CN102080251B - Plating/phosphating automation line structure and implementation method thereof - Google Patents
Plating/phosphating automation line structure and implementation method thereof Download PDFInfo
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- CN102080251B CN102080251B CN200910241323.9A CN200910241323A CN102080251B CN 102080251 B CN102080251 B CN 102080251B CN 200910241323 A CN200910241323 A CN 200910241323A CN 102080251 B CN102080251 B CN 102080251B
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- plating
- phosphating
- rail
- automation line
- track
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- 238000007747 plating Methods 0.000 title claims abstract description 70
- 238000000034 method Methods 0.000 title claims abstract description 25
- 239000011248 coating agent Substances 0.000 claims description 7
- 238000000576 coating method Methods 0.000 claims description 7
- 238000009713 electroplating Methods 0.000 claims description 7
- 238000006243 chemical reaction Methods 0.000 claims description 5
- 210000005056 cell body Anatomy 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- QJVKUMXDEUEQLH-UHFFFAOYSA-N [B].[Fe].[Nd] Chemical compound [B].[Fe].[Nd] QJVKUMXDEUEQLH-UHFFFAOYSA-N 0.000 description 1
- 230000004308 accommodation Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000033001 locomotion Effects 0.000 description 1
- 229910001172 neodymium magnet Inorganic materials 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
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- Electroplating Methods And Accessories (AREA)
Abstract
The invention relates to a plating/phosphating automation line structure. The plating/phosphating automation line structure is characterized in that a fixed track is provided with a plurality of double-track movable tracks; both sides of each double-track movable track are provided with brackets and guide grooves of the fixed track on the end parts of the fixed track; a plating/phosphating tank and a quadrilateral lifting air cylinder are arranged below each double-track movable track; the double-track movable track which corresponds to each plating/phosphating tank is provided with a vertical lifting guide pulley; the vertical lifting guide pulley is matched with each guide groove; and a traveling trolley for suspending plating/phosphating workpieces automatically goes forward through program control or stops on the double-track movable track and descends into the plating/phosphating tank with the double-track movable track or ascends from the plating/phosphating tank to align at the fixed track. The invention can ensure the plating quality, shorten the period of an integral process, simplify the control program and greatly enhance the efficiency of a plating/phosphating automation line.
Description
Technical field
The present invention relates to the lifting structure in vertical direction in a kind of plating/phosphating automation line structure and its implementation, particularly plating/phosphating automation line, be specially adapted to the plating/phosphating line of complicated procedures of forming.
Technical background
The operation of plating/phosphating automation line is various, and the man-hour that each station needs is different, especially for the product that coating is thinner, strict especially to the requirement of time, this just requires that the driving of plating/phosphating automation line meets processing requirement in programdesign as far as possible, ensure that necessary station carries out handling in strict accordance with time requirement, for the automation line that operation is various, efficiency can be had a greatly reduced quality.
Although can by increasing driving quantity, improve the speed of a motor vehicle, reduce auxiliary tank width, reduce gap between groove and groove, shorten time of lag and raise the efficiency, these ways are all restricted, can not raise the efficiency significantly.Driving quantity can not be too much, because the too many corresponding sequence of control of driving can be quite complicated, and increases the manufacturing cost of automation line; The speed of a motor vehicle is too high easily causes acutely rocking of suspension member; And the adjustment of the width of groove and gap and time of lag is all restricted.
Especially, the plating/phosphating technique of neodymium iron boron product, the residence time on a lot of station also just only has about 1 minute, these stations can take driving always, until the task of this station completes, make to drive a vehicle the handling work not having the unnecessary time to go to carry out other, inefficiency.
Chinese patent application No.94224847 discloses a kind of transport unit of track for electroplating automation, it belongs to cantilevered, adopt the automatically controlled transmission of single track, weak point is, the maximum weight of cantilever design carrying is little compared with double track structure, and in addition, this transport unit has needed rise and fall, fixed point hangs and multiple action such as unhook, and sequence of control is complicated.
Summary of the invention
The object of this invention is to provide a kind of plating/phosphating automation line structure, especially a kind of lifting structure being applicable to multiple coating bath automatic electroplating/phosphating line, breaking away to use the restriction suffered by driving (this driving need to carry out rise and fall, advance, fixed point hang and multiple operational motions such as unhooks of fixing a point) and overcome uses the weight suffered by cantilever design and operation stability to limit, meet the process time of each coating bath needs, guarantee the quality of electroplating, shorten the cycle of whole technique, simplify sequence of control, the efficiency of plating/phosphating automation line is improved greatly.
For this reason, according to an aspect of the present invention, provide a kind of plating/phosphating automation line structure, it is characterized in that: on trapped orbit, be provided with several double track movable rail, the both sides of each double track movable rail are provided with trapped orbit support and guide path thereof in the end of trapped orbit, the below of each double track movable rail is provided with the lift cylinder of plating/phosphating groove and corner, the double track movable rail that each plating/phosphating groove is corresponding is provided with VTOL (vertical take off and landing) guide deflection sheave, this guide deflection sheave and described guide path cooperatively interact, the traveler car hanging plating/phosphating workpiece is automatically advanced by time variable control or stops in double track movable rail, and drop in plating/phosphating groove with double track movable rail or rise to concordant with trapped orbit from plating/phosphating groove.
According to another aspect of the present invention, provide a kind of plating/phosphating automation line implementation method, it is characterized in that: adopt broken rail track structure, what each plating/phosphating groove was corresponding pair of parallel can be up and down track, when the traveler car hanging with plating piece goes to this station, disconnected rail is declined by cylinder or motor chain gear, plating piece is made to immerse in the plating solution of coating bath, by the time relay period, when meeting the time requirement of technique, this section break rail rise, and with trapped orbit horizontal alignment, then, traveler car enters next station.
The present invention adopts broken rail track structure, what each plating/phosphating groove was corresponding pair of parallel can be up and down track, when the traveler car hanging with plating piece goes to this station, disconnected rail is declined by cylinder or motor chain gear, plating piece is made to immerse in the plating solution of coating bath, by the time relay period, when meeting the time requirement of technique, this section break rail rise, and with trapped orbit horizontal alignment, then, traveler car enters next station, repeats above-mentioned action.
Below rail is broken in often pair of activity, there is guide deflection sheave, have guide path on the downside of retaining rail simultaneously, disconnected rail can be helped like this to be elevated smoothly, and be unlikely to block.Meanwhile, the residence time of cylinder or motor chain gear is controlled by primary control program, and the time then, signals to cylinder or motor by primary control program, disconnected rail is elevated in time, ensures the process time of each station.
According to the present invention, often organize the corresponding little traveler car of plating piece, this traveler car only completes advances and stops two kinds of actions, other lifting actions have been come by break rail and cylinder (or motor chain), the action of traveler car is simplified, and each plating tank has the lifting gantry of oneself correspondence/disconnected rail, the complicacy of sequence of control can not be increased; Can not as the automation line of multirow bassinet structure, the plating piece that driving will complete a lot of stations changes groove work, and programmed control process is complicated, and this driving needs to carry out multiple action, inefficiency.
Compared with existing bridge crane structure, this disconnected rail structure can complete the plating/phosphating operation of multiple station (especially short period of time station) simultaneously, and this is conducive to improving the level of automation of automatic electroplating/phosphating line of many coating baths, time complex process.
According to the present invention, advancing of traveler car is coordinated to change the conversion that groove completes each inter process by using the lifting structure of corresponding electroplating cell body, this frame mode both can carry larger heavy burden, inter process conversion can be realized again rapidly, not only be conducive to the automatization of plating/phosphating line, can also labor force be reduced, increase work efficiency, reduce production cost.
Accompanying drawing explanation
Fig. 1 is the front schematic view according to plating/phosphating line automation line structure of the present invention.
Embodiment
Concrete structure of the present invention and operational process are described below with reference to accompanying drawings.
The present invention forms primarily of the plating/phosphating groove 9 of trapped orbit 1, trapped orbit support 2, movable rail 3, lift cylinder 4, guide deflection sheave 5, traveler car 6, traveler car power supply sliding support 7, traveler car electrical source of power 8 and accommodation plating/phosphating workpiece 10.
Traveler car 6 with plating/phosphating workpiece 10 is advanced along trapped orbit 1, when going to above plating/phosphating groove 9, signal is provided by sensor, time variable control traveler car stops, then, time variable control provides signal, makes lift cylinder 4 drag movable rail 3 and traveler car 6 declines, make in the plating solution in the complete immersion plating/Phosphating Slot 9 of plating/phosphating workpiece 10, the time relay starts timing; When reaching process time requirement, time variable control provides signal lift cylinder 4 and rises, and then, traveler car obtains progress signal, continues to move towards next station, repeats above-mentioned action.
According to above disclosure, those skilled in the art can carry out such or such amendment, perfect and supplementary, but this all will in protection scope of the present invention.
Claims (9)
1. a plating/phosphating automation line structure, it is characterized in that: adopt broken rail track structure, trapped orbit is provided with several double track movable rail, the both sides of each double track movable rail are provided with trapped orbit support and guide path thereof in the end of trapped orbit, the below of each double track movable rail is provided with the lift cylinder of plating/phosphating groove and corner, the double track movable rail that each plating/phosphating groove is corresponding is provided with VTOL (vertical take off and landing) guide deflection sheave, this guide deflection sheave and described guide path cooperatively interact, the traveler car hanging plating/phosphating workpiece is automatically advanced by time variable control or stops in double track movable rail, and drop in plating/phosphating groove with double track movable rail or rise to concordant with trapped orbit from plating/phosphating groove,
Often organize the corresponding little traveler car of plating piece, this traveler car only completes advances and stops two kinds of actions, and lifting action has been come by break rail and cylinder or motor chain, and each plating tank has the lifting gantry of oneself correspondence/disconnected rail; Advancing of traveler car is coordinated to change the conversion that groove completes each inter process by using the lifting structure of corresponding electroplating cell body.
2. plating/phosphating automation line structure as claimed in claim 1, is characterized in that: the lifting of double track movable rail is driven by cylinder, hydro-cylinder or motor chain gear.
3. plating/phosphating automation line structure as claimed in claim 1, is characterized in that: the propulsion source of traveler car comes from electrical source of power by traveler car power supply sliding support.
4. plating/phosphating automation line structure as claimed in claim 1, is characterized in that: the double track movable rail of multiple station is elevated by time variable control simultaneously.
5. a plating/phosphating automation line implementation method, it is characterized in that: adopt broken rail track structure, what each plating/phosphating groove was corresponding pair of parallel can be up and down track, when the traveler car hanging with plating piece goes to this station, disconnected rail is declined by cylinder or motor chain gear, plating piece is made to immerse in the plating solution of coating bath, by the time relay period, when meeting the time requirement of technique, this section break rail rise, and with trapped orbit horizontal alignment, then, traveler car enters next station, often organize the corresponding little traveler car of plating piece, this traveler car only completes advances and stops two kinds of actions, and lifting action has been come by break rail and cylinder or motor chain, and each plating tank has the lifting gantry of oneself correspondence/disconnected rail, advancing of traveler car is coordinated to change the conversion that groove completes each inter process by using the lifting structure of corresponding electroplating cell body.
6. plating/phosphating automation line implementation method as claimed in claim 5, is characterized in that: below rail is broken in often pair of activity, have guide deflection sheave, has guide path on the downside of retaining rail simultaneously.
7. plating/phosphating automation line implementation method as claimed in claim 5, it is characterized in that: the residence time of cylinder or motor chain gear is controlled by primary control program, the time then, signals to cylinder or motor by primary control program, disconnected rail is elevated in time, ensures the process time of each station.
8. plating/phosphating automation line implementation method as claimed in claim 5, is characterized in that: the traveler car hanging workpiece, automatically advanced by time variable control or stop, to realize the conversion of operation, the propulsion source of traveler car comes from electrical source of power.
9. plating/phosphating automation line implementation method as claimed in claim 5, is characterized in that: the plating/phosphating operation simultaneously being realized multiple station by time variable control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910241323.9A CN102080251B (en) | 2009-11-27 | 2009-11-27 | Plating/phosphating automation line structure and implementation method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910241323.9A CN102080251B (en) | 2009-11-27 | 2009-11-27 | Plating/phosphating automation line structure and implementation method thereof |
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| Publication Number | Publication Date |
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| CN102080251A CN102080251A (en) | 2011-06-01 |
| CN102080251B true CN102080251B (en) | 2015-04-01 |
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| CN200910241323.9A Active CN102080251B (en) | 2009-11-27 | 2009-11-27 | Plating/phosphating automation line structure and implementation method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102995087A (en) * | 2012-12-14 | 2013-03-27 | 潘元章 | Continuous production line for copper plating of welding wires |
| CN111850658A (en) * | 2019-04-30 | 2020-10-30 | 昆山世冠金属塑料制品有限公司 | Multi-station electroplating line |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2278672Y (en) * | 1996-04-25 | 1998-04-15 | 山东省莱芜市电器设备修制厂 | Vertical lifting translation transporting device for refuse container |
| CN1972853A (en) * | 2004-06-23 | 2007-05-30 | 埃托特克德国有限公司 | Translatory manipulator, processing line and method of processing work pieces |
-
2009
- 2009-11-27 CN CN200910241323.9A patent/CN102080251B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2278672Y (en) * | 1996-04-25 | 1998-04-15 | 山东省莱芜市电器设备修制厂 | Vertical lifting translation transporting device for refuse container |
| CN1972853A (en) * | 2004-06-23 | 2007-05-30 | 埃托特克德国有限公司 | Translatory manipulator, processing line and method of processing work pieces |
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| CN102080251A (en) | 2011-06-01 |
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