CN101634862B - Control method of opening of large flow throttle valve for water - Google Patents

Control method of opening of large flow throttle valve for water Download PDF

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CN101634862B
CN101634862B CN2009100440142A CN200910044014A CN101634862B CN 101634862 B CN101634862 B CN 101634862B CN 2009100440142 A CN2009100440142 A CN 2009100440142A CN 200910044014 A CN200910044014 A CN 200910044014A CN 101634862 B CN101634862 B CN 101634862B
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throttle valve
valve
water
opening
value
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CN101634862A (en
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谭建平
周俊峰
文跃兵
汪顺民
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Central South University
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Abstract

本发明提供了一种大流量水节流阀开口度的控制方法,其特征在于,通过调节先导电液比例流量阀的输入电流控制比例伺服油缸中活塞杆的位置,再由活塞杆驱动大流量水节流阀的阀芯运动,从而最终控制大流量水节流阀的开口度;而活塞杆与水节流阀阀芯通过螺纹固定联接;控制过程中采用闭环非对称的PID控制方法,输入量为给定的大流量水节流阀开口度值,反馈量为检测到的实际的大流量水节流阀开口度值,给定的大流量水节流阀开口度值和检测到的实际的大流量水节流阀开口度值的差e(t)输入到PID控制器中,PID控制器输出电流信号给先导电液比例流量阀。本方法控制精度高,安装、操作方便,实用性强,可靠性高。

The invention provides a method for controlling the opening degree of a large-flow water throttle valve, which is characterized in that the position of the piston rod in the proportional servo oil cylinder is controlled by adjusting the input current of the pilot electro-hydraulic proportional flow valve, and then the piston rod drives the large flow The spool of the water throttle valve moves to finally control the opening of the large flow water throttle valve; the piston rod and the water throttle valve core are fixedly connected by threads; the closed-loop asymmetric PID control method is adopted in the control process, and the input The quantity is the given opening degree value of the large-flow water throttle valve, the feedback value is the detected actual large-flow water throttle valve opening value, the given large-flow water throttle valve opening value and the detected actual The difference e(t) of the throttle valve opening value of large flow water is input into the PID controller, and the PID controller outputs a current signal to the pilot electro-hydraulic proportional flow valve. The method has high control precision, convenient installation and operation, strong practicability and high reliability.

Description

一种大流量水节流阀开口度的控制方法 A Control Method of Opening Degree of Large Flow Water Throttle Valve

技术领域technical field

本发明属于机电液集成控制领域,具体来讲是一种大流量水节流阀开口度的控制方法,应用于以电液比例换向阀为主的油压控制系统中以精确控制大流量水阀的阀芯位置,从而控制大流量水阀的过流流量。The invention belongs to the field of electromechanical-hydraulic integrated control, specifically a method for controlling the opening degree of a large-flow water throttle valve, which is applied to an oil pressure control system mainly based on an electro-hydraulic proportional reversing valve to accurately control large-flow water. The position of the spool of the valve can be controlled to control the excess flow of the large flow water valve.

背景技术Background technique

挤压是最重要的压力加工方法之一,大型挤压机是目前航天、航空、交通、电子通讯、船舶等工业中必不可少的设备,它是一个国家的工业化程度和经济、国防实力的重要标志之一。Extrusion is one of the most important pressure processing methods. Large-scale extrusion machines are indispensable equipment in aerospace, aviation, transportation, electronic communication, shipbuilding and other industries. One of the important signs.

挤压速度是铝材挤压过程中需严格控制的一个工艺参数,挤压速度与所挤型材的成分、截面形状、挤压比等因素密切相关。挤压速度过高或过低都会使生产效率降低甚至使挤压工作无法进行。另外,从挤压工艺的角度看,挤压速度在挤压过程中必须相对稳定,挤压速度的波动将会造成制品表面出现波纹,影响制品质量。目前,大型挤压机的速度控制技术主要有变频驱动容积调速方式、变量泵容积调速方式、电液比例插装阀调速方式,但这些调速方式均只适合应用于油压控制或在国内技术不成熟。Extrusion speed is a process parameter that needs to be strictly controlled in the aluminum extrusion process. The extrusion speed is closely related to the composition, cross-sectional shape, extrusion ratio and other factors of the extruded profile. If the extrusion speed is too high or too low, the production efficiency will be reduced or even the extrusion work will be impossible. In addition, from the perspective of the extrusion process, the extrusion speed must be relatively stable during the extrusion process. The fluctuation of the extrusion speed will cause ripples on the surface of the product and affect the quality of the product. At present, the speed control technologies of large extruders mainly include variable frequency drive volumetric speed regulation, variable pump volumetric speed regulation, and electro-hydraulic proportional cartridge valve speed regulation, but these speed regulation methods are only suitable for oil pressure control or The domestic technology is immature.

巨型液压机所需工作液体量巨大,考虑到经济、污染等多方面因素,工作液体选用乳化液,由于泄漏量大,乳化液费用高,现传动介质多用水替代。因此我国巨型液压机一般仍为水压机,目前,国外水液压技术的研究已取得实质性进展。水介质的质量控制、元件与系统的磨损与腐蚀控制,以及新材料、新工艺、新的控制技术在现有的水液压元件与系统的研制中得到了充分体现。现在,世界市场上已经有少数系列的水液压元件供应,如表1.1所示,压力主要有10MPa、14MPa、21MPa、32MPa、40MPa等五种等级。但总体而言,现有的水液压元件总体性能与油压元件相差较大,价格也很昂贵。Giant hydraulic presses require a huge amount of working fluid. Considering various factors such as economy and pollution, emulsion is used as the working fluid. Due to the large leakage and high cost of emulsion, the current transmission medium is mostly replaced by water. Therefore, the giant hydraulic presses in our country are generally still hydraulic presses. At present, the research on water hydraulic technology in foreign countries has made substantial progress. The quality control of water medium, the wear and corrosion control of components and systems, as well as new materials, new processes, and new control technologies have been fully reflected in the development of existing water hydraulic components and systems. Now, there are a few series of water hydraulic components available in the world market. As shown in Table 1.1, there are mainly five grades of pressure: 10MPa, 14MPa, 21MPa, 32MPa, and 40MPa. But generally speaking, the overall performance of existing water hydraulic components is quite different from that of oil hydraulic components, and the price is also very expensive.

表1.1水液压控制阀的市场供应状况Table 1.1 Market Supply Status of Water Hydraulic Control Valves

我国的水液压技术研究也已经起步。现在华中科技大学和浙江大学等高校已经开展了这项技术的研究工作。二者的研究各有特色。华中科技大学着重研究以海水为介质的水液压技术,主要应用领域着眼于海军装备;浙江大学则着重于以自来水为介质的相关技术,应用领域在于民用。但到目前为止,水液压技术只是进入了实际应用的第一阶段,用计算机对水节流阀实现精确数字控制将是水液压技术的一个重要发展方向。my country's water hydraulic technology research has also started. Now universities such as Huazhong University of Science and Technology and Zhejiang University have carried out research work on this technology. Both studies have their own characteristics. Huazhong University of Science and Technology focuses on the research of water hydraulic technology with seawater as the medium, and its main application field focuses on naval equipment; Zhejiang University focuses on related technologies with tap water as the medium, and its application field is civilian. But so far, water hydraulic technology has only entered the first stage of practical application, and it will be an important development direction of water hydraulic technology to realize precise digital control of water throttle valve with computer.

125MN挤压机原有节流阀采用直流电机带动蜗轮蜗杆,经减速器减速后以螺母丝杆副机构驱动传动杠杆,从而控制节流阀阀芯开度,间接控制流量。由于原有系统采用自整角机随动及传动链过长,阀的稳定性差,阀杆位移存在漂移。而且整个系统是一个开环系统,控制精度不高,控制精度以及压机的生产效率迫切有待提高。The original throttle valve of the 125MN extruder uses a DC motor to drive the worm gear, and after being decelerated by the reducer, the drive lever is driven by the nut screw auxiliary mechanism to control the opening of the throttle valve core and indirectly control the flow. Because the original system adopts the self-aligning machine follow-up and the transmission chain is too long, the stability of the valve is poor, and the displacement of the valve stem has drift. And the whole system is an open-loop system, the control precision is not high, and the control precision and the production efficiency of the press need to be improved urgently.

发明内容Contents of the invention

本发明的目的在于提供一种大流量水节流阀开口度的控制方法,应用于大型挤压机的大流量水节流阀阀门开口度的高精度控制。The object of the present invention is to provide a method for controlling the opening degree of a large-flow water throttle valve, which is applied to high-precision control of the valve opening degree of a large-flow water throttle valve of a large extrusion machine.

为实现上述目的,本发明的技术方案为:To achieve the above object, the technical solution of the present invention is:

一种大流量水节流阀开口度的控制方法,其特征在于,通过调节先导电液比例流量阀的输入电流控制比例伺服油缸中活塞杆的位置,活塞杆与水节流阀阀芯固定联接,从而由活塞杆的运动直接带动大流量水节流阀的阀芯运动,最终实现对大流量水节流阀的开口度的精确控制;A method for controlling the opening degree of a large-flow water throttle valve, characterized in that the position of the piston rod in the proportional servo cylinder is controlled by adjusting the input current of the pilot electro-hydraulic proportional flow valve, and the piston rod is fixedly connected with the water throttle valve spool , so that the movement of the piston rod directly drives the movement of the spool of the large-flow water throttle valve, and finally realizes the precise control of the opening degree of the large-flow water throttle valve;

控制过程中采用闭环非对称的PID控制方法,输入量为给定的大流量水节流阀开口度值,反馈量为检测到的实际的大流量水节流阀开口度值,给定的大流量水节流阀开口度值和检测到的实际的大流量水节流阀开口度值的差e(t)输入到PID控制器中,PID控制器输出电流信号给先导电液比例流量阀。In the control process, the closed-loop asymmetric PID control method is adopted. The input value is the given opening degree value of the large-flow water throttle valve, and the feedback value is the detected actual large-flow water throttle valve opening value. The difference e(t) between the opening degree of the flow water throttle valve and the detected actual large flow water throttle valve opening value is input into the PID controller, and the PID controller outputs a current signal to the pilot electro-hydraulic proportional flow valve.

所述的PID控制器采用非对称参数,具体参数整定过程为:The PID controller adopts asymmetric parameters, and the specific parameter tuning process is:

设KP1,Ki1,Kd1和KP2,Ki2,Kd2为e(t)分别取正和负时比例,积分,微分常数;KP1,Ki1,Kd1参数整定方法为:设定PID控制的死区值为0.05mm,采用雅格-尼可士方法,首先置Kd1=Ki1=0,单独调整比例系数K,此时控制器就为一比例控制器,通过在监控系统中将节流阀的设定开度值设为大于节流阀实际开口度值,即使e(t)>0,然后增大系统比例系数K直至系统开始振荡,记录此时的比例系数K为Km1,则KP1,Ki1,Kd1参数按下式计算得:Suppose K P1 , K i1 , K d1 and K P2 , K i2 , K d2 are proportional, integral and differential constants when e(t) is positive and negative respectively; K P1 , K i1 , K d1 parameter tuning method is: set The dead zone value of PID control is 0.05mm, adopt Jager-Nichols method, first set K d1 =K i1 =0, and adjust the proportional coefficient K separately. At this time, the controller is a proportional controller. Set the set opening value of the throttle valve to be greater than the actual opening value of the throttle valve, even if e(t)>0, then increase the system proportional coefficient K until the system starts to oscillate, and record the proportional coefficient K at this time as Km 1 , then K P1 , K i1 , K d1 parameters are calculated according to the following formula:

KP1=0.6Km1 K d 1 = K P 1 π 4 ω m K i 1 = K P 1 ω m π ;式中ωm为振荡频率;(当置Kd1=Ki1=0时,系统就是采用一个比例环节控制,KP1、K、Km1即为下文中提到的比例系数,K为比例系数的总称,KM1为开始震荡时刻的比例系数,KP1为将KM1乘以0.6后用于PID控制中的比例系数)K P1 = 0.6K m1 K d 1 = K P 1 π 4 ω m K i 1 = K P 1 ω m π ; where ω m is the oscillation frequency; (when K d1 =K i1 =0, the system adopts a proportional link control, K P1 , K, Km 1 are the proportional coefficients mentioned below, and K is the proportional coefficient KM1 is the proportional coefficient at the start of oscillation, KP1 is the proportional coefficient used in PID control after multiplying KM1 by 0.6)

KP2,Ki2,Kd2参数整定方法为:设定PID控制的死区值为0.05mm,采用雅格-尼可士方法,首先置Kd2=Ki2=0,此时控制器为一个比例控制器,通过在监控系统中将节流阀的设定开度值设为小于节流阀实际开口度值,即使e(t)<0,然后增大系统比例系数K直至系统开始振荡,使系统处于负的阶跃响应,然后增大比例系数直至系统开始振荡,记录此时的比例系数为Km2,KP2,Ki2,Kd2参数按下式计算得:K P2 , K i2 , K d2 parameter tuning method is as follows: set the dead zone value of PID control to 0.05mm, adopt Jager-Nichols method, first set K d2 =K i2 =0, at this time the controller is a Proportional controller, by setting the set opening value of the throttle valve in the monitoring system to be smaller than the actual opening value of the throttle valve, even if e(t)<0, and then increasing the system proportional coefficient K until the system starts to oscillate, Make the system in a negative step response, then increase the proportional coefficient until the system starts to oscillate, and record the proportional coefficient at this time as Km 2 , K P2 , K i2 , and K d2 parameters are calculated according to the following formula:

KP2=0.6Km2 K d 2 = K P 2 &pi; 4 &omega; m K i 2 = K P 2 &omega; m &pi; ; 式中ωm为振荡频率。K P2 = 0.6K m2 K d 2 = K P 2 &pi; 4 &omega; m K i 2 = K P 2 &omega; m &pi; ; Where ω m is the oscillation frequency.

应用本方法的大流量水节流阀控制系统,包括大流量水节流阀及其液压驱动系统、状态信号检测系统、PLC控制系统、上位机实时监控系统,并采用工业现场总线技术实现系统信号的全数字化通讯高。The large-flow water throttle valve control system using this method includes a large-flow water throttle valve and its hydraulic drive system, a state signal detection system, a PLC control system, and a real-time monitoring system for a host computer, and uses industrial field bus technology to realize system signals. The full digital communication high.

所述的系统所采用的是直接的数字输入,模拟棒图调节以及数字显示相结合的操作方式。能实现将节流阀设定开口度的精确数字量输入与检测到的实际开口度(数字量输入)和阀前、阀后压力(该信号用于为设定开口度提供参考,为模拟量输入)结合,实现对节流阀阀芯开口度的数字化精确闭环控制,其控制精度在0.1mm。The system adopts the operation mode of direct digital input, analog bar graph adjustment and digital display. It can realize the precise digital input of the throttle valve setting opening degree and the detected actual opening degree (digital quantity input) and the pressure before and after the valve (this signal is used to provide reference for the setting opening degree, and for the analog quantity input) combined to realize the digital precise closed-loop control of the opening degree of the throttle valve spool, and its control accuracy is 0.1mm.

所述的大流量水节流阀控制系统,节流阀阀芯的位移检测范围为0~60mm,针对其在阀芯上升和下降过程中的非对称动态特性,为了在上升和下降过程中都得到较短的调整时间和低超调量,通过实验在控制系统中对节流阀开启和关闭过程设置不同的参数,对其采用非对称动态参数调节,采用Ziegler-Nichols(雅格-尼可士法)方法,对其进行参数整定(详细整定过程见具体实施方案),从而使节流阀在开启和关闭过程中都具有较理想的动态特性,通过实验得知节流阀在开启过程中,其响应时间为0.6s,几乎无超调,采用非对称动态参数设置和调节,解决节流阀在开启和关闭的过程阀芯的动态特性会不一样的问题。In the large-flow water throttle valve control system, the displacement detection range of the throttle valve spool is 0-60mm. In view of its asymmetrical dynamic characteristics during the rising and falling process of the valve core, in order To obtain a shorter adjustment time and low overshoot, set different parameters in the control system for the opening and closing process of the throttle valve through experiments, and use asymmetric dynamic parameter adjustment for it, using Ziegler-Nichols (Jager-Nichols) method) to perform parameter setting (see the specific implementation plan for the detailed setting process), so that the throttle valve has ideal dynamic characteristics in the process of opening and closing. Its response time is 0.6s, and there is almost no overshoot. It adopts asymmetric dynamic parameter setting and adjustment to solve the problem that the dynamic characteristics of the spool will be different during the opening and closing of the throttle valve.

所述的大流量水节流阀控制系统,通过数字式高精度磁致伸缩位移传感器检测阀芯开口度位移值。The control system of the large-flow water throttle valve detects the displacement value of the opening degree of the valve core through a digital high-precision magnetostrictive displacement sensor.

所述的大流量水节流阀控制系统,其特征在于,采用压力传感器同时采集节流阀前后压差,该压差对节流阀开度设定值有一定的参考作用。The high-flow water throttle valve control system is characterized in that a pressure sensor is used to simultaneously collect the pressure difference before and after the throttle valve, and the pressure difference has a certain reference effect on the throttle valve opening setting value.

所述的大流量水节流阀控制系统,其特征在于,采用Profibus工业现场总线技术实现系统检测信号、控制信号的全数字化通讯。The control system of the large-flow water throttle valve is characterized in that it adopts the Profibus industrial field bus technology to realize the full digital communication of system detection signals and control signals.

一种大流量水节流阀精确控制方式,其特征在于通过调节先导比例换向阀的输入电流,精确控制比例伺服油缸中活塞杆的位置,再通过活塞杆驱动大流量水节流阀阀芯运动,从而精确控制该阀阀芯的位置,最终实现其流量的精确控制。A precise control method for a large-flow water throttle valve, which is characterized in that the position of the piston rod in the proportional servo cylinder is precisely controlled by adjusting the input current of the pilot proportional reversing valve, and then the valve core of the large-flow water throttle valve is driven by the piston rod Movement, so as to precisely control the position of the valve spool, and finally realize the precise control of its flow.

所述的大流量水节流阀,通过进水口的液流分为两路,一路通过阀芯与阀杯之间形成的流道与出水口连通。另一路通过阀体上的管道与水节流阀上腔连通,以平衡阀芯的开启压力。In the large-flow water throttling valve, the liquid flow through the water inlet is divided into two paths, and one path communicates with the water outlet through the flow channel formed between the valve core and the valve cup. The other way communicates with the upper chamber of the water throttle valve through the pipeline on the valve body to balance the opening pressure of the valve core.

阀芯和阀杯之间、阀芯和压盖之间都用密封圈进行直接密封,有效解决了水节流阀泄漏的问题。水节流阀阀芯上端通过螺纹连接与比例伺服油缸内的活塞杆相连,由活塞杆的运动直接带动水节流阀阀芯运动。在活塞杆上安装有磁质伸缩位移传感器。Sealing rings are used for direct sealing between the valve core and the valve cup, and between the valve core and the gland, which effectively solves the leakage problem of the water throttle valve. The upper end of the spool of the water throttle valve is connected with the piston rod in the proportional servo cylinder through a threaded connection, and the movement of the piston rod directly drives the movement of the spool of the water throttle valve. A magnetic telescopic displacement sensor is installed on the piston rod.

本发明的优点与效果:Advantage and effect of the present invention:

本发明设计了一种大通径、大流量水节流阀精确控制方法,该方法应用于125MN挤压机的控制系统改造项目上,用于控制挤压速度,项目已于2008年3月顺利通过验收,一年多的生产运行表明,节流阀过流流量随阀口开度的变化呈近似线性关系,说明在整个调节范围内流量变化均匀,微量调节性能好,节流阀阀芯开度动态响应特性曲线如图5,图中的横坐标为采样时间(s),由图5可知节流阀阀芯位移对先导阀阀芯阶跃信号的响应时间在0.6s左右,几乎无超调,控制精度在0.1mm。有效解决了该压机原来因挤压速度不稳定、可控性差等因素引起的生产效率低,模具寿命低问题。The present invention designs a precise control method for a large-diameter, large-flow water throttle valve. This method is applied to the control system renovation project of a 125MN extruder to control the extrusion speed. The project has been successfully passed in March 2008 Acceptance, more than one year of production and operation shows that the throttle valve overcurrent flow rate changes with the opening of the valve port in an approximately linear relationship, indicating that the flow rate changes uniformly within the entire adjustment range, the micro-adjustment performance is good, and the throttle valve spool opening The dynamic response characteristic curve is shown in Figure 5, and the abscissa in the figure is the sampling time (s). From Figure 5, it can be seen that the response time of the throttle valve spool displacement to the step signal of the pilot valve spool is about 0.6s, and there is almost no overshoot , the control accuracy is 0.1mm. It effectively solves the problems of low production efficiency and low die life of the press caused by factors such as unstable extrusion speed and poor controllability.

附图说明Description of drawings

图1为水节流阀及其附件结构示意图;Fig. 1 is a structural schematic diagram of a water throttle valve and its accessories;

图1标号说明:Explanation of the labels in Figure 1:

1、阀座 2、去工作缸 3、阀芯 4、比例油缸1. Valve seat 2. Removal cylinder 3. Valve core 4. Proportional oil cylinder

5、活塞杆 6、阀杆位移检测装置 7、第一控制油口5. Piston rod 6. Valve rod displacement detection device 7. First control oil port

8、第二控制油口 9、自高压水8. The second control oil port 9. Self-pressure water

图2为电气控制结构图;Figure 2 is a structural diagram of electrical control;

图3为大流量水节流阀阀芯位置控制框图;Fig. 3 is a block diagram of the position control of the spool of the large-flow water throttle valve;

图4为大流量水节流阀液压驱动系统液压原理图;Fig. 4 is a hydraulic schematic diagram of the hydraulic drive system of the large-flow water throttle valve;

图4标号说明:Explanation of the labels in Figure 4:

10、节流油泵 11、DN40先导电液比例流量阀10. Throttling oil pump 11. DN40 pilot electro-hydraulic proportional flow valve

12、DN80先导电液比例流量阀 13、高压水管道 14、阀前压力检测表 15、DN40水节流阀 16、DN40比例油缸 17、DN80水节流阀12. DN80 pilot electro-hydraulic proportional flow valve 13. High-pressure water pipe 14. Pressure gauge before the valve 15. DN40 water throttle valve 16. DN40 proportional oil cylinder 17. DN80 water throttle valve

18、DN80比例油缸 19、阀后压力检测表 20、主控制分配器 21、主工作缸18. DN80 proportional oil cylinder 19. Pressure gauge after valve 20. Main control distributor 21. Main working cylinder

22、活动横梁22. Movable beam

图5为大流量水节流阀阀芯在开启过程中的实际应用过程中的动态响应曲线图。Fig. 5 is a dynamic response curve diagram of the spool of the large-flow water throttle valve during the actual application process during the opening process.

具体实施方式Detailed ways

实施例1:Example 1:

图2描述了本发明大流量水节流阀控制系统组成结构,其中包括大流量水节流阀及其液压驱动系统、状态信号检测系统、PLC控制系统、上位机(触摸屏)实时监控系统。Fig. 2 has described the structure of the control system of the large-flow water throttle valve of the present invention, which includes the large-flow water throttle valve and its hydraulic drive system, state signal detection system, PLC control system, and host computer (touch screen) real-time monitoring system.

操作者可在上位机(触摸屏)监控系统上以数字量形式精确设定节流阀开口度,并可根据实际情况通过模拟棒图对其进行连续调节,通过监控系统还可对由磁质伸缩位移传感器检测到节流阀实际开口度(数字量输入)进行实时监控,通过PLC程序将设定开口度与实际开口度比较之后得到一信号差,将该信号差输入PID功能块,通过比例放大器后得到的一电流或电压信号,再通过该电信号去控制先导电液比例阀的流量和方向,由信号差的方向确定通过先导阀的油液的方向,由信号差的大小确定先导阀油液流量的大小,在图4中,当先导阀(12)(图4中提到有DN40和DN80两个水阀,是用于分段调节速度的,本发明主要是对DN80的水节流阀进行研究,对于DN40的水阀不进行详细介绍)右侧电磁铁得电时,先导控制由由第二控制油口(见附图1中的8)进入比例油缸,使活塞杆上移,水节流阀阀芯上端通过螺纹连接与比例伺服油缸内的活塞杆相连,由活塞杆的运动直接带动水节流阀阀芯运动,因此,当先导阀右侧电磁铁得电时,水节流阀阀芯上移,节流阀开口度增大,阀通流量增大。The operator can accurately set the opening degree of the throttle valve in the form of digital quantities on the monitoring system of the host computer (touch screen), and can continuously adjust it through the analog bar graph according to the actual situation. The displacement sensor detects the actual opening degree of the throttle valve (digital input) for real-time monitoring. After comparing the set opening degree with the actual opening degree through the PLC program, a signal difference is obtained, and the signal difference is input into the PID function block, and passed through the proportional amplifier. The flow and direction of the pilot electro-hydraulic proportional valve is controlled by the electrical signal, and the direction of the oil passing through the pilot valve is determined by the direction of the signal difference, and the oil flow of the pilot valve is determined by the size of the signal difference. The size of liquid flow, in Fig. 4, when pilot valve (12) (referring to have DN40 and DN80 two water valves in Fig. The valve is studied, and the DN40 water valve will not be introduced in detail.) When the electromagnet on the right is energized, the pilot control enters the proportional oil cylinder from the second control oil port (see 8 in attached drawing 1), so that the piston rod moves upward. The upper end of the spool of the water throttle valve is connected with the piston rod in the proportional servo cylinder through a thread connection, and the movement of the piston rod directly drives the movement of the spool of the water throttle valve. Therefore, when the electromagnet on the right side of the pilot valve is energized, the water section The spool of the throttle valve moves upward, the opening of the throttle valve increases, and the flow rate of the valve increases.

从而对节流阀阀芯位置实现精确闭环控制,其控制框图如图3所示。【位移传感器用来测阀芯开口度值】In this way, precise closed-loop control is realized on the position of the throttle valve spool, and its control block diagram is shown in Fig. 3 . [The displacement sensor is used to measure the valve core opening value]

本发明的关键技术在于如何得到先导电液比例阀的输入电信号,前面已经提到是由实际开口度和给定开口度差再经PID功能块和比例放大器后所得,所以对PID功能块的参数设置是本发明的关键技术,由于节流阀阀芯及其它随动部件自身重力和阀芯、活塞杆与配合件之间与摩擦力的影响,节流阀在开启和关闭的过程阀芯的动态特性会不一样,即该系统是一个非对称动态系统,针对这个特征,通过实验在控制系统中对节流阀开启和关闭过程设置不同的参数。The key technology of the present invention is how to obtain the input electric signal of the pilot electro-hydraulic proportional valve. It has been mentioned above that it is obtained by the difference between the actual opening degree and the given opening degree and then passed through the PID function block and the proportional amplifier, so for the PID function block Parameter setting is the key technology of the present invention. Due to the influence of the gravity of the throttle valve spool and other follow-up parts and the friction between the spool, piston rod and fittings, the throttle valve spool will The dynamic characteristics of the throttle valve will be different, that is, the system is an asymmetric dynamic system. According to this characteristic, different parameters are set in the control system for the opening and closing process of the throttle valve through experiments.

PID控制器参数的取值是为了提供短的响应时间tS和低超调量MS,但是对应的正负阶跃响应是不同的,这一点合乎正常的逻辑。由此出现的问题是如何确定当需要控制器参数交换时的时刻。dYa(t)/dt(这里Ya(t)是指节流阀实际开口度)可以是一个参考的标准。但是,因为设备dYa(t)响应的死区时间,会导致dYa(t)/dt反应的延迟。正因为如此,控制器参数值的变换也就是取决于控制系统在延迟期间前一个参数的取值。这样一来,就可能会增加控制系统运作的不确定性。The value of the PID controller parameters is to provide short response time t S and low overshoot M S , but the corresponding positive and negative step responses are different, which is in line with normal logic. The question that arises from this is how to determine the moment when a controller parameter exchange is required. dYa(t)/dt (here Ya(t) refers to the actual opening of the throttle valve) can be a reference standard. However, due to the dead time of the dYa(t) response of the device, there will be a delay in the dYa(t)/dt response. Because of this, the transformation of the controller parameter value depends on the value of the previous parameter of the control system during the delay period. In this way, the uncertainty of the operation of the control system may be increased.

Ya(t)的变动直接影响着e(t)(e(t)为设定开口度和实际开口度的差值)的值。因此,e(t)的表现可以视为控制系统状态的指示器,当e(t)发生变化时,控制参数也应该变化。根据这个思路,在e(t)为正负,各参数取值不同的情况下,PID控制的算法可以用下式表示:The change of Ya(t) directly affects the value of e(t) (e(t) is the difference between the set opening degree and the actual opening degree). Therefore, the performance of e(t) can be regarded as an indicator of the state of the control system, and when e(t) changes, the control parameters should also change. According to this idea, when e(t) is positive or negative and the values of each parameter are different, the algorithm of PID control can be expressed by the following formula:

Uu (( tt )) == KK PP (( tt )) ee (( tt )) ++ &Integral;&Integral; 00 tt KK ii (( &tau;&tau; )) ee (( &tau;&tau; )) d&tau;d&tau; ++ KK dd (( tt )) dede (( tt )) dtdt

Kp(t)=Kp1,Ki(τ)=Ki1,Kd(t)=Kd1,|e(t)≥0        (1)K p (t)=K p1 , K i (τ)=K i1 , K d (t)=K d1 , |e(t)≥0 (1)

Kp(t)=Kp2,Ki(τ)=Ki2,Kd(t)=Kd2,|e(t)<0K p (t)=K p2 , K i (τ)=K i2 , K d (t)=K d2 , |e(t)<0

其中KP1,Ki1,Kd1和KP2,Ki2,Kd2为e(t)取正负时比例,积分,微分常数。t0为算式计时的初始点。当e(t)符号发生改变时,比例,积分,微分三个常数也会各自发生改变。因此,比例,积分,微分不是真正的常数,而是在式(1)中随时间改变的。Among them, K P1 , K i1 , K d1 and K P2 , K i2 , K d2 are proportional, integral and differential constants when e(t) is positive or negative. t 0 is the initial point of calculation timing. When the sign of e(t) changes, the three constants of proportionality, integral and differential will also change respectively. Therefore, proportional, integral, and derivative are not really constants but change with time in equation (1).

在一般情况下,对于e(t)取正负,基于式(1)算法的PID控制器对设备的影响是不同的,也就是说这种PID控制器是不对称的。In general, for e(t) to be positive or negative, the PID controller based on the formula (1) algorithm has different effects on the equipment, that is to say, this kind of PID controller is asymmetric.

参数调整过程如下:The parameter adjustment process is as follows:

1)根据系统精度要求设定PID控制功能块的死区值为0.05mm。1) Set the dead zone value of the PID control function block to 0.05mm according to the system accuracy requirements.

2)采用Ziegler-Nichols方法,首先置Kd1=Ki1=0,此时系统为一个PID控制器就为一比例控制器,通过在监控系统中将节流阀的设定开度值设为大于节流阀实际开口度值,即使e(t)>0,然后增大系统比例系数K直至系统开始振荡,记录此时的比例系数K为Km1,KP1,Ki1,Kd1参数按下式计算得:2) Adopt the Ziegler-Nichols method, first set K d1 =K i1 =0, at this time the system is a PID controller, which is a proportional controller, by setting the opening value of the throttle valve in the monitoring system as greater than the actual opening degree of the throttle valve, even if e(t)>0, then increase the system proportional coefficient K until the system starts to oscillate, and record the proportional coefficient K at this time as Km 1 , K P1 , K i1 , and K d1 according to The following formula is calculated:

KP1=0.6Km1 K d 1 = K P 1 &pi; 4 &omega; m K i 1 = K P 1 &omega; m &pi; K P1 = 0.6K m1 K d 1 = K P 1 &pi; 4 &omega; m K i 1 = K P 1 &omega; m &pi;

式中,Km1为系统开始振荡时的K值;ωm为振荡频率,通过实验,得出节流阀开启时系统的Km1=15,ωm=4πrad/s,然后用Z-N方程【即KP=0.6Km K d = K P &pi; 4 &omega; m K i = K P &omega; m &pi; 】求出参数。得:In the formula, Km 1 is the K value when the system starts to oscillate; ω m is the oscillation frequency. Through experiments, it is obtained that Km 1 = 15, ω m = 4πrad/s of the system when the throttle valve is opened, and then use the ZN equation [ie K P =0.6K m K d = K P &pi; 4 &omega; m K i = K P &omega; m &pi; 】Find the parameters. have to:

KP1=9,Ki1=36,Kd1=0.6;K P1 =9, K i1 =36, K d1 =0.6;

在此参数调节下,由上位机里读出的节流阀开启开度实际响应动态曲线见图5,可以看出,节流阀阀芯位移动态仿真曲线可知节流阀阀芯位移对先导阀阀芯阶跃信号的响应时间在0.6s左右,由于在实际系统中采用了非对称PID控制策略使系统基本无超调。Under the adjustment of this parameter, the actual response dynamic curve of the opening degree of the throttle valve read from the host computer is shown in Figure 5. It can be seen that the dynamic simulation curve of the displacement of the throttle valve core shows that the displacement of the throttle valve core has a great influence on the pilot valve. The response time of the spool step signal is about 0.6s, because the asymmetric PID control strategy is adopted in the actual system so that the system basically has no overshoot.

同样对节流阀在关闭过程中采用同样的参数调整法,即用Ziegler-Nichols实验方法(雅格-尼可士法),首先置Kd2=Ki2=0,通过在监控系统中将节流阀的设定开度值设为小于节流阀实际开口度值,即使e(t)<0,然后增大系统比例系数K直至系统开始振荡,使系统处于负的阶跃响应,然后增大比例系数直至系统开始振荡,记录此时的比例系数为Km2,KP2,Ki2,Kd2参数按下式计算得:Similarly, the same parameter adjustment method is adopted in the closing process of the throttle valve, that is, using the Ziegler-Nichols experimental method (Jagger-Nichols method), first setting K d2 =K i2 =0, and by setting the throttle in the monitoring system The set opening value of the throttle valve is set to be smaller than the actual opening value of the throttle valve, even if e(t)<0, then increase the system proportional coefficient K until the system starts to oscillate, so that the system is in a negative step response, and then increase Increase the proportional coefficient until the system starts to oscillate, and record the proportional coefficients at this time as Km 2 , K P2 , K i2 , and K d2 parameters are calculated according to the following formula:

KP2=0.6Km2 K d 2 = K P 2 &pi; 4 &omega; m K i 2 = K P 2 &omega; m &pi; ; K P2 = 0.6K m2 K d 2 = K P 2 &pi; 4 &omega; m K i 2 = K P 2 &omega; m &pi; ;

通过实验,得节流阀关闭时系统开始出现稳定振荡时的K值即Km2=13,ωm=4πrad/s,再根据Ziegler-Nichols方程得:Through experiments, the K value when the system begins to oscillate stably when the throttle valve is closed is K m2 = 13, ω m = 4πrad/s, and then according to the Ziegler-Nichols equation:

KP2=8,Ki2=32,Kd2=0.8。K P2 =8, K i2 =32, K d2 =0.8.

Claims (2)

1. the control method of an opening of large flow throttle valve for water, it is characterized in that, position by piston rod in the input current control ratio servo-cylinder of regulating guide's electro-hydraulic proportional flow valve, piston rod and water throttling valve spool are fixedly connected, thereby directly drive the valve core movement of big flow water throttling valve by the motion of piston rod, the final accurate control that realizes the opening degree of big flow water throttling valve;
Adopt the PID control method of closed loop asymmetric in the control procedure, input quantity is given opening of large flow throttle valve for water value, feedback quantity is the opening of large flow throttle valve for water value of detected reality, the poor e (t) of the given opening of large flow throttle valve for water value and the opening of large flow throttle valve for water value of detected reality is input in the PID controller, and PID controller output current signal is given guide's electro-hydraulic proportional flow valve.
2. the control method of opening of large flow throttle valve for water according to claim 1 is characterized in that, described PID controller adopts asymmetry parameter, and concrete parameter tuning process is:
If K P1, K I1, K D1And K P2, K I2, K D2Be e (t) ratio when getting positive and negative respectively, integration, derivative constant;
K P1, K I1, K D1Parameter tuning method is: the dead band value of setting PID control is 0.05mm, but adopts Ya Ge-Ni scholar's method, at first puts K D1=K I1=0, independent resize ratio COEFFICIENT K, this moment, controller just was a proportional controller, by in supervisory system, given opening of large flow throttle valve for water value being made as greater than throttling valve actual aperture degree value, even e (t)>0, increase system proportional coefficient K then until system's starting oscillation, record scale-up factor K at this moment is Km 1, K then P1, K I1, K D1Parameter is calculated as follows:
K P1=0.6K M1
Figure FSB00000300344900011
Figure FSB00000300344900012
ω in the formula M1Be K P1, K I1, K D1Oscillation frequency during parameter tuning;
K P2, K I2, K D2Parameter tuning method is: the dead band value of setting PID control is 0.05mm, but adopts Ya Ge-Ni scholar's method, at first puts K D2=K I2=0, this moment, controller was a proportional controller, by in supervisory system, the setting opening value of throttling valve being made as less than throttling valve actual aperture degree value, even e (t)<0, increase system proportional coefficient K then until system's starting oscillation, make system be in negative step response, record scale-up factor at this moment is Km 2, K P2, K I2, K D2Parameter is calculated as follows:
K P2=0.6K M2
Figure FSB00000300344900013
Figure FSB00000300344900014
ω in the formula M2Be K P2, K I2, K D2Oscillation frequency during parameter tuning.
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