CN102876018A - Method for preparing nano nitrile rubber modified cast nylon 6 - Google Patents

Method for preparing nano nitrile rubber modified cast nylon 6 Download PDF

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CN102876018A
CN102876018A CN2012103771524A CN201210377152A CN102876018A CN 102876018 A CN102876018 A CN 102876018A CN 2012103771524 A CN2012103771524 A CN 2012103771524A CN 201210377152 A CN201210377152 A CN 201210377152A CN 102876018 A CN102876018 A CN 102876018A
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nanometer
nylon
preparation
cast nylon
rubber modified
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杨桂生
李枭
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Hefei Genius New Materials Co Ltd
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Hefei Genius New Materials Co Ltd
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Abstract

The invention relates to a method for preparing nano nitrile rubber modified cast nylon 6. According to the method, nano nitrile rubber is used as a modified component, the characteristic of a nitrile group which can generate alkaline hydrolysis reaction in the alkaline environment is utilized, and alloy of two polymers is formed while the ring opening polymerization of caprolactam is performed. By means of the method, a material with a reactive group is innovatively utilized for preparing the polymer alloy, the cast nylon 6 modified by the method maintains intrinsic performances of self-lubricating, anticorrosion, insulation and the like of cast nylon 6, the toughness of the cast nylon 6 is substantially improved, the operating process is simple, the performance of the prepared polymer alloy is superior, and the method is suitable for industrialized production.

Description

The preparation method of the acrylonitrile butadiene rubber modified nylon monomer-cast nylon 6 of a kind of nanometer
 
Technical field
The present invention relates to a kind of modification mode of nylon monomer-cast nylon 6, particularly a kind of utilization has the preparation method of the modified-high polymer nylon monomer-cast nylon 6 of reactive group, is specifically related to the preparation method of the acrylonitrile butadiene rubber modified nylon monomer-cast nylon 6 of a kind of nanometer.
 
Background technology
Nylon monomer-cast nylon 6 claims again MCPA6, is a kind of nylon 6 that utilizes the anionic polymerisation process preparation.It is under normal pressure, certain temperature, utilizes strong alkaline substance to make catalyzer the direct mould that is preheating to certain temperature that injects of the caprolactam monomer of melting is carried out polyreaction, solidifies the tough and tensile solid that obtains.Because it has lightweight, the characteristic such as intensity is high, self-lubricating, wear-resisting, anticorrosion, insulation, MCPA6 is widely used in the industrial circles such as petrochemical complex, national defense industry, machinery and weaving, becomes one of important engineering plastics.The at present modification for nylon monomer-cast nylon mainly concentrates on the blend aspect, and modification or packing material are mixed in the matrix simply, remains further to be improved for the improvement of substrate performance.
 
Summary of the invention
The present invention only is that modification or packing material are mixed in nylon monomer-cast nylon 6 matrixes simply for solving at present, substrate performance improves not good problem, selected the nanometer paracril that has simultaneously nanoscale and reactive group to come modified cast nylon 6, thereby in nylon monomer-cast nylon 6 in-situ polymerizations, participate in reaction and realize modification, significantly promoted the toughness of material.
For achieving the above object, the present invention is by the following technical solutions:
The preparation method of the acrylonitrile butadiene rubber modified nylon monomer-cast nylon 6 of nanometer of the present invention may further comprise the steps:
(1) hexanolactam that takes by weighing 100 weight parts places reaction vessel, is heated to melting under the nitrogen atmosphere protection;
(2) above-mentioned hexanolactam is carried out vacuum hydro-extraction 20 ~ 30min at 120 ~ 140 ℃;
(3) the lower nanometer paracril that adds 1 ~ 5 weight part of nitrogen atmosphere protection, preparation nanometer paracril suspension liquid;
(4) basic catalyst of adding 0.2 ~ 1 weight part carries out the 20 ~ 30min that dewaters under 120 ~ 140 ℃ of vacuum;
(5) in the solution of above-mentioned preparation, add the diisocyanates initiator of 0.2 ~ 1 weight part, mix the mould that rear rapid injection is preheating to 150 ℃ ~ 200 ℃, cooling and demolding under the room temperature namely makes the acrylonitrile butadiene rubber modified nylon monomer-cast nylon of a kind of nanometer 6 behind insulation polymerization 10 ~ 40min.
Described paracril is preferably the polymer-modified of particle diameter 10 ~ 100nm.
Described hexanolactam is the technical grade hexanolactam.
The described nanometer paracril of step (3) suspension liquid by the nanometer paracril directly in hexanolactam ultra-sonic dispersion make.
Strong alkali catalyst in the preferred organic or inorganic of the described catalyzer of step (4) most preferably is sodium hydroxide or sodium methylate.
The described initiator of step (5) is preferably tolylene diisocyanate, diphenylmethanediisocyanate or hexamethylene diisocyanate.
The described insulation polymerization reaction time of step (5) is 20min ~ 30min.
The present invention as modified component, utilizes the itrile group group that the characteristic that alkaline hydrolysis reacts occurs under alkaline environment with the nanometer paracril, forms the alloy of two kinds of polymkeric substance in the hexanolactam ring-opening polymerization.The present invention adopts the material with reactive group to prepare polymer alloy innovatively, utilizes the nylon monomer-cast nylon 6 of modification of the present invention, has significantly improved nylon monomer-cast nylon 6 toughness, and when nanometer paracril content was 2%, shock strength improved 57.5%; Operating procedure of the present invention is simple, and prepared polymer alloy superior performance is suitable for suitability for industrialized production.
 
Embodiment
Below in conjunction with specific examples content of the present invention is further detailed; but described embodiment is not to be simple restriction to connotation of the present invention, any simple change of having done based on connotation of the present invention or be equal to replacement and all should belong within the present invention's scope required for protection.
Embodiment 1
(1) takes by weighing 100 weight part hexanolactams and place reaction vessel, under the nitrogen atmosphere protection, be heated to 70 ℃ of meltings;
(2) above-mentioned hexanolactam is carried out vacuum hydro-extraction 30min at 130 ℃;
(3) (particle diameter 30 ~ 60nm) utilizes ultrasonic wave to disperse preparation nanometer paracril suspension liquid to the nanometer paracril of the lower adding of nitrogen atmosphere protection 1 weight part;
(4) the catalyzer sodium hydroxide of adding 0.2 weight part, 130 ℃ are carried out vacuum hydro-extraction 30min;
(5) the initiator tolylene diisocyanate of adding 0.4 weight part in the solution of above-mentioned preparation, mix the mould that rear rapid injection is preheating to 160-170 ℃, cooling and demolding under the room temperature namely makes the acrylonitrile butadiene rubber modified nylon monomer-cast nylon of a kind of nanometer 6 behind the insulation polyase 13 0min.
Prepared nylon monomer-cast nylon 6/ nanometer nitrile rubber polymer alloy property sees Table one.
 
Embodiment 2
(1) takes by weighing 100 weight part hexanolactams and place reaction vessel, under the nitrogen atmosphere protection, be heated to 70 ℃ of meltings;
(2) above-mentioned hexanolactam is carried out vacuum hydro-extraction 30min at 130 ℃;
(3) (particle diameter 30 ~ 60nm) utilizes ultrasonic wave to disperse preparation nanometer paracril suspension liquid to the nanometer paracril of the lower adding of nitrogen atmosphere protection 1 weight part;
(4) the catalyzer sodium hydroxide of adding 0.2 weight part, 130 ℃ are carried out vacuum hydro-extraction 30min;
(5) the initiator diphenylmethanediisocyanate of adding 0.4 weight part in the solution of above-mentioned preparation, mix the mould that rear rapid injection is preheating to 160-170 ℃, cooling and demolding under the room temperature namely makes the acrylonitrile butadiene rubber modified nylon monomer-cast nylon of a kind of nanometer 6 behind the insulation polyase 13 0min.
Prepared nylon monomer-cast nylon 6/ nanometer nitrile rubber polymer alloy property sees Table one.
Embodiment 3
(1) takes by weighing 100 weight part hexanolactams and place reaction vessel, under the nitrogen atmosphere protection, be heated to 70 ℃ of meltings;
(2) above-mentioned hexanolactam is carried out vacuum hydro-extraction 30min at 130 ℃;
(3) (particle diameter 30 ~ 60nm) utilizes ultrasonic wave to disperse preparation nanometer paracril suspension liquid to the nanometer paracril of the lower adding of nitrogen atmosphere protection 1 weight part;
(4) the catalyzer sodium hydroxide of adding 0.2 weight part, 130 ℃ are carried out vacuum hydro-extraction 30min;
(5) the initiator hexamethylene diisocyanate of adding 0.4 weight part in the solution of above-mentioned preparation, mix the mould that rear rapid injection is preheating to 160-170 ℃, cooling and demolding under the room temperature namely makes the acrylonitrile butadiene rubber modified nylon monomer-cast nylon of a kind of nanometer 6 behind the insulation polyase 13 0min.
Prepared nylon monomer-cast nylon 6/ nanometer nitrile rubber polymer alloy property sees Table one.
 
Embodiment 4
(1) takes by weighing 100 weight part hexanolactams and place reaction vessel, under the nitrogen atmosphere protection, be heated to 70 ℃ of meltings;
(2) above-mentioned hexanolactam is carried out vacuum hydro-extraction 30min at 130 ℃;
(3) (particle diameter 30 ~ 60nm) utilizes ultrasonic wave to disperse preparation nanometer paracril suspension liquid to the nanometer paracril of the lower adding of nitrogen atmosphere protection 2 weight parts;
(4) the catalyzer sodium hydroxide of adding 0.2 weight part, 130 ℃ are carried out vacuum hydro-extraction 30min;
(5) the initiator tolylene diisocyanate of adding 0.4 weight part in the solution of above-mentioned preparation, mix the mould that rear rapid injection is preheating to 160-170 ℃, cooling and demolding under the room temperature namely makes the acrylonitrile butadiene rubber modified nylon monomer-cast nylon of a kind of nanometer 6 behind the insulation polyase 13 0min.
Prepared nylon monomer-cast nylon 6/ nanometer nitrile rubber polymer alloy property sees Table one.
 
Embodiment 5
(1) takes by weighing 100 weight part hexanolactams and place reaction vessel, under the nitrogen atmosphere protection, be heated to 70 ℃ of meltings;
(2) above-mentioned hexanolactam is carried out vacuum hydro-extraction 30min at 130 ℃;
(3) (particle diameter 30 ~ 60nm) utilizes ultrasonic wave to disperse preparation nanometer paracril suspension liquid to the nanometer paracril of the lower adding of nitrogen atmosphere protection 2 weight parts;
(4) the catalyzer sodium hydroxide of adding 0.2 weight part, 130 ℃ are carried out vacuum hydro-extraction 30min;
(5) the initiator diphenylmethanediisocyanate of adding 0.4 weight part in the solution of above-mentioned preparation, mix the mould that rear rapid injection is preheating to 160-170 ℃, cooling and demolding under the room temperature namely makes the acrylonitrile butadiene rubber modified nylon monomer-cast nylon of a kind of nanometer 6 behind the insulation polyase 13 0min.
Prepared nylon monomer-cast nylon 6/ nanometer nitrile rubber polymer alloy property sees Table one.
 
Embodiment 6
(1) takes by weighing 100 weight part hexanolactams and place reaction vessel, under the nitrogen atmosphere protection, be heated to 70 ℃ of meltings;
(2) above-mentioned hexanolactam is carried out vacuum hydro-extraction 30min at 130 ℃;
(3) (particle diameter 30 ~ 60nm) utilizes ultrasonic wave to disperse preparation nanometer paracril suspension liquid to the nanometer paracril of the lower adding of nitrogen atmosphere protection 2 weight parts;
(4) the catalyzer sodium hydroxide of adding 0.2 weight part, 130 ℃ are carried out vacuum hydro-extraction 30min;
(5) the initiator hexamethylene diisocyanate of adding 0.4 weight part in the solution of above-mentioned preparation, mix the mould that rear rapid injection is preheating to 160-170 ℃, cooling and demolding under the room temperature namely makes the acrylonitrile butadiene rubber modified nylon monomer-cast nylon of a kind of nanometer 6 behind the insulation polyase 13 0min.
Prepared nylon monomer-cast nylon 6/ nanometer nitrile rubber polymer alloy property sees Table one.
 
Embodiment 7
(1) takes by weighing 100 weight part hexanolactams and place reaction vessel, under the nitrogen atmosphere protection, be heated to 70 ℃ of meltings;
(2) above-mentioned hexanolactam is carried out vacuum hydro-extraction 30min at 130 ℃;
(3) (particle diameter 30 ~ 60nm) utilizes ultrasonic wave to disperse preparation nanometer paracril suspension liquid to the nanometer paracril of the lower adding of nitrogen atmosphere protection 5 weight parts;
(4) the catalyzer sodium hydroxide of adding 0.2 weight part, 130 ℃ are carried out vacuum hydro-extraction 30min;
(5) the initiator tolylene diisocyanate of adding 0.4 weight part in the solution of above-mentioned preparation, mix the mould that rear rapid injection is preheating to 160-170 ℃, cooling and demolding under the room temperature namely makes the acrylonitrile butadiene rubber modified nylon monomer-cast nylon of a kind of nanometer 6 behind the insulation polyase 13 0min.
Prepared nylon monomer-cast nylon 6/ nanometer nitrile rubber polymer alloy property sees Table one.
 
Embodiment 8
(1) takes by weighing 100 weight part hexanolactams and place reaction vessel, under the nitrogen atmosphere protection, be heated to 70 ℃ of meltings;
(2) above-mentioned hexanolactam is carried out vacuum hydro-extraction 30min at 130 ℃;
(3) (particle diameter 30 ~ 60nm) utilizes ultrasonic wave to disperse preparation nanometer paracril suspension liquid to the nanometer paracril of the lower adding of nitrogen atmosphere protection 5 weight parts;
(4) the catalyzer sodium hydroxide of adding 0.2 weight part, 130 ℃ are carried out vacuum hydro-extraction 30min;
(5) the initiator diphenylmethanediisocyanate of adding 0.6 weight part in the solution of above-mentioned preparation, mix the mould that rear rapid injection is preheating to 160-170 ℃, cooling and demolding under the room temperature namely makes the acrylonitrile butadiene rubber modified nylon monomer-cast nylon of a kind of nanometer 6 behind the insulation polyase 13 0min.
Prepared nylon monomer-cast nylon 6/ nanometer nitrile rubber polymer alloy property sees Table one.
 
Embodiment 9
(1) takes by weighing 100 weight part hexanolactams and place reaction vessel, under the nitrogen atmosphere protection, be heated to 70 ℃ of meltings;
(2) above-mentioned hexanolactam is carried out vacuum hydro-extraction 30min at 130 ℃;
(3) (particle diameter 30 ~ 60nm) utilizes ultrasonic wave to disperse preparation nanometer paracril suspension liquid to the nanometer paracril of the lower adding of nitrogen atmosphere protection 5 weight parts;
(4) the catalyzer sodium hydroxide of adding 0.2 weight part, 130 ℃ are carried out vacuum hydro-extraction 30min;
(5) the initiator hexamethylene diisocyanate of adding 1 weight part in the solution of above-mentioned preparation, mix the mould that rear rapid injection is preheating to 160-170 ℃, cooling and demolding under the room temperature namely makes the acrylonitrile butadiene rubber modified nylon monomer-cast nylon of a kind of nanometer 6 behind the insulation polyase 13 0min.
Prepared nylon monomer-cast nylon 6/ nanometer nitrile rubber polymer alloy property sees Table one.
Embodiment 10
(1) takes by weighing 100 weight part hexanolactams and place reaction vessel, under the nitrogen atmosphere protection, be heated to 70 ℃ of meltings;
(2) above-mentioned hexanolactam is carried out vacuum hydro-extraction 30min at 130 ℃;
(3) (particle diameter 30 ~ 60nm) utilizes ultrasonic wave to disperse preparation nanometer paracril suspension liquid to the nanometer paracril of the lower adding of nitrogen atmosphere protection 1 weight part;
(4) the catalyzer sodium methylate of adding 0.5 weight part, 130 ℃ are carried out vacuum hydro-extraction 30min;
(5) the initiator tolylene diisocyanate of adding 0.4 weight part in the solution of above-mentioned preparation, mix the mould that rear rapid injection is preheating to 160-170 ℃, cooling and demolding under the room temperature namely makes the acrylonitrile butadiene rubber modified nylon monomer-cast nylon of a kind of nanometer 6 behind the insulation polyase 13 0min.
Prepared nylon monomer-cast nylon 6/ nanometer nitrile rubber polymer alloy property sees Table one.
 
Embodiment 11
(1) takes by weighing 100 weight part hexanolactams and place reaction vessel, under the nitrogen atmosphere protection, be heated to 70 ℃ of meltings;
(2) above-mentioned hexanolactam is carried out vacuum hydro-extraction 30min at 130 ℃;
(3) (particle diameter 30 ~ 60nm) utilizes ultrasonic wave to disperse preparation nanometer paracril suspension liquid to the nanometer paracril of the lower adding of nitrogen atmosphere protection 1 weight part;
(4) the catalyzer sodium methylate of adding 1 weight part, 130 ℃ are carried out vacuum hydro-extraction 30min;
(5) the initiator tolylene diisocyanate of adding 0.4 weight part in the solution of above-mentioned preparation, mix the mould that rear rapid injection is preheating to 160-170 ℃, cooling and demolding under the room temperature namely makes the acrylonitrile butadiene rubber modified nylon monomer-cast nylon of a kind of nanometer 6 behind the insulation polyase 13 0min.
Prepared nylon monomer-cast nylon 6/ nanometer nitrile rubber polymer alloy property sees Table one.
 
Embodiment 12
(1) takes by weighing 100 weight part hexanolactams and place reaction vessel, under the nitrogen atmosphere protection, be heated to 70 ℃ of meltings;
(2) above-mentioned hexanolactam is carried out vacuum hydro-extraction 30min at 130 ℃;
(3) (particle diameter 30 ~ 60nm) utilizes ultrasonic wave to disperse preparation nanometer paracril suspension liquid to the nanometer paracril of the lower adding of nitrogen atmosphere protection 5 weight parts;
(4) the catalyzer sodium hydroxide of adding 0.2 weight part, 130 ℃ are carried out vacuum hydro-extraction 30min;
(5) the initiator hexamethylene diisocyanate of adding 0.2 weight part in the solution of above-mentioned preparation, mix the mould that rear rapid injection is preheating to 160-170 ℃, cooling and demolding under the room temperature namely makes the acrylonitrile butadiene rubber modified nylon monomer-cast nylon of a kind of nanometer 6 behind the insulation polyase 13 0min.
Prepared nylon monomer-cast nylon 6/ nanometer nitrile rubber polymer alloy property sees Table one.
The control group example
(1) takes by weighing 100 weight part hexanolactams and place reaction vessel, under the nitrogen atmosphere protection, be heated to 70 ℃ of meltings;
(2) above-mentioned hexanolactam is carried out vacuum hydro-extraction 30min at 130 ℃;
(3) the catalyzer sodium hydroxide of adding 0.2 weight part, 130 ℃ are carried out vacuum hydro-extraction 30min;
(4) the initiator tolylene diisocyanate of adding 0.4 weight part in the solution of above-mentioned preparation mixes the mould that rear rapid injection is preheating to 160-170 ℃, and cooling and demolding under the room temperature namely makes nylon monomer-cast nylon 6 behind the insulation polyase 13 0min.
Prepared nylon monomer-cast nylon 6 material properties see Table one.
Table one
Performance Notched Izod impact strength (kj/m 2 Degree of crystallinity (%) Melting enthalpy (j/g)
Control group 7.3 20.3 38.7
Example 1 9.8 19.1 36.4
Example 2 9.6 18.9 36.0
Example 3 9.3 18.7 35.8
Example 4 11.5 18.0 34.3
Example 5 11.2 18.8 34.2
Example 6 11.1 18.4 33.7
Example 7 10.3 18.5 35.2
Example 8 10.2 18.2 34.9
Example 9 9.9 18.1 34.4
Example 10 8.8 20.1 38.4
Example 11 9.1 19.9 37.3
Example 12 8.5 20.2 38.6
In the process by present method modified cast nylon 6, compare with the case of comparative examples of simple blend, the present invention adopts the nylon monomer-cast nylon 6 and material modified internal structure homogeneous after the method modification, stable performance, significantly improved toughness, shock strength can improve and reaches 57.5% when nanometer paracril content is 2%.
To the description of above-mentioned example mainly in order to embody principle and advantage of the present invention; but these examples do not limit use range of the present invention; under the prerequisite that does not break away from the principle of the invention and scope, changes and improvements of the present invention all fall in the claimed scope of the invention.

Claims (7)

1. the preparation method of the acrylonitrile butadiene rubber modified nylon monomer-cast nylon 6 of nanometer is characterized in that may further comprise the steps:
(1) hexanolactam that takes by weighing 100 weight parts places reaction vessel, is heated to melting under the nitrogen atmosphere protection;
(2) above-mentioned hexanolactam is carried out vacuum hydro-extraction 20 ~ 30min at 120 ~ 140 ℃;
(3) the lower nanometer paracril that adds 1 ~ 5 weight part of nitrogen atmosphere protection, preparation nanometer paracril suspension liquid;
(4) basic catalyst of adding 0.2 ~ 1 weight part, 120 ~ 140 ℃ of lower vacuum hydro-extraction 20 ~ 30min;
(5) in the solution of above-mentioned preparation, add the cyanate initiator of 0.2 ~ 1 weight part, mix the mould that rear rapid injection is preheating to 150 ℃ ~ 200 ℃, cooling and demolding under the room temperature namely makes the acrylonitrile butadiene rubber modified nylon monomer-cast nylon of a kind of nanometer 6 behind insulation polymerization 10 ~ 40min.
2. the preparation method of the acrylonitrile butadiene rubber modified nylon monomer-cast nylon 6 of a kind of nanometer according to claim 1 is characterized in that, the paracril described in the step (3) is the polymer-modified of particle diameter 10 ~ 100nm.
3. the preparation method of the acrylonitrile butadiene rubber modified nylon monomer-cast nylon 6 of a kind of nanometer according to claim 1 is characterized in that, described hexanolactam is the technical grade hexanolactam.
4. the preparation method of the acrylonitrile butadiene rubber modified nylon monomer-cast nylon 6 of a kind of nanometer according to claim 1 is characterized in that, the described nanometer paracril of step (3) suspension liquid is to be made by nanometer paracril direct ultra-sonic dispersion in hexanolactam.
5. the preparation method of the acrylonitrile butadiene rubber modified nylon monomer-cast nylon 6 of a kind of nanometer according to claim 1 is characterized in that, the described catalyzer of step (4) is sodium hydroxide or sodium methylate.
6. the preparation method of the acrylonitrile butadiene rubber modified nylon monomer-cast nylon 6 of a kind of nanometer according to claim 1 is characterized in that, the described initiator of step (5) is tolylene diisocyanate, diphenylmethanediisocyanate or hexamethylene diisocyanate.
7. the preparation method of the acrylonitrile butadiene rubber modified nylon monomer-cast nylon 6 of a kind of nanometer according to claim 1 is characterized in that, the described insulation polymerization reaction time of step (5) is 20min ~ 30min.
CN2012103771524A 2012-10-08 2012-10-08 Method for preparing nano nitrile rubber modified cast nylon 6 Pending CN102876018A (en)

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Publication number Priority date Publication date Assignee Title
CN103965465A (en) * 2013-01-29 2014-08-06 合肥杰事杰新材料股份有限公司 Casting nylon 6 nanometer composite material and preparation method thereof
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Application publication date: 20130116