CN102941566B - Object moving robot with soft fingers - Google Patents
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Abstract
本发明的一种软指移物机器人,包括有依次连接的行走机构、动作机构、抓取机构及控制电机运作的控制器,其中,行走机构包括有底盘,底盘连接有至少三个全向轮,动作机构包括有动作电机以及由动作电机驱动的机械臂组合,抓取机构包括有气缸、软指和抽真空装置,软指为内置硬质颗粒的乳胶套,抽真空装置能对乳胶套内抽真空,气缸与机械臂组合连接且气缸保持铅垂状态。本发明具有能依靠乳胶套负压来控制的夹紧力和摩擦力,实现物体的抓取、依靠全向轮三自由度移动系统控制机械手平稳到达指定位置,实现物体的移动、大大降低了机械手的设计难度,也提升了机械手抓取异型面的能力的优点。
A soft finger moving robot of the present invention includes a walking mechanism, an action mechanism, a grasping mechanism and a controller for controlling the operation of the motor connected in sequence, wherein the walking mechanism includes a chassis, and the chassis is connected with at least three omnidirectional wheels , the action mechanism includes an action motor and a combination of mechanical arms driven by the action motor. The grasping mechanism includes a cylinder, soft fingers and a vacuum device. The soft finger is a latex sleeve with built-in hard particles. The vacuum device can Vacuumize, the cylinder is combined with the mechanical arm and the cylinder is kept in a vertical state. The invention has the clamping force and frictional force that can be controlled by the negative pressure of the latex sleeve, realizes the grasping of the object, relies on the three-degree-of-freedom moving system of the omnidirectional wheel to control the manipulator to reach the designated position smoothly, realizes the movement of the object, and greatly reduces the manipulator. The difficulty of the design also improves the advantage of the ability of the manipulator to grab the shaped surface.
Description
技术领域 technical field
本发明涉及机器人的技术领域,尤其是一种软指移物机器人。 The invention relates to the technical field of robots, in particular to a robot for moving objects with soft fingers.
背景技术 Background technique
机械手的研究一直以来是机器人研究的重点,机械手类型繁多,但仿型手一直是机器人机械手研究的主要方向,机械手的研究多是通过仿形研究,希望能和人手一样,通过多自由度的关节运动设计来达到有较强的抓取物体能力的目的。但因仿形手设计中涉及的关节设计复杂、手指运动控制难度高,因为手指控制的机械特性,抓取异性面适应能力低。制造成本较高,制作难度和要求也较高。 The research of manipulators has always been the focus of robot research. There are many types of manipulators, but the profiling hand has always been the main direction of robot manipulator research. Most of the research on manipulators is through profiling research. It is hoped that it can be like a human hand through multi-degree-of-freedom joints. The movement is designed to achieve the purpose of having a strong ability to grab objects. However, due to the complex design of the joints involved in the profiling hand design, the difficulty in finger motion control is high, and because of the mechanical characteristics of finger control, the ability to grasp heterosexual surfaces is low. The manufacturing cost is higher, and the manufacturing difficulty and requirements are also higher.
我们试图对运动手指抓取物体的机理进行分析,结合美国科学家关于“多功能钳子”功能的机械手臂的设计原理,希望能通过手指结构简化、以柔克刚的模式来设置一款机械手,使机械手通过塑性变形和摩擦来达到对不同异性面的适应和抓取目的。使得机器人研究和应用领域不断发展,不断出现新的动作实现方式,改变机械手设计方法的思路。 We try to analyze the mechanism of moving fingers to grab objects, combined with the design principles of American scientists on the "multifunctional pliers" function of the mechanical arm, we hope to set up a manipulator by simplifying the finger structure and using softness to overcome rigidity, so that the manipulator can pass through plasticity. Deformation and friction to achieve the purpose of adapting and grasping different heterosexual surfaces. It makes the robot research and application fields develop continuously, and new action realization methods appear constantly, changing the thinking of the manipulator design method.
基于此,如果能有一款结构简单,控制方便,能像人手一样适应异型面物体抓取的机械手,能很好的弥补现有机械手设计中的不足,也是现有机械手结构类型的丰富。 Based on this, if there is a manipulator with simple structure, convenient control, which can adapt to grabbing objects with special-shaped surfaces like a human hand, it can well make up for the shortcomings in the design of existing manipulators, and it will also enrich the structure types of existing manipulators.
美国科学家关于“多功能钳子”功能的机械手臂的设计原理,该款机械手臂能利用橡胶表面具有的特殊的吸附能力来夹钳物体,但该款机械手也表现出了诸多问题,如对橡胶套材料要求高,内部填充物要求高,以及抓取物体质量轻等特点。 The design principle of the mechanical arm of the "multifunctional pliers" function by American scientists, this mechanical arm can use the special adsorption capacity of the rubber surface to clamp objects, but this mechanical arm also showed many problems, such as the rubber sleeve High requirements for materials, high requirements for internal fillers, and light-weight objects to be grasped.
发明内容 Contents of the invention
本发明所要解决的技术问题是针对上述技术现状,而提供一种能依靠乳胶套负压来控制的夹紧力和摩擦力,实现物体的抓取、依靠全向轮三自由度移动系统控制机械手平稳到达指定位置,实现物体的移动、大大降低了机械手的设计难度,也提升了机械手抓取异型面的能力的软指移物机器人。 The technical problem to be solved by the present invention is to provide a clamping force and frictional force that can be controlled by the negative pressure of the latex sleeve to realize the grasping of the object and control the manipulator by relying on the three-degree-of-freedom moving system of the omnidirectional wheel. It is a soft finger moving robot that reaches the designated position smoothly, realizes the movement of objects, greatly reduces the design difficulty of the manipulator, and improves the ability of the manipulator to grab special-shaped surfaces.
本发明解决上述技术问题所采用的技术方案为: The technical solution adopted by the present invention to solve the problems of the technologies described above is:
一种软指移物机器人,包括有依次连接的行走机构、动作机构、抓取机构及控制电机运作的控制器,其中,行走机构包括有底盘,底盘连接有至少三个全向轮,全向轮包括有轮盘和设置在轮盘上的滚子组成,滚子的轴心与轮盘的轴心垂直,动作机构包括有动作电机以及由动作电机驱动的机械臂组合,抓取机构包括有气缸、软指和抽真空装置,软指为内置硬质颗粒的乳胶套,抽真空装置能对乳胶套内抽真空,气缸与机械臂组合连接且气缸保持铅垂状态。 A robot for moving objects with soft fingers, including a walking mechanism, an action mechanism, a grasping mechanism and a controller for controlling the operation of the motor connected in sequence, wherein the walking mechanism includes a chassis, and the chassis is connected with at least three omnidirectional wheels, omnidirectional The wheel consists of a roulette and rollers arranged on the roulette. The axis of the roller is perpendicular to the axis of the roulette. The action mechanism includes an action motor and a combination of mechanical arms driven by the action motor. The grabbing mechanism includes Cylinder, soft finger and vacuum device. The soft finger is a latex sleeve with built-in hard particles. The vacuum device can vacuum the inside of the latex sleeve. The cylinder is connected to the mechanical arm and the cylinder is kept in a vertical state.
为优化上述技术方案,采取的具体措施还包括: In order to optimize the above technical solutions, the specific measures taken also include:
上述的行走机构包括有用于驱动全向轮的全向轮电机,全向轮电机通过联轴器与全向轮传动连接;联轴器通过全向轮电机保持架与底盘连接。 The above-mentioned traveling mechanism includes an omnidirectional wheel motor for driving the omnidirectional wheel, and the omnidirectional wheel motor is connected to the omnidirectional wheel through a coupling; the coupling is connected to the chassis through the omnidirectional wheel motor cage.
上述的全向轮有四个,呈十字形设置在底盘下方,相应地,全向轮电机有四个,联轴器也有四个。 There are four above-mentioned omnidirectional wheels, which are arranged under the chassis in a cross shape. Correspondingly, there are four omnidirectional wheel motors and four couplings.
上述的机械臂组合包括有相互连接的大臂和小臂,相应地,动作电机包括有大臂动作电机和小臂动作电机。 The above mechanical arm combination includes a boom and a small arm connected to each other, and correspondingly, the motion motor includes a boom motion motor and a small arm motion motor.
上述的大臂动作电机驱动端伸出有大臂动作驱动轴,大臂动作驱动轴前端设有动作驱动齿轮,大臂后端设有大臂齿轮,驱动齿轮与大臂齿轮咬合配合,大臂齿轮连接有能使大臂旋转的大臂传动装置;驱动齿轮与大臂齿轮轮径比为1:2。 The driving end of the above-mentioned boom action motor protrudes from the boom action drive shaft. The front end of the boom action drive shaft is provided with an action drive gear, and the back end of the boom is provided with a boom gear. The drive gear and the boom gear are engaged and matched. The gear is connected with a boom transmission device that can rotate the boom; the diameter ratio of the drive gear to the boom gear is 1:2.
上述的小臂前端与气缸后端通过滑销连接。 The front end of the above-mentioned forearm is connected with the rear end of the cylinder by a slide pin.
上述的气缸向下伸出有伸缩轴,伸缩轴与软指连接。 Above-mentioned air cylinder stretches out downwards and has telescopic shaft, and telescopic shaft is connected with soft finger.
上述的行走机构与动作机构之间通过主体架固定连接。 The above-mentioned traveling mechanism and the action mechanism are fixedly connected through the main body frame.
上述的底盘、大臂及小臂均为铝材制作,驱动齿轮与大臂齿轮为铁质齿轮或钢质齿轮。 The above-mentioned chassis, boom and forearm are all made of aluminum, and the driving gear and boom gear are iron gears or steel gears.
与现有技术相比,本发明的一种软指移物机器人,包括有依次连接的行走机构、动作机构、抓取机构及控制电机运作的控制器,其中,行走机构包括有底盘,底盘连接有至少三个全向轮,动作机构包括有动作电机以及由动作电机驱动的机械臂组合,抓取机构包括有气缸、软指和抽真空装置,软指为内置硬质颗粒的乳胶套,抽真空装置能对乳胶套内抽真空,气缸与机械臂组合连接且气缸保持铅垂状态。软指移物机器人主要实现异型面物体的抓取、升降和移动。可以适应不同形状表面物体的抓取,而且对被抓取物体表面不产生挤压伤害。利用全向轮三自由度移动系统实现对机器人的行动控制,使机器人按要求平稳的移动到指定位置。 Compared with the prior art, a soft finger moving robot of the present invention includes a walking mechanism, an action mechanism, a grasping mechanism and a controller for controlling the operation of the motor connected in sequence, wherein the walking mechanism includes a chassis, and the chassis is connected There are at least three omnidirectional wheels. The action mechanism includes an action motor and a combination of mechanical arms driven by the action motor. The grabbing mechanism includes a cylinder, soft fingers and a vacuum device. The soft fingers are latex sleeves with hard particles. The vacuum device can evacuate the inside of the latex sleeve, the cylinder is combined with the mechanical arm and the cylinder is kept in a vertical state. The soft finger moving robot mainly realizes the grasping, lifting and moving of special-shaped objects. It can adapt to the grasping of surface objects of different shapes, and does not cause crush damage to the surface of the grasped object. The omnidirectional wheel three-degree-of-freedom mobile system is used to realize the action control of the robot, so that the robot can move to the designated position smoothly as required.
本发明具有能依靠乳胶套负压来控制的夹紧力和摩擦力,实现物体的抓取、依靠全向轮三自由度移动系统控制机械手平稳到达指定位置,实现物体的移动、大大降低了机械手的设计难度,也提升了机械手抓取异型面的能力的优点。 The invention has the clamping force and frictional force that can be controlled by the negative pressure of the latex sleeve, realizes the grasping of the object, relies on the three-degree-of-freedom moving system of the omnidirectional wheel to control the manipulator to reach the designated position smoothly, realizes the movement of the object, and greatly reduces the manipulator. The difficulty of the design also improves the advantage of the ability of the manipulator to grab the shaped surface.
附图说明 Description of drawings
图1是本发明实施例的结构示意图; Fig. 1 is the structural representation of the embodiment of the present invention;
图2是图1的左视图; Fig. 2 is the left view of Fig. 1;
图3是图1的俯视图。 FIG. 3 is a top view of FIG. 1 .
具体实施方式 Detailed ways
以下结合附图对本发明的实施例作进一步详细描述。 Embodiments of the present invention will be described in further detail below in conjunction with the accompanying drawings.
图1至图3所示为本发明的结构示意图。 1 to 3 are schematic structural views of the present invention.
其中的附图标记为:行走机构1、底盘11、全向轮12、轮盘12a、滚子12b、联轴器13、全向轮电机14、全向轮电机保持架15、动作机构2、动作电机21、机械臂组合22、大臂22a、小臂22b、大臂动作电机23、大臂动作驱动轴23a、动作驱动齿轮23b、滑销24、大臂齿轮25、大臂传动装置26、抓取机构3、软指31、气缸32、伸缩轴33、主体架4。 Wherein the reference numerals are: walking mechanism 1, chassis 11, omnidirectional wheel 12, wheel disc 12a, roller 12b, shaft coupling 13, omnidirectional wheel motor 14, omnidirectional wheel motor cage 15, action mechanism 2, Action motor 21, mechanical arm combination 22, boom 22a, forearm 22b, boom action motor 23, boom action drive shaft 23a, action drive gear 23b, sliding pin 24, boom gear 25, boom transmission 26, Grabbing mechanism 3, soft finger 31, cylinder 32, telescopic shaft 33, main frame 4.
如图1至图3所示, As shown in Figures 1 to 3,
本发明的一种软指移物机器人,包括有依次连接的行走机构1、动作机构2、抓取机构3及控制电机运作的控制器,其中,行走机构1包括有底盘11,底盘11连接有至少三个全向轮12,全向轮12包括有轮盘12a和设置在轮盘12a上的滚子12b组成,滚子12b的轴心与轮盘12a的轴心垂直。动作机构2包括有动作电机21以及由动作电机21驱动的机械臂组合22,抓取机构3包括有气缸32、软指31和抽真空装置,软指31为内置硬质颗粒的乳胶套,抽真空装置能对乳胶套内抽真空,气缸32与机械臂组合22连接且气缸32保持铅垂状态。 A soft finger moving robot of the present invention includes a walking mechanism 1, an action mechanism 2, a grasping mechanism 3 and a controller for controlling the operation of the motor connected in sequence, wherein the walking mechanism 1 includes a chassis 11, and the chassis 11 is connected with There are at least three omnidirectional wheels 12. The omnidirectional wheels 12 are composed of a wheel 12a and a roller 12b arranged on the wheel 12a. The axis of the roller 12b is perpendicular to the axis of the wheel 12a. The action mechanism 2 includes an action motor 21 and a mechanical arm combination 22 driven by the action motor 21. The grasping mechanism 3 includes a cylinder 32, a soft finger 31 and a vacuum device. The soft finger 31 is a latex sleeve with built-in hard particles. The vacuum device can vacuumize the latex cover, the cylinder 32 is connected with the mechanical arm assembly 22 and the cylinder 32 maintains a vertical state.
实施例中,行走机构1包括有用于驱动全向轮12的全向轮电机14,全向轮电机14通过联轴器13与全向轮12传动连接;联轴器13通过全向轮电机保持架15与底盘11连接。 In the embodiment, the traveling mechanism 1 includes an omnidirectional wheel motor 14 for driving the omnidirectional wheel 12, and the omnidirectional wheel motor 14 is connected to the omnidirectional wheel 12 through a coupling 13; the coupling 13 is held by the omnidirectional wheel motor The frame 15 is connected to the chassis 11 .
实施例中,全向轮12有四个,呈十字形设置在底盘11下方,相应地,全向轮电机14有四个,联轴器13也有四个。 In the embodiment, there are four omnidirectional wheels 12, which are arranged under the chassis 11 in a cross shape. Correspondingly, there are four omnidirectional wheel motors 14, and there are also four couplings 13.
实施例中,机械臂组合22包括有相互连接的大臂22a和小臂22b,相应地,动作电机21包括有大臂动作电机23和小臂动作电机。 In the embodiment, the mechanical arm assembly 22 includes a large arm 22 a and a small arm 22 b connected to each other, and correspondingly, the action motor 21 includes a large arm action motor 23 and a small arm action motor.
实施例中,大臂动作电机23驱动端伸出有大臂动作驱动轴23a,大臂动作驱动轴23a前端设有动作驱动齿轮23b,大臂22a后端设有大臂齿轮25,驱动齿轮23b与大臂齿轮25咬合配合,大臂齿轮25连接有能使大臂22a旋转的大臂传动装置26;驱动齿轮23b与大臂齿轮25轮径比为1:2。 In the embodiment, the driving end of the boom action motor 23 protrudes from the boom action drive shaft 23a, the front end of the boom action drive shaft 23a is provided with an action drive gear 23b, the rear end of the boom 22a is provided with a boom gear 25, and the drive gear 23b It meshes with the boom gear 25, and the boom gear 25 is connected with a boom transmission device 26 capable of rotating the boom 22a; the wheel diameter ratio of the driving gear 23b to the boom gear 25 is 1:2.
实施例中,小臂22b前端与气缸32后端通过滑销24连接。这种滑销24可以使小臂22b与气缸32连接处摩擦很小,相当于气缸32“挂”在小臂22b上,因此,气缸32可以保持铅垂状态。 In the embodiment, the front end of the small arm 22 b is connected to the rear end of the cylinder 32 through a sliding pin 24 . The sliding pin 24 can make the friction between the small arm 22b and the cylinder 32 very small, which is equivalent to the cylinder 32 "hanging" on the small arm 22b, so the cylinder 32 can maintain a vertical state.
实施例中,气缸32向下伸出有伸缩轴33,伸缩轴33与软指31连接。伸缩轴33可以伸缩,在机器人进行夹物品时,对伸缩轴33进行调节,方便软指靠近或远离物品。 In the embodiment, a telescopic shaft 33 protrudes downward from the cylinder 32, and the telescopic shaft 33 is connected with the soft finger 31. The telescopic shaft 33 can be telescopic, and when the robot grips the object, the telescopic shaft 33 is adjusted to facilitate the soft fingers to approach or move away from the object.
全向轮12包括有轮盘12a和设置在轮盘12a上的滚子12b组成,滚子12b的轴心与轮盘12a的轴心垂直。本发明的全向轮12不管向哪个方向走,均能做到不用转身,轮盘12a和滚子12b的组合使得机器人不管前后运动还是左右运动均非常方便。 The omnidirectional wheel 12 is composed of a wheel 12a and a roller 12b arranged on the wheel 12a, the axis of the roller 12b is perpendicular to the axis of the wheel 12a. No matter which direction the omnidirectional wheel 12 of the present invention walks, it can be done without turning around, and the combination of the wheel disc 12a and the roller 12b makes it very convenient for the robot to move forward and backward or left and right.
实施例中,行走机构1与动作机构2之间通过主体架4固定连接。 In the embodiment, the running mechanism 1 and the action mechanism 2 are fixedly connected through the main frame 4 .
实施例中,底盘11、大臂22a及小臂22b均为铝材制作,驱动齿轮23b与大臂齿轮25为铁质齿轮或钢质齿轮。为降低各电机功耗,能采用质量轻便的铝材的结构均采用铝材,驱动齿轮23b与大臂齿轮25为传送扭矩的关键部件,因此采用硬度和耐磨度都很好的铁或者钢。 In the embodiment, the chassis 11, the boom 22a and the small arm 22b are all made of aluminum, and the driving gear 23b and the boom gear 25 are made of iron or steel. In order to reduce the power consumption of each motor, the light-weight aluminum structure can be made of aluminum. The driving gear 23b and the boom gear 25 are the key components for transmitting torque, so iron or steel with good hardness and wear resistance is used. .
软指移物机器人主要实现异型面物体的抓取、升降和移动。可以适应不同形状表面物体的抓取,而且对被抓取物体表面不产生挤压伤害。利用全向轮三自由度移动系统实现对机器人的行动控制,使机器人按要求平稳的移动到指定位置。 The soft finger moving robot mainly realizes the grasping, lifting and moving of special-shaped objects. It can adapt to the grasping of surface objects of different shapes, and does not cause crush damage to the surface of the grasped object. The omnidirectional wheel three-degree-of-freedom mobile system is used to realize the action control of the robot, so that the robot can move to the designated position smoothly as required.
软指设计原理: Soft finger design principle:
人的手指抓物体时,是利用手指关节的灵活性,依靠手指对物体表面挤压而产生的摩擦力抓住物体的。在手指挤压力不变的状态下,物体与手指接触面的粗糙度越大,所能抓取的物体的重量也越大;反之所能抓取物品的重量也越小。如在生活中,人们如果在手指上擦上肥皂,抓物品时因摩擦力下降,抓取力也相应下降。根据这个原理我们设计了这个软指,其基本工作原理:将内部装有适量细微硬质颗粒的乳胶套置放于物体上方,利用乳胶套的可塑性,使物体的突出部位嵌入乳胶套中,利用真空发生装置,抽取内部空气,使乳胶套处于固化状态,乳胶套对物体突出部位表面产生挤压,因乳胶套内部装有细微硬质颗粒,在抽取真空后,在颗粒的挤压下,乳胶套表面产生形状不一的、不均匀的斑点,提高了物体与乳胶套之间的摩擦力,使物体被牢牢地挤压在固化乳胶套中。 When human fingers grab an object, they use the flexibility of the finger joints and rely on the friction force generated by the fingers to squeeze the surface of the object to grasp the object. Under the condition that the finger extrusion force is constant, the greater the roughness of the contact surface between the object and the finger, the greater the weight of the object that can be grasped; otherwise, the smaller the weight of the object that can be grasped. For example, in life, if people rub soap on their fingers, the friction force will decrease when grasping objects, and the grasping force will also decrease accordingly. According to this principle, we designed this soft finger. Its basic working principle is to place the latex sleeve with a proper amount of fine hard particles on top of the object, and use the plasticity of the latex sleeve to embed the protruding parts of the object into the latex sleeve. The vacuum generating device extracts the internal air so that the latex sleeve is in a solidified state, and the latex sleeve squeezes the surface of the protruding part of the object. Because there are fine hard particles inside the latex sleeve, after the vacuum is drawn, the latex is squeezed under the extrusion of the particles. There are uneven and uneven spots on the surface of the cover, which increases the friction between the object and the latex cover, so that the object is firmly squeezed into the cured latex cover.
动力总体设计 Power overall design
软指移物机器人主要实现制定机器人在确定位置抓取物体,主要的动作体现在机器人整体的位移和物体的抓取,其动作包含了四个全向轮的两对直线运动和四个全向轮的绕底盘中心的旋转运动,机械臂的上下运动,抓取物体时的挤压运动和乳胶套内部真空抽取等。因动作均是非关联的,故在动力分配上采取了独立电机分配。 The soft-finger object-moving robot mainly realizes the designated robot to grab objects at a certain position. The main action is reflected in the overall displacement of the robot and the grasping of objects. Its actions include two pairs of linear motions of four omnidirectional wheels and four omnidirectional wheels. The rotation movement of the wheel around the center of the chassis, the up and down movement of the mechanical arm, the extrusion movement when grabbing objects and the vacuum extraction inside the latex sleeve, etc. Since the actions are all non-associated, independent motor distribution is adopted for power distribution.
四个全向轮分别由四个电机控制,大小臂根据自身受力和运动特征采用独立驱动。软指抓取物体时,软指对物体的挤压动作用气缸进行控制。 The four omnidirectional wheels are respectively controlled by four motors, and the big and small arms are driven independently according to their own force and motion characteristics. When the soft finger grasps the object, the extrusion action of the soft finger to the object is controlled by the cylinder.
电机的选择与大臂运动分析: Motor selection and arm movement analysis:
1)大臂驱动电机的选择: 1) Selection of boom drive motor:
铝的密度是2.7x10^3千克/立方米,通过UG软件的计算,计算得出施加在力臂最前端的作用力为:F=4.95KG。电机最大负载时,电机扭矩:T=5kg*55.2cm=276kg/cm,电压12V,转速36r/min。 The density of aluminum is 2.7x10^3 kg/m3. Through the calculation of UG software, the calculated force applied to the front end of the arm is: F=4.95KG. When the motor is under the maximum load, the motor torque: T=5kg*55.2cm=276kg/cm, voltage 12V, speed 36r/min.
考虑到机器人还要对物体进行夹取,因此我们选用了扭矩200kg/cm的涡轮蜗杆电机,经过1:2的齿轮变速后,电机扭矩提高到400kg/cm。 Considering that the robot needs to grip objects, we chose a worm gear motor with a torque of 200kg/cm. After a 1:2 gear shift, the motor torque increased to 400kg/cm.
2)小臂驱动电机的选择: 2) Selection of arm drive motor:
电机最大负载时所需的扭矩T=3kg*135mm=405kg/mm=40.5kg/cm,选用的电机扭矩为30kg/cm,电压12v,转速14r/min。经过1:2齿轮放大后为60kg/cm已符合要求。 The required torque T=3kg*135mm=405kg/mm=40.5kg/cm when the motor is under the maximum load, the selected motor torque is 30kg/cm, the voltage is 12v, and the speed is 14r/min. After 1:2 gear amplification, it is 60kg/cm, which meets the requirements.
气缸的选择: Cylinder selection:
气缸在整个控制中起到带动软指对被抓取物体施加压力的动作控制,气缸一端与小臂相连,另一端与软指相连。通过多次实物实验得出,气缸在工作中的速度控制、力度控制和稳定性对物体抓取能力具有重要影响。通过实验得出要让机械手将所要抓取的物体包裹到一定程度,才能将物体夹起,所需要的推力大约为25kg选择气缸缸径为25mm的单杆气缸。 During the whole control, the cylinder drives the soft fingers to exert pressure on the object to be grasped. One end of the cylinder is connected with the forearm, and the other end is connected with the soft fingers. Through multiple physical experiments, it is concluded that the speed control, force control and stability of the cylinder during work have an important impact on the ability to grasp objects. Through experiments, it is found that the manipulator must wrap the object to be grasped to a certain extent before the object can be picked up. The required thrust is about 25kg. Choose a single-rod cylinder with a cylinder bore of 25mm.
操控设计选择: Control Design Options:
1.整车的控制包括:车轮电机的启动、停止、正转、反转;机器人手臂控制包括:电机的正转,反转。 1. The control of the whole vehicle includes: the start, stop, forward rotation and reverse rotation of the wheel motor; the control of the robot arm includes: the forward rotation and reverse rotation of the motor.
2.电机控制方式选择:由于线控的方式易于控制且有很好的稳定性,具有受外界干扰少,成本低等优点。 2. Selection of motor control mode: Since the wire control mode is easy to control and has good stability, it has the advantages of less external interference and low cost.
3.遥控器的方式的选择:首先,我们考虑的是开关的选择,我们考虑过三种开关:点动开关,微动开关和拨动式开关。从按钮的舒适度来讲,点动式开关按起来比较舒服,也比较灵活,所以我们选择了点动开关。 3. Selection of remote control method: First, we consider the selection of switches. We have considered three types of switches: jog switch, micro switch and toggle switch. In terms of button comfort, the jog switch is more comfortable and flexible to press, so we chose the jog switch.
电机控制设计: Motor Control Design:
摇杆电位器控制:由三个电位器组成,中间电位器控制整体机器人的原地右转,左转,另外一个电位器控制向左,向右,最后个电位器控制向前,向后。 Joystick potentiometer control: It consists of three potentiometers, the middle potentiometer controls the whole robot to turn right and left in place, the other potentiometer controls left and right, and the last potentiometer controls forward and backward.
大臂,小臂控制:是用两个继电器由NPN达林顿连接晶体管低逻辑电平数字电路控制。 Big arm, small arm control: It is controlled by a low logic level digital circuit with two relays connected by NPN Darlington transistors.
全向轮电机控制:由电机驱动模块Y-2389控制,模块是由两块BTN7970B和LS244芯片组成,驱动是由TTL电平,由五个端口电源+5VGND正转IN1反转IN2使能en输出Vcc和GND,out1和out2组成。 Omni-directional wheel motor control: controlled by the motor drive module Y-2389, the module is composed of two BTN7970B and LS244 chips, the drive is TTL level, powered by five ports +5VGND forward rotation IN1 reverse IN2 enable en output Composed of Vcc and GND, out1 and out2.
工作原理:将内部装有适量细微硬质颗粒的乳胶套置放于物体上方,利用乳胶套的可塑性,使物体的突出部位嵌入乳胶套中,利用真空发生装置,抽取内部空气,使乳胶套处于固化状态,乳胶套对物体突出部位表面产生挤压,因乳胶套内部装有细微硬质颗粒,在抽取真空后,在颗粒的挤压下,乳胶套表面产生形状不一的、不均匀的斑点,提高了物体与乳胶套之间的摩擦力,使物体被牢牢地挤压在固化乳胶套中。利用全向轮三自由度移动系统控制机器人在平面内移动,使机器人稳定到达指定位置,来抓取和移动物品。 Working principle: Place the latex sleeve with a proper amount of fine hard particles on top of the object, use the plasticity of the latex sleeve to embed the protruding part of the object into the latex sleeve, use the vacuum generating device to extract the internal air, and make the latex sleeve in In the solidified state, the latex sleeve will squeeze the surface of the protruding part of the object. Because the interior of the latex sleeve is filled with fine hard particles, after the vacuum is drawn, under the extrusion of the particles, the surface of the latex sleeve will produce uneven and uneven spots. , improve the friction between the object and the latex sleeve, so that the object is firmly squeezed in the cured latex sleeve. The omnidirectional wheel three-degree-of-freedom mobile system is used to control the robot to move in the plane, so that the robot can reach the designated position stably to grab and move the object.
性能指标:抓取物体有乳胶套完成,乳胶套在抓取物品使,由于受到外力挤压,与被抓物品的挤压面发生变形,接触处的直径变大,为保证抓取质量,直径尺寸的变化一般在原始直径的1.8倍以内。所以,针对不同尺寸的软指,其被抓物体接触面尺寸有所限制,根据实验表明,被抓物品表面尺寸保证在乳胶套原始尺寸的60%,抓取物体的效果良好。由于物体抓取是靠乳胶套和物体被抓取表面之间的摩擦力来实现的,根据实验表明,要实现物体顺利抓取,被抓取的物体质量在0.5公斤以内。 Performance indicators: The grasping object is completed with a latex sleeve. When the latex sleeve is used to grasp the object, due to external force extrusion, the extrusion surface with the grasped object is deformed, and the diameter of the contact point becomes larger. In order to ensure the quality of grasping, the diameter Dimensional changes are generally within 1.8 times the original diameter. Therefore, for soft fingers of different sizes, the size of the contact surface of the grasped object is limited. According to experiments, the surface size of the grasped object is guaranteed to be 60% of the original size of the latex sleeve, and the effect of grasping the object is good. Since the object is grasped by the friction between the latex sleeve and the surface of the object to be grasped, according to the experiment, the mass of the grasped object must be within 0.5 kg in order to realize the smooth grasping of the object.
创新点及应用 Innovation and application
1)适应异型面的抓取,提升机器人的抓取能力。 1) Adapt to the grasping of special-shaped surfaces and improve the grasping ability of the robot.
2)机械手臂采用悬挂状态,保证气缸始终保持铅垂,有利抓取物体时的稳定性。 2) The mechanical arm adopts a suspended state to ensure that the cylinder is always kept vertical, which is beneficial to the stability when grabbing objects.
3)移动系统采用全向轮三自由度结构,保证机器人在移动过程中的稳定性,也可以保证在物体抓取时,机器人在受到被抓物体反作用力的状态下保持平衡。 3) The mobile system adopts an omnidirectional wheel three-degree-of-freedom structure to ensure the stability of the robot during the movement process, and also to ensure that the robot maintains balance under the reaction force of the grasped object when the object is grasped.
软指移物机器人可以应用与日常生活中,如玩具整理和收集、工具的抓取和移动以及作为其他家庭装备的辅助装置。 The soft-finger robot can be applied in daily life, such as sorting and collecting toys, grasping and moving tools, and as an auxiliary device for other household equipment.
本发明的最佳实施例已被阐明,由本领域普通技术人员做出的各种变化或改型都不会脱离本发明的范围。 The preferred embodiment of the present invention has been illustrated, and various changes or modifications may be made by those skilled in the art without departing from the scope of the present invention.
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