention will now be described in accordance with preferred but non-limiting embodiments of the invention which will become apparent when the following detailed description is read with reference to the accompanying drawings in which:
图1是采用本发明的多缸空气动力发动机的气动车辆的总体结构示意图; Fig. 1 is the overall structural representation of the pneumatic vehicle that adopts multi-cylinder aerodynamic engine of the present invention;
图2是图1中的控制装置的结构框图; Fig. 2 is a structural block diagram of the control device in Fig. 1;
图3是图1中的加热调节器的结构图; Fig. 3 is a structural diagram of the heating regulator in Fig. 1;
图4是图1中的空气动力发动机和空气分配控制器组装后的立体斜视图; Fig. 4 is an oblique perspective view of the assembled aerodynamic engine and air distribution controller in Fig. 1;
图5是图4的多缸空气动力发动机和空气分配控制器组装后横向剖取的剖视图; Fig. 5 is a cross-sectional view of the assembled multi-cylinder aerodynamic engine and air distribution controller of Fig. 4;
图6图1中的空气分配控制器的立体斜视图; The perspective oblique view of the air distribution controller in Fig. 6 Fig. 1;
图7是图6的空气分配控制器的纵向横截面视图; Figure 7 is a longitudinal cross-sectional view of the air distribution controller of Figure 6;
图8是图6的空气分配控制器的侧向横截面图。 8 is a side cross-sectional view of the air distribution controller of FIG. 6 .
具体实施方式 Detailed ways
以下的说明本质上仅仅是示例性的而并不是为了限制本公开、应用或用途。应当理解的是,在全部附图中,对应的附图标记表示相同或对应的部件和特征。 The following description is merely exemplary in nature and not intended to limit the disclosure, application or use. It should be understood that throughout the drawings, corresponding reference numerals indicate like or corresponding parts and features.
现在参考附图,图1是采用本发明的多缸空气动力发动机的气动车辆的总体结构示意图。如图1所示,气动车辆包括车辆框架(未示出)、支撑在车辆框架上的底盘(未示出)以及连接在车轴上的多个车轮51。空气动力发动机31支撑在底盘上,其连接到传统车辆所采用的变速箱40,并通过变速箱40连接到传统汽车所采用的传动系统45,以将空气动力发动机31的动力通过车轴传递到车轮51。车轴进一步连接有制动单元50,以在车辆制动时为车辆提供制动。 Referring now to the accompanying drawings, Fig. 1 is a schematic diagram of the overall structure of an air vehicle using the multi-cylinder aerodynamic engine of the present invention. As shown in FIG. 1 , the pneumatic vehicle includes a vehicle frame (not shown), a chassis (not shown) supported on the vehicle frame, and a plurality of wheels 51 connected to axles. The aerodynamic engine 31 is supported on the chassis, which is connected to a gearbox 40 adopted by conventional vehicles, and is connected to a transmission system 45 adopted by conventional automobiles through the gearbox 40, so as to transmit the power of the aerodynamic engine 31 to the wheels through the axles 51. The axle is further connected with a braking unit 50 to provide braking for the vehicle when the vehicle is braking.
进一步参考图1,主储气罐46存储压力为20MPa~45MPa之间的高压压缩空气,优选地为30MPa。主储气罐46通过加气管路(未标记)与外部加气设备连接,以从压缩空气加气站或外部高压气罐获得所需的压缩空气。主储气罐46上设有监测罐内压缩空气压力和容量的压力表和流量表,以及实时检测主储气罐内压力的压力传感器49,压力传感器49所检测的主储气罐压力信号2送往控制装置35。主储气罐46和减压储气罐5之间设有真空泵13,以在发动机起动或稳定工作时将主储气罐46内的高压压缩空气送入到减压储气罐5内。减压储气罐5通过设有控制阀12的储气罐管路14连接到加热调节器17。减压储气罐5上设有检测压力的压力传感器49,以将该减压储气罐5内的压力信号41送往控制装置35。经过减压后的高压压缩空气在加热调节器17内进行加热,以提高压缩空气的压力和温度。 Referring further to FIG. 1 , the main air storage tank 46 stores high-pressure compressed air with a pressure between 20MPa and 45MPa, preferably 30MPa. The main air storage tank 46 is connected with external gas filling equipment through a gas filling pipeline (not marked), so as to obtain the required compressed air from a compressed air filling station or an external high-pressure gas tank. The main air storage tank 46 is provided with a pressure gauge and a flow meter for monitoring the compressed air pressure and capacity in the tank, and a pressure sensor 49 for real-time detection of the pressure in the main air storage tank. The pressure signal of the main air storage tank detected by the pressure sensor 49 is 2 sent to the controller 35. A vacuum pump 13 is arranged between the main air storage tank 46 and the decompression air storage tank 5 to send the high-pressure compressed air in the main air storage tank 46 into the decompression air storage tank 5 when the engine starts or works stably. The depressurized air tank 5 is connected to a heating regulator 17 through a tank line 14 provided with a control valve 12 . The decompression gas tank 5 is provided with a pressure sensor 49 for detecting pressure, so as to send the pressure signal 41 in the decompression gas tank 5 to the control device 35 . The high-pressure compressed air after decompression is heated in the heating regulator 17 to increase the pressure and temperature of the compressed air.
经过加热调节器17加热调节后的压缩空气经管路22连接到过滤干燥器23,经过滤干燥器23干燥后的压缩空气经管路24送入流量控制阀25。在备选实施例中,也可以省略过滤干燥器23,加热调节器17可以直接通过管路连接到流量控制阀25。流量控制阀25受控制装置35控制,以根据空气动力发动机31的工况和驾驶员的操作来确定流量控制阀25的开度和开启时间,从而调节进入空气动力发动机31的压缩空气量。经流量控制阀25调节的压缩空气通过管路27送入空气分配控制器28。空气动力发动机31与发电机47的转轴可转动地连接,以带动发电机47发电。发电机47发出的电经变频装置48转变为直流电存储在蓄电池单元3中,以供车辆的其他用电单元使用。 The compressed air heated and adjusted by the heating regulator 17 is connected to the filter drier 23 through the pipeline 22 , and the compressed air dried by the filter drier 23 is sent to the flow control valve 25 through the pipeline 24 . In an alternative embodiment, the filter drier 23 may also be omitted, and the heating regulator 17 may be directly connected to the flow control valve 25 by piping. The flow control valve 25 is controlled by the control device 35 to determine the opening degree and opening time of the flow control valve 25 according to the working conditions of the aerodynamic engine 31 and the operation of the driver, so as to adjust the amount of compressed air entering the aerodynamic engine 31 . The compressed air regulated by the flow control valve 25 is sent to the air distribution controller 28 through the pipeline 27 . The aerodynamic engine 31 is rotatably connected to the rotating shaft of the generator 47 to drive the generator 47 to generate electricity. The electricity generated by the generator 47 is converted into direct current by the frequency conversion device 48 and stored in the storage battery unit 3 for use by other power consumption units of the vehicle.
自空气动力发动机31排出的尾气依然具有一定的压力,其可通过管路回收和增压后进行重复利用,从而最大程度地利用压缩空气的压能。该尾气回收和增压回路包括消声器管路32、消声器30、尾气回收装置29、尾气回收管路19、过滤器15、尾气增压压缩机10、单向阀9、主储气罐支路和加热调节器支路。尾气经消声器管路32被送入消声器30,消声后的尾气被送入尾气回收装置29。尾气回收装置29可以是简单的聚气罐,也可以是附加抽气单元的容器。从尾气回收罐29出来的尾气经过滤器15过滤后送往尾气增压压缩机10。尾气增压压缩机10通过例如是皮带传动装置的连接件21带动,以对回收的尾气增压。经过尾气增压压缩机10压缩后的尾气其压力得到显著的增加,通常能达到5 MPa 以上。在尾气增压压缩机10的下游处设有单向阀9,增压后的尾气经单向阀9经主储气罐支路和加热调节器支路分别送入主储气罐46和加热调节器17。主储气罐支路上设有开启压力设定为例如是10MPa的限压阀7,以将较高压的压缩空气送往主储气罐46。可备选的是,在主储气罐支路上设定有冷凝器8,以将低温高压的压缩空气存储在主储气罐46内。在通往加热调节器17的管路上设有顺序阀9,当尾气增压压缩机10增压后的尾气压力小于10MPa时,增压尾气通过限压压力设定为例如是10MPa的顺序阀(该顺序阀在进气压力小于10MPa时开启,在进气压力大于10MPa时自动关闭)送入加热调节器17中。在备选方案中,可根据实际需要,设定限压阀的开启压力和顺序阀的关闭压力。例如可以是7Ma至20MPa之间的任何压力。优选的是,是10MPa、12MPa、15MPa中的任何一个。如此一来,用于驱动空气动力发动机31的高压压缩空气在做功之后其相当一部分通过尾气回收和增压回路增压净化后回收到主储气罐46,或通过加热调节器支路进入再循环,从而实现了尾气的再利用。换句话说,对于给定容量的主储气罐46,尾气回收和增压回路的存在大大增加了空气动力发动机31的持续工作时间,大大增加了气动车辆的持续工作时间,从而明显地提气动车辆的性能。 The exhaust gas discharged from the aerodynamic engine 31 still has a certain pressure, which can be recovered and pressurized through the pipeline for reuse, so as to maximize the use of the pressure energy of the compressed air. The tail gas recovery and pressurization circuit includes a muffler pipeline 32, a muffler 30, an exhaust gas recovery device 29, an exhaust gas recovery pipeline 19, a filter 15, an exhaust gas booster compressor 10, a one-way valve 9, a main gas tank branch and Heating regulator branch. The exhaust gas is sent into the muffler 30 through the muffler pipeline 32 , and the exhaust gas after muffled is sent into the exhaust gas recovery device 29 . The tail gas recovery device 29 can be a simple gas gathering tank, or a container with an additional air extraction unit. The tail gas coming out from the tail gas recovery tank 29 is sent to the tail gas booster compressor 10 after being filtered by the filter 15 . The exhaust gas booster compressor 10 is driven by a connecting member 21 such as a belt drive to boost the recovered exhaust gas. The pressure of the tail gas compressed by the tail gas booster compressor 10 is significantly increased, usually reaching above 5 MPa. A check valve 9 is arranged at the downstream of the tail gas booster compressor 10, and the boosted tail gas is sent to the main gas storage tank 46 and heated respectively through the check valve 9 through the main gas storage tank branch and the heating regulator branch. Regulator 17. A pressure limiting valve 7 with an opening pressure set to, for example, 10 MPa is provided on the branch of the main air storage tank to send higher-pressure compressed air to the main air storage tank 46 . Alternatively, a condenser 8 is set on the branch of the main air storage tank to store the low-temperature and high-pressure compressed air in the main air storage tank 46 . A sequence valve 9 is provided on the pipeline leading to the heating regulator 17. When the pressure of the exhaust gas after the booster compressor 10 is boosted is less than 10MPa, the boosted exhaust gas is set to a sequence valve of, for example, 10MPa through the pressure limiting pressure ( The sequence valve is opened when the intake pressure is less than 10MPa, and automatically closed when the intake pressure is greater than 10MPa) into the heating regulator 17. In the alternative, the opening pressure of the pressure limiting valve and the closing pressure of the sequence valve can be set according to actual needs. For example, it can be any pressure between 7Ma and 20MPa. Preferably, it is any one of 10MPa, 12MPa, and 15MPa. In this way, after performing work, a considerable part of the high-pressure compressed air used to drive the aerodynamic engine 31 is recovered to the main air storage tank 46 after being pressurized and purified by the exhaust gas recovery and booster circuit, or enters the recirculation through the heating regulator branch. , so as to realize the reuse of exhaust gas. In other words, for a given capacity of the main air storage tank 46, the existence of the exhaust gas recovery and booster circuit greatly increases the continuous working time of the aerodynamic engine 31, greatly increases the continuous working time of the aerodynamic vehicle, thereby significantly improving the aerodynamic performance. performance of the vehicle.
在减压储气罐5和加热调节器17之间还设有辅助加热调节器17加热安全的辅助回路。该辅助回路包括辅助管路26、安全阀43、缓冲罐44、补气泵42。加热调节器17上设有检测压力的压力传感器49和检测温度的温度传感器18。温度传感器18所检测的温度信号34以及压力传感器29检测的加热罐内压力信号39送入控制装置35。控制装置35根据温度信号34控制加热调节器17内的电加热器,但加热调节器17内的温度超过例如是400℃的温度阈值时,控制装置35断开蓄电池单元3给加热调节器17的供电,从而限制加热调节器17内压缩空气的温度进一步提高。当压力传感器49检测的压力超过例如是15MPa时的压力阈值时,安全阀43打开,多余的高压空气进入缓冲罐44内暂时保存,但减压储气罐5内的压力不足时,缓冲罐44内的压缩空气通过补气泵42进入减压储气罐。 An auxiliary loop for heating safety of the auxiliary heating regulator 17 is also provided between the decompression gas storage tank 5 and the heating regulator 17 . The auxiliary circuit includes an auxiliary pipeline 26 , a safety valve 43 , a buffer tank 44 and an air supply pump 42 . The heating regulator 17 is provided with a pressure sensor 49 for detecting pressure and a temperature sensor 18 for detecting temperature. The temperature signal 34 detected by the temperature sensor 18 and the internal pressure signal 39 of the heating tank detected by the pressure sensor 29 are sent to the control device 35 . The control device 35 controls the electric heater in the heating regulator 17 according to the temperature signal 34, but when the temperature in the heating regulator 17 exceeds a temperature threshold of, for example, 400° C., the control device 35 disconnects the power supply from the battery unit 3 to the heating regulator 17. Power supply, thereby limiting the temperature of the compressed air in the heating regulator 17 to further increase. When the pressure detected by the pressure sensor 49 exceeds the pressure threshold such as 15 MPa, the safety valve 43 is opened, and the excess high-pressure air enters the buffer tank 44 for temporary storage, but when the pressure in the decompression air tank 5 is insufficient, the buffer tank 44 The compressed air inside enters the decompression air storage tank through the air supply pump 42.
如图1所示,本发明的气动车辆还包括补充进气回路。该补充进气回路包括蓄电池单元3、可控开关4、直流电机6、补充进气压缩机52以及联接在主储气罐46和补充进气压缩机52之间的管路。当主储气罐46的压力信号2低于预定阈值或根据驾驶员的选择操作,控制装置35发出指令使可控开关4接通,直流电机6起动,带动补充进气压缩机52工作,环境空气经补充进气压缩机52压缩增压后送入主储气罐46,从而可以主动地为车辆提供高压压缩空气。 As shown in FIG. 1, the pneumatic vehicle of the present invention also includes a supplementary air intake circuit. The supplementary intake air circuit includes a battery unit 3 , a controllable switch 4 , a DC motor 6 , a supplementary intake air compressor 52 and a pipeline connected between the main air storage tank 46 and the supplementary intake air compressor 52 . When the pressure signal 2 of the main air storage tank 46 is lower than the predetermined threshold value or according to the driver's selection operation, the control device 35 issues an instruction to turn on the controllable switch 4, and the DC motor 6 starts to drive the supplementary air intake compressor 52 to work, and the ambient air After being compressed and boosted by the supplementary air intake compressor 52, it is sent into the main air storage tank 46, so that the high-pressure compressed air can be actively provided for the vehicle.
空气动力发动机的控制由控制装置35根据气动车辆的工况和驾驶员的操作进行。如图1和图2所示,控制装置具有多个输入,例如油门踏板位置信号38、发动机转速信号36、钥匙开关信号37、车辆车速信号、主储气罐压力信号2、加热罐内压力信号39、减压罐内压力信号41、由安装在加热调节器17上的温度传感器18测量的温度信号34、制动信号、以及例如是大气温度、进气压力的其他输入。多个输入信号输入控制装置35后经控制装置35处理后发出控制流量控制阀25的控制指令33,从而控制流量控制阀25的开闭。 The control of the aerodynamic engine is carried out by the control device 35 according to the operating conditions of the aerodynamic vehicle and the operation of the driver. As shown in Figure 1 and Figure 2, the control device has multiple inputs, such as accelerator pedal position signal 38, engine speed signal 36, key switch signal 37, vehicle speed signal, main gas storage tank pressure signal 2, heating tank internal pressure signal 39. The pressure signal 41 in the decompression tank, the temperature signal 34 measured by the temperature sensor 18 installed on the heating regulator 17, the brake signal, and other inputs such as atmospheric temperature and intake pressure. Multiple input signals are input to the control device 35 and processed by the control device 35 to issue a control instruction 33 for controlling the flow control valve 25 , thereby controlling the opening and closing of the flow control valve 25 .
控制装置35的具体结构如图2所示。控制装置35包括数据接收处理单元35-7、工况判定模块35-1、主控单元35-4、从控单元35-2、功率放大电路35-6以及MAP数据存储器35-8。主控单元35-4和从控单元35-2构成空气流量控制模块35-0。控制装置还包括控制加热调节器17操作的加热控制模块35-3,经可控开关4控制补充进气压缩机52的压缩机控制模块35-5。优选的是,控制装置35还包括异常处理模块35-9,以根据车辆的工况启动超速保护模块35-10或停机模块35-11的动作。下面将详细描述控制装置35的工作过程。 The specific structure of the control device 35 is shown in FIG. 2 . The control device 35 includes a data receiving and processing unit 35-7, a working condition determination module 35-1, a master control unit 35-4, a slave control unit 35-2, a power amplification circuit 35-6 and a MAP data storage 35-8. The master control unit 35-4 and the slave control unit 35-2 constitute an air flow control module 35-0. The control device also includes a heating control module 35 - 3 which controls the operation of the heating regulator 17 , and a compressor control module 35 - 5 which controls the supplementary air intake compressor 52 via the controllable switch 4 . Preferably, the control device 35 further includes an abnormality processing module 35-9, so as to start the action of the overspeed protection module 35-10 or the shutdown module 35-11 according to the working conditions of the vehicle. The working process of the control device 35 will be described in detail below.
数据接收处理单元35-7接收油门踏板位置信号38、发动机转速信号36、钥匙开关信号37、车辆车速信号、气罐气压信号(2,39,41)、温度信号34和其他输入信号,这些信号经数据接收处理单元35-7分析和处理后,送往工况判定模块35-1。工况判定模块35-1根据数据接收处理单元35-7的输入判定车辆的工况。在本发明的示例性实施例中,将控制装置35控制的空气动力发动机31的工况分为起动工况、怠速工况、稳态运行工况、加速运行工况、减速运行工况。控制装置35根据不同的工况采取不同的进气策略。 The data receiving and processing unit 35-7 receives the accelerator pedal position signal 38, the engine speed signal 36, the key switch signal 37, the vehicle speed signal, the gas tank pressure signal (2, 39, 41), the temperature signal 34 and other input signals. After being analyzed and processed by the data receiving and processing unit 35-7, it is sent to the working condition judgment module 35-1. The working condition judging module 35-1 judges the working condition of the vehicle according to the input of the data receiving and processing unit 35-7. In an exemplary embodiment of the present invention, the operating conditions of the aerodynamic engine 31 controlled by the control device 35 are divided into starting operating conditions, idling operating conditions, steady state operating conditions, accelerating operating conditions, and decelerating operating conditions. The control device 35 adopts different intake strategies according to different working conditions.
起动工况,当钥匙开关信号37启用,发动机转速信号36小于怠速转速阈值信号时,即认为空气动力发动机31处于起动工况。此时,真空泵13开启、一定压力的压缩空气从主储气罐46进入减压储气罐5。为了便于空气动力发动机31的起动,采用查取MAP图的意义不大,此时,采用固定的喷气正时和喷气量(上止点时开始进气,且采用最大的喷气量,以便于起动),将发动机的转速调整至怠速,然后以怠速的喷气正时和喷气量将空气动力发动机31的转速维持在怠速上,以等待下一步的操作。根据不同的空气动力发动机31可设定调校不同的怠速阈值。由于空气动力发动机通常为低转速发动机,怠速阈值可以设定为300转/分或500转/分。 In the starting condition, when the key switch signal 37 is enabled and the engine speed signal 36 is smaller than the idle speed threshold signal, it is considered that the aerodynamic engine 31 is in the starting condition. At this time, the vacuum pump 13 is turned on, and the compressed air at a certain pressure enters the decompression air storage tank 5 from the main air storage tank 46 . In order to facilitate the starting of the aerodynamic engine 31, it is not meaningful to use the MAP map. At this time, a fixed injection timing and injection volume are used (the intake starts at the top dead center, and the maximum injection volume is used to facilitate starting. ), adjust the rotational speed of the engine to the idle speed, and then maintain the rotational speed of the aerodynamic engine 31 at the idle speed with the idle injection timing and injection volume, so as to wait for the next operation. Different idle speed thresholds can be set and adjusted according to different aerodynamic engines 31 . Since the aerodynamic engine is generally a low-speed engine, the idle speed threshold can be set to 300 rpm or 500 rpm.
怠速工况,当油门位置为0%,发动机转速高于怠速阈值时,定义为怠速工况。怠速转速的大小根据此工况下查取MAP数据的实际运行情况而定。 The idle speed condition is defined as the idle speed condition when the accelerator position is 0% and the engine speed is higher than the idle speed threshold. The size of the idle speed is determined according to the actual operation of the MAP data in this working condition.
稳态运行工况,即发动机运行在油门踏板位置和负荷固定不变或变化较小的条件下,发动机的转速可以保持恒定。为了简化发动机的控制,可以将油门踏板位置变化不超过10%的情况定义为稳态运行工况。在外部MAP 数据存储器35-8中存储有稳态运行的MAP图,根据发动机转速和油门踏板位置,直接查找调用相应的喷气量和喷气正时。 Steady-state operating conditions, that is, the engine speed can be kept constant under the condition that the position of the accelerator pedal and the load are fixed or change little. In order to simplify the control of the engine, the situation in which the position of the accelerator pedal does not change by more than 10% can be defined as a steady-state operating condition. In the external MAP data memory 35-8, store the MAP diagram of steady state operation, according to the engine speed and the gas pedal position, directly search and call the corresponding injection quantity and injection timing.
加速运行工况,油门踏板位置增幅超过10%认定为加速运行工况,为了保持运行的平稳性,采用的方法是在上一次采集到的油门踏板位置和当前油门踏板位置之间取一个中间值,和当前发动机转速一起共同构成一个加速运行工况,然后在稳定运行MAP图中查找所对应的喷气正时和喷气量。 Accelerated operating conditions, the increase of the accelerator pedal position exceeds 10% is considered to be accelerated operating conditions, in order to maintain the stability of the operation, the method adopted is to take an intermediate value between the accelerator pedal position collected last time and the current accelerator pedal position , together with the current engine speed constitute an acceleration operating condition, and then look up the corresponding injection timing and injection quantity in the stable operation MAP diagram.
减速运行工况,油门踏板位置减幅超过10%认定为加速运行工况,为了保持运行的平稳性,采用的方法是在上一次采集到的油门踏板位置和当前油门踏板位置之间取一个中间值,和当前发动机转速一起共同构成一个减速运行工况,然后在稳定运行MAP图中查找所对应的喷气正时和喷气量。对于油门踏板位置减幅超过40%的急剧减速情况,或者制动踏板被踩下制动信号被启用时,采取的策略是停止进气,直至脱离加速运行工况,再按照相应的工况去处理。 In the deceleration operation condition, the decrease of the accelerator pedal position by more than 10% is considered to be the acceleration operation condition. In order to maintain the stability of the operation, the method adopted is to take an intermediate position between the accelerator pedal position collected last time and the current accelerator pedal position. value, and the current engine speed together form a deceleration operating condition, and then look up the corresponding injection timing and injection quantity in the stable operation MAP diagram. For the sudden deceleration situation where the accelerator pedal position decreases by more than 40%, or when the brake pedal is stepped on and the brake signal is activated, the strategy to be adopted is to stop the air intake until it is out of the acceleration operating condition, and then proceed according to the corresponding working condition. deal with.
主控单元35-4和从控单元35-2构成空气流量控制模块。主控单元35-4根据工况判定模块35-1给出的工况判定通过串口从外部MAP数据存储器35-8读取MAP数据,从MAP数据中得出所需要的喷气正时和喷气量。主控单元35-4将从MAP数据存储器35-8得到的喷气正时和喷气量通过串行端口传送给从控单元35-2,从控单元35-2运用例如是发动机转速和凸轮轴位置的输入参数通过换算输出驱动信号,驱动信号通过功率放大电路放大成驱动流量控制阀25开启的电信号。 在示例性实施例中,驱动流量控制阀25的电信号是阀打开的持续时间电信号。 The master control unit 35-4 and the slave control unit 35-2 constitute an air flow control module. The main control unit 35-4 reads the MAP data from the external MAP data memory 35-8 through the serial port according to the working condition determination given by the working condition determination module 35-1, and obtains the required injection timing and injection volume from the MAP data. The main control unit 35-4 transmits the injection timing and air injection quantity obtained from the MAP data memory 35-8 to the slave control unit 35-2 through the serial port, and the slave control unit 35-2 uses, for example, engine speed and camshaft position The input parameters are converted to output a driving signal, and the driving signal is amplified by a power amplifier circuit to become an electrical signal for driving the flow control valve 25 to open. In the exemplary embodiment, the electrical signal that actuates the flow control valve 25 is a valve open duration electrical signal.
压缩机控制模块35-5是用来根据主储气罐46内的压缩空气状态来控制补充进气回路的。当主储气罐46的压力过低时,即反映主储气罐46内压缩空气容量的储气压力信号2过低时(例如压力低于5MPa时),压缩机控制模块35-5从数据接收处理单元35-7接收到此信号时,即可接通可控开关4,蓄电池单元3向直流电机6供电,直流电机6带动补充进气压缩机52工作,实现向主储气罐46的主动供气。 The compressor control module 35 - 5 is used to control the supplementary air intake circuit according to the state of the compressed air in the main air storage tank 46 . When the pressure of the main air storage tank 46 is too low, that is, when the air storage pressure signal 2 reflecting the compressed air capacity in the main air storage tank 46 is too low (for example, when the pressure is lower than 5MPa), the compressor control module 35-5 receives from the data When the processing unit 35-7 receives this signal, it can turn on the controllable switch 4, the storage battery unit 3 supplies power to the DC motor 6, and the DC motor 6 drives the supplementary air intake compressor 52 to work, so as to realize the active air supply to the main gas storage tank 46. air supply.
控制装置35还包括控制加热调节器17工作的加热控制模块35-3,当加热调节器17内的压缩空气的温度34超过设定阈值时,加热控制模块35-3切断蓄电池单元3对加热调节器17的电加热器的电供应,电加热器停止加热,这样就可将电加热器17内的压缩空气温度控制在阈值温度范围之内。在示例性实施中,本发明的阈值温度设置为400℃。加热控制模块35-3还可以控制辅助回路。当缓冲罐44内的压缩空气达到一定压力时,加热控制模块启动补气泵42,补气泵42将缓冲罐44内的压缩空气送入减压储气罐5。 The control device 35 also includes a heating control module 35-3 that controls the operation of the heating regulator 17. When the temperature 34 of the compressed air in the heating regulator 17 exceeds a set threshold, the heating control module 35-3 cuts off the heating regulation of the battery unit 3. The electric supply of the electric heater of device 17, electric heater stops heating, and like this just can control the compressed air temperature in electric heater 17 within the threshold temperature range. In an exemplary implementation, the threshold temperature of the present invention is set at 400°C. The heating control module 35-3 may also control auxiliary circuits. When the compressed air in the buffer tank 44 reaches a certain pressure, the heating control module starts the air supply pump 42 , and the air supply pump 42 sends the compressed air in the buffer tank 44 into the decompression air storage tank 5 .
控制装置35还包括异常处理模块35-9,以用来处理空气动力发动机31的非正常工作和故障现象。当发动机转速传感器检测到的发动机转速信号36达到或超过空气动力发动机31的最大允许转速阈值时(例如设定为3500转/分),数据接收处理单元35-7将此信号发送给异常处理模块35-9,超速保护模块35-10从异常处理模块35-9接收此超速保护信号后立即向流量控制阀25发出停止供气的指令,从而切断向空气动力发动机31的供气,直至发动机转速调整至怠速为止,然后以怠速的喷气正时和喷气量将发动机转速维持在怠速上等待下一步的操作。当制动踏板被踩下并且油门踏板增幅急剧变大(即油门踏板增幅大于40%)的异常情况时,异常处理模块35-9立即触发停机模块35-11,立即关闭流量控制阀25,同时切断空气动力发动机31的供电电路,发动机停止工作。 The control device 35 also includes an abnormality processing module 35 - 9 , which is used for processing abnormal operation and failure phenomena of the aerodynamic engine 31 . When the engine speed signal 36 detected by the engine speed sensor reaches or exceeds the maximum allowable speed threshold of the aerodynamic engine 31 (for example, set to 3500 rpm), the data receiving and processing unit 35-7 sends this signal to the exception processing module 35-9, the overspeed protection module 35-10 immediately sends an instruction to stop the air supply to the flow control valve 25 after receiving the overspeed protection signal from the abnormal processing module 35-9, thereby cutting off the air supply to the aerodynamic engine 31 until the engine speed Adjust to idle speed, and then maintain the engine speed at idle speed with the idle injection timing and injection volume to wait for the next operation. When the brake pedal is stepped on and the acceleration of the accelerator pedal increases sharply (that is, the acceleration of the accelerator pedal is greater than 40%), the abnormal processing module 35-9 immediately triggers the shutdown module 35-11, and immediately closes the flow control valve 25, and at the same time Cut off the power supply circuit of the aerodynamic motor 31, and the motor stops working.
现在参考图3,图3描述了根据本发明的加热调节器17的内部结构。加热调节器17包括冷却水箱1709、循环水泵1701、第一加热罐(如图所示的左侧加热罐为第一加热罐)、第二加热罐、连接第一加热罐和第二加热罐之间的通气管道5、向第一加热罐喷水的第一喷水嘴1704、向第二加热罐喷水的第二喷水嘴1704,以及连接在喷水嘴1704和循环水泵1701之间的单向阀1702。第一加热罐和第二加热罐具有相同的结构,加热罐为双壳结构,最外部为冷却腔外壳1720,中间为冷却腔内壳1722,最里面为加热芯外壁1724。冷却腔外壳1720和冷却腔内壳1722之间的环形空间为冷却腔1710,冷却水箱1709中的水经循环水泵1701泵送后进入冷却腔1710,以对加热罐进行冷却,防止加热罐的外壁温度过高而影响周围的管路或电器设备。冷却腔1710中的水换热后经冷却箱水管1728回流到冷却水箱1709。 Reference is now made to FIG. 3, which depicts the internal structure of a heating regulator 17 according to the present invention. The heating regulator 17 includes a cooling water tank 1709, a circulating water pump 1701, a first heating tank (the left heating tank as shown in the figure is the first heating tank), a second heating tank, and a connection between the first heating tank and the second heating tank. The air duct 5 between the two, the first water spray nozzle 1704 spraying water to the first heating tank, the second water spray nozzle 1704 spraying water to the second heating tank, and the water spray nozzle 1704 connected between the water spray nozzle 1704 and the circulating water pump 1701 One-way valve 1702. The first heating tank and the second heating tank have the same structure, and the heating tank is a double-shell structure, the outermost is the cooling chamber shell 1720 , the middle is the cooling chamber inner shell 1722 , and the innermost is the outer wall of the heating core 1724 . The annular space between the cooling chamber outer shell 1720 and the cooling chamber inner shell 1722 is the cooling chamber 1710, and the water in the cooling water tank 1709 enters the cooling chamber 1710 after being pumped by the circulating water pump 1701 to cool the heating tank and prevent the outer wall of the heating tank from The temperature is too high to affect the surrounding pipelines or electrical equipment. The water in the cooling cavity 1710 flows back to the cooling water tank 1709 through the cooling tank water pipe 1728 after heat exchange.
加热芯1726和冷却腔内壳1722之间布置有螺旋形的加热管道1711。之所以将加热管道设定成多圈螺旋形,便于通过加热管道1711的压缩空气能跟加热芯1726进行充分的换热,以达到迅速提高压缩空气的目的。第一加热罐上的加热管道1711通过进气管道1703与储气罐管路14连接,以从减压储气罐5接收减压后的压缩空气。加热芯1726的内部具有空心的加热腔1712,压缩空气经加热管道1711后进入加热腔1712进行进一步的加热。在本发明中,加热芯1726为一种电加热器。从第一加热罐的加热腔1712出来的加热空气经通气管道5进入第二加热罐的加热管道1711,尔后再进入第二加热罐的加热腔1712。经过两次加热罐加热后的压缩空气经过滤干燥器23被送往流量控制阀25,以进一步送往空气动力发动机31。第二加热罐的加热芯1726的顶部还设有限压阀1708,当加热芯1726内的压缩空气超过限压阀的规定压力后,限压阀1708开启,一部分压缩空气进入缓冲罐44内保存起来,并经出气管道1706连接到补气泵42。 A spiral heating pipe 1711 is arranged between the heating core 1726 and the cooling chamber inner shell 1722 . The reason why the heating pipe is set in a multi-turn spiral shape is to facilitate sufficient heat exchange between the compressed air passing through the heating pipe 1711 and the heating core 1726, so as to achieve the purpose of rapidly increasing the compressed air. The heating pipeline 1711 on the first heating tank is connected to the air storage tank pipeline 14 through the air intake pipeline 1703 to receive decompressed compressed air from the decompression air storage tank 5 . The inside of the heating core 1726 has a hollow heating chamber 1712, and the compressed air enters the heating chamber 1712 after passing through the heating pipe 1711 for further heating. In the present invention, the heating core 1726 is an electric heater. The heated air coming out from the heating cavity 1712 of the first heating tank enters the heating pipeline 1711 of the second heating tank through the vent pipe 5, and then enters the heating cavity 1712 of the second heating tank. The compressed air heated by the heating tank twice is sent to the flow control valve 25 through the filter drier 23 to be further sent to the aerodynamic engine 31 . The top of the heating core 1726 of the second heating tank is also provided with a pressure limiting valve 1708. When the compressed air in the heating core 1726 exceeds the specified pressure of the pressure limiting valve, the pressure limiting valve 1708 is opened, and a part of the compressed air enters the buffer tank 44 and is stored. , and connected to the air pump 42 through the outlet pipeline 1706 .
第一加热罐上设有第一温度传感器K1和第一压力传感器P1,第二加热罐上设有第二温度传感器K2和第二压力传感器P2,温度传感器K1、K2和压力传感器P1、P2将检测到的加热罐内的压缩空气的温度和压力传送给控制装置35,控制装置35的加热控制模块35-3根据接收到的温度信号或压力信号控制可控开关1707(如图2所示,此处的第一、第二温度传感器在图1中以标记38表示,此处的第一、第二压力传感器在在图1中以标记49表示)。当第一温度传感器K1所检测的温度信号值大于设定的温度阈值(例如是400℃)时,加热控制模块35-3向第一可控开关1713和第二可控开关1714同时发出断开的指令,蓄电池单元3不再给加热调节器17供电,停止对加热罐的加热。当第一温度传感器K1所检测的温度信号值小于设定的温度阈值(例如是400℃)时,第一可控开关1713接通,第二可控开关1714接通,从减压储气罐5来的压缩空气经加热调节器17的第一加热罐、第二加热罐加热。当第二温度传感器K2所检测的温度信号值大于设定的温度阈值(例如是400℃)时,加热控制模块35-3向第二可控开关1714发出断开的指令,蓄电池单元3不再给加热调节器17的第二加热罐供电,直至第二加热罐内的压缩空气的温度小于温度阈值为止。 The first heating tank is provided with a first temperature sensor K1 and a first pressure sensor P1, and the second heating tank is provided with a second temperature sensor K2 and a second pressure sensor P2, and the temperature sensors K1, K2 and pressure sensors P1, P2 will The detected temperature and pressure of the compressed air in the heating tank are sent to the control device 35, and the heating control module 35-3 of the control device 35 controls the controllable switch 1707 according to the received temperature signal or pressure signal (as shown in Figure 2, The first and second temperature sensors here are indicated by reference numeral 38 in FIG. 1 , and the first and second pressure sensors here are indicated by reference numeral 49 in FIG. 1 ). When the temperature signal value detected by the first temperature sensor K1 is greater than the set temperature threshold (for example, 400°C), the heating control module 35-3 sends a disconnection signal to the first controllable switch 1713 and the second controllable switch 1714 simultaneously. instruction, the storage battery unit 3 no longer supplies power to the heating regulator 17, and stops heating the heating tank. When the temperature signal value detected by the first temperature sensor K1 is lower than the set temperature threshold (for example, 400°C), the first controllable switch 1713 is turned on, the second controllable switch 1714 is turned on, and the decompression gas storage tank The compressed air from 5 is heated through the first heating tank and the second heating tank of the heating regulator 17. When the temperature signal value detected by the second temperature sensor K2 is greater than the set temperature threshold (for example, 400°C), the heating control module 35-3 sends an instruction to turn off the second controllable switch 1714, and the battery unit 3 no longer Power is supplied to the second heating tank of the heating regulator 17 until the temperature of the compressed air in the second heating tank is lower than the temperature threshold.
在备选实施例中,也可以根据压力传感器P1、P2的压力信号控制加热调节器17的加热。比如,将压力阈值设定为15MPa,当第一压力传感器P1所检测的压力信号值大于设定的压力阈值(例如是15MPa)时,加热控制模块35-3向第一可控开关1713和第二可控开关1714同时发出断开的指令,蓄电池单元3不再给加热调节器17供电,停止对加热罐的加热。当第一压力传感器P1所检测的压力信号值小于设定的压力阈值时,第一可控开关1713接通,第二可控开关1714接通,从减压储气罐5来的压缩空气经加热调节器17的第一加热罐、第二加热罐加热。当第二压力传感器P2所检测的压力信号值大于设定的压力阈值时,加热控制模块35-3向第二可控开关1714发出断开的指令,蓄电池单元3不再给加热调节器17的第二加热罐供电,直至第二加热罐内的压缩空气的压力小于压力阈值为止。 In an alternative embodiment, the heating of the heating regulator 17 can also be controlled according to the pressure signals of the pressure sensors P1, P2. For example, if the pressure threshold is set to 15MPa, when the pressure signal value detected by the first pressure sensor P1 is greater than the set pressure threshold (for example, 15MPa), the heating control module 35-3 sends the first controllable switch 1713 and the second The two controllable switches 1714 issue a disconnection command at the same time, the battery unit 3 no longer supplies power to the heating regulator 17, and stops heating the heating tank. When the pressure signal value detected by the first pressure sensor P1 is lower than the set pressure threshold, the first controllable switch 1713 is turned on, the second controllable switch 1714 is turned on, and the compressed air from the decompression air storage tank 5 passes through The first heating tank and the second heating tank of the heating regulator 17 are heated. When the pressure signal value detected by the second pressure sensor P2 is greater than the set pressure threshold, the heating control module 35-3 sends an instruction to disconnect the second controllable switch 1714, and the battery unit 3 no longer supplies the heating regulator 17 The second heating tank supplies power until the pressure of the compressed air in the second heating tank is lower than the pressure threshold.
现在参阅图4和图5,图4是图1中的空气动力发动机和空气分配控制器组装后的立体斜视图;图5是图4的多缸空气动力发动机和空气分配控制器组装后横向剖取的剖视图。如图4所示,空气分配控制器28由左右两个空气分配单元2800构成,各个空气分配单元2800分别安装在左右两排气缸的顶端。左右两排气缸相互之间成V型,V型夹角可根据具体应用变化,可以为60°、90°、120°或其他角度。在图4所示的构型中,左右两排气缸的夹角为90°。每排气缸具有3个气缸。每个气缸包括缸体3107、缸盖3108、缸盖罩3102,空气分配单元2800倾斜安装在缸盖罩的缸盖罩上盖3122上,其保持与缸盖罩上盖3122可靠地密封。空气分配单元2800通过进气凸轮轴2801、链条3106与链条连接齿轮3105机械连接,以通过链条连接齿轮3105、链条3106将曲轴3135的转动传递到进气凸轮轴而实现各个气缸的进气。空气动力发动机31的曲轴3135安装有飞轮3110,油底壳3108用来存储发动机31润滑用的润滑油。 Referring now to Fig. 4 and Fig. 5, Fig. 4 is a three-dimensional oblique view after the assembly of the aerodynamic engine and the air distribution controller in Fig. 1; Fig. 5 is a transverse section after the assembly of the multi-cylinder aerodynamic engine and the air distribution controller of Fig. 4 Sectional view taken. As shown in FIG. 4 , the air distribution controller 28 is composed of two left and right air distribution units 2800 , and each air distribution unit 2800 is installed on the top of the left and right cylinders respectively. The left and right cylinders form a V-shape with each other, and the included angle of the V-shape can vary according to specific applications, and can be 60°, 90°, 120° or other angles. In the configuration shown in Figure 4, the angle between the left and right cylinders is 90°. Each bank has 3 cylinders. Each cylinder includes a cylinder block 3107, a cylinder head 3108, and a cylinder head cover 3102. The air distribution unit 2800 is obliquely installed on the cylinder head cover upper cover 3122 of the cylinder head cover, and it remains sealed with the cylinder head cover upper cover 3122 reliably. The air distribution unit 2800 is mechanically connected with the chain connecting gear 3105 through the intake camshaft 2801, the chain 3106, so as to transmit the rotation of the crankshaft 3135 to the intake camshaft through the chain connecting gear 3105 and the chain 3106 to realize the intake of each cylinder. The crankshaft 3135 of the aerodynamic engine 31 is equipped with a flywheel 3110 , and the oil pan 3108 is used to store lubricating oil for engine 31 lubrication.
进一步参考图5,活塞3132通过活塞销3138与连杆3133连接,并通过连杆3133连接到曲轴3135上。曲轴3135的旋转带动活塞3132在缸体3107的缸套3131内做往复运动。左右两排气缸分别设有各自的排气凸轮轴3116和用于控制空气分配控制器28调节压缩空气进气的进气凸轮轴2801。经空气分配控制器28的压缩空气经进气喉管3101进入活塞3132与缸盖3103之间的空气膨胀室(未示出),做功后的压缩气体经排气管3114排出。 Referring further to FIG. 5 , the piston 3132 is connected to the connecting rod 3133 through the piston pin 3138 and is connected to the crankshaft 3135 through the connecting rod 3133 . The rotation of the crankshaft 3135 drives the piston 3132 to reciprocate in the cylinder sleeve 3131 of the cylinder body 3107 . The left and right cylinders are respectively provided with respective exhaust camshafts 3116 and intake camshafts 2801 for controlling the air distribution controller 28 to adjust the intake of compressed air. The compressed air through the air distribution controller 28 enters the air expansion chamber (not shown) between the piston 3132 and the cylinder head 3103 through the intake throat 3101 , and the compressed air after working is discharged through the exhaust pipe 3114 .
现在更加详细地描述空气动力发动机的排气机构。本发明V型6缸空气动力发动机的排气机构包括排气凸轮轴3116、排气挺杆3119、摇臂3121、摇臂轴3123、扁担铁3124、排气门弹簧3127、排气门3128。排气挺杆3119的一端跟排气凸轮轴3116上的排气凸轮接触,另一端通过摇臂螺栓3120连接在摇臂3121上。摇臂可绕摇臂轴3123转动,摇臂3121通过其与摇臂螺栓3120对立一端处的摇臂凸起(未示出)与扁担铁3124接触。扁担铁3124的两个末端分别与两个排气门3129接触,并在排气门弹簧3127的作用下,驱动排气门3128的开启。在排气门3128和缸盖3103之间还设有引导排气门3128运动的排气门衬套3129。排气门弹簧3127抵靠在排气门弹簧座3126上,当排气门3128关闭时,其抵靠在排气门座套3131上。 The exhaust mechanism of the aerodynamic engine will now be described in more detail. The exhaust mechanism of the V-type 6-cylinder aerodynamic engine of the present invention comprises an exhaust camshaft 3116, an exhaust tappet 3119, a rocker arm 3121, a rocker shaft 3123, a shoulder pole 3124, an exhaust valve spring 3127, and an exhaust valve 3128. One end of the exhaust tappet 3119 is in contact with the exhaust cam on the exhaust camshaft 3116 , and the other end is connected to the rocker arm 3121 by the rocker arm bolt 3120 . The rocker arm can rotate around the rocker arm shaft 3123, and the rocker arm 3121 is in contact with the pole iron 3124 by the rocker arm protrusion (not shown) at the opposite end of the rocker arm bolt 3120. The two ends of the pole iron 3124 are in contact with the two exhaust valves 3129 respectively, and under the action of the exhaust valve spring 3127, the exhaust valve 3128 is driven to open. An exhaust valve bushing 3129 for guiding the movement of the exhaust valve 3128 is also provided between the exhaust valve 3128 and the cylinder head 3103 . The exhaust valve spring 3127 abuts on the exhaust valve spring seat 3126, and when the exhaust valve 3128 is closed, it abuts on the exhaust valve seat sleeve 3131.
现在参考图6-图8,其中,图6是图1中的空气分配控制器的立体斜视图;图7是图6的空气分配控制器的纵向横截面视图;图8是图6的空气分配控制器的侧向横截面图。如图所示,控制分配控制器28包括左右两个成倒“V”形的空气分配单元2800,每个空气分配单元包括2800包括一根进气凸轮轴2801、一个进气凸轮轴外壳2802、三个空气分配模块2830,一个高压共轨恒压管2826。空气分配模块2830包括控制器上盖2803、控制器上座2804、控制器下座2825、控制器中座2816。每个控制器中座2816自上到下(如图7所示的方位)具有气门弹簧孔2832、气门油封孔2833、进气喉管连通腔2834。控制器中座2816内设控制器气门2809、控制器气门弹簧2808、气门柱套2810、气门油封2811、控制器气门座套2817、控制器气门弹簧座2806。控制器气门2809分别通过各自的控制器气门座套2817支撑在气门座套孔(未标记)上。在气门油封2811和控制器气门座套2817之间存在进气喉管连通腔2834,该连通腔2834的侧面设有进气孔,以与进气喉管3101相通,以在控制器气门2809打开时,将来自高压共轨恒压管2826的压缩空气送入膨胀排气室,从而驱动发动机工作。 Referring now to Fig. 6-Fig. 8, among them, Fig. 6 is the three-dimensional oblique view of the air distribution controller in Fig. 1; Fig. 7 is the longitudinal cross-sectional view of the air distribution controller of Fig. 6; Fig. 8 is the air distribution controller of Fig. 6 Side cross-sectional view of the controller. As shown in the figure, the control distribution controller 28 includes two left and right air distribution units 2800 in an inverted "V" shape, and each air distribution unit 2800 includes an intake camshaft 2801, an intake camshaft housing 2802, Three air distribution modules 2830, one high pressure common rail constant pressure pipe 2826. The air distribution module 2830 includes a controller upper cover 2803 , a controller upper seat 2804 , a controller lower seat 2825 , and a controller middle seat 2816 . Each controller middle seat 2816 has a valve spring hole 2832 , a valve oil seal hole 2833 , and an air intake throat communication cavity 2834 from top to bottom (orientation shown in FIG. 7 ). Controller middle seat 2816 is equipped with controller valve 2809, controller valve spring 2808, valve column cover 2810, valve oil seal 2811, controller valve seat cover 2817, controller valve spring seat 2806. The controller valves 2809 are respectively supported on valve seat sleeve holes (not marked) by respective controller valve seat sleeves 2817 . There is an intake throat communication chamber 2834 between the valve oil seal 2811 and the controller valve seat cover 2817, and the side of the communication chamber 2834 is provided with an air intake hole to communicate with the intake throat pipe 3101 to open the controller valve 2809. At this time, the compressed air from the high pressure common rail constant pressure pipe 2826 is sent into the expansion exhaust chamber to drive the engine to work.
在示例性实施例中,气门弹簧孔2832、气门油封孔2833、进气喉管连通腔2834的孔径各不相同,气门弹簧孔28321的直径大于气门油封孔2833的直径,并且小于进气喉管连通腔2834的直径,进气喉管连通腔2834的直径小于气门座套孔的直径。控制器气门座套2817安装在控制器气门座套孔内,并支撑在进气喉管连通腔2834之上。气门油封2811安装在气门油封孔2833内,并支撑在控制器气门弹簧2808之上,其内通过控制器气门2809的气门杆。该气门油封2811除了对控制器气门2809进行密封外还对气门杆起导向作用。控制器气门弹簧2808安装在气门弹簧孔2832内,其上端支撑有控制器气门弹簧座2806,并通过控制器气门锁夹片2807紧固在控制器气门弹簧座套2806之上。在发动机不工作时,控制器气门弹簧2808预加载一定的预张力,其将控制器气门2809抵靠在控制器气门座套2817上,控制器气门2809关闭,进而控制气体的进入。 In the exemplary embodiment, the diameters of the valve spring hole 2832, the valve oil seal hole 2833, and the air intake pipe communication cavity 2834 are different, and the diameter of the valve spring hole 28321 is larger than the diameter of the valve oil seal hole 2833 and smaller than the air intake pipe. The diameter of the communication chamber 2834, the diameter of the intake throat pipe communication chamber 2834 is smaller than the diameter of the sleeve hole of the valve seat. The controller valve seat cover 2817 is installed in the hole of the controller valve seat cover, and is supported on the intake throat connecting cavity 2834 . The valve oil seal 2811 is installed in the valve oil seal hole 2833, and is supported on the controller valve spring 2808, and the valve stem of the controller valve 2809 passes through it. The valve oil seal 2811 not only seals the controller valve 2809 but also guides the valve stem. The controller valve spring 2808 is installed in the valve spring hole 2832, and its upper end supports the controller valve spring seat 2806, and is fastened on the controller valve spring seat cover 2806 by the controller valve lock clip 2807. When the engine is not working, the controller valve spring 2808 is preloaded with a certain pretension, which pushes the controller valve 2809 against the controller valve seat cover 2817, and the controller valve 2809 is closed, thereby controlling the entry of gas.
高压共轨恒压管2826具有圆柱形外形,其也可为矩形、三角形等外形。高压共轨恒压管2826内部为例如是圆柱形的腔道,以接受来自流量控制阀25的高压进气,并大体上保持腔道内的压缩空气压力均衡,以便使初始进入各个气缸的膨胀排气室内的高压空气具有相同的压力,从而使发动机工作平稳。高压共轨恒压管2826的两端固定装配有进气后端盖2824,在其与流量控制阀25连接的进气后端盖2824具有向外延伸的凸缘,该凸缘伸入到流量控制阀25和高压共轨恒压管2826之间的管路2821内,并通过例如是螺纹的连接方式与高压管路可拆卸地固定连接。高压共轨恒压管2826的进气后端盖2824通过端盖连接螺栓2823与高压共轨恒压管2826连接。高压共轨恒压管2826上设有对应于单排气缸数目的下座连接孔(未标记),控制器下座2825内设有气门运动腔2835,其通过下座连接孔固定密封地连通高压共轨恒压管2826。控制器下座2825通过下座与中座连接螺栓2818或其他紧固件与控制器中座2816形成密封的、可拆卸固定连接。控制器中座2140通过中座与上座连接螺栓2815或其他紧固件与控制器上座2804形成密封的可拆卸固定连接。 The high-pressure common rail constant pressure pipe 2826 has a cylindrical shape, and it can also be a rectangular, triangular, etc. shape. The inside of the high-pressure common rail constant pressure pipe 2826 is, for example, a cylindrical cavity to receive the high-pressure intake air from the flow control valve 25, and generally maintain the pressure balance of the compressed air in the cavity, so that the expansion exhaust initially entering each cylinder The high-pressure air in the air chamber has the same pressure, so that the engine works smoothly. The two ends of the high-pressure common rail constant pressure pipe 2826 are fixedly equipped with an intake rear end cover 2824, and the intake rear end cover 2824 connected to the flow control valve 25 has a flange extending outward, and the flange extends into the flow The pipeline 2821 between the control valve 25 and the high-pressure common rail constant pressure pipe 2826 is detachably and fixedly connected to the high-pressure pipeline through, for example, a threaded connection. The intake rear end cover 2824 of the high pressure common rail constant pressure pipe 2826 is connected with the high pressure common rail constant pressure pipe 2826 through the end cover connecting bolts 2823 . The high-pressure common rail constant pressure pipe 2826 is provided with lower seat connecting holes (unmarked) corresponding to the number of single-exhaust cylinders, and the lower seat 2825 of the controller is provided with a valve movement cavity 2835, which is connected to the high pressure in a fixed and sealed manner through the lower seat connecting holes. Common rail constant pressure pipe 2826. The controller lower base 2825 forms a sealed, detachable and fixed connection with the controller middle base 2816 through the lower base and middle base connecting bolts 2818 or other fasteners. The controller middle base 2140 forms a sealed detachable fixed connection with the controller upper base 2804 through the connecting bolts 2815 or other fasteners between the middle base and the upper base.
进一步参阅图7,进气凸轮轴外壳2802固定安装在控制器上座2804和控制器上盖2803之间,其内部设有进气凸轮轴2801。控制器上座2804的内部设有多个用于安装挺柱2805的挺柱安装孔2831,挺柱2805随进气凸轮轴2801的转动而上下往复运动。当需要给发动机气缸提供高压压缩空气时,进气凸轮轴2801的凸轮向下顶起挺柱2805,挺柱2805继而顶起控制器气门2809控制器气门2809克服控制器气门弹簧2808的拉力,离开控制器气门座套2817,从而控制器气门2809打开,高压压缩空气得以从高压共轨恒压管2826进入膨胀排气室,以满足发动机的供气需求。当进气凸轮轴2801随曲轴3135转过一定角度后,控制器气门2809在控制器气门弹簧2808的恢复力作用下重新坐落在控制器气门座套2817上,控制器气门2809关闭,供气结束。由于本发明的压缩空气发动机为二冲程发动机,曲轴3135每转动一周,控制器气门2809和排气阀各开闭一次,因此,很容易设置进气凸轮轴2801和排气凸轮轴3116的凸轮相位以及它们与曲轴3135的连接关系。 Further referring to FIG. 7 , the intake camshaft housing 2802 is fixedly installed between the controller upper seat 2804 and the controller upper cover 2803 , and an intake camshaft 2801 is arranged inside it. The inside of the controller upper seat 2804 is provided with a plurality of tappet installation holes 2831 for installing tappets 2805, and the tappets 2805 reciprocate up and down with the rotation of the intake camshaft 2801. When it is necessary to provide high-pressure compressed air to the engine cylinder, the cam of the intake camshaft 2801 pushes up the tappet 2805 downwards, and the tappet 2805 then pushes up the controller valve 2809 to overcome the tension of the controller valve spring 2808, leaving The controller valve seat cover 2817, so that the controller valve 2809 is opened, and the high-pressure compressed air can enter the expansion exhaust chamber from the high-pressure common rail constant pressure pipe 2826 to meet the air supply demand of the engine. After the intake camshaft 2801 rotates through a certain angle with the crankshaft 3135, the controller valve 2809 is seated on the controller valve seat cover 2817 again under the restoring force of the controller valve spring 2808, the controller valve 2809 is closed, and the air supply ends . Since the compressed air engine of the present invention is a two-stroke engine, the controller valve 2809 and the exhaust valve are opened and closed once every time the crankshaft 3135 rotates one revolution. Therefore, it is easy to set the cam phases of the intake camshaft 2801 and the exhaust camshaft 3116. And their connection relation with crankshaft 3135.
尽管参考附图详细地公开了本发明,但应理解的是,这些描述仅仅是示例性的,并非用来限制本发明的应用。本发明的保护范围由附加权利要求限定,并可包括在不脱离本发明保护范围和精神的情况下针对本发明所作的各种变型、改型及等效方案。 Although the present invention has been disclosed in detail with reference to the accompanying drawings, it should be understood that these descriptions are illustrative only and are not intended to limit the application of the present invention. The protection scope of the present invention is defined by the appended claims, and may include various changes, modifications and equivalent solutions for the present invention without departing from the protection scope and spirit of the present invention.
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| CN104564159B (en) * | 2015-01-21 | 2017-01-25 | 苟仲武 | Improved power device using environmental thermal energy and improved power system |
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| CN108386232B (en) * | 2018-03-19 | 2023-07-21 | 冯帆 | Aerodynamic transport vehicle |
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- 2012-05-25 CN CN201210164319.9A patent/CN103422893B/en not_active Expired - Fee Related
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Also Published As
| Publication number | Publication date |
|---|---|
| CN104763472A (en) | 2015-07-08 |
| CN103422893A (en) | 2013-12-04 |
| CN104763472B (en) | 2017-05-10 |
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