CN103091176B - Testing device for testing mechanical property of steel bar under ultralow temperature environment - Google Patents
Testing device for testing mechanical property of steel bar under ultralow temperature environment Download PDFInfo
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Abstract
本发明涉及一种超低温环境下钢筋力学性能试验装置。试验装置包括万能拉力试验机、悬挂轨道式小车、超低温试验箱、液氮罐、电控箱和外部测量设备;悬挂轨道式小车悬挂于万能拉力试验机上端,超低温试验箱放置于悬挂轨道式小车上,液氮罐通过液氮管与超低温试验箱上的控制器相连,电控箱通过电控线与超低温试验箱上的控制器相连,外部测量设备通过连接线与超低温试验箱上的外接线头相连读取内部测量设备测得的数据。本发明试验箱与悬挂轨道式小车相互独立以便后续试验快速定位,减小操作周期;试验箱两端密封塞采用前阻和后拉结合固定,避免因为密封塞移位过大对钢筋产生过大的挤压力而影响实验结果;试验箱上盖与箱体下部采用企口连接进一步密封。
The invention relates to a device for testing the mechanical properties of steel bars in an ultra-low temperature environment. The test device includes a universal tensile testing machine, a suspended rail trolley, an ultra-low temperature test chamber, a liquid nitrogen tank, an electric control box and external measuring equipment; the suspended rail trolley is suspended on the upper end of the universal tensile testing machine, and the ultra-low temperature test chamber is placed on the suspended rail trolley Above, the liquid nitrogen tank is connected to the controller on the ultra-low temperature test box through the liquid nitrogen tube, the electric control box is connected to the controller on the ultra-low temperature test box through the electric control line, and the external measuring equipment is connected to the external terminal on the ultra-low temperature test box through the connecting line Connect to read the data measured by the internal measuring equipment. In the present invention, the test box and the suspended track trolley are independent of each other so that the follow-up test can be quickly positioned and the operation cycle is reduced; the sealing plugs at both ends of the test box are fixed by combining front resistance and rear pulling to avoid excessive damage to the steel bars due to excessive displacement of the sealing plugs The extrusion force affects the experimental results; the upper cover of the test box and the lower part of the box are further sealed by a tongue and groove connection.
Description
技术领域 technical field
本发明属于材料测试领域,具体地,涉及一种超低温环境下钢筋力学性能试验装置,特别是涉及一种用于超低温下钢筋静力拉伸试验、超低温下钢筋接头的抗拉性能试验以及超低温下预应力钢筋的应力松弛而产生的应力损失试验的试验装置。 The invention belongs to the field of material testing, and in particular relates to a test device for the mechanical properties of steel bars in an ultra-low temperature environment, in particular to a device for static tensile tests of steel bars at ultra-low temperatures, tensile performance tests of steel bar joints at ultra-low temperatures, and The test device for the stress loss test caused by the stress relaxation of prestressed steel bars. the
背景技术 Background technique
超低温储罐(如液化天然气储罐)是近年来我国开始建造的特种结构。储罐的外罐壁一般采用预应力混凝土结构,液化天然气存储的温度在-165℃左右,当内灌泄漏时,外罐会遭受到压力荷载和-165℃的温度荷载,而且低温下钢筋的性能也会发生变化,进而影响钢筋混凝土的整体性能。 Ultra-low temperature storage tanks (such as liquefied natural gas storage tanks) are special structures that my country has begun to build in recent years. The outer tank wall of the storage tank generally adopts prestressed concrete structure, and the storage temperature of liquefied natural gas is about -165°C. Properties also change, which in turn affects the overall performance of reinforced concrete. the
目前,大型超低温储罐的设计只掌握在英美日等少数国家手中,我国还处于起步和探索阶段,相关的标准规范尚没有跟上建设的步伐,有待在消化吸收国外先进技术规范和国内发展建设实践及研究的基础上逐步建立和完善一套我们国家自己的相关规范和标准。 At present, the design of large ultra-low temperature storage tanks is only in the hands of a few countries such as the United Kingdom, the United States, and Japan. my country is still in the initial and exploratory stage. The relevant standards and specifications have not kept up with the pace of construction. It needs to digest and absorb foreign advanced technical specifications and domestic development and construction. On the basis of practice and research, gradually establish and improve a set of relevant norms and standards of our country. the
国内对于超低温(-100℃以下)钢筋性能的研究较少,清华大学王元清等在20℃、-20℃、-60℃三个温度点分别对BCT3c∏(相当于我国Q235)、O9Γ2C(相当于我国Q345)和热调质钢BCT3c∏-T2三种钢材做过系列试验,同济大学和天津大学做过超低温下钢筋的静力拉伸试验,但限于试验条件,试验存在误差且结论不够完整。因此,对于完善我国在该领域的相关规范和标准还需做大量试验而且要求试验更加精确。 In China, there are few studies on the performance of ultra-low temperature (below -100°C) steel bars. Wang Yuanqing of Tsinghua University et al. studied BCT3c∏ (equivalent to my country's Q235) and O9Γ2C (equivalent to my country’s Q345) and heat-quenched and tempered steel BCT3c∏-T2 have done a series of tests. Tongji University and Tianjin University have done static tensile tests on steel bars at ultra-low temperatures, but limited to test conditions, there are errors in the tests and the conclusions are not complete. Therefore, a large number of tests are still needed to perfect the relevant norms and standards in this field in our country, and the tests are required to be more accurate. the
对于超低温下钢筋的性能,国外的试验研究有了一定的基础,对我们有借鉴意义,但国外的试验结果不能简单地在我国直接应用。因此,钢筋在超低温环境下的性能有待进一步深入研究,以期建立一套比较完整的我国独立的标准体系。 For the performance of steel bars at ultra-low temperature, foreign experimental research has a certain foundation, which is of reference significance for us, but the foreign experimental results cannot be directly applied in our country. Therefore, the performance of steel bars in ultra-low temperature environments needs to be further studied in order to establish a relatively complete set of independent standard systems in my country. the
国内对于超低温下预应力钢筋的应力损失试验还没有做过相关研究,而超低温下预应力钢筋的应力损失对于超低温储罐的设计至关重要。 Domestically, no relevant research has been done on the stress loss test of prestressed steel bars at ultra-low temperatures, and the stress loss of prestressed steel bars at ultra-low temperatures is crucial to the design of ultra-low temperature storage tanks. the
发明内容 Contents of the invention
为克服现有设备不足,本发明提供一种操作方便且能够准确快捷地完成超低温下钢筋静力拉伸试验、超低温下钢筋接头的抗拉性能试验以及超低温下预应力钢筋由于应力松弛而产生的应力损失试验的试验装置。 In order to overcome the shortage of existing equipment, the present invention provides a machine that is easy to operate and can accurately and quickly complete the static tensile test of steel bars at ultra-low temperatures, the tensile performance test of steel bar joints at ultra-low temperatures, and the stress relaxation of prestressed steel bars at ultra-low temperatures. Test setup for stress loss tests. the
为实现上述目的,本发明采用如下方案: To achieve the above object, the present invention adopts the following scheme:
超低温环境下钢筋力学性能测试试验装置,包括万能拉力试验机、悬挂轨道式小车、超低温试验箱、液氮罐、电控箱和外部测量设备;悬挂轨道式小车悬挂于万能拉力试验机上端,超低温试验箱放置于悬挂轨道式小车上,液氮罐通过液氮管与超低温试验箱上的控制器相连,电控箱通过电控线与超低温试验箱上的控制器相连,外部测量设备通过连接线与超低温试验箱上的外接线头相连进而读取内部测量设备测得的数据。 The test device for testing the mechanical properties of steel bars in an ultra-low temperature environment includes a universal tensile testing machine, a suspended rail trolley, an ultra-low temperature test chamber, a liquid nitrogen tank, an electric control box, and external measuring equipment; The test chamber is placed on the suspended track trolley, the liquid nitrogen tank is connected to the controller on the ultra-low temperature test chamber through the liquid nitrogen tube, the electric control box is connected to the controller on the ultra-low temperature test chamber through the electric control line, and the external measuring equipment is connected through the connection line It is connected to the external terminal on the ultra-low temperature test chamber to read the data measured by the internal measuring equipment. the
优选的,上述悬挂轨道式小车包括小车和两条悬挂轨道,两条悬挂轨道平行;每条悬挂轨道包括横梁、锚具、可伸缩式悬吊杆、纵向斜拉杆、横向斜拉杆和轨道;横梁通过两端的锚具固定在万能拉力试验机上端,通过连接螺栓将锚具与横梁锚固紧形成一个整体,锚具上的固定螺栓进而将形成的整体与万能拉力试验机上端固定。 Preferably, the above-mentioned suspension track type trolley includes a trolley and two suspension tracks, and the two suspension tracks are parallel; each suspension track includes a crossbeam, an anchorage, a telescopic suspension rod, a longitudinal diagonal stay, a transverse stay and a track; the crossbeam The anchors at both ends are fixed on the upper end of the universal tensile testing machine, and the anchoring device and the beam are anchored to form a whole through the connecting bolts, and the fixing bolts on the anchoring gear further fix the formed whole with the upper end of the universal tensile testing machine. the
优选的,横梁两端分别悬挂有可伸缩式悬吊杆,横梁与可伸缩式悬吊杆可采用螺栓连接固定;四根可伸缩式悬吊杆在两个方向上分别设有交叉横向斜拉杆和纵向斜拉杆以增强结构整体性,横向斜拉杆和纵向斜拉杆与可伸缩式悬吊杆采用螺栓连接固定。 Preferably, telescopic suspension rods are suspended at both ends of the crossbeam, and the crossbeam and the telescopic suspension rods can be fixed with bolts; and longitudinal diagonal stay rods to enhance the structural integrity, and the horizontal diagonal stay rods, longitudinal diagonal stay rods and telescopic suspension rods are fixed with bolts. the
优选的,可伸缩式悬吊杆由两根直径不同的钢管嵌套构成,小直径钢管伸入大直径钢管内,大直径钢管管壁嵌有紧固螺栓,当小直径钢管于大直径钢管内伸缩达到所需高度时将紧固螺栓拧紧挤压小直径钢管。 Preferably, the telescopic suspension rod is formed by nesting two steel pipes with different diameters. The small-diameter steel pipe extends into the large-diameter steel pipe, and the wall of the large-diameter steel pipe is embedded with fastening bolts. When the small-diameter steel pipe is inserted into the large-diameter steel pipe When the expansion and contraction reaches the required height, the fastening bolts are tightened to extrude the small-diameter steel pipe. the
优选的,小车包括小车底板、四个车轮和四根刚性杆件,每条轨道中有两 个车轮,每个车轮通过一根刚性杆与小车底板的四个角连接,车轮可自由进出轨道并于轨道内滑行,刚性杆件与小车底板采用螺栓连接固定。小车底板具有一定的刚度与强度且中间留孔。 Preferably, the trolley comprises a trolley floor, four wheels and four rigid bars, two wheels are arranged in each track, and each wheel is connected with four corners of the trolley floor by a rigid bar, and the wheels can freely enter and exit the track and Sliding in the track, the rigid rod and the bottom plate of the trolley are fixed by bolts. The bottom plate of the trolley has certain rigidity and strength and holes are left in the middle. the
优选的,小车底板选用钢板或者胶合板。 Preferably, the bottom plate of the trolley is made of steel plate or plywood. the
优选的,超低温试验箱为圆筒形结构,在箱体底部对称的设有四个360度旋转轮,超低温试验箱的箱壁由内而外分为内部保护层、保温层、外部保护层,内部保护层可由铝合金或超低温06Ni9钢制成,保温层可采用聚氨酯板制成,外部保护层可采用普通钢板制成;箱体分上盖与箱体下部两部分,上盖与箱体下部采用企口连接,并设有上密封垫片和下密封垫片,上密封垫片和下密封垫片采用三氟垫材材质;上盖密封开关可选择普通螺栓连接、强力电磁铁开关连接,上下两部分分别设有把手以方便箱体取放;超低温试验箱的箱壁横跨有固定式接线,固定式接线有内接线头和外接线头,内接线头和外接线头分别通过连接线与内部测量设备、外部测量设备相连,内部测量设备为超低温应变片、超低温温度感应器等,外部测量设备为各个参数的显示设备;超低温试验箱下部设有控制器,控制器用于调节单位时间内液氮的蒸发量从而控制箱体内部的温度,控制器通过电控线和液氮管分别于电控箱和液氮罐相连,进而形成温度的自动调节机制。 Preferably, the ultra-low temperature test chamber has a cylindrical structure, and four 360-degree rotating wheels are symmetrically arranged at the bottom of the chamber. The wall of the ultra-low temperature test chamber is divided into an inner protective layer, an insulating layer, and an outer protective layer from inside to outside. The inner protection layer can be made of aluminum alloy or ultra-low temperature 06Ni9 steel, the insulation layer can be made of polyurethane board, and the outer protection layer can be made of ordinary steel plate; It adopts tongue-and-groove connection, and is equipped with an upper sealing gasket and a lower sealing gasket. The upper sealing gasket and the lower sealing gasket are made of trifluoro pad material; the sealing switch of the upper cover can be connected by ordinary bolts or powerful electromagnet switches. The upper and lower parts are respectively equipped with handles to facilitate the taking and placing of the box; the ultra-low temperature test box has a fixed wiring across the wall, and the fixed wiring has an internal terminal and an external terminal. The measuring equipment is connected to the external measuring equipment, the internal measuring equipment is ultra-low temperature strain gauge, ultra-low temperature sensor, etc., and the external measuring equipment is the display device of each parameter; the lower part of the ultra-low temperature test chamber is equipped with a controller, which is used to adjust the liquid nitrogen per unit time The evaporation amount is used to control the temperature inside the box. The controller is connected to the electric control box and the liquid nitrogen tank respectively through the electric control line and the liquid nitrogen tube, thereby forming an automatic temperature adjustment mechanism. the
优选的,箱体上下两端对称的设有开口,两端开口均内大外小呈锥形,两端开口处设有密封塞。在锥形孔的外端面有由外部保护层向孔内收缩形成的环箍,环箍用来限制密封塞的位移;锥形孔的内端面外侧形成箱体凸起,箱体凸起同样为箱体结构部分,箱体凸起外侧面为螺纹套丝,箱体凸起底面设有环形凸起;密封塞为锥形且大头端部形成钉帽,密封塞采用三氟垫材制成,密封塞通过碗形螺帽固定在箱体凸起上。 Preferably, the upper and lower ends of the box body are symmetrically provided with openings, the openings at both ends are tapered with a large inside and small outside, and sealing plugs are provided at the openings at both ends. On the outer end face of the tapered hole, there is a hoop formed by shrinking the outer protective layer into the hole, and the hoop is used to limit the displacement of the sealing plug; a box protrusion is formed outside the inner end face of the tapered hole, and the box protrusion is also As for the structure of the box, the outer surface of the raised box is threaded, and the raised bottom of the box is provided with a ring-shaped protrusion; the sealing plug is tapered and the end of the big head forms a nail cap, and the sealing plug is made of trifluoro pad material. The sealing plug is fixed on the protrusion of the box body through a bowl-shaped nut. the
优选的,碗型螺帽为超低温06Ni9钢制成,其中碗型螺帽的内侧面做成螺纹套丝,以便与箱体凸起通过螺纹连接;碗型螺帽的内部底面设有环形凸起;碗形螺帽端面设有碗形螺帽留孔。 Preferably, the bowl-shaped nut is made of ultra-low temperature 06Ni9 steel, wherein the inner surface of the bowl-shaped nut is threaded so as to be threadedly connected with the casing protrusion; the inner bottom surface of the bowl-shaped nut is provided with an annular protrusion ; The end face of the bowl-shaped nut is provided with a hole for the bowl-shaped nut. the
本发明与现有技术相比具有如下优势: Compared with the prior art, the present invention has the following advantages:
(1)、本发明所述超低温试验箱与悬挂轨道式小车为相互独立的装置,支撑小车轨道的刚性悬吊杆顶部设有临时锚固装置,可将轨道临时固定于拉力试验机上,超低温试验箱置于小车底板上。临时固定轨道并进行横向定位以便后续试验快速定位,减小了实验操作周期。 (1), the ultra-low temperature test chamber and the suspended track type trolley of the present invention are mutually independent devices, and the top of the rigid suspension rod supporting the trolley track is provided with a temporary anchoring device, which can temporarily fix the track on the tensile testing machine, and the ultra-low temperature test chamber Place it on the bottom of the trolley. Temporarily fix the track and perform lateral positioning for quick positioning in subsequent tests, reducing the experimental operation cycle. the
(2)、本实验装置的密封塞材质为优质耐超低温三氟垫材,可用于超低温状态下的密封材料,适用温度为-200℃至150℃。 (2) The material of the sealing plug of this experimental device is a high-quality ultra-low temperature resistant trifluoro mat material, which can be used as a sealing material in an ultra-low temperature state, and the applicable temperature is -200°C to 150°C. the
(3)、超低温试验箱两端密封塞的固定采用前阻和后拉结合,即环箍的阻挡以及碗型螺帽的挤压,避免因为密封塞移位过大而对钢筋产生过大的挤压力而影响实验结果的准确性。 (3) The sealing plugs at both ends of the ultra-low temperature test chamber are fixed by a combination of front resistance and rear pulling, that is, the blocking of the hoop and the extrusion of the bowl-shaped nut, so as to avoid excessive damage to the steel bars due to excessive displacement of the sealing plugs Extrusion force will affect the accuracy of the experimental results. the
(4)、超低温试验箱上盖与箱体下部的连接采用企口连接,并设有优质耐超低温三氟垫材制成的超低温垫片做到进一步密封。 (4) The connection between the upper cover of the ultra-low temperature test box and the lower part of the box body adopts tongue-and-groove connection, and there is an ultra-low temperature gasket made of high-quality ultra-low temperature resistant trifluoro mat to further seal. the
(5)、超低温试验箱箱壁嵌有固定式接线,两端留有接线头,以便连接箱内与箱外的测量装置及仪表。 (5) The wall of the ultra-low temperature test box is embedded with fixed wiring, and there are wiring joints at both ends to connect the measuring devices and instruments inside and outside the box. the
附图说明Description of drawings
图1为本发明的超低温试验装置主视示意图; Fig. 1 is the schematic diagram of front view of ultra-low temperature test device of the present invention;
图2为本发明的超低温试验装置侧视示意图; Fig. 2 is the side view schematic diagram of ultra-low temperature test device of the present invention;
图3为悬挂轨道式小车主视示意图; Figure 3 is a schematic diagram of the main view of the suspension track type trolley;
图4为悬挂轨道式小车侧视示意图; Figure 4 is a side view schematic diagram of the suspension track type trolley;
图5为用于固定悬挂轨道式小车的锚具主视示意图; Fig. 5 is the schematic diagram of the front view of the anchor for fixing the suspended track type trolley;
图6为用于固定悬挂轨道式小车的锚具侧视示意图; Fig. 6 is a schematic side view of the anchorage for fixing the suspended track-type trolley;
图7为悬挂轨道式小车有车轮时轨道的剖面示意图; Fig. 7 is the schematic sectional view of the track when the suspension track type dolly has wheels;
图8为悬挂轨道式小车无车轮时轨道的立体示意图; Figure 8 is a three-dimensional schematic diagram of the track when the suspension track type dolly has no wheels;
图9为超低温试验箱构造示意图; Figure 9 is a schematic diagram of the structure of the ultra-low temperature test chamber;
图10为超低温试验箱密封塞构造示意图; Figure 10 is a schematic diagram of the structure of the sealing plug of the ultra-low temperature test chamber;
图11为固定端部密封塞的碗型螺帽构造示意图。 Fig. 11 is a schematic diagram of the structure of the bowl-shaped nut for fixing the sealing plug at the end. the
图中:1、万能拉力试验机;2、悬挂轨道式小车;3、超低温试验箱;4、液氮罐;5、电控箱;6、外部测量设备;7、小车;8、悬挂轨道;9、液氮管;10、电控线;11、支撑悬挂轨道横梁;12、锚具;13、大直径钢管;14、可伸缩式悬吊杆;15、紧固螺栓;16、小直径钢管;17、纵向斜拉杆;18、轨道;19、小车车轮;20、用于选吊小车底板的刚性杆;21、小车底板;、22横向斜拉杆;23、连接螺栓;24、固定螺栓;25、密封塞;26、碗型螺帽;27、上密封垫片;28、下密封垫片;29、上盖密封开关; 30、内部保护层;31、保温板;32、外部保护层;33、横跨接线;34、外接线头;35、内接线头;36、试件;37、上盖把手;38、箱体下部把手;39、控制器;40、360度旋转轮;41、内部测量设备;42、超低温工作室;43、箱体凸起与碗型螺帽螺纹连接处;44、箱体凸起;45、环箍;46、碗型螺帽内壁螺纹处理;47、碗型螺帽底部环形凸起;48、碗型螺帽留孔;49、环形凸起。 In the figure: 1. Universal tensile testing machine; 2. Suspension track trolley; 3. Ultra-low temperature test chamber; 4. Liquid nitrogen tank; 5. Electric control box; 6. External measuring equipment; 7. Cart; 8. Suspension track; 9. Liquid nitrogen pipe; 10. Electric control line; 11. Supporting suspension track beam; 12. Anchor; 13. Large-diameter steel pipe; 14. Telescopic suspension rod; 15. Fastening bolts; 16. Small-diameter steel pipe ; 17, longitudinal slanting rod; 18, track; 19, trolley wheel; 20, rigid bar for selecting the bottom plate of trolley; 21, trolley bottom plate; , 22 transverse slanting rod; 23, connecting bolt; , sealing plug; 26, bowl nut; 27, upper sealing gasket; 28, lower sealing gasket; 29, upper cover sealing switch; 30, inner protective layer; 31, insulation board; 32, outer protective layer; 33 , Across wiring; 34, External terminal; 35, Internal terminal; 36, Test piece; 37, Upper cover handle; 38, Box lower handle; 39, Controller; 40, 360-degree rotating wheel; 41, Internal measurement Equipment; 42. Ultra-low temperature studio; 43. The thread connection between the box body protrusion and the bowl-shaped nut; 44. The box body protrusion; 45. Hoop; 46. The thread treatment of the inner wall of the bowl-shaped nut; An annular protrusion at the bottom of the cap; 48, a hole for the bowl-shaped nut; 49, an annular protrusion. the
具体实施方式 Detailed ways
如图1-2所示,超低温环境下钢筋力学性能测试试验装置,包括万能拉力试验机1,悬挂轨道式小车2,超低温试验箱3,液氮罐4,电控箱5和外部测量设备6;悬挂轨道式小车2悬挂于万能拉力试验机1上端,超低温试验箱3放置于悬挂轨道式小车2上以方便进出万能拉力试验机1,液氮罐4通过液氮管9与超低温试验箱3上的控制器39相连,电控箱5通过电控线10与超低温试验箱3上的控制器39相连,外部测量设备6通过连接线与超低温试验箱3上的外接线头34相连进而读取内部测量设备41测得的数据;万能拉力试验机1用于对试件加载,悬挂轨道式小车2用于承托超低温试验箱3,超低温试验箱3用于提供实验所需的超低温环境,液氮罐4用于盛放制冷剂液氮,电控箱5用于智能控制超低温试验箱3内的温度,外部测量设备6用于读取实验数据。 As shown in Figure 1-2, the test device for testing the mechanical properties of steel bars in an ultra-low temperature environment includes a universal tensile testing machine 1, a suspended track trolley 2, an ultra-low temperature test chamber 3, a liquid nitrogen tank 4, an electric control box 5 and external measuring equipment 6 ; Suspension rail trolley 2 is suspended on the upper end of universal tensile testing machine 1, ultra-low temperature test chamber 3 is placed on suspension rail type trolley 2 to facilitate entry and exit of universal tensile testing machine 1, liquid nitrogen tank 4 passes liquid nitrogen tube 9 and ultra-low temperature test chamber 3 The controller 39 on the ultra-low temperature test box 3 is connected to each other, the electric control box 5 is connected to the controller 39 on the ultra-low temperature test box 3 through the electric control line 10, and the external measuring device 6 is connected to the external terminal 34 on the ultra-low temperature test box 3 through a connecting line to read the internal The data measured by the measuring equipment 41; the universal tensile testing machine 1 is used to load the test piece, the suspended track trolley 2 is used to support the ultra-low temperature test chamber 3, and the ultra-low temperature test chamber 3 is used to provide the ultra-low temperature environment required for the experiment, liquid nitrogen The tank 4 is used to hold the refrigerant liquid nitrogen, the electric control box 5 is used to intelligently control the temperature in the ultra-low temperature test chamber 3, and the external measuring device 6 is used to read the experimental data. the
如图1-8所示,悬挂轨道式小车2包括小车7和两条悬挂轨道8;两条悬挂轨道平行。每条悬挂轨道8包括横梁11、锚具12、可伸缩式悬吊杆14、纵 向斜拉杆17、横向斜拉杆22和轨道18;横梁11通过两端的锚具12固定在万能拉力试验机1上端,通过连接螺栓23将锚具12与横梁11锚固紧形成一个整体,锚具12上的固定螺栓24进而将形成的整体与万能拉力试验机上端固定,从而达到固定横梁的目的。 As shown in Figures 1-8, the suspension track type trolley 2 includes a trolley 7 and two suspension rails 8; the two suspension rails are parallel. Every suspension track 8 comprises crossbeam 11, anchorage 12, telescopic suspension rod 14, longitudinal diagonal stay rod 17, transverse stay rod 22 and track 18; Crossbeam 11 is fixed on universal tensile testing machine 1 by anchorage 12 at two ends At the upper end, the anchorage 12 and the crossbeam 11 are anchored tightly by the connecting bolts 23 to form a whole, and the fixing bolts 24 on the anchorage 12 further fix the formed whole with the upper end of the universal tensile testing machine, so as to achieve the purpose of fixing the crossbeam. the
横梁11两端分别悬挂有可伸缩式悬吊杆14,横梁11与可伸缩式悬吊杆14可采用螺栓连接固定。四根可伸缩式悬吊杆14在两个方向上分别设有交叉横向斜拉杆22和纵向斜拉杆17以增强结构整体性,横向斜拉杆22和纵向斜拉杆17与可伸缩式悬吊杆14采用螺栓连接固定。 The two ends of the crossbeam 11 are respectively suspended with telescopic suspension rods 14, and the crossbeam 11 and the telescopic suspension rods 14 can be fixed by bolt connection. The four telescopic suspension rods 14 are respectively provided with intersecting transverse stay rods 22 and longitudinal stay rods 17 in two directions to enhance structural integrity. Fastened with bolts. the
可伸缩式悬吊杆14由两根直径不同的钢管嵌套构成,小直径钢管16伸入大直径钢管13内,大直径钢管13管壁嵌有紧固螺栓15,当小直径钢管16于大直径钢管13内伸缩达到所需高度时将紧固螺栓15拧紧挤压小直径钢管以固定可伸缩式悬吊杆14的长度。 The retractable suspension rod 14 is formed by the nesting of two steel pipes with different diameters. The small-diameter steel pipe 16 stretches into the large-diameter steel pipe 13, and the wall of the large-diameter steel pipe 13 is embedded with fastening bolts 15. When expansion and contraction in the diameter steel pipe 13 reaches the required height, fastening bolt 15 is tightened to extrude the small diameter steel pipe to fix the length of telescopic suspension rod 14. the
小车7包括四个车轮19、四根刚性杆件20和小车底板21,每条轨道18中有两个车轮19,每个车轮19通过一根刚性杆20与小车底板的四个角连接,车轮19可自由进出轨道18并于轨道18内滑行,刚性杆件20与小车底板21采用螺栓连接固定。小车底板21具有一定的刚度与强度且中间留孔,小车底板21可选用钢板也可选用胶合板。 Dolly 7 comprises four wheels 19, four rigid bars 20 and dolly floor 21, two wheels 19 are arranged in every track 18, and each wheel 19 is connected with four corners of dolly floor by a rigid bar 20, and wheel 19 can freely enter and exit the track 18 and slide in the track 18, and the rigid rod 20 and the trolley floor 21 are fixed by bolts. The dolly base plate 21 has certain rigidity and strength and leaves a hole in the middle, and the dolly base plate 21 can select steel plate or plywood for use. the
如图1-3,9所示,超低温试验箱3为圆筒形结构,在箱体底部对称的设有四个360度旋转轮40,以方便箱体的平行移动。超低温试验箱3的箱壁由内而外分为内部保护层30、保温层31、外部保护层32,内部保护层30可由铝合金或超低温06Ni9钢制成,保温层31可采用聚氨酯板制成,外部保护层32可采用普通钢板制成。箱体分上盖与箱体下部两部分,上盖与箱体下部采用企口连接,并设有上密封垫片27和下密封垫片28以做到有效密封,上密封垫片27和下密封垫片28采用三氟垫材材质。上盖密封开关29可选择普通螺栓连接、强力电磁铁开关连接,上下两部分分别设有把手37和把手38以方便箱体取放。超低温试验箱3的箱壁横跨有固定式接线33,固定式接线33有内接线头 35和外接线头34,内接线头35和外接线头34分别通过连接线与内部测量设备41、外部测量设备6相连,内部测量设备41为超低温应变片、超低温温度感应器等,外部测量设备6为各个参数的显示设备,内部测量设备41、外部测量设备6均属本领域现有设备。超低温试验箱3下部设有控制器39,控制器39用于调节单位时间内液氮的蒸发量从而控制箱体内部的温度,控制器39通过电控线10和液氮管9分别于电控箱5和液氮罐4相连,进而形成温度的自动调节机制,控制器39和电控箱5均属现有设备。 As shown in Figures 1-3 and 9, the ultra-low temperature test chamber 3 has a cylindrical structure, and four 360-degree rotating wheels 40 are symmetrically arranged at the bottom of the chamber to facilitate the parallel movement of the chamber. The wall of the ultra-low temperature test chamber 3 is divided into an inner protective layer 30, an insulating layer 31, and an outer protective layer 32 from the inside to the outside. The inner protective layer 30 can be made of aluminum alloy or ultra-low temperature 06Ni9 steel, and the insulating layer 31 can be made of polyurethane board. , The outer protective layer 32 can be made of ordinary steel plate. The box is divided into two parts, the upper cover and the lower part of the box. The upper cover and the lower part of the box are connected by tongue and groove, and an upper sealing gasket 27 and a lower sealing gasket 28 are provided to achieve effective sealing. The upper sealing gasket 27 and the lower sealing gasket The sealing gasket 28 is made of trifluoro pad material. The loam cake seal switch 29 can select common bolt connection, powerful electromagnet switch connection, and the upper and lower two parts are respectively provided with handle 37 and handle 38 to facilitate the casing to pick and place. The box wall of the ultra-low temperature test chamber 3 is straddled by a fixed connection 33, and the fixed connection 33 has an internal terminal 35 and an external terminal 34, and the internal terminal 35 and the external terminal 34 are respectively connected to the internal measuring equipment 41 and the external measuring equipment through connecting wires. 6 are connected, the internal measuring device 41 is an ultra-low temperature strain gauge, an ultra-low temperature sensor, etc., and the external measuring device 6 is a display device for each parameter. The internal measuring device 41 and the external measuring device 6 all belong to existing equipment in the field. The lower part of the ultra-low temperature test chamber 3 is provided with a controller 39. The controller 39 is used to adjust the evaporation rate of liquid nitrogen per unit time to control the temperature inside the chamber. Box 5 is connected with liquid nitrogen tank 4, and then forms the automatic regulation mechanism of temperature, and controller 39 and electric control box 5 all belong to existing equipment. the
如图9-11所示,箱体上下两端对称的设有开口,两端开口均内大外小呈锥形,两端开口处设有密封塞25。在锥形孔的外端面有由外部保护层32向孔内收缩形成的环箍45,环箍45用来限制密封塞25的位移;锥形孔的内端面外侧形成箱体凸起44,箱体凸起44同样为箱体结构部分,箱体凸起44外侧面43为螺纹套丝,箱体凸起44底面设有环形凸起49。密封塞25为锥形且大头端部形成钉帽,密封塞25采用三氟垫材制成,密封塞25通过碗形螺帽26固定在箱体凸起44上。碗型螺帽26为超低温06Ni9钢制成,能够满足超低温下的性能要求,其中碗型螺帽26的内侧面46做成螺纹套丝,以便与箱体凸起44通过螺纹43连接;碗型螺帽26的内部底面设有环形凸起47,目的是与环形凸起49相对应增强对密封塞25的挤压力,当密封塞25向外位移过大时能够对密封塞25起到拉铆作用;碗形螺帽26端面设有碗形螺帽留孔48。 As shown in Fig. 9-11, the upper and lower ends of the box body are symmetrically provided with openings, the openings at both ends are tapered with a large inside and small outside, and sealing plugs 25 are provided at the openings at both ends. On the outer end surface of the tapered hole, there is a hoop 45 formed by shrinking the outer protective layer 32 into the hole. The hoop 45 is used to limit the displacement of the sealing plug 25; The body protrusion 44 is also the structural part of the box body, the outer surface 43 of the box body protrusion 44 is threaded, and the bottom surface of the box body protrusion 44 is provided with an annular protrusion 49 . The sealing plug 25 is tapered and has a large head end forming a nail cap. The sealing plug 25 is made of trifluoro pad material. The sealing plug 25 is fixed on the casing protrusion 44 through a bowl-shaped nut 26 . The bowl-shaped nut 26 is made of ultra-low temperature 06Ni9 steel, which can meet the performance requirements at ultra-low temperature, and the inner surface 46 of the bowl-shaped nut 26 is made into a threaded thread so as to be connected with the casing protrusion 44 through the thread 43; The inner bottom surface of the nut 26 is provided with an annular protrusion 47, the purpose of which is to strengthen the extrusion force on the sealing plug 25 corresponding to the annular protrusion 49, and to pull the sealing plug 25 when the sealing plug 25 moves outwards too much. riveting function; the bowl-shaped nut 26 end face is provided with a bowl-shaped nut retaining hole 48 . the
实验操作流程如下: The experimental operation process is as follows:
试验时先将轨道18悬挂并临时固定于万能拉力试验机的上端,做好横向定位,然后将小车悬挂置于轨道18上。通过调整伸缩杆件14使轨道以及小车底板尽量达到水平,并且通过参照已知的超低温试验箱的高度预留上部净高,以满足上部夹具正好夹住钢筋的要求。将超低温试验箱置于小车底板21上,连接好液氮输入装置、外部测量装置6、电控箱5等。打开超低温试验箱3安放好密封塞25,再用碗型螺帽26固定压紧密封塞25,将试件36粘结好应变片等内部测量设备41,将试件36放入超低温试验箱3并将内部测量设备41的 接线端与固定式内接线头35相连,盖好超低温试验箱,用开关29将上盖与箱体下部锚固密封。 During the test, the track 18 is suspended and temporarily fixed on the upper end of the universal tensile testing machine, and the lateral positioning is done, and then the dolly is suspended on the track 18. By adjusting the telescopic rod 14, the track and the bottom plate of the trolley are as horizontal as possible, and the upper clear height is reserved by referring to the height of the known ultra-low temperature test chamber, so as to meet the requirement that the upper clamp just clamps the steel bar. Place the ultra-low temperature test chamber on the bottom plate 21 of the trolley, and connect the liquid nitrogen input device, the external measuring device 6, the electric control box 5, and the like. Open the ultra-low temperature test chamber 3 and place the sealing plug 25, then fix and compress the sealing plug 25 with a bowl-shaped nut 26, bond the test piece 36 to internal measuring equipment 41 such as strain gauges, and put the test piece 36 into the ultra-low temperature test chamber 3 And connect the terminal of the internal measurement equipment 41 with the fixed internal terminal 35, cover the ultra-low temperature test box, and use the switch 29 to anchor and seal the upper cover and the lower part of the box body. the
将小车沿轨道18推入万能拉力试验机,此时通过之前轨道的横向定位和高度计算后预留的空间使得上端夹具正好可以夹住钢筋,然后将下端夹具向上移动达到可以夹住钢筋的高度。通过电控箱5设定好实验所需温度,检查各个仪表、开始液氮输送进行降温,达到所需试验温度后两端夹具夹紧钢筋进行拉伸,拉伸过程中注意外接仪表的读数,做好实验数据的记录。 Push the trolley along the track 18 into the universal tensile testing machine. At this time, the space reserved after the horizontal positioning of the previous track and the height calculation makes the upper clamp just enough to clamp the steel bar, and then move the lower clamp upward to reach the height that can clamp the steel bar. . Set the temperature required for the experiment through the electric control box 5, check each instrument, start liquid nitrogen transportation to cool down, and after reaching the required test temperature, clamp the steel bars at both ends to stretch, and pay attention to the readings of the external instruments during the stretching process. Record the experimental data. the
一个试件拉伸结束后,停止液氮循环夹持端放开,将小车沿轨道18拉出,打开超低温试验箱3更换试件36,重复上诉流程完成各个试件的拉伸试验。 After the stretching of a test piece is finished, stop the liquid nitrogen circulation and release the clamping end, pull the trolley out along the track 18, open the ultra-low temperature test chamber 3 to replace the test piece 36, and repeat the appeal process to complete the tensile test of each test piece. the
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